CA3098688A1 - Procedes de fabrication de pales de rotor d'eolienne et composants de celles-ci - Google Patents

Procedes de fabrication de pales de rotor d'eolienne et composants de celles-ci Download PDF

Info

Publication number
CA3098688A1
CA3098688A1 CA3098688A CA3098688A CA3098688A1 CA 3098688 A1 CA3098688 A1 CA 3098688A1 CA 3098688 A CA3098688 A CA 3098688A CA 3098688 A CA3098688 A CA 3098688A CA 3098688 A1 CA3098688 A1 CA 3098688A1
Authority
CA
Canada
Prior art keywords
rotor blade
fiber
outer skins
reinforced
reinforced outer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CA3098688A
Other languages
English (en)
Inventor
James Robert Tobin
Stephen Bertram Johnson
Jamie T. Livingston
Alan M. Walker
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
General Electric Co
Original Assignee
General Electric Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by General Electric Co filed Critical General Electric Co
Publication of CA3098688A1 publication Critical patent/CA3098688A1/fr
Pending legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/38—Automated lay-up, e.g. using robots, laying filaments according to predetermined patterns
    • B29C70/382—Automated fiber placement [AFP]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10—Processes of additive manufacturing
    • B29C64/106—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06—Fibrous reinforcements only
    • B29C70/10—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres
    • B29C70/16—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length
    • B29C70/20—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length oriented in a single direction, e.g. roofing or other parallel fibres
    • B29C70/205—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length oriented in a single direction, e.g. roofing or other parallel fibres the structure being shaped to form a three-dimensional configuration
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D99/00—Subject matter not provided for in other groups of this subclass
    • B29D99/0025—Producing blades or the like, e.g. blades for turbines, propellers, or wings
    • B29D99/0028—Producing blades or the like, e.g. blades for turbines, propellers, or wings hollow blades
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00—Processes of additive manufacturing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00—Materials specially adapted for additive manufacturing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00—Materials specially adapted for additive manufacturing
    • B33Y70/10—Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y80/00—Products made by additive manufacturing
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03D—WIND MOTORS
    • F03D1/00—Wind motors with rotation axis substantially parallel to the air flow entering the rotor 
    • F03D1/06—Rotors
    • F03D1/065—Rotors characterised by their construction elements
    • F03D1/0675—Rotors characterised by their construction elements of the blades
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/68—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
    • B29C70/86—Incorporated in coherent impregnated reinforcing layers, e.g. by winding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/08—Blades for rotors, stators, fans, turbines or the like, e.g. screw propellers
    • B29L2031/082—Blades, e.g. for helicopters
    • B29L2031/085—Wind turbine blades
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2230/00—Manufacture
    • F05D2230/30—Manufacture with deposition of material
    • F05D2230/31—Layer deposition
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/70—Wind energy
    • Y02E10/72—Wind turbines with rotation axis in wind direction
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Composite Materials (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Textile Engineering (AREA)
  • Civil Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Structural Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Robotics (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Wind Motors (AREA)
  • Turbine Rotor Nozzle Sealing (AREA)

Abstract

La présente invention concerne des procédés de fabrication de pales de rotor d'éolienne et des composants de celles-ci. Dans un mode de réalisation, le procédé comprend la formation d'une surface externe d'un panneau de pale de rotor à partir d'une ou de plusieurs pellicules externes renforcées par des fibres. Le procédé comprend également l'impression et le dépôt d'au moins une structure de renfort sur une surface interne de l'une ou des pellicules externes renforcées par des fibres pour former le panneau de pale de rotor, la structure de renforcement se liant à l'une ou aux pellicules externes renforcées par des fibres lorsque la structure de renfort est en cours de dépôt.
CA3098688A 2018-05-03 2018-05-03 Procedes de fabrication de pales de rotor d'eolienne et composants de celles-ci Pending CA3098688A1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/US2018/030828 WO2019212553A1 (fr) 2018-05-03 2018-05-03 Procédés de fabrication de pales de rotor d'éolienne et composants de celles-ci

Publications (1)

Publication Number Publication Date
CA3098688A1 true CA3098688A1 (fr) 2019-11-07

Family

ID=68386307

Family Applications (1)

