CN100344412C - Electric nail gun that automatically reduces hammer force when there is no nail body - Google Patents

Electric nail gun that automatically reduces hammer force when there is no nail body Download PDF

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CN100344412C
CN100344412C CNB2004100459841A CN200410045984A CN100344412C CN 100344412 C CN100344412 C CN 100344412C CN B2004100459841 A CNB2004100459841 A CN B2004100459841A CN 200410045984 A CN200410045984 A CN 200410045984A CN 100344412 C CN100344412 C CN 100344412C
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nail
hammer
control circuit
electric
gun
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CN1704207A (en
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魏成榖
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Mobiletron Electronics Co Ltd
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Mobiletron Electronics Co Ltd
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Abstract

An electric nailing gun able to automatically reduce the force of hammer without nail body features that a detector is arranged on the nail box of said electric nailing gun and connected with a control circuit, when the nail-pushing plate for pushing nail body is at predefined position on said nail box, a control signal is sent to said control circuit, a counter in said control circuit begins to count the impact times of hammer, and when the counter reaches predefined value, said control circuit controls said electric nailing gun to reduce its force.

Description

无钉体时自动降低击锤力道的电动钉枪Electric nail gun that automatically reduces hammer force when there is no nail body

技术领域technical field

本发明与电动钉枪有关,特别是关于一种无钉体时自动降低击锤力道的电动钉枪。The invention relates to an electric nail gun, in particular to an electric nail gun which automatically reduces the force of a hammer when there is no nail body.

背景技术Background technique

常用的电动钉枪,在钉匣内的钉体使用完毕之后,按下扳机触发开关,仍然能使击锤持续运作,然而击锤空击过程中缺乏钉体转移动能,将使该击锤直接冲击于电动钉枪的钉枪口周遭结构,长时间冲击将使击锤及电动钉枪本体受损,部分电动钉枪设计会在钉枪口于电动钉枪内部的一侧,设置弹性缓冲物如橡皮垫,但是击锤冲击频率及速度极快,缓冲物使用寿命极短,短时间内即出现材料劣化变硬而失去缓冲作用,因此部分国家例如美国,其安全规范即要求电动钉枪需经过长时间多次的无钉体击打测试,对欲进行制造研发更强力道电动钉枪的业者将是一大挑战。Commonly used electric nail guns, after the nail body in the nail magazine is used up, the hammer can still be operated continuously by pressing the trigger trigger switch. Impact on the structure around the nail gun mouth of the electric nail gun. Long-term impact will damage the hammer and the electric nail gun body. Some electric nail guns are designed to install elastic buffers on the side of the nail gun mouth inside the electric nail gun. Such as a rubber pad, but the impact frequency and speed of the hammer are extremely fast, and the service life of the buffer is extremely short. The material will deteriorate and harden in a short period of time and lose the buffering effect. Therefore, in some countries such as the United States, the safety regulations require that electric nail guns need After many times of nail-free hitting tests for a long time, it will be a big challenge for those who want to manufacture and develop more powerful electric nail guns.

而有钉体检知器装置于电动钉枪的设计,利用一检知器,设置于钉匣的顶端,当钉体用毕,推动钉体至打钉预备位置的推钉片触发该检知器,而使钉枪停止运作。然而,钉体非精密机械结构,一般制造时多容许较大的公差,钉匣及电动钉枪本身亦具有一定公差,因此利用检知器判断钉体是否用完,极易出现误判现象,造成钉体无法确实用完,该电动钉枪即进行无钉体的运作,或是钉体使用完毕后,该电动钉枪仍然维持具有钉体的运作模式。In the design of the nail body detector installed in the electric nail gun, a detector is installed on the top of the nail box. When the nail body is used up, the push piece that pushes the nail body to the nailing preparation position triggers the detector. , which stops the nailer from functioning. However, the nail body is not a precise mechanical structure, and generally large tolerances are allowed during manufacturing. The nail magazine and the electric nail gun itself also have a certain tolerance. Therefore, using the detector to judge whether the nail body is used up is prone to misjudgment. If the nail body cannot be used up, the electric nail gun will operate without the nail body, or after the nail body is used up, the electric nail gun will still maintain the operation mode with the nail body.

