CA2928776C - Modified thermal barrier composite coatings - Google Patents

Modified thermal barrier composite coatings Download PDF

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Publication number
CA2928776C
CA2928776C CA2928776A CA2928776A CA2928776C CA 2928776 C CA2928776 C CA 2928776C CA 2928776 A CA2928776 A CA 2928776A CA 2928776 A CA2928776 A CA 2928776A CA 2928776 C CA2928776 C CA 2928776C
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CA
Canada
Prior art keywords
coating
coating layer
columnar
layer
composite
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CA2928776A
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English (en)
French (fr)
Other versions
CA2928776A1 (en
Inventor
Christopher A. PETORAK
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Praxair ST Technology Inc
Original Assignee
Praxair ST Technology Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Praxair ST Technology Inc filed Critical Praxair ST Technology Inc
Publication of CA2928776A1 publication Critical patent/CA2928776A1/en
Application granted granted Critical
Publication of CA2928776C publication Critical patent/CA2928776C/en
Active legal-status Critical Current
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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/12—Blades
    • F01D5/28—Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
    • F01D5/288—Protective coatings for blades
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/04—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material
    • C23C28/042—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material including a refractory ceramic layer, e.g. refractory metal oxides, ZrO2, rare earth oxides
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/04—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material
    • C23C28/048—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material with layers graded in composition or physical properties
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/10—Oxides, borides, carbides, nitrides or silicides; Mixtures thereof
    • C23C4/11—Oxides
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • C23C4/134—Plasma spraying
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24355—Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
    • Y10T428/24612—Composite web or sheet

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Metallurgy (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Inorganic Chemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Coating By Spraying Or Casting (AREA)
  • Laminated Bodies (AREA)
  • Turbine Rotor Nozzle Sealing (AREA)
CA2928776A 2013-11-26 2014-10-10 Modified thermal barrier composite coatings Active CA2928776C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US14/090,513 US20150147524A1 (en) 2013-11-26 2013-11-26 Modified thermal barrier composite coatings
US14/090,513 2013-11-26
PCT/US2014/060104 WO2015080804A1 (en) 2013-11-26 2014-10-10 Modified thermal barrier composite coatings

Publications (2)

Publication Number Publication Date
CA2928776A1 CA2928776A1 (en) 2015-06-04
CA2928776C true CA2928776C (en) 2022-09-20

Family

ID=51947467

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2928776A Active CA2928776C (en) 2013-11-26 2014-10-10 Modified thermal barrier composite coatings

Country Status (10)

Country Link
US (1) US20150147524A1 (pl)
EP (1) EP3074546B1 (pl)
JP (1) JP7097668B2 (pl)
CN (1) CN105765100A (pl)
BR (1) BR112016011819B1 (pl)
CA (1) CA2928776C (pl)
MX (1) MX382380B (pl)
PL (1) PL3074546T3 (pl)
SG (1) SG10201804461SA (pl)
WO (1) WO2015080804A1 (pl)

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US10745793B2 (en) 2015-06-04 2020-08-18 Raytheon Technologies Corporation Ceramic coating deposition
JP6908973B2 (ja) * 2016-06-08 2021-07-28 三菱重工業株式会社 遮熱コーティング、タービン部材、ガスタービン、ならびに遮熱コーティングの製造方法
CN106116698B (zh) * 2016-06-21 2018-11-16 上海交通大学 一种低热导SiCN-Y2SiO5环境阻障复合涂层制备方法
US20190032189A1 (en) * 2017-07-31 2019-01-31 General Electric Company Adhesion of thermal spray coatings over a smooth surface
US10550462B1 (en) * 2017-09-08 2020-02-04 United Technologies Corporation Coating with dense columns separated by gaps
US10947625B2 (en) 2017-09-08 2021-03-16 Raytheon Technologies Corporation CMAS-resistant thermal barrier coating and method of making a coating thereof
JP7284553B2 (ja) * 2017-09-21 2023-05-31 日本特殊陶業株式会社 溶射膜を備えた基材及びその製造方法
EP3728682A4 (en) * 2017-12-19 2021-07-21 Oerlikon Metco (US) Inc. EROSION-RESISTANT AND CALCIUM-MAGNESIA-ALUMINA-SILICA COATING TO PROTECT ENVIRONMENTAL BARRIER AND CERAMIC MATRIX COMPOSITE COATING LAYERS AND THERMAL SPRAY COATING PROCESS
CA3094335A1 (en) * 2018-04-09 2019-10-17 Oerlikon Metco (Us) Inc. Cmas resistant, high strain tolerant and low thermal conductivity thermal barrier coatings and thermal spray coating method
CN110760778B (zh) * 2018-07-27 2022-11-18 佛山市顺德区美的电热电器制造有限公司 准晶涂层、锅具和烹饪器具
EP3995601A1 (en) * 2020-11-04 2022-05-11 Siemens Energy Global GmbH & Co. KG Bilayer thermal barrier coatings with an advanced interface
KR20240055095A (ko) * 2022-05-17 2024-04-26 미츠비시 파워 가부시키가이샤 축 시일 장치 및 회전 기계
GB202207827D0 (en) * 2022-05-27 2022-07-13 Rolls Royce Plc Method of forming protective coating and coated article comprising protective coating
EP4317519A1 (en) 2022-08-02 2024-02-07 RTX Corporation Environmental barrier coating and method of making the same
US20240343917A1 (en) * 2023-04-14 2024-10-17 Raytheon Technologies Corporation Environmental barrier coating and method of applying the same

