CA2920198C - Rolled tubular centralizer - Google Patents

Rolled tubular centralizer Download PDF

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Publication number
CA2920198C
CA2920198C CA2920198A CA2920198A CA2920198C CA 2920198 C CA2920198 C CA 2920198C CA 2920198 A CA2920198 A CA 2920198A CA 2920198 A CA2920198 A CA 2920198A CA 2920198 C CA2920198 C CA 2920198C
Authority
CA
Canada
Prior art keywords
tubular
planar material
openings
long axis
elongated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CA2920198A
Other languages
French (fr)
Other versions
CA2920198A1 (en
Inventor
Jean Buytaert
Clayton Plucheck
Jeffrey Kubiak
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Innovex Downhole Solutions Inc
Original Assignee
Innovex Downhole Solutions Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US13/957,016 external-priority patent/US9982496B2/en
Application filed by Innovex Downhole Solutions Inc filed Critical Innovex Downhole Solutions Inc
Publication of CA2920198A1 publication Critical patent/CA2920198A1/en
Application granted granted Critical
Publication of CA2920198C publication Critical patent/CA2920198C/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D11/00Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
    • B21D11/06Bending into helical or spiral form; Forming a succession of return bends, e.g. serpentine form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/01Bending sheet metal along straight lines, e.g. to form simple curves between rams and anvils or abutments
    • B21D5/015Bending sheet metal along straight lines, e.g. to form simple curves between rams and anvils or abutments for making tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/06Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
    • B21D5/10Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles for making tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/06Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
    • B21D5/10Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles for making tubes
    • B21D5/12Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles for making tubes making use of forming-rollers
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B17/00Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
    • E21B17/10Wear protectors; Centralising devices, e.g. stabilisers
    • E21B17/1014Flexible or expansible centering means, e.g. with pistons pressing against the wall of the well
    • E21B17/1021Flexible or expansible centering means, e.g. with pistons pressing against the wall of the well with articulated arms or arcuate springs
    • E21B17/1028Flexible or expansible centering means, e.g. with pistons pressing against the wall of the well with articulated arms or arcuate springs with arcuate springs only, e.g. baskets with outwardly bowed strips for cementing operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/08Making tubes with welded or soldered seams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/12Making tubes or metal hoses with helically arranged seams
    • B21C37/122Making tubes or metal hoses with helically arranged seams with welded or soldered seams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D35/00Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
    • B21D35/001Shaping combined with punching, e.g. stamping and perforating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D51/00Making hollow objects
    • B21D51/16Making hollow objects characterised by the use of the objects

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Geology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • Physics & Mathematics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Earth Drilling (AREA)
  • Heat Treatment Of Articles (AREA)
  • Heat Treatment Of Steel (AREA)
  • Devices Affording Protection Of Roads Or Walls For Sound Insulation (AREA)

Abstract

A method of forming a centralizer where a flat plate is created into a tubular where the flat plate is typically rolled so that two sides of the plate contact one another and are then linked, typically by welding. Openings are then created in the tubular such that there are no comers or other points that stress cracks may originate. Once the openings are created the remaining material between adjacent openings forms ribs. The openings created in the tubular are generally aligned with the long axis of the tubular. The material, at the upper and lower end of the flat plate where openings were not created serve as circumferential collars. The ribs may be radially outwardly expanded in order to provide adequate stand-off. In many instances the ribs will also be hardened by heat treating or other hardening processes.