发明内容Contents of the invention

本发明的主要目的在于提供一种无钉体时自动降低击锤力道的电动钉枪,其可避免无钉体时因击锤对电动钉枪直接冲击造成电动钉枪结构损毁。The main purpose of the present invention is to provide an electric nail gun that automatically reduces the force of the hammer when there is no nail body, which can avoid the structure damage of the electric nail gun caused by the direct impact of the hammer on the electric nail gun when there is no nail body.

为实现上述目的,本发明所提供的一种无钉体时自动降低击锤力道的电动钉枪,其包含有:In order to achieve the above object, an electric nail gun that automatically reduces the force of the hammer when there is no nail body provided by the present invention includes:

一枪体;a gun body;

一击锤,设于该枪体内,于该枪体内沿一直线移动路径往复移动;A hammer is arranged in the gun body and moves back and forth along a straight moving path in the gun body;

一第一弹性件,连结该击锤与该枪体,用以维持该击锤位于该移动路径的一端处;a first elastic member, connecting the hammer and the gun body, for maintaining the hammer at one end of the moving path;

至少一线圈,设于该枪体中,于受电流时可产生一磁场吸引该击锤沿其移动路径朝该移动路径的另一端移动而造成该击锤的冲击作动;At least one coil is arranged in the gun body, and when receiving current, it can generate a magnetic field to attract the hammer to move along its moving path toward the other end of the moving path, so as to cause the impact action of the hammer;

一钉匣,具有一匣体、一推钉片及一第二弹性件;该匣体用以容置多数钉体,且可供该钉体于其中沿预定的路径移动;该推钉片设于该匣体中,且可于该匣体内沿该钉体移动的路径移动;该弹性件分别连结于该匣体及该推钉片,以该推钉片可因该弹性件的弹力而推动该钉体于该匣体内移动;A nail box has a box body, a nail push piece and a second elastic member; the box body is used to accommodate a plurality of nail bodies, and can allow the nail body to move along a predetermined path therein; the nail push piece is provided with in the box body, and can move along the moving path of the nail body in the box body; the elastic piece is connected to the box body and the nail push piece respectively, so that the nail push piece can be pushed due to the elastic force of the elastic piece the nail body moves within the box;

一控制电路,用以控制该线圈的通电状态,该控制电路包含有一计数器,用以计数该击锤冲击次数;A control circuit for controlling the energization state of the coil, the control circuit including a counter for counting the number of impacts of the hammer;

一检知器,设于该钉匣上,且连接该控制电路,当该推钉片位于该钉匣上的一预定位置时,可发送一控制讯号至该控制电路,使该计数器开始计数该击锤冲击次数,并于该计数器计数至一预定值时,该控制电路便减低输入该线圈的电流,而降低该击锤的冲击力。A detector is arranged on the nail box and connected to the control circuit. When the nail pushing piece is located at a predetermined position on the nail box, a control signal can be sent to the control circuit to make the counter start counting the The number of impacts of the hammer, and when the counter counts to a predetermined value, the control circuit reduces the current input to the coil, thereby reducing the impact force of the hammer.

其中该检知器包含有一发射端及一接收端,分别位于该钉匣的二侧面上,该发射端可发射一检知讯号由该接收端接收,且该检知讯号路径与该推钉片的移动路径交错,当该检知讯号不受该钉体及推钉片阻断时,该检知器发射该控制讯号至该控制电路。Wherein the detector includes a transmitting end and a receiving end, respectively located on the two sides of the nail box, the transmitting end can emit a detection signal to be received by the receiving end, and the detection signal path is connected with the nail push piece The movement paths of the detectors are staggered, and when the detection signal is not blocked by the nail body and the nail push piece, the detector transmits the control signal to the control circuit.

其中该检知器为一接触式开关,设置于该钉匣上的一预定位置,当该推钉片到达该预定位置时顶触该触发开关,使该检知器发射该控制讯号至该控制电路。Wherein the detector is a contact switch, which is arranged at a predetermined position on the nail box. When the nail push piece reaches the predetermined position, it touches the trigger switch, so that the detector emits the control signal to the control circuit.