Family Cites Families (16)

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JPH04323358A (ja) * 1991-01-16 1992-11-12 Sumitomo Metal Ind Ltd プラズマ溶射方法
JP2003160852A (ja) * 2001-11-26 2003-06-06 Mitsubishi Heavy Ind Ltd 遮熱コーティング材、その製造方法、タービン部材及びガスタービン
AU2003208247A1 (en) * 2002-04-12 2003-10-27 Sulzer Metco Ag Plasma injection method
US6764779B1 (en) * 2003-02-24 2004-07-20 Chromalloy Gas Turbine Corporation Thermal barrier coating having low thermal conductivity
CA2460296C (en) * 2003-05-23 2012-02-14 Sulzer Metco Ag A hybrid method for the coating of a substrate by a thermal application of the coating
US7291403B2 (en) * 2004-02-03 2007-11-06 General Electric Company Thermal barrier coating system
JP4388466B2 (ja) * 2004-12-27 2009-12-24 三菱重工業株式会社 ガスタービン、遮熱コーティング材、その製造方法及びタービン部材
CN100427637C (zh) * 2005-09-21 2008-10-22 武汉理工大学 一种液相等离子喷涂制备纳米氧化锆热障涂层的方法
US7955708B2 (en) * 2005-10-07 2011-06-07 Sulzer Metco (Us), Inc. Optimized high temperature thermal barrier
US20080145554A1 (en) * 2006-12-14 2008-06-19 General Electric Thermal spray powders for wear-resistant coatings, and related methods
DE102008007870A1 (de) * 2008-02-06 2009-08-13 Forschungszentrum Jülich GmbH Wärmedämmschichtsystem sowie Verfahren zu seiner Herstellung
US8586172B2 (en) * 2008-05-06 2013-11-19 General Electric Company Protective coating with high adhesion and articles made therewith
EP2341166A1 (en) * 2009-12-29 2011-07-06 Siemens Aktiengesellschaft Nano and micro structured ceramic thermal barrier coating
CA2760005A1 (en) * 2010-12-21 2012-06-21 Sulzer Metco Ag Method for the manufacture of a thermal barrier coating structure
US20130224453A1 (en) * 2012-02-29 2013-08-29 United Technologies Corporation Spallation-Resistant Thermal Barrier Coating
US20130260132A1 (en) * 2012-04-02 2013-10-03 United Technologies Corporation Hybrid thermal barrier coating

Also Published As

Publication number Publication date
US20150147524A1 (en) 2015-05-28
SG10201804461SA (en) 2018-07-30
JP2016540890A (ja) 2016-12-28
EP3074546A1 (en) 2016-10-05
MX382380B (es) 2025-03-13
WO2015080804A1 (en) 2015-06-04
BR112016011819B1 (pt) 2021-02-23
CN105765100A (zh) 2016-07-13
JP7097668B2 (ja) 2022-07-08
MX2016006851A (es) 2016-12-15
EP3074546B1 (en) 2019-06-19
CA2928776A1 (en) 2015-06-04
PL3074546T3 (pl) 2019-11-29

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