Description

ROLLED TUBULAR CENTRALIZER
Field Of invention
[0002] Embodiments of the present invention generally relate to methods and apparatuses 4 downhole operation. More particularly, the invention relates to methods and apparatuses for centralization in wellbores or tubulars.
Background
[0003] In the course of drilling and producing oil and gas wells, it has been found be beneficial to keep the tubular, which may be drill pipe, casing, production pipe, or screens, generally centered in the well. In certain instances it may be desirable to center one tubular within another. By keeping the tubular generally centered in the well a substantially uniform annular area between the wellbore wall and the tubular is maintained. In certain :instances, such as cementing the tubular into the well, centralization to provide a substantially uniform annular area is imperative, By having a substantially uniform annular area the cement is better able to fill all voids between the tubular and the well thereby forming a better bond with both the wellbore wall and the tubular.
[0004] A common type of centralizer is a bow spring centralizer. A bow spring centralizer typically includes a number of bows attached to a collar on the upper end of the bow and on the lower end of the bow. The bow typically curves radially outward between the.
two collars. In its simplest form the bow spring centralizer slides over a tubular joint and is restricted only by the tubular couplings at either end of the tubular joint. In some situations, when the bow spring centralizer is pushed into a wellbore on a tubular string the leading collar may be stopped by a restriction that will cause the bows to longitudinally compress thereby radially expanding .the bows radially outwards ultimately causing the bow to fail as the tubular string continues to move down into the well. The problem is compounded due to the thickness of the bow spring centralizer's cellars and ribs. Usually the collars and the ribs had the same thickness however the thickness of the centralizer as a whole centralizer was effectively Date Recue/Date Received 2020-11-20 Received 05/01/2016 [0009] Another common form of vehicle protection is known as a car bra/ auto bra that uses a protective strip of material or paint to stop chipping of the paint in commonly chipped areas.
[0010] These conventional covers for body panels are not designed to protect vehicle panels all over their accessible surface or from all angles, only from angles commonly needing protection in the urban or sealed road driving environment.
[0011] There are other paint layer products available that are designed to protect the vehicle panels from damage through the paint layers absorbing impacts from foreign objects. These layers incorporate plastics such as polyurethane.
[0012] These paint layers are only designed to protect against commonly encountered urban impacts (such as at the lower front of a car) and are not suited for off-road protection.
[0013] These conventional covers are not suitable for protecting 4WD body panels all over their surfaces when they are driven off-road and encounter impacts from sources uncommon in the typical urban setting.
[0014] The preceding discussion of the background art is intended to facilitate an understanding of the present invention only. The discussion is not an acknowledgement or admission that any of the material referred to is or was part of the common general knowledge as at the priority date of the application.
Summary of Invention [0015] It is an object of this invention to ameliorate, mitigate or overcome, at least one disadvantage of the prior art, or which will at least provide the public with a practical choice.
[0016] The present invention is in the form of a protection system for protecting at least an external body panel of a vehicle, the system comprises at least one hard protective plate which is adapted to be releasably secured to the vehicle to protect the external body panel, an inner surface of the at least one hard protective plate conforms to the external body panel of the vehicle it is adapted to cover so that the hard protective plate abuts and is of the same shape as the body panel, the shape of the protective plate AMENDED SHEET

Received 05/01/2016 being such that it is arranged to receive the body panel, the at least one hard protective plate is releasably secured to the vehicle using at least one magnet.
[0017] Preferably, the vehicle is an off-road vehicle.
[0018] Preferably, the vehicle is a 4WD.
[0019] Preferably the external portion of the vehicle is a body panel of the vehicle.
[0020] Preferably the at least one hard protective plate has an outer surface which is exposed to the environment once fitted to a vehicle and an inner surface which lies adjacent the vehicles external portion.
[0021] Preferably an inwardly projecting plate edge extends along at least one edge of the at least one hard protective plate.
[0022] The plate edge may extend transverse to the inner surface of the protective plate in a direction away from the outer surface.
[0023] Preferably one of the at least one hard protective plates is selected from one of the following:
body panels;
a front quarter body panel;
a rear quarter body panel;
a front door panel;
a rear door panel;
a bonnet panel; and a rear panel.
[0024] Preferably, at least a portion of the inner surface of the protective plate is coated with a soft material.
[0025] In accordance with a further embodiment, the present invention provides a vehicle body panel hard protective plate wherein the hard protective plate is adapted to engage a vehicle body panel and is shaped to conform exactly to the vehicle body panel so that the hard protective plate abuts and is of the same shape as the body panel, the shape of the protective plate being such that it is arranged to receive the body panel;
AMENDED SHEET

Received 05/01/2016 wherein the hard protective plate includes a magnet to releasably secure the hard protective plate to the body panel; and wherein the hard protective plate is adapted to remain fixed to the body panel when the vehicle is driven in an off-road environment.
[0026] Preferably, the vehicle is designed to be driven on road and off-road.
[0027] By covering the entire panel of a vehicle body panel, the panel is protected from damage incurred from a plurality of angles when driving a vehicle off road.
The magnetic fixing of the plate in a plurality of locations strengthens the attachment of the plate.
[0028] Preferably the vehicle body panel hard protective plate is removable from the body panel of a vehicle.
[0029] In being removable, the plate can be fitted and removed as needed for urban and off-road use.
[0030] Preferably, a plurality of magnets are used to fix the protective plate to the body panel.
[0031] Using magnets makes repeated removal and fitting a simple easily executed process.
[0032] Preferably, the magnets are fixed to the hard protective plate.
[0033] Fixing the magnets to the hard protective plate means that the hard protective plate can be made from a variety of different materials and still be supported by the magnets.
[0034] Preferably, the magnets are removably fixed to the hard protective plate.
[0035] This allows the magnets to be transferred to different panels or for different uses and to be replaced if necessary.
[0036] Preferably, the hard protective plate includes a recess on its internal surface shaped to receive a magnet.
AMENDED SHEET