Application Number Title Priority Date Filing Date
CA3098688A Pending CA3098688A1 (fr) 2018-05-03 2018-05-03 Procedes de fabrication de pales de rotor d'eolienne et composants de celles-ci

Country Status (6)

Country Link
EP (1) EP3787873A4 (fr)
CN (1) CN112313064A (fr)
BR (1) BR112020021990A2 (fr)
CA (1) CA3098688A1 (fr)
MX (1) MX2020011601A (fr)
WO (1) WO2019212553A1 (fr)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20230234313A1 (en) * 2020-06-24 2023-07-27 General Electric Company Apparatus for manufacturing composite airfoils
US11981460B2 (en) 2022-05-13 2024-05-14 Firestorm Labs, Inc. Mission-adaptable aerial vehicle and methods for in-field assembly and use

Family Cites Families (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2639050B1 (fr) * 2012-03-14 2014-05-14 Siemens Aktiengesellschaft Procédé de fabrication d'un article par moulage
US20130328241A1 (en) * 2012-06-07 2013-12-12 John M. Obrecht Arrangement and method for manufacturing a wind turbine blade
JP6407057B2 (ja) * 2014-07-30 2018-10-17 積水化学工業株式会社 熱可塑性樹脂成形体の製造方法
DE102014220787A1 (de) * 2014-10-14 2016-04-14 Siemens Aktiengesellschaft Gasturbinenbauteil mit Innenmodul und Verfahren zu seiner Herstellung unter Verwendung von Selektivem Laserschmelzen
US10113531B2 (en) * 2015-08-26 2018-10-30 General Electric Company Methods for repairing wind turbine rotor blades
US10107257B2 (en) * 2015-09-23 2018-10-23 General Electric Company Wind turbine rotor blade components formed from pultruded hybrid-resin fiber-reinforced composites
CN108602343B (zh) * 2015-11-30 2020-05-22 维斯塔斯风力系统有限公司 风轮机、风轮机叶片以及用于制造风轮机叶片的方法
US10273935B2 (en) * 2016-01-15 2019-04-30 General Electric Company Rotor blades having structural skin insert and methods of making same
CN109715366B (zh) * 2016-08-19 2021-10-01 全耐塑料高级创新研究公司 借助于3d打印的包覆模制
US11098691B2 (en) * 2017-02-03 2021-08-24 General Electric Company Methods for manufacturing wind turbine rotor blades and components thereof
EP3787871B1 (fr) * 2018-04-30 2023-08-16 General Electric Company Procédés de fabrication de pales de rotor d'éolienne et leurs composants

Also Published As

Publication number Publication date
MX2020011601A (es) 2020-12-03
EP3787873A1 (fr) 2021-03-10
WO2019212553A1 (fr) 2019-11-07
CN112313064A (zh) 2021-02-02
BR112020021990A2 (pt) 2021-01-26
EP3787873A4 (fr) 2021-11-24

Similar Documents

Publication Publication Date Title
US20220065217A1 (en) Methods for manufacturing wind turbine rotor blades and components thereof
US10830206B2 (en) Methods for manufacturing wind turbine rotor blades and components thereof
US10828843B2 (en) Shear webs for wind turbine rotor blades and methods for manufacturing same
US20190153994A1 (en) Methods for manufacturing wind turbine rotor blade panels having printed grid structures
US20190293049A1 (en) Methods for Joining Blade Components of Rotor Blades Using Printed Grid Structures
CN111601966B (zh) 用于转子叶片的打印增强结构的多种材料组合
CN111587178B (zh) 制造具有打印的网格结构的风力涡轮转子叶片面板的方法
EP3787871B1 (fr) Procédés de fabrication de pales de rotor d'éolienne et leurs composants
CA3098688A1 (fr) Procedes de fabrication de pales de rotor d'eolienne et composants de celles-ci
CN111601701B (zh) 风力涡轮转子叶片构件及其制造方法
WO2021076098A1 (fr) Procédés de fabrication de coques avec des structures de grille de raidissement
CN112384357A (zh) 用于风力涡轮机转子叶片的抗剪腹板及其制造方法

Legal Events

Date Code Title Description
EEER Examination request

Effective date: 20230503

EEER Examination request

Effective date: 20230503