CN100356612C - Method of manufacturing battery pack - Google Patents
Method of manufacturing battery pack Download PDFInfo
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- CN100356612C CN100356612C CNB038035723A CN03803572A CN100356612C CN 100356612 C CN100356612 C CN 100356612C CN B038035723 A CNB038035723 A CN B038035723A CN 03803572 A CN03803572 A CN 03803572A CN 100356612 C CN100356612 C CN 100356612C
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
A heat insulation sheet ( 16 ) covers a temperature fuse ( 10 ) arranged on a sealing plate ( 23 ) of a rechargeable battery ( 2 ) so as to provide a shield from heat of resin that is filled in a gap between the rechargeable battery ( 2 ) and a circuit substrate ( 3 ) to form a primary mold ( 11 ) and to prevent destruction of the temperature fuse ( 10 ) caused by the heat.
Description
Technical field
The present invention relates to a kind of battery pack and manufacture method thereof, this battery pack is utilized potting resin, component units is integrated, and seeks miniaturization and improves fastness, to be fit to the battery supply of small portable electronic devices.
Background technology
The miniaturization of mancarried electronic aid such as portable telephone and PDA or thickness thinning and then multifunction, its progress significantly.Corresponding, requirement becomes battery miniaturization, thickness thinning and the high capacity of its power supply.As the battery of Miniaturizable and high capacity, lithium rechargeable battery is effectively, and the wherein thickness thinning of the suitable equipment of flat square as using mancarried electronic aid by reusable secondary cell, is on the increase.
The energy density height of above-mentioned lithium rechargeable battery adopts flammable organic solvent as electrolyte, thereby is concerned about that fail safe is important.Must guarantee fail safe, any reason be caused do not allow the equipment and the person sustain damage when unusual.For example, between the plus end of battery and the negative terminal for some reason and during short circuit, the excessive short circuit current of circulation in the high battery of energy density produces Joule heat by internal resistance, and the temperature of battery is raise.When battery becomes high temperature, produce reaction and electrolyte vaporization, the decomposition etc. of positive plate active material and electrolyte, the gas pressure of inside battery sharply raises, and may cause cell fracture and catch fire.Battery sinks into the reason of the condition of high temperature and is not only the said external short circuit, but also the situation that is equivalent to secondary cell is overcharged, the mancarried electronic aid that will install battery is placed near the heater unit or be placed on situation in the car that is docked under the burning sun etc.
Battery sinks into the reason of abnormality can consider various factorss such as electricity, machine, heat, in the rechargeable nonaqueous electrolytic battery headed by the lithium rechargeable battery, be provided with and prevent that battery from sinking into abnormality and making the function that does not also form precarious position under the situation of sinking into abnormality simultaneously.As the function of battery itself, manage to make the active material of pole plate and electrolyte to be difficult to produce excessive response, the polyalkenes micro-porous film that is used as spacer has the closing function that softens and block pore when becoming abnormal high temperature.In the cylinder lithium rechargeable battery, (Positive Thermal Coefficient: positive temperature coefficient) element is provided with the defencive function of the super-high-current that the restriction external short circuit causes to lay the PTC that connects with imput output circuit at mouth-sealed portion.In battery, be not provided with in the compact battery in space of described PTC element; general with wiring connection PTC element and temperature fuse; as outer dress circuit element; and be provided with that the protection battery avoids overcharging and the battery protecting circuit of overdischarge becomes indispensable necessary condition; and these component units and secondary cell are contained in the battery housing together, constitute the form of battery pack.
Yet, form the mold for shaping resin of described battery pack case body and function, its manufacturing cost height, the construction cycle is long, thereby can not adapt to the short mancarried electronic aid of new machine input cycle etc.Again, above-mentioned such battery pack that adapts to mancarried electronic aid miniaturization, thickness thinning that constitutes, the wall thickness that ester moulding can form is limited, thereby the external shell of ester moulding gained is also limited.
The back is wrong uses and uses based on interest battery pack in order to prevent from it is decomposed, and difficultly decomposes and distinguishes and decomposed guaranteeing that secure context is importantly made on the structure.Consider to be used for mancarried electronic aid, also require the strong construction of the impact that can anti-drop grade causes and the moisture resistance at electronic circuit position.In order to realize that such difficulty decomposes, firmly and have a structure of moisture resistance, imagination utilizes the resin-molded circuit board and the battery that will constitute battery protecting circuit etc. to be integrated.
Utilize described resin-molded battery pack to have Japan's patent disclosure communique 2002-134077 number and this communique to disclose for 2002-166447 number, product are finished in the centre of wherein arranging to be connected battery and circuit board by connecting elements in metal pattern, finish in the middle of resin is filled into product around, make the external connection terminals that forms on the circuit board be exposed to the outside.
Japan's patent disclosure communique discloses a kind of structure again 2000-315483 number, wherein in metal pattern, arrange to connect the assembly of battery and circuit board by connecting elements, behind resin-sealed circuit board, be fixed on the battery or battery housing (battery lid) in, perhaps use resin-sealed circuit board and battery.