Received 05/01/2016 [0037] Preferably the magnet is adapted to sit between the internal surface of the plate and the external surface of the vehicle body panel.
[0038] In one aspect of the invention, the hard protective plate is shaped and contoured in the same manner as the body panel to which it is to be attached.
[0039] This creates different protective plates for different vehicle body panels.
[0040] In another aspect of the invention, the hard protective plate conforms to the shape of the outer surface of the body panel of a vehicle.
[0041] Preferably, the hard protective plate is made of thermoformed plastic.
[0042] This makes the hard protective plate cheap and easy to make.
[0043] Preferably the thermoformed plastic is acrylonitrile butadiene styrene (ABS).
[0044] ABS is readily available and used. ABS's hard properties make it well suited for the present use.
[0045] Preferably, the magnet is a neodymium magnet.
[0046] A strong magnet, such as a neodymium magnet is used so that the hard protective plate does not become removed in the bumpy off-road environment.
[0047] Preferably, the magnet is coated with a soft material.
[0048] Coating the magnet with a soft material stops it from scratching the 4WD body panels that the hard protective plate is protecting.
[0049] Preferably, the soft material is silicone.
[0050] Preferably, the soft material is a rubberized material.
[0051] Preferably, the soft material is neoprene.
[0052] Preferably, the hard protective plate includes a plate edge, wherein the plate edge protrudes transverse to the surface of the hard protective plate.
[0053] Preferably the protrusion from the hard protective plate is in a labrum arrangement.
AMENDED SHEET

Received 05/01/2016 [0054] Preferably, the hard protective plate includes a plurality of plate edges.
[0055] Preferably, when the hard protective plate is engaged with the 4WD body panel, the plate edge is adapted to extend past the outer surface of the 4WD body panel inwardly.
[0056] Preferably, the plate edge engages and conforms to a 4WD body panel edge.
[0057] By having the plate edge of the hard protective plate extend past the outer surface of the 4WD body panel, the edges of the hard protective plate are inside the outer surface of the 4WD. This removes the risk of branches or other obstructions connecting with the edges of the plate as they scrape past the plate and pulling the plate off by catching an edge of the plate. It also aids the hard protective plates to stay in position on the 4WD body panels as the edges help the hard protective plate grip the 4WD body panel.
[0058] Preferably the hard protective plate includes a wheel arch edge that is adapted to abut the wheel arch of a 4WD.
[0059] Preferably the wheel arch edge extends further than the plate edge in the direction transverse to the surface of the hard protective plate.
[0060] In yet another aspect of the invention, there is provided an arrangement of 4WD
body panel hard protective plates, wherein the arrangement of 4WD body panel hard protective plates are attached to all 4WD body panels.
[0061] In yet another aspect of the present invention, there is provided an arrangement of 4WD body panel protective plates, wherein the arrangement of 4WD body panel hard protective plates are attached to all 4WD body panels except the roof.
[0062] In yet a further embodiment of the present invention, there is provided a method of protecting the surface of 4WD body panels when being driven in an off-road environment, including attaching a 4WD body panel hard protective plate against a corresponding 4WD body panel, so that an inner surface of the hard protective plate abuts against and conforms to an outer surface of the 4WD body panel so that the hard protective plate abuts and is of the same shape as the body panel, the shape of the protective plate being such that it is arranged to receive the body panel and so that the AMENDED SHEET