其中还包含有一安全开关及一导杆,该安全开关连接至该控制电路以控制该电动钉枪;该导杆的一端突出于该电动钉枪的钉枪口,另一端连结于该安全开关,用以切换该安全开关,当该电动钉枪的钉枪口确实抵接工作物件表面,使该导杆受顶抵而启动该安全开关,该电动钉枪始可进行操作。It also includes a safety switch and a guide rod, the safety switch is connected to the control circuit to control the electric nail gun; one end of the guide rod protrudes from the nail gun mouth of the electric nail gun, and the other end is connected to the safety switch, It is used to switch the safety switch, and the electric nail gun can only be operated when the nail gun port of the electric nail gun touches the surface of the work object, the guide rod is pushed against and the safety switch is activated.

其中还包含有一警示装置,连接至该控制电路,当该计数器计数至一预定数值后,该控制电路可启动该警示装置发出警示讯号。It also includes a warning device connected to the control circuit. When the counter counts to a predetermined value, the control circuit can activate the warning device to send out a warning signal.

其中当该计数器计数过程中该控制电路中断接收该控制讯号,则将该计数器归零并停止计数;当降低该击锤的冲击力道后,若该控制电路中断接收该控制讯号,会使该计数器归零并恢复原输入该线圈的电流,使击锤回复正常冲击力道。Wherein when the control circuit interrupts receiving the control signal during the counting process of the counter, the counter will be reset to zero and stop counting; when the impact force of the hammer is reduced, if the control circuit interrupts receiving the control signal, the counter will Return to zero and restore the original current input to the coil, so that the hammer returns to normal impact force.

附图说明Description of drawings

以下列举本发明的较佳实施例,并配合下列附图详细说明于后,其中:The preferred embodiments of the present invention are listed below, and are described in detail in conjunction with the following drawings, wherein:

图1为本发明较佳实施例的结构示意图。Fig. 1 is a schematic structural diagram of a preferred embodiment of the present invention.

图2为本发明较佳实施例钉匣的结构示意图。Fig. 2 is a schematic structural view of the nail magazine in a preferred embodiment of the present invention.

图3为图2的局部结构示意图,揭示该发射端及该接收端之间受钉体阻隔的状态。FIG. 3 is a schematic diagram of a partial structure of FIG. 2 , revealing a state where the transmitting end and the receiving end are blocked by nails.

图4为图2的局部结构示意图,揭示该发射端及该接收端之间不受钉体及推钉片阻隔的状态。FIG. 4 is a schematic diagram of a partial structure of FIG. 2 , revealing a state where the transmitting end and the receiving end are not blocked by the nail body and the nail pushing piece.

具体实施方式Detailed ways

请参阅图1及图2所示,本发明一较佳实施例所提供的一种无钉体时自动降低击锤力道的电动钉枪(100),其包含有:1 and 2, a preferred embodiment of the present invention provides an electric nail gun (100) that automatically reduces the force of the hammer when there is no nail body. It includes:

一枪体(10);A gun body (10);

一冲击装置(20),包含有一击锤(21)、一第一弹性件(22)、一线圈(23);该击锤(21),设于该枪体(10)内,而可于该枪体(10)内沿一预定路径往复移动;该第一弹性件(22),连结该击锤(21)与该枪体(10),用以维持该击锤(21)位于该预定路径的一端;该线圈(23),设于该枪体(10)中,于受电流时可产生一磁场吸引该击锤(21)沿其移动路径朝该移动路径的另一端移动,而造成该击锤(21)的冲击作动;An impact device (20) includes a hammer (21), a first elastic member (22), and a coil (23); the hammer (21) is located in the gun body (10), and can be The gun body (10) reciprocates along a predetermined path; the first elastic member (22) connects the hammer (21) and the gun body (10) to maintain the hammer (21) at the predetermined One end of the path; the coil (23), which is located in the gun body (10), can generate a magnetic field to attract the hammer (21) to move along its moving path toward the other end of the moving path when receiving current, resulting in The impact action of the hammer (21);

一钉匣(30),具有一匣体(31)、一推钉片(32)及一第二弹性件(33);该匣体(31)用以容置多数钉体(34),且可供该钉体(34)沿预定路径移动,该钉体(34)的移动路径与该击锤(21)的移动路径交错,当各该钉体(34)到达该击锤(21)的移动路径时,该各钉体(34)可接受该击锤(21)冲击;该推钉片(32)设于该匣体(31)中且可于该匣体(31)中沿该钉体(34)移动的路径移动;该第二弹性件(33)分别连结于该匣体(31)及该推钉片(32),以该推钉片(32)可因该第二弹性件(33)的弹力而推动该钉体(34)于该匣体(31)内移动;A nail box (30) has a box body (31), a nail pushing piece (32) and a second elastic member (33); the box body (31) is used to accommodate a plurality of nail bodies (34), and Allow the nail body (34) to move along a predetermined path, the moving path of the nail body (34) is interlaced with the moving path of the hammer (21), when each nail body (34) reaches the hammer (21) During the moving path, each nail body (34) can accept the impact of the hammer (21); The path that body (34) moves moves; The second elastic member (33) is connected to the box body (31) and the push nail piece (32) respectively, so that the push nail piece (32) can be pushed by the second elastic piece (33) promotes the nail body (34) to move in the box body (31);

一控制电路(40),用以控制该线圈(23)的通电状态,该控制电路(40)包含有一计数器(图中未示,可为一可编程的集成电路),用以计数该击锤(21)的冲击次数;A control circuit (40), used to control the energization state of the coil (23), the control circuit (40) includes a counter (not shown in the figure, it can be a programmable integrated circuit), used to count the hammer (21) the number of impacts;

一扳机(50),连接至该控制电路(40),做为该电动钉枪(100)的触发开关,用以启动打钉动作;A trigger (50), connected to the control circuit (40), serves as a trigger switch for the electric nail gun (100) to start the nailing action;

一安全装置(60),包含有一安全开关(61)及一顶杆(62);该安全开关(61),连接至该控制电路(40),用以启闭该电动钉枪(100)的电源;该顶杆(62)的一端突出于该电动钉枪(100)的钉枪口(11),另一端连结于该安全开关(61),以控制该安全开关(62),当该钉枪口(11)确实抵接工作物件表面,使该顶杆(62)受顶抵而启动该安全开关(61),该电动钉枪(100)始可进行运作;A safety device (60) includes a safety switch (61) and a push rod (62); the safety switch (61) is connected to the control circuit (40) for opening and closing the electric nail gun (100) Power supply; one end of the ejector rod (62) protrudes from the nail gun mouth (11) of the electric nail gun (100), and the other end is connected to the safety switch (61) to control the safety switch (62). The muzzle (11) is sure to abut against the surface of the work object, so that the ejector rod (62) is abutted to activate the safety switch (61), and the electric nail gun (100) can only operate;

一警示装置(70),连接该控制电路(40),以接受该控制电路(40)启动而发出一警示讯号;a warning device (70), connected to the control circuit (40), to accept the activation of the control circuit (40) to send a warning signal;

一检知器(80),设于该钉匣(30)上,且若干导线连接该控制电路(40),以当该推钉片(32)位于该钉匣(30)上一预定位置时,可发送一控制讯号(H)至该控制电路(40),使该控制电路(40)进行相对应的控制程序,该检知器(80)可为一接触式触发开关,由该推钉片(32)直接顶触而触发发送该控制讯号(H),亦可为非接触式的检知器,例如于本实施例中所使用的该检知器(80),其包含有一发射端(81)及一接收端(82),设置于该匣体(31)的二侧面上,该发射端(81)可发射一检知讯号(S)由该接收端(82)接收,该检知讯号(S)的移动路径与该钉体(34)与该推钉片(32)的移动路径交错;当该钉匣(30)内的钉体(34)受该推钉片(32)推动向出口移动而通过该发射端(81)及该接收端(82)间的检知讯号(S)路径后,该检知讯号(S)不受该钉体(34)或该推钉片(32)阻档使该接收端(82)接收该检知讯号(S),此时该检知器(80)传送该控制讯号(H)至该控制电路(40)(如图3及图4所示)。A detector (80) is located on the nail box (30), and several wires are connected to the control circuit (40), so that when the nail pushing piece (32) is located at a predetermined position on the nail box (30), , can send a control signal (H) to the control circuit (40), so that the control circuit (40) can carry out the corresponding control program, the detector (80) can be a contact trigger switch, the push pin The chip (32) touches directly to trigger the sending of the control signal (H), and it can also be a non-contact detector, such as the detector (80) used in this embodiment, which includes a transmitter (81) and a receiving end (82), are arranged on the two sides of this box body (31), and this transmitting end (81) can transmit a detection signal (S) to be received by this receiving end (82), and this detection The moving path of the signal (S) intersects with the moving path of the nail body (34) and the nail pushing piece (32); After pushing toward the exit and passing through the detection signal (S) path between the transmitting end (81) and the receiving end (82), the detection signal (S) is not affected by the nail body (34) or the nail push piece. (32) Blocking makes the receiving end (82) receive the detection signal (S), and at this time the detector (80) sends the control signal (H) to the control circuit (40) (as shown in Figure 3 and 4).

以上所述,为本发明较佳实施例的构成元件,接著再进一步说明其运作方式。The above are the constituent elements of the preferred embodiment of the present invention, and then further explain its operation mode.

当该控制电路(40)未接收该控制讯号(H),则该电动钉枪进行正常运作,该扳机(50)受压下后,该控制电路(40)输出至该线圈(23)的电流不变,使该击锤(21)击打力保持不变,以进行正常打钉作业;When the control circuit (40) does not receive the control signal (H), the electric nail gun operates normally. After the trigger (50) is pressed, the control circuit (40) outputs the current to the coil (23) Constant, make this hammer (21) striking force remain constant, to carry out normal nailing operation;

当该控制电路(40)接收该控制讯号(H),则该控制电路(40)内的计数器(图中未示)开始进行该击锤(21)冲击次数的计数,直到该击锤(21)冲击次数到达一预定数值,此时该控制电路(40)便因该计数器(图未示)的计数完成而减少输入至该线圈(23)的电流,以降低驱动磁场强度,进而使该击锤(21)冲击降低,达到可以将无钉体时以原力道直接空打的影响降至最低,并可于降低冲击力道时控制该警示装置(70)发出警示讯号,以达到保护及警示的作用。When the control circuit (40) receives the control signal (H), the counter (not shown) in the control circuit (40) begins to count the number of impacts of the hammer (21) until the hammer (21) ) the number of impacts reaches a predetermined value, at this time the control circuit (40) will reduce the current input to the coil (23) due to the completion of the counting of the counter (not shown), so as to reduce the driving magnetic field strength, thereby making the impact The impact of the hammer (21) is reduced to minimize the impact of direct air strikes with the original force when there is no nail body, and the warning device (70) can be controlled to send a warning signal when the impact force is reduced, so as to achieve protection and warning. effect.

由于该钉体(34)精密度不足,当该控制讯号(H)传送至该控制电路(40)时,该钉匣(30)内可能仍有钉体(34)存在,于是可利用该计数器(图中未示)计数,到达一预定数值后才降低该击锤(21)冲击力道;若在计数过程中(此时尚未降低该击锤(21)冲击力道)该控制电路(40)中断接收该控制讯号(H),则将该计数器停止计数并进行归零;若在降低该击锤(21)冲击力道后中断接收该控制讯号(H),则将该计数器归零并使该电动钉枪(100)恢复正常冲击力道,如此可避免在有钉体时就降低该击锤(21)冲击力道影响正常工作,确保该钉体(34)完全击发,亦可避免无钉体时仍然以正常冲击力道持续运作使该电动钉枪(100)产生损坏。Due to the lack of precision of the nail body (34), when the control signal (H) is sent to the control circuit (40), there may still be a nail body (34) in the nail box (30), so the counter can be used to (Not shown in the figure) counting, just reduce this hammer (21) impact force after reaching a predetermined value; If in the counting process (this moment has not yet reduced this hammer (21) impact force) this control circuit (40) interrupts Receive the control signal (H), then stop counting the counter and reset it to zero; if you stop receiving the control signal (H) after reducing the impact force of the hammer (21), then reset the counter to zero and make the motor The nail gun (100) returns to normal impact force, which can avoid reducing the impact force of the hammer (21) to affect normal work when there is a nail body, ensures that the nail body (34) is fully fired, and can also prevent the hammer (21) from still firing when there is no nail body. The electric nail gun (100) is damaged by continuous operation with normal impact force.

以上所述,仅为本发明的较佳可行实施例而已,故举凡应用本发明说明书及申请专利范围所为的等效结构变化,理应包含在本发明的专利范围内。The above description is only a preferred feasible embodiment of the present invention, so all equivalent structural changes made by applying the description of the present invention and the scope of the patent application should be included in the scope of the patent of the present invention.

Claims (6)

1. one kind is not had the electric nail gun that reduces striking force when following closely body automatically, and it includes:
One rifle body;
One hammer is located in this rifle body, and mobile route moves back and forth along a straight line in this rifle body;
One first elastic component links this hammer and this rifle body, is positioned at an end place of this mobile route in order to keep this hammer;
At least one coil is located in this rifle body, produces when being subjected to electric current that the other end of this hammer of a magnetic field suction along its mobile route towards this mobile route moves and the impact start that causes this hammer;
One nail casket has a casket body, a pushing slice of nail and one second elastic component; This casket body and function is with ccontaining most nail bodies, and for this nail body in wherein along predetermined path movement, the mobile route of this nail body and the mobile route of this hammer are staggered, when respectively this nail body arrives the mobile route of this hammer, this is respectively followed closely body and accepts this hammer impacts: this pushing slice of nail is located in this casket body, and the path movement that moves along this nail body in this casket body; This elastic component is linked to this casket body and this pushing slice of nail respectively, moves in this casket body because of the elastic force of this elastic component promotes this nail body with this pushing slice of nail;
One control circuit, in order to control the "on" position of this coil, this control circuit includes a counter, in order to count this hammer impacts number of times;
One detector, be located on this nail casket, and connect this control circuit, when this pushing slice of nail is positioned at a precalculated position on this nail casket, send a control signal to this control circuit, make this counter begin to count this hammer impacts number of times, and when this rolling counters forward to one predetermined value, this control circuit just lowers the electric current of this coil of input, and reduces the impulsive force of this hammer.
2. according to the described a kind of electric nail gun that nail reduces striking force during body automatically that do not have of claim 1, it is characterized in that, wherein this detector includes a transmitting terminal and a receiving terminal, lay respectively on the two side faces of this nail casket, this transmitting terminal emission one detects signal and is received by this receiving terminal, and this mobile route that detects signal path and this pushing slice of nail is staggered, and when this detects signal when not blocked by this nail body and pushing slice of nail, this detector is launched this control signal to this control circuit.
3. according to the described a kind of electric nail gun that nail reduces striking force during body automatically that do not have of claim 1, it is characterized in that, wherein this detector is a touch switch, be arranged at the precalculated position on this nail casket, when this pushing slice of nail arrives this precalculated position, contact this trigger switch, make this detector launch this control signal to this control circuit.
4. according to the described a kind of electric nail gun that nail reduces striking force during body automatically that do not have of claim 1, it is characterized in that wherein also include a safety switch and a guide rod, this safety switch is connected to this control circuit to control this electric nail gun; One distal process of this guide rod is for the nail muzzle of this electric nail gun, the other end is linked to this safety switch, in order to switch this safety switch, when the certain butt work of the nail muzzle object surface of this electric nail gun, make this guide rod be subjected to contact and start this safety switch, this electric nail gun beginning operates.
5. according to the described a kind of electric nail gun that nail reduces striking force during body automatically that do not have of claim 1, it is characterized in that, wherein also include an alarming device, be connected to this control circuit, behind this rolling counters forward to one predetermined value, this control circuit starts this alarming device and sends alerting.
6. according to the described a kind of electric nail gun that nail reduces striking force during body automatically that do not have of claim 1, it is characterized in that wherein this control circuit interrupts receiving this control signal in this rolling counters forward process, then this counter is made zero and stop counting; After the impact power that reduces this hammer, if this control circuit interrupts receiving this control signal, this counter is made zero and recover the electric current of former this coil of input, make hammer reply the normal power of impacting.
CNB2004100459841A 2004-05-28 2004-05-28 Electric nail gun that automatically reduces hammer force when there is no nail body Expired - Fee Related CN100344412C (en)

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TWI455801B (en) * 2013-09-05 2014-10-11 Basso Ind Corp Gas nail gun firing counting device

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