In such battery pack of using lithium rechargeable battery mentioned above; be provided with the protection secondary cell in order to avoid because of the function of external circuit with temperature risings such as overcharging; but for cut off battery circuit, final protection function as this defencive function when inoperative; thermal induction elements such as temperature fuse and PTC element are set, to constitute battery pack.
Thermal induction element is configured to state with the secondary cell thermal coupling, make it not only carry out work by super-high-current but also by the temperature of secondary cell, because this element connects the circuit from the secondary cell to the circuit board, between secondary cell and circuit board, during potting resin, need the temperature of potting resin not make thermal induction element be subjected to heat damage.Under the situation of temperature fuse, generally set for 104 ℃ of fusing; In contrast, even the low thermoplastic resin of resin fusion temperature of filling, this temperature is also above 200 ℃.Thermoplastic resin is lower than the resin fusion temperature of other shaping usefulness, handle easily, but this temperature still is far above the fusing-off temperature of temperature fuse.When this thermoplastic resin directly contacted temperature fuse, temperature fuse necessarily fused, thereby battery pack is cut off circuit, and is inoperative.Under the situation of PTC element, the resin of temperature above 200 ℃ also causes the variations such as electric conductive polymer cross-linked state as main composition member, and temperature-current characteristics and break-off signal are changed, and becomes the impaired state of PTC component reliability.Therefore, constitute protection function and make in the battery pack that secondary cell and circuit board constitute with being integrated, take not destroy in the manufacture process measure of thermal induction element, become the necessary condition of indispensability by potting resin with thermal induction element.
The object of the invention is to provide a kind of set structure in battery pack and the manufacture method thereof destroyed by resin resin-molded when battery and circuit board are constituted battery pack with being integrated, that do not filled as the thermal induction element of protection function setting.
Summary of the invention
In order to achieve the above object, the battery pack of the application's the 1st invention, hush panel one side at secondary cell, separate the circuit board that configuration with gap forms external connection terminals, and the resin that is filled in described gap and shaping is integrated described secondary cell and circuit board, the thermal induction element of configuration and secondary cell thermal coupling in described gap is with thermal insulation thin slice or the described thermal induction element of thermal insulation resin heat shielding.Fill when being in the high-temperature shaping resin of fusion (softening) state in the gap, get involved other component units in addition such as the described shaping resin that connects lead, insulating trip, surround thermal induction element, by this component units the thermal induction element heat shielding is fallen shaping resin, prevent that this element from directly exposing the described shaping resin of high-temperature, destroy and deterioration in characteristics thereby can suppress to take place the thermal induction element function.By making thermal induction element and secondary cell thermal coupling, improve the accuracy of detection of secondary cell temperature again.Employing is at the gap configuration thermal induction element of secondary cell and circuit board and fill the battery pack of the peculiar structure of the application that shaping resin is shaped simultaneously in this gap, has this peculiar effect that improves the battery temperature accuracy of detection.On the other hand, directly contact with thermal induction element, form both thermal couplings, the heat of secondary cell is passed to thermal induction element, the secondary cell temperature detecting precision of thermal induction element is improved by not making secondary cell.The structure of thermal coupling also can be: get involved the insulating material that silicones etc. has heat conductivity between thermal induction element and the secondary cell.This structure can be guaranteed the insulation of secondary cell and thermal induction element.Compare with simple the contact, heat conductivity increases substantially, and brings into play preferable effect aspect accuracy of detection.
The battery pack of the application's the 2nd invention, hush panel one side at secondary cell, separate the circuit board that configuration with gap forms external connection terminals, and by at described gap-filled resin and its shaping is integrated secondary cell and circuit board, in described gap, dispose thermal induction element, make itself and described secondary cell thermal coupling, and thermal insulation member is set, cover this thermal induction element.Because with thermal insulation member cover heating sensing element, even the resin that is filled between secondary cell and the circuit board flow on the thermal induction element, the also not direct contact pressure resin of thermal induction element, the heat that is suppressed resin by thermal insulation member passes to thermal induction element, can constitute the battery pack that resin fill to be shaped, and resin is filled and is not destroyed thermal induction element when being shaped.As thermal insulation member, the thin slice of knowing the heat-insulating material formation that usable resins and inorganic matter are formed when thermal induction element is carried out thermal insulation, also needs to have to being configured in the insulating properties of the component units such as connection lead in the gap.Also can adopt structure, replace the structure of the thin slice of configuration heat-insulating material composition with resin material cover heating sensing element with thermal insulation.Any structure is all at the negative or positive electrode electric-connection thermal sensing element of secondary cell, and with this element with the state configuration of secondary cell thermal coupling at assigned position.Then, implement configuration heat Insulation film or the operation that covers with resin material, with the cover heating sensing element, thus available thermal insulation member cover heating sensing element.