Received 05/01/2016 entire outer surface of the 4WD body panel is covered by the hard protective plate to form an outer surface of the 4WD.
[0063] Preferably, when the hard protective plate is placed against the corresponding 4WD body panel, the plate edge extends past the outer surface of the 4WD body panel, into the 4WD.
[0064] Preferably, the end of the plate edge is not exposed to the outer surface of the 4WD.
[0065] The present invention is in the form of a protection system for protecting at least an external portion of a vehicle, the system comprises at least one protective panel, the at least one protective panel comprising a first protective surface adapted to be releasably secured to the external portion by at least one magnet_ [0066] In one aspect of the invention the first protective surface is adjacent the vehicle's external portion when releasably secured thereto.
[0067] In another aspect of the invention the first protective surface is spaced from the vehicle's external portion when releasably secured thereto.
[0068] In yet a further embodiment of the present invention, there is provided a protection system for protecting at least an external body panel of a vehicle, the system comprising:
placing at least one hard protective plate, which is adapted to be releasably secured to the at least an external body panel of a vehicle to protect the external body panel, against the at least an external body panel of the vehicle;
wherein the protective plate includes a plate edge arranged to extend inwardly towards the vehicle;
wherein an inner surface of the at least one hard protective plate conforms to the external body panel of the vehicle it is adapted to be secured to so that the hard protective plate abuts and is of the same shape as the body panel, the plate edge and the inner surface being arranged to receive the body panel; and wherein the at least one hard protective plate is releasably secured to the vehicle using at least one magnet.
AMENDED SHEET

lower end 154 of the opening 150 may be located at point 17, between point 17 and the lower end 14 of the tubular 20, or between points 17 and 19. Ribs 160 are created by the material of the tubular 20 that remains between the openings 150 after the openings 150 are created in the tubular 20. A first collar 162 and the second collar 164 are created by the material of the tubular 20 that remains above the upper end 152 of the openings 150 and below the lower end 154 of the openings 150 after the openings 150 are created lathe tubular 20. While only the tubular with linear sides is depicted any created tubular may be used. The opening 150 may be formed through tubular 50 in a similar manner.
[0036] Figure 13 depicts a tubular 140 having an upper end 442, a lower end 144, openings 146, ribs 148, opening upper end 152, opening lower end 154, and upper can 156, and a lower collar 158. The ribs 148 have been expanded radially outward so that each. of the ribs 148 will have at least one portion, an apex 161 Of each of the ribs 148 that extends further radially outward than other portions of each the ribs 148 or of the tubular 140. So that a portion of each of the ribs 148, typically the apex 161 of each rib 148, will contact the wellbore or other tubular wall (not shown). In many instances at least a portion of each of the. ribs 148 will be treated to enhance the ability of each of the ribs 148 to elastically deform. Any treatment process such as heat treating, cold treating, curing., or any other process known in the industry may be used to enhance the ability each of the ribs 148 to elastically deform.
[0037] In practice it is generally understood that the tubular 140 (i.e. a centralizer) as depicted in figure 13 is placed on a separate tubular so that the collar 158, collar 156, and ribs 148 are generally coaxial with the separate tubular and that each collar 158 and 156 has a reasonably tight fit on the separate tubular. The centralizer may be allowed, to slide up or down the separate tubular within the limits of couplings that are typically attached at either end of the separate tubular although more preferably at least one of the collars 158 or 156 are attached to the separate tubular. Collars 158 or 156 may be attached to the separate tubular by any attachment system known in the industry. For instance, the collars 158 or 156 may be attached to the separate tubular as disclosed by US patent applications 11/749544, 12/042989, 12/756173,13/019084, 13/476807, and 12/913495. The tubular 20, 50, 70, 80, or 90 placed on a separate tubular so that the collars and the ribs may be generally coaxial with the separate tubular. The. tubular 20, 50, 70, 80, or 90 may be a centralizer 41 a similar manner as described in relation to Figure 13.
[0038] Bottom, lower, or downward denotes the end of the well or device away from the surface, including movement away from the surface. Top, upwards., raised, or higher denotes the end of the well or the device towards the surface, including movement towards the Date Recue/Date Received 2020-11-20 Received 05/01/2016 Figure 5 is a side view of a front door panel 4WD body protection plate in accordance with an embodiment of the present invention;
Figure 6 is an isomeric view of the protection plate of Figure 5;
Figure 7 is a reverse isomeric view of the protection plate of Figure 5;
Figure 8 is a side view of a rear door panel 4WD body protection plate in accordance with an embodiment of the present invention;
Figure 9 is an isomeric view of the protection plate of Figure 8;
Figure 10 is a reverse isomeric view of the protection plate of Figure 8;
Figure 11 is a side view of a rear quarter panel 4WD body protection plate in accordance with an embodiment of the present invention;
Figure 12 is an isomeric view of the protection plate of Figure 11;
Figure 13 is a reverse isomeric view of the protection plate of Figure 11; and Figure 14 is a partial cross sectional view of the protection plate of Figure attached to a 4WD body panel.
[0072] In the drawings, like structures are referred to by like numerals throughout the several views. The drawings shown are not necessarily to scale, with emphasis instead generally being placed upon illustrating the principles of the present invention.
Description of Embodiments [0073] Referring to Figures 1 to 14 generally, the present invention according to an embodiment is in the form of a 4WD body panel protective plate 11. The protective plate 11 is shaped so that its inner surface 12 is of a size, shape and profile to conform to the outer surface of a corresponding 4WD body panel 25 so that the entire body panel is covered by the protective plate 11.
[0074] The protective plate 11 deflects and absorbs impacts that are encountered when a 4WD is driven. In a specific embodiment, the protective plate 11 deflects and absorbs impacts, when a 4WD is driven in the off-road environment, from the 4WD body panels 25 with its outer surface 62. As the protective plate 11 covers the entire body AMENDED SHEET

