CN101537461B - Stamping counting method of punch press - Google Patents
Stamping counting method of punch press Download PDFInfo
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- CN101537461B CN101537461B CN2009103009929A CN200910300992A CN101537461B CN 101537461 B CN101537461 B CN 101537461B CN 2009103009929 A CN2009103009929 A CN 2009103009929A CN 200910300992 A CN200910300992 A CN 200910300992A CN 101537461 B CN101537461 B CN 101537461B
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Abstract
The invention relates to an operation method of a punch press, in particular to a stamping counting method of the punch press. The stamping counting method sets the target total number of stamping, when a system completes one cycle of a control program, the cycle times are contrasted with the target total number of stamping, once the cycle times are less than the target total number of stamping, the next cycle is continuously carried out, namely, the punch press continuously carries out the stamping operation, and when the cycle times are equal to the target total number of stamping, the punch press stops the stamping operation. All the counting is determined by the program cycle times and is contrasted with the target total number of stamping without the help of mechanical methods.
Description
Technical field
The present invention relates to a kind of operation method of punch press, especially relate to a kind of stamping counting method of punch press.
Background technology
Punch press is to utilize mould to carry out a kind of machinery comparatively efficiently of moulding punching press; Its feature is that shaping speed is fast; Can efficiently repeat work, but because the quantity of this work is generally bigger, if adopt the method for conventional artificial counting often to be easy to generate mistake.In order to address this problem, at present a lot of punch presses all are equipped with various counting devices, have realized various method of counting, but have generally all adopted mechanical count.It is a kind of towards the part robot scaler to be like the patent No. that 87206284 utility model patent discloses, and it mainly is to produce a spill bonnet, fixing pedestal on bonnet; T type pendulum, normally open contact, T shape pendulum utilizes rotating shaft rack-mount; And the elastic force that relies on torsion spring makes the galianconism and the appropriate gap of normally open contact maintenance of T shape pendulum, and normally open contact is that the equal sign circuit with calculator communicates, under the influence of this device in external force; When generation moves up and down; The galianconism of T shape pendulum promptly can collide normally open contact, makes it closed conducting, accomplishes tally function.This counting device damages easily, and the life-span is not long, is easy to generate mechanical breakdown and influences the accuracy and the continuity of its counting.The patent No. be 95205987.8 utility model disclose a kind of computer control band steel combination cutting machine punch press and the right thereof be provided with feeder, feeding motor, cradle and on the length selector switch that is uniformly distributed with; Computer controller and support, and the shelf of Motionless electromagnetic buting iron and punch press be fixed on the same ground, the punch press left side is provided with fixing electromagnetism buting iron on the top of the shelf; Computer controller is by PC; Its input has power switch, starting switch, automatic/hand switch and reset switch; Length selector switch, output are met and sent off material motor, punch press clutch, electromagnet coil sum counter composition.This method still can't be broken away from its mechanical method of counting, and has short, problems such as mechanical breakdown is many, cost height in service life.
Summary of the invention
The present invention mainly be solve existing in prior technology service life short, mechanical breakdown is many, occurrence count errors, the high technical problem of cost easily, and a kind of stamping counting method of simple to operate, cost is low, error is few, the life-span is grown punch press is provided.
Above-mentioned technical problem of the present invention mainly is able to solve through following technical proposals: a kind of stamping counting method of punch press is characterized in that comprising the steps:
The first step, input target punching press sum m;
In second step, start punch press and carry out press work;
In the 3rd step, the punching course control program whenever once circulates, counting 1;
In the 4th step, will work as counting 1 and the before all counting addition of time punching course control program circulation when accomplishing and draw the global cycle frequency n;
In the 5th step, global cycle frequency n and target punching press sum are compared;
In the 6th step, less than target punching press sum m, then system proceeds the operation in described the 3rd step to the 5th step as if the global cycle frequency n, if the global cycle frequency n equals the total m of target punching press, then system quits work.
When punch press is operated; As long as the circulation of a control program of the every completion of the total number system of target setting punching press; Its cycle-index all compares with target punching press sum, as long as cycle-index is just proceeded to circulate less than target punching press sum next time, promptly punch press is proceeded punching operation; When cycle-index equaled target punching press sum, punch press stopped punching operation.All countings are confirmed by the program cycle number of times, and compare in target punching press sum, not by means of mechanical means.
As preferably, described punching course control program whenever once circulates and promptly accomplishes punching operation one time.The cycle-index that is to say the punching course control program is to equate with the number of times of punching operation, so, as long as cycle-index and target punching press sum are compared, just can obtain whether punch press to be carried out shut-down operation.
As preferably, described punching course control program whenever once circulates and promptly accomplishes the punching operation of several times.In this case, the punching course control program whenever once circulates can accomplish the punching press of one batch of stamping parts, and the corresponding programmed counting of one batch stamping parts, so target punching press sum m representative is a batch number., batch quantity of accomplishing stamping parts stops punching operation when equaling target punching press sum.
As preferably, described global cycle frequency n equals target punching press sum m, and when then the out-of-work operation of system was accomplished, target punching press sum made zero.When accomplishing target punching press sum, target punching press sum makes zero, and is convenient once to the setting of target punching press sum, can prevent that also maloperation appears in locking system.
As preferably, the operation of described punching course control program and counting, calculation function will carry out in a controller, and controller links to each other with punch press operating mechanism, indication mechanism, and is provided with gauge tap and data entry system.Punch press operating mechanism refers to the frame for movement of carrying out press work, is controlled according to its set program by controller, and the ruuning situation of mechanism is embodied on indication mechanism.Data entry system can be set the target punching press sum of punch press, and this setting value is storing on the controller and on indication mechanism, embodying.
The beneficial effect that the present invention brings is; Solved existing in prior technology service life short, mechanical breakdown is many, problems such as occurrence count errors, cost height easily, simple to operate, the characteristics such as cost is low, error is few, the life-span is long that have realized that punch ram counts.
Description of drawings
Accompanying drawing 1 is a kind of operation principle sketch map of the present invention.
The specific embodiment
Pass through embodiment below, and combine accompanying drawing, do further bright specifically technical scheme of the present invention.
Embodiment 1: accompanying drawing 1 is a kind of operation principle sketch map of the present invention.The present invention is a kind of stamping counting method of punch press, can operate by predefined punching press number of times, when reaching the punching press number of times that sets, quits work voluntarily.Its main device is following:
A controller, controller links to each other with punch press operating mechanism, indication mechanism, and is provided with gauge tap and data entry system.
It is accomplished through following steps:
1. import target punching press sum m;
2. start punch press and carry out press work;
3. the punching course control program whenever once circulates, and promptly accomplishes punching operation one time, and counts 1;
4. will work as the counting 1 of time punching course control program circulation when accomplishing and draw the global cycle frequency n with all before counting additions;
5. global cycle frequency n and target punching press sum are compared;
If the global cycle frequency n less than target punching press sum m, then system proceeds the operation in described the 3rd step to the 5th step, if the global cycle frequency n equals target punching press sum m, then system quits work, target punching press sum makes zero, and waits pending next operation.
Embodiment 2: the present invention is a kind of stamping counting method of punch press, can operate every batch of several times punching operation that comprises the decision of punching course control program by a predefined punching press batch number.When reaching the punching press that sets batch number, quit work voluntarily.Its main device is following:
A controller, controller links to each other with punch press operating mechanism, indication mechanism, and is provided with gauge tap and data entry system.
It is accomplished through following steps:
1. import target punching press sum m;
2. start punch press and carry out press work;
3. the punching course control program whenever once circulates, and promptly accomplishes one batch of punching operation, and this batch comprises the several times punching operation, and counts 1;
4. will work as the counting 1 of time punching course control program circulation when accomplishing and draw the global cycle frequency n with all before counting additions;
5. global cycle frequency n and target punching press sum are compared;
If the global cycle frequency n less than target punching press sum m, then system proceeds the operation in described the 3rd step to the 5th step, if the global cycle frequency n equals target punching press sum m, then system quits work, target punching press sum makes zero, and waits pending next operation.
When utilizing this method of counting that punch press is operated; As long as the circulation of a control program of the every completion of the total number system of target setting punching press; Its cycle-index all compares with target punching press sum, as long as cycle-index is just proceeded to circulate less than target punching press sum next time, promptly punch press is proceeded punching operation; When cycle-index equaled target punching press sum, punch press stopped punching operation.All countings are confirmed by the program cycle number of times, and compare in target punching press sum, not by means of mechanical means.
So the present invention obviously is different from the method that adopts mechanical means that the number of times of the punching operation of punch press is counted; But be beneficial to the program cycle number of times is added up the purpose that reaches counting; And program cycle number of times and target sum compared; Whether judgment task continues, thereby reaches the purpose of automatic control.Have simple in structure, easy to operate, the life-span is long, cost is low, characteristic such as error free.
Claims (6)
1. the stamping counting method of a punch press is characterized in that comprising the steps:
The first step, input target punching press sum m;
In second step, start punch press and carry out press work;
In the 3rd step, the punching course control program whenever once circulates, counting 1;
In the 4th step, will work as counting 1 and the before all counting addition of time punching course control program circulation when accomplishing and draw the global cycle frequency n;
In the 5th step, global cycle frequency n and target punching press sum are compared;
In the 6th step, less than target punching press sum m, then system proceeds the operation in described the 3rd step to the 5th step as if the global cycle frequency n, if the global cycle frequency n equals the total m of target punching press, then system quits work.
2. the stamping counting method of a kind of punch press according to claim 1 is characterized in that described punching course control program whenever once circulates promptly to accomplish punching operation one time.
3. the stamping counting method of a kind of punch press according to claim 1 is characterized in that described punching course control program whenever once circulates promptly to accomplish the punching operation of several times.
4. according to the stamping counting method of claim 1 or 2 or 3 described a kind of punch presses, it is characterized in that described global cycle frequency n equals target punching press sum m, when then the out-of-work operation of system was accomplished, target punching press sum made zero.
5. according to the stamping counting method of claim 1 or 2 or 3 described a kind of punch presses; Operation and the counting, the calculation function that it is characterized in that described punching course control program will carry out in a controller; Controller links to each other with punch press operating mechanism, indication mechanism, and is provided with gauge tap and data entry system.
6. the stamping counting method of a kind of punch press according to claim 4; Operation and the counting, the calculation function that it is characterized in that described punching course control program carry out in a controller; Controller links to each other with punch press operating mechanism, indication mechanism, and is provided with gauge tap and data entry system.
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CN2009103009929A CN101537461B (en) | 2009-03-20 | 2009-03-20 | Stamping counting method of punch press |
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CN2009103009929A CN101537461B (en) | 2009-03-20 | 2009-03-20 | Stamping counting method of punch press |
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CN101537461A CN101537461A (en) | 2009-09-23 |
CN101537461B true CN101537461B (en) | 2012-05-09 |
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CN102500654A (en) * | 2011-11-23 | 2012-06-20 | 无锡大燕电子有限公司 | Automatic counting detection and alarm reset device for punching machine |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1018808B (en) * | 1989-05-26 | 1992-10-28 | 株式会社东芝 | Method and apparatus for detecting forgetful state of screw fastening on workpieces |
CN100344412C (en) * | 2004-05-28 | 2007-10-24 | 车王电子股份有限公司 | Electric nailing gun capable of reducing striking force on condition of no nail |
CN101206465A (en) * | 2007-12-19 | 2008-06-25 | 金德精密配件(苏州)有限公司 | Multi-point repeat process step monitoring counter |
CN201195415Y (en) * | 2008-04-24 | 2009-02-18 | 苏州轴承厂有限公司 | Numerical control window-punching machine of roller bearing holder |
-
2009
- 2009-03-20 CN CN2009103009929A patent/CN101537461B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1018808B (en) * | 1989-05-26 | 1992-10-28 | 株式会社东芝 | Method and apparatus for detecting forgetful state of screw fastening on workpieces |
CN100344412C (en) * | 2004-05-28 | 2007-10-24 | 车王电子股份有限公司 | Electric nailing gun capable of reducing striking force on condition of no nail |
CN101206465A (en) * | 2007-12-19 | 2008-06-25 | 金德精密配件(苏州)有限公司 | Multi-point repeat process step monitoring counter |
CN201195415Y (en) * | 2008-04-24 | 2009-02-18 | 苏州轴承厂有限公司 | Numerical control window-punching machine of roller bearing holder |
Non-Patent Citations (2)
Title |
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JP特开2003-205325A 2003.07.22 |
JP特开2006-331079A 2006.12.07 |
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Address after: 315800 Ningbo, Beilun, Dagang District, No., No. five road, No. 88 Applicant after: Ningbo Hongxun Technology Co.,Ltd. Address before: 315800 Ningbo, Beilun, Dagang District, No., No. five road, No. 88 Applicant before: Ningbo Hongxun Technology Co., Ltd. |
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