The battery pack of the application's the 3rd invention, hush panel one side at secondary cell, separate the circuit board that configuration with gap forms external connection terminals, and by at described gap-filled resin and its shaping is integrated described secondary cell and circuit board, dispose thermal induction element in the depressed part that on described hush panel, forms, make itself and described secondary cell thermal coupling, and configuration thermal insulation thin slice or thermal insulation resin heat shielding, cover on the described depressed part.At depressed part configuration temperature-sensitive element, and dispose other component units, cover on the depressed part, thereby battery pack can be configured the resin that thermal induction element does not contact filling, thermal induction element does not destroy because of the temperature of resin when making resin fill shaping.Thermal induction element is configured in the depressed part, also makes the thermal capacitance of secondary cell easily pass to thermal induction element, raise and action thereby the energy fast detecting goes out the abnormal temperature of secondary cell.
The battery pack of the application's the 4th invention, hush panel one side at secondary cell, separate the circuit board that configuration with gap forms external connection terminals, and the resin that is filled in described gap and shaping is integrated described secondary cell and circuit board, the thermal induction element of configuration and secondary cell thermal coupling in described gap forms the coating with thermal insulation on this thermal induction element.Make the coating that thermal induction element has on the structure and have thermal insulation, and a side who forms this coating is near shaping resin, thereby thermal induction element is exposed to the hot forming resin when preventing ester moulding, can prevent the element characteristic deterioration.This structure is protected thermal induction element with coating, does not need with thermal insulation member cover heating sensing element.During manufacturing, do not need to dispose adiabatic means, when realizing reducing process number, realize reducing the part number, proving effective aspect the minimizing expense.Described coating is preferably used the resin material with thermal insulation.On the other hand, need be to the secondary cell thermal coupling, so the position of preferably close secondary cell does not form coating.Therefore, by adopting structure, the heat shielding in the time of realizing ester moulding and the good thermal induction element of secondary cell temperature detecting precision that does not only form coating near the position of secondary cell.The production process number of this element increases, and the complex procedures when causing on the secondary cell configuration thermal induction element, cover and prove effective and constitutes the thermal characteristics that does not make the degree of secondary cell temperature detecting precision reduction after the battery pack so the resin that adopts has the short time internal heat shield of implementing ester moulding, thereby can provide except that heat shielding, accuracy of detection well, the thermal induction element that production process number, expense are also good.
In above-mentioned each structure, thermal induction element can be constituted temperature fuse, fusing when the temperature anomaly of secondary cell raises, thus cut off battery circuit, can break off connection to the battery circuit that becomes temperature rising source.The also available PTC element of thermal induction element, not only when taking place, limits external short circuit super-high-current, and utilize the secondary cell abnormal temperature to raise, resistance value is sharply increased, electric current to battery circuit also limits, so can form the state that cuts off the battery circuit that is connected to become temperature rising source.The also available double-metal sheet type radiator valve of thermal induction element, not only utilize the temperature rising when external short circuit takes place to cut off electric current, and utilize the secondary cell abnormal temperature to raise and cut off circuit, the electric current of limit battery circuit is so can form the state that cuts off the battery circuit that is connected to become temperature rising source.
The battery pack manufacture method of the application's the 5th invention, in metal pattern, arrange to separate the resin filled object thing that configuration with gap forms the circuit board of the external connection terminals that makes the secondary cell connecting circuit with secondary cell, by potting resin in described gap and its shaping is integrated secondary cell and circuit board, at least forming with the heat conductivity good material in the metal pattern at the pairing position, position of laying thermal induction element, arrange described resin filled object thing, be filled into resin in the gap and make its shaping.By utilizing the good material of heat conductivity to form the pairing position of thermal induction element riding position in the metal pattern, make the heat of the resin of filling pass to the good material surface of heat conductivity, thereby the heat of thermal induction element is passed in inhibition from resin, can not make thermal induction element be subjected to heat damage, can make the battery pack of utilizing potting resin that secondary cell and circuit board are integrated owing to the heat of the resin of filling.
Description of drawings
Fig. 1 is the stereogram of outward appearance that the battery pack of embodiment of the present invention is shown;
Fig. 2 is the exploded perspective view that this each component units of battery pack is shown;
Fig. 3 A is the vertical view that the composition of secondary cell is shown, and Fig. 3 B is the sectional view of the hush panel side of this secondary cell, and Fig. 3 C is the vertical view that this secondary cell is equipped with the state of temperature fuse;
Fig. 4 A is the stereogram of outer surface side that the composition of circuit board is shown, and Fig. 4 B is the stereogram of this circuit board inner surface side, and Fig. 4 C illustrates the stereogram of this circuit board being installed the state of wire guide plate;
Fig. 5 A～Fig. 5 B illustrates the stereogram of this circuit board to the installment state of secondary cell;
Fig. 6 is the ideograph of explanation metal pattern localization method;
Fig. 7 is the stereogram that the composition of one-step mould metal pattern is shown;
Fig. 8 is the sectional view that the state that forms the one-step mould body is shown;
Fig. 9 is the stereogram that the composition of secondary mould pressing metal pattern is shown;
Figure 10 is the sectional view that the state that forms the secondary mould pressing body is shown;
Figure 11 A～Figure 11 C is the stereogram that the formation state of manufacturing process in each stage is shown successively;
Figure 12 is the sectional view that explanation connects the formation position of forming section;
Figure 13 illustrates the sectional view that temperature fuse is laid another form of structure.
Preferred forms
Below, with reference to the description of drawings embodiments of the present invention, for understanding the present invention.Below shown in execution mode be the example that the present invention is specialized, do not limit technical scope of the present invention.
Present embodiment illustrates the example that uses the flat square lithium rechargeable battery to be configured for the battery pack of portable telephone.The battery pack that requirement is used for portable telephone is except that small-sized, in light weight, the thin thickness, also have the high-energy-density that adapts to multifunction, can resist the mechanical strength of the impact of inevitably falling etc. as portable equipment, difficult decomposition structure, protect secondary cell to avoid short circuit, overcharge and the protection function of temperatures involved.According to the mode that satisfies these necessary conditions, constitute battery pack shown below.
Fig. 1 illustrates the outward appearance of the battery pack 1 of execution mode, constitutes flat pattern, and the external connection terminals 6 that plus end, negative terminal and temperature detection terminal are formed is exposed to the outside on an end face, and posts watermark seal 9.Fig. 2 decomposes this battery pack 1, and each component units is shown.The following describes the details of each component units and the manufacture method of the battery pack 1 of using each component units.
Shown in Fig. 3 A and Fig. 3 B, lithium rechargeable battery (secondary cell hereinafter referred to as) has and receives the dress generator unit in the aluminum production cell jar 22 of end shape shape of cross section being formed ellipse, and battery can 22 is by being sealed at its openend laser welding sealing plate 23.The hush panel 23 that engages with battery can 22 and become anode forms battery cathode 25 in the central projectedly, and is insulated with upper gasket 24a and lower gasket 24b.In the both sides of hush panel 23, hush panel 23 is carried out punch process, form bacterium shape in conjunction with projection 26,26.The 27th, the envelope bolt of sealing electrolyte inlet behind the injection electrolyte, is sealed the electrolyte inlet with envelope bolt 27 in battery can 22, envelope bolt 27 is welded on the hush panel 23.
Described copulational protuberance 26 utilizes punch process after the assigned position of hush panel 23 forms jut cylindraceous, carries out punch process, makes its head toward opening all around, then forms the bacterium shape shown in the figure.Also can not rely on punch process, and utilize the member that on hush panel 23, welds bacterium shape or the font of falling L, form engagement tab 26.
In the described secondary cell 2, shown in Fig. 3 C, a brace 10a of spot welding temperature fuse (thermal induction element) 10 on battery cathode 25.Put up heat Insulation film 16 (shown in dotted line) at the upper surface of temperature fuse 10, fuse when the potting resin with the temperature fuse 10 that prevents from hereinafter to illustrate.As heat Insulation film 16, using here foams to acrylic resin forms the VHB propylene foams (Sumitomo 3M corporate system) of the thick 0.6mm of adhesive layer gained on the thin slice of handling, but the also available hereinafter material of explanation.Another brace 10b of configuration temperature fuse 10 on the insulating paper 21 that is attached on the hush panel 23, and connect the hereinafter cathode conductor plate 5 of explanation.Utilize the heat conductivity binding agent that temperature fuse 10 is fixed on the hush panel 23, thereby it is configured to state with secondary cell 2 thermal couplings.
Formation from overcharge, the circuit board 3 of the protective circuit of protection secondary cell 2 forms described external connection terminals 6 and calibrating terminal 30 (shown in Fig. 4 A) at the face that it becomes outer surface side under overdischarge and the overcurrent; on another face that becomes secondary cell 2 sides, install, and form positive pad 32 and the negative pad 33 that connects secondary cell 2 usefulness in both sides with the electronic unit headed by the integrated circuit 31 (shown in Fig. 4 B).Each figure omits circuit pattern and through hole.Described positive pad 32 disposes insulating paper 34 on electronic unit 31, and an end of welding positive conductor plate (connecting elements) 4, and an end of negative pad 33 welding negative conductor plates (connecting elements) 5, shown in Fig. 4 C.
Finish this circuit board 3 that connects processing shown in Fig. 5 A, secondary cell 2 is spoted weld the other end of the other end of positive conductor plate 32 and negative conductor plate 33 respectively on the plate face of hush panel 23 and on another brace 10b of described temperature fuse 10.Under this connection status, circuit board 3 becomes the direction to the plate face quadrature of hush panel 23, thereby shown in Fig. 5 B, with positive and negative wire guide plate 4,5 bendings, and between the plate face of the plate face of circuit board 3 and hush panel 23, the gap is set, is shaped to and hush panel 23 almost parallels.Connecting circuit plate 3 on secondary cell 2 like this, thus the resin filled object thing 7 shown in Figure 11 A formed.
Gap-filled resin in described resin filled object thing 7 between secondary cell 2 and the circuit board 3 is integrated secondary cell 2 and circuit board 3.At this moment, importantly ester moulding gets height H the size for stipulate of the bottom surface of secondary cell 2 to the formation face of the external connection terminals 6 of circuit board 3.The following describes the manufacture method that realizes this point.
As shown in Figure 6, the counterdie 36 of one-step mould metal pattern 35 is constituted movable parts 41 be movable to fixed part 42 sides, and be provided with vacuum suction portion 43 in the movable part 41 by afterburning means 45.The state that formation retreats described movable part 41 just is arranged in resin filled object thing 7 (secondary cell 2 and circuit board 3 only are shown among the figure) in the counterdie 36; Movable part 41 is advanced, then the bottom surface of secondary cell 2 is pressed into the wall in the fixed part 42, located.On the other hand, circuit board 3 is close on the wall of vacuum suction portion 43 owing to the vacuum attraction from vacuum suction portion 43, is located.
The bottom surface of described secondary cell 2 to the height H of the formation face of the external connection terminals 6 of circuit board 3 because deviation and the circuit board 3 of the height dimension h of secondary cell 2 are not fixed on certain position, produce change, but the advance amount of movable part 41 changes with the height dimension h of secondary cell 2, so the secondary cell 2 of location and circuit board 3 variation that utilizes the height dimension G in the gap between them in counterdie 36, the bottom surface that makes secondary cell 2 to the height H of the formation face of the external connection terminals 6 of circuit board 3 is certain state.
As shown in Figure 7, make patrix 37 drop to above like that with secondary cell 2 and circuit board 3 location following 36 on, from the door 44 that is located at patrix 37 resin is injected gap between secondary cell 2 and the circuit board 3.As shown in Figure 8, the resin that injects spread to the electronic unit 31 that is contained on the circuit board 3 positive and negative wire guide plate 4,5 around, engage with circuit board 3, also spread to the incision part on the hush panel 23 that is formed on secondary cell 2, engage with hush panel 23 in conjunction with projection 26.Resin flows with the temperature that electronic unit 31 and secondary cell 3 or temperature fuse 10 is not produced dysgenic degree, is fit to adopt Yin Wendu to descend and the thermoplastic resin of sclerosis.
Also surpass 200 ℃ even resin temperature is low, thereby contact is when being set at 104 ℃ temperature fuse 10 with temperature, temperature fuse 10 fusing make the function stop of battery pack 1 itself.As its countermeasure, as indicated above, cover temperature fuse 10 with heat Insulation film 16, to the heat of temperature fuse 10 shielding resins.
After making the hardening of resin of filling, open patrix 37, the vacuum attraction of contact vacuum suction portion, and movable part 41 is retreated, then secondary cell 2 and circuit board 3 are integrated, and finish product 8 in the middle of can be used as and take out from counterdie 36 by the formed one-step mould body 11 of hardening of resin.By this centre being finished the outer dress lining of applying of product 8 on every side, can form battery pack 1.
Utilize secondary mould pressing and dress coiling sheet, form outer dress lining.Before implementing secondary mould pressing, at the bottom of secondary cell 2 dress insulator 14.
Secondary mould pressing as shown in Figure 9, after secondary mould pressing metal pattern 46 dresses arrange described centre to finish product 8, is finished the desired area of product 8 in the centre, make ester moulding.Counterdie 47 at secondary mould pressing metal pattern 46 forms the middle depressed part 50 of finishing product 8 of receipts dress, the wall of depressed part 50 1 sides is provided with toward interior 3 external connection terminals that enter reinforcing projection 51 and calibrating terminal projection 52, and the wall of opposed opposite side is provided with toward the interior afterburning bottom surface projection 54 that enters.Finish product 8 in the middle of in depressed part 50, arranging, and described external connection terminals is entered with splicing ear 54 with splicing ear 52 and bottom surface with projection 51, calibrating terminal, then external connection terminals is with the external connection terminals 6 at 3 positions that form on the projection 51 crimping circuit boards 3, and the bottom surface is with the insulator 14 that is contained in the bottom surface in the projection 54 crimping secondary cells.
With the counterdie 47 of these states of patrix 48 sealing, and resin is filled in the secondary mould pressing metal pattern 46 from the door 53 that is located at patrix 48.Resin is expelled in the secondary mould pressing metal pattern 46 from 4, as shown in figure 10, cover one-step mould body 11 and circuit board 3, external connection terminals 6 and the calibrating terminal 30 of finishing product 8 in the middle of making expose the outside, and for example shown in Figure 11 C, formation sets the top forming section 17 on the hush panel 23 of secondary cell 2, simultaneously the bottom surface of secondary cell 2 form surround insulator 14 around and the bottom forming section 18 that sets of thickness in accordance with regulations, and then the side angle that is formed on secondary cell connects the connection forming section of described top forming section 17 and bottom forming section 18.As shown in figure 12, make ester moulding, allow described connection forming section 19 at the formation right angle, 90 degree positions of shape of cross section for circular arc side one side of oval secondary cell 2.Described top forming section 17 and bottom forming section 18 utilize and connect forming section 19, form secondary mould pressing body 12 shown in Figure 2.
Side face at described top forming section 17 leans on the secondary cell place, forms end difference 38, and it as the installing and locating line, is installed coiling sheet 13 around the lateral circle surface of secondary cell 2.Then, check operate condition, the passed examination product are puted up watermark seal 9 in the depressed part around the calibrating terminal 30,, make it hidden, thereby form battery pack shown in Figure 11 with watermark seal 9 coverage test terminals 30 with calibrating terminal 30.
The battery pack 1 of Xing Chenging like this, make two shoulder portions of one flat horizontal surface form the arc chord angle that the surface presents the circular arc of two sides in the secondary cell 2, two shoulder portion utilizations of another side connect forming section 19 and form corner, thereby with form external connection terminals 6 at asymmetric position and combine, can prevent from the filling of equipment is put upside down.Arc chord angle is corresponding with the R shape in apparatus casing bight, can receive in the equipment of installing to, and does not form wasted space.
In the said structure, shown structure is installed heat Insulation film 16, causes that temperature fuse 10 thermal induction elements such as grade destroy or rotten with the thermal conductance of the resin that prevents to fill, but available energy before stoping institute's potting resin to solidify during to the element of the thermal impact of thermal induction element.As the mode of insulation, can be used on method of pasting the thermal insulation thin slice on the thermal induction element and the method that covers thermal induction element with the thermal insulation resin.
Thermal insulation resin as the cover heating sensing element, selection has the resin of the fusion temperature that is higher than the resin of being filled, PPS (polyphenylene sulfides), PA (polyamide), PAI (polyamide-polyimides), PI (polyimides), PEEK resins such as (polyethers-ether ketones) are preferable, and be better with the resin that the adhesiveness of institute potting resin is good.
As the heat Insulation film that is attached on the thermal induction element, the available heat Insulation film that applies the allyl resin and the polyurethane heat Insulation film of foaming processing, the heat Insulation film that adopts above-mentioned thermal insulation resin and employing polyurethane, liquid crystal polymer, phenolic resins, fluororesin.Also available with pottery, mineral wool, glass cloth etc. as substrate and flood the heat Insulation film of heat-resistant resin.The viewpoint adiabatic according to resin and good meal is injected in protection, thickness is good with 0.3mm ~ 1.0mm.
In the said structure, the heat of resin does not influence the countermeasure structure of temperature fuse 10 when making potting resin between secondary cell 2 and the circuit board 3, available countermeasure structure shown below or fill manufacturing process.
As shown in figure 13, form depressed part 28 on the mouth-sealed portion 3 of secondary cell 2, in this depressed part 28, lay temperature fuse 10.Put up heat Insulation film 16 on this temperature fuse 10, closing the opening of depressed part 28, but dispose other component units, flow in the depressed part 28, also can obtain same effect to stop resin.Under the situation of this structure, the temperature of secondary cell 2 passes to temperature fuse 10 easily, thereby can obtain the effect that temperature fuse 10 detects the rising of secondary cell 2 abnormal temperatures and accuracy of detection of moving and response speed raising.Being located at the temperature fuse 10 both sides prismatic lens 10a of institute, 10b insulate itself and hush panel 23 with insulating paper 29,29 respectively, temperature fuse 10 itself is fixed in the depressed part 28 by binding agent (inflow silicones), thereby is configured to the state with secondary cell 2 thermal couplings.
Again, by form the pairing position, the position of laying temperature fuse 10 at least of one-step mould metal pattern 35 with the good material of heat conductivity (for example aluminium), the thermal diffusion that makes resin is to metal pattern side, inhibition is to the heat conduction of temperature fuse 10, thereby can prevent that temperature fuse 10 from filling fusing when being shaped at resin.
One-step mould metal pattern 35 can improve the heat conductivity at the position of laying temperature fuse 10 by form the fixed part 42 of its integral body or counterdie 36 with the good material of heat conductivity (for example aluminium alloy).
One-step mould metal pattern 35 and secondary mould pressing metal pattern 46 are at resin filled object thing 7 or middle charged position of finishing product 8, corresponding position such as positive conductor plate 4, negative conductor plate 5, external connection terminals 6, calibrating terminal 30 for example, form insulating barrier, be molded as short circuit and electric leakage to prevent charged position contacting metal.Insulating barrier can be made the metal pattern that heat conductivity is good and have insulating properties by carry out alumite, fluororesin processing at the aluminum metal pattern.
In the above-mentioned explanation, be taken as with heat Insulation film the temperature fuse heat shielding is fallen the structure of shaping resin, be illustrated.Yet, can become to cover temperature fuse by the conductor configurations that is connected electrical connection secondary cell and circuit board, replace the heat Insulation film heat shielding to fall shaping resin.
More than the temperature fuse 10 in Shuo Ming the structure can change the PTC element into.As everyone knows, PTC element resistance value under the normal temperature state is small, but temperature is when being elevated to set point of temperature, resistance value increases severely, the current value of restricted circulation at a dash, thereby when the super-high-current that circulation short circuit etc. causes, itself generates heat, and resistance value is increased severely, and super-high-current is limited.Again configuration with the secondary cell thermal coupling time, can be to the abnormal temperature rising induction heat of secondary cell 2, resistance value is increased, restriction becomes the electric current in abnormal temperature rising source at a dash, thus temperature tops out.
Under the situation that adopts this PTC element, resin is filled direct contact pressure resin when being shaped, and then may destroy its function.Therefore, identical during with temperature fuse 10, also need heat shield structure.
Said structure crowd's temperature fuse 10 also can change the double-metal sheet type radiator valve into.Pilotherm is a kind of element, 2 kinds of different metals of the adhesion heat coefficient of expansion wherein, form movable contact, when temperature is elevated to set point of temperature, the deformation that coefficient of thermal expansion differences is brought disconnects movable contact, cuts off electric current, thereby when flowing through the super-high-current that short circuit etc. causes, the temperature that causes of itself generating heat raises, and makes failure of current.When disposing,, cut off the battery current that becomes abnormal temperature rising source, temperature is topped out secondary cell 2 abnormal temperature rising induction heat with secondary cell 2 thermal couplings.
Adopting under the situation of this double-metal sheet type radiator valve, resin is filled direct contact pressure resin when being shaped, and then may produce harmful effect to its function because of temperature shock etc.Therefore, identical during with temperature fuse 10, heat shield structure preferably is set.By covering with heat Insulation film, further improve thermal insulation, can avoid thermal impact more reliably to inner bimetal leaf element.
Adopt when being covered the double-metal sheet type radiator valve of outer dress with the adiabatic resin of external application the heat in the time of can masking ester moulding by monomer with the position of secondary cell thermal coupling; At this moment do not need heat Insulation film.
These thermal induction elements can be used in combination the different element of design temperature according to design.
Except that with the thermal induction element of secondary cell 2 thermal couplings, circuit board 3 is possessed form the line image fuse of bringing into play the non-recovery formula failure of current function of cutting off electric current when surpassing the rated current value and the element that has multiple electric current restriction/cut-out function, thereby the reliability of battery pack is greatly improved.In this structure, identical with the PTC element with temperature fuse 10, the line image fuse also is subjected to the thermal impact from the shaping resin that is in molten condition, under the effect identical with the related problem of the present application, causes line image fuse characteristic variation.Therefore, in the circuit board 3, add the unit of the heat of shielding shaping resin at the formation position of line image fuse.Particularly, by adopting the structure of leaning on the related shaping resin of claim 1 other component units in addition to carry out the structure of heat shielding or disposing the related coiling member of claim 2, identical with the present application, also can obtain the effect that can get rid of thermal impact.
Industrial practicality
As mentioned above, according to the present invention, forming outside by separating with gap configuration with secondary cell The circuit board of splicing ear and to this gap-filled resin with circuit board and the secondary cell formation that is integrated During battery pack, be configured in thermal induction element in the described gap not because potting resin is subjected to heat damage, thereby Be suitable for providing the battery pack of utilizing resin filling to be shaped and to consist of securely.
Claims (8)
1, a kind of battery pack, hush panel (23) one sides of secondary cell (2), separate with gap the circuit board (3) that configuration forms external connection terminals, and be filled in described gap and the resin that is shaped is integrated described secondary cell (2) and circuit board (3), it is characterized in that
The thermal induction element (10) of configuration and secondary cell (2) thermal coupling in described gap is with thermal insulation thin slice or the described thermal induction element of thermal insulation resin heat shielding (10).
2, a kind of battery pack, hush panel (23) one sides of secondary cell (2), separate with gap the circuit board (3) that configuration forms external connection terminals, and by at described gap-filled resin and it is shaped secondary cell (2) and circuit board (3) are integrated, it is characterized in that
In described gap, dispose thermal induction element (10), make itself and described secondary cell (2) thermal coupling, and thermal insulation member (16) is set, cover this thermal induction element.
3, a kind of battery pack, hush panel (23) one sides of secondary cell (2), separate with gap the circuit board (3) that configuration forms external connection terminals, and by at described gap-filled resin and it is shaped described secondary cell (2) and circuit board (3) are integrated, it is characterized in that
Configuration thermal induction element (10) in the depressed part (28) that described hush panel (23) go up to form makes itself and described secondary cell (2) thermal coupling, and disposes thermal insulation thin slice or thermal insulation resin heat shielding, covers on the described depressed part (28).
4, a kind of battery pack, hush panel (23) one sides of secondary cell (2), separate with gap the circuit board (3) that configuration forms external connection terminals, and be filled in described gap and the resin that is shaped is integrated described secondary cell (2) and circuit board (3), it is characterized in that
The thermal induction element (10) of configuration and secondary cell (2) thermal coupling in described gap, this thermal induction element (10) are gone up and are formed the coating with thermal insulation.
5, as each described battery pack in the claim 1 to 4, it is characterized in that,
Thermal induction element (10) is a temperature fuse.
6, as each described battery pack in the claim 1 to 4, it is characterized in that,
Thermal induction element (10) is a positive temperature coefficient element.
7, as each described battery pack in the claim 1 to 4, it is characterized in that,
Thermal induction element (10) is the double-metal sheet type radiator valve.
8, a kind of battery pack manufacture method, in metal pattern, arrange to separate the resin filled object thing that configuration with gap forms the circuit board (3) of the external connection terminals that makes secondary cell (2) connecting circuit with secondary cell (2), by potting resin in described gap and it is shaped secondary cell (2) and circuit board (3) are integrated, it is characterized in that
At least forming in the metal pattern at the pairing position, position of laying thermal induction element (10) with the heat conductivity good material, arranging described resin filled object thing, be filled into resin in the gap and make its shaping.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP34927/2002 | 2002-02-13 | ||
| JP2002034927 | 2002-02-13 | ||
| JP300515/2002 | 2002-10-15 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1703789A CN1703789A (en) | 2005-11-30 |
| CN100356612C true CN100356612C (en) | 2007-12-19 |
Family
ID=35632716
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB038035723A Expired - Lifetime CN100356612C (en) | 2002-02-13 | 2003-02-06 | Method of manufacturing battery pack |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JP4841685B2 (en) |
| CN (1) | CN100356612C (en) |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100824875B1 (en) * | 2006-08-31 | 2008-04-23 | 삼성에스디아이 주식회사 | Battery pack and manufacturing method thereof |
| DE102007031565A1 (en) * | 2007-07-06 | 2009-01-08 | Robert Bosch Gmbh | Accumulator with a fuse |
| CN102208594B (en) * | 2010-03-30 | 2015-04-29 | 三星Sdi株式会社 | Secondary battery |
| FR2991923B1 (en) * | 2012-06-18 | 2014-11-21 | Peugeot Citroen Automobiles Sa | MOTOR VEHICLE COMPRISING A SYSTEM FOR QUICK ACCESS TO THE BATTERY IN CASE OF FIRE |
| JP6160392B2 (en) * | 2013-09-19 | 2017-07-12 | 株式会社村田製作所 | Laminated structure mold and member cutting apparatus using the same |
| CN104900820B (en) * | 2015-06-12 | 2017-03-22 | 福建南平南孚电池有限公司 | Secondary electrochemical battery sealing body with encapsulated type chip shield structure and battery |
| CN108352464B (en) * | 2015-10-27 | 2022-01-25 | 株式会社半导体能源研究所 | Battery and method for manufacturing battery |
| JP6750591B2 (en) | 2017-10-05 | 2020-09-02 | カシオ計算機株式会社 | Insert molding method and insert molding part |
| CN107742685B (en) * | 2017-10-12 | 2023-12-05 | 苏州达方电子有限公司 | Battery module |
| CN109935774A (en) * | 2017-12-15 | 2019-06-25 | 无锡市华焯光电科技有限公司 | Lithium battery short-circuit protection structure, lithium battery with the protection structure and preparation method thereof |
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| JP3270644B2 (en) * | 1994-11-30 | 2002-04-02 | 株式会社日立国際電気 | Battery pack and method of manufacturing the same |
| JP3454748B2 (en) * | 1999-02-26 | 2003-10-06 | 三洋電機株式会社 | Battery pack |
| JP3190024B2 (en) * | 1999-08-18 | 2001-07-16 | 日本テキサス・インスツルメンツ株式会社 | Battery protection device and method of manufacturing the same |
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| JPS6472458A (en) * | 1987-09-14 | 1989-03-17 | Fuji Electrochemical Co Ltd | Packed cell |
| JPH07272748A (en) * | 1994-03-31 | 1995-10-20 | Japan Storage Battery Co Ltd | Cell device |
| JPH09153355A (en) * | 1995-11-30 | 1997-06-10 | Sanyo Electric Co Ltd | Sealed battery |
| JP2000315483A (en) * | 1999-03-02 | 2000-11-14 | Kyocera Corp | Battery structure and manufacture thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1703789A (en) | 2005-11-30 |
| JP4841685B2 (en) | 2011-12-21 |
| JP2011023369A (en) | 2011-02-03 |
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Assignee: Panasonic Energy (Wuxi) Co.,Ltd. Assignor: Matsushita Electric Industrial Co.,Ltd. Contract record no.: 2012990000093 Denomination of invention: Box type cylindrical nickel-hydrogen power battery pack and its producing method Granted publication date: 20071219 License type: Common License Open date: 20051130 Record date: 20120309 |
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| CX01 | Expiry of patent term |
Granted publication date: 20071219 |