Received 05/01/2016 panel of the 4WD to which it attaches, impacts from all angles and in all positions are deflected and/or absorbed by the protective plate 11 with its outer surface 62.
[0075] The protective plates 11 include plate edges 14 that are positioned to abut the edges of the corresponding 4WD door panel 25 when the plate 11 is engaged with and against the corresponding panel. The plate edges 14 extend as a protrusion 13, transverse to the inner surface 12 of the plate 11 in the direction of the plate 11's engagement with the 4WD body panel 25. The protrusion 13 takes the form of a labrum. The protrusion 13 extends past the outer surface of the 4WD body panel to which it is attached.
[0076] When a 4WD body panel protective plate 11 is placed on a 4WD body panel 25, the protrusions 13 extend under and past the edge 26 of the corresponding 4WD
body panel 25. Where the edge 26 of the 4WD body panel 25 is adjacent another 4WD
body panel 25, the protrusion 13 extends into the gap (not shown) between the two body panels 25. This places the plate edges 14 of the 4WD body panel protective plate 11 away from the outer surface of the 4WD body 25. Therefore, as the 4WD
drives amongst trees, embankments, sand dunes, etc. the edges are not exposed to be caught on passing materials, only the outer surface 62 is exposed in this manner.
[0077] Where the 4WD body panel protective plates 11 is a rear quarter protective plate 51, or a front quarter protective plate 21, a wheel arch 20 is covered.
To allow the edges of the front quarter protective plate 21 and the rear quarter protective plate 51 to avoid being caught on passing material around the wheel arch, wheel arch edge 23 is included. Wheel arch edge 23 extends further than protrusion 13 in the direction of engagement with the 4WD body panels 25 to ensure that the wheel arch edge 23 is covered. This stops wheel arch edge 23 from being caught on passing debris.
[0078] To assist in holding the protective plates 11 in place on the corresponding body panels during rough rides associated with off-road 4WDing, the protective plates 11 use magnets 15. Magnets 15 are placed in a plurality of positions over the inner surface of the protective plate 11, so that the protective plate 11 includes magnets 15 in different locations and importantly so that magnets 15 are evenly placed around the plate edges 14. The extensive use of magnets 15 proximate the plate edges 14 of the protective panel 11 ensures that the plate edges 14 are evenly held down against the 4WD
body panel 25 and not susceptible to being caught on passing materials.
AMENDED SHEET

Received 05/01/2016 [0079] In a varied embodiment of the present invention, the magnets 15 take the form of strips that are arranged around the inner surface 12 of the protective plate 11.
[0080] In a further varied embodiment of the present invention, the magnet 15 covers all of, or the majority of the inner surface 12 of the protective plate 11.
[0081] To ensure that the protective plates 11 remain in position whilst driving over rough terrain, the magnets 15 are neodymium magnets. Neodymium magnets are used for their strong permanent magnet properties.
[0082] The use of magnets and plate edges 14 allows the protective plates 11 to be easily placed on and removed from the 4WD body panel 25. This is described further below.
[0083] In varied embodiments of the present invention, the magnets 15 are iron nitride, other rare earth magnets or alternative strong magnets as understood by the skilled addressee.
[0084] To avoid the protective plate 11, or the magnets 15 damaging the surface of the 4WD body panels 25 due to movement and friction between the two surfaces when passing over rough terrain, the magnets 15 are coated with a silicon material.
This provides a soft interface between the magnets 15, protective plate 11 and the body panel 25.
[0085] In a varied embodiment of the present invention, the magnets 15 are rubberized to avoid damaging the 4WD body panels 25.
[0086] The inner surface 12 includes recesses 22. Recesses 22 are of the same profile as the magnets 15 that are placed within them. This allows the inner surface 12 of the protective plate 11 to abut the 4WD body panel.
[0087] The magnets 15 are fixed within the recesses permanently. This is achieved with an adhesive, through the profile of the magnets and recess or otherwise as would be understood by the skilled addressee.
[0088] Alternatively the magnets 15 are removable engaged with the recesses 22.
This is achieved through the use of clips, pins or otherwise as understood by the skilled addressee.
AMENDED SHEET

Received 05/01/2016 [0089] Where the magnets 15 are removably engaged with the recesses 22, the magnets 15 can be removed and repositioned as desired.
[0090] The protective plate 11 is formed of Acrylonitrile butadiene styrene (ABS) plastic so that it is light, cheap and easy to use. The protective plate can be formed using thermoforming, injection moulding, gas assisted moulding, blow moulding, rotation moulding, compression moulding or spin casting.
[0091] In a different embodiment of the present invention, the protective plate 11 is formed of Polylactic acid (PLA) plastic, Polyvinyl acetate (PVA) plastic.
[0092] In a varied embodiment of the present invention, the protective plate 11 can be made from composite materials, aluminium or other materials that are sufficiently strong and hard to protect the 4WD body panels 25 without adding significant amounts of weight to the 4WD as understood by the skilled addressee.
[0093] Referring to Figures 1, 11, 12 and 13, an embodiment of the protective plate 11 of the present invention is a rear quarter protective plate 51. The rear quarter protective plate 51 includes wheel arch edge 23 that hugs a rear wheel arch of a 4WD. It also includes plate edges 14 that hug the rear quarter body panel edges of a 4WD.
[0094] Referring to Figures 2, 3 and 4 an embodiment of the protective plate 11 of the present invention is a front quarter protective plate 21. The front quarter protective plate 21 includes wheel arch edge 23 that hugs a front wheel arch of a 4WD. It also includes plate edges 14 that hug the front quarter body panel edges of a 4WD.
[0095] Referring to Figures 5, 6 and 7 an embodiment of the protective plate 11 of the present invention is a front door protective plate 31. The front door protective plate 31 includes plate edges 14 with protrusions 13 that hug the rear front door panel edges of a 4WD.
[0096] Referring to Figures 8, 9 and 10 an embodiment of the protective plate 11 of the present invention is a rear door protective plate 41. The rear door protective plate 41 includes plate edges 14 with protrusions 13 that hug the rear front door panel edges of a 4WD.
[0097] It is within the scope of the present invention to provide a bonnet protective plate 11 (not shown) and a rear panel protective plate (not shown).
AMENDED SHEET

Received 05/01/2016 [0098] Referring to Figure 14, the protective plate 11, abuts the 4WD body panel 25.
The protective plate 11 protects the 4WD body panel 25 from impacts and scratching.
[0099] It is within the scope of the present invention for the protective plates 11 to be used with a 2WD on road vehicle. It is also within the scope of the present invention for the protective plates to be used on a purely off-road vehicle.
[00100] The workings of the protective plate 11 according to the present invention will be further described in a specific example. The example is not exhaustive and is not to be taken as limiting the present invention to the example only.
Example [00101] A collection of protective plates 11, including rear and front quarter protective plates 51, 21, front and rear door protective plates 41, 31 are transported on sealed roads to a 4WD off-road track entrance.
[00102] Prior to traveling over an off-road track, the protective plates 11 are positioned over corresponding 4WD body panels so that the inner surface 12 of the protective plate abuts outer surface of the corresponding 4WD body panel 25. The protruding edge 13 is positioned so that it abuts a corresponding edge 26 of 4WD body panel 25.
With the inner surface 12 abutting 4WD body panel 25, the magnets 22 become magnetically fixed to the 4WD body panel 25.
[00103] The magnetic fixing of the protective plate 11 to a corresponding 4WD
body panel 25 strongly fixes the protective plate in place. The magnetic fixing stops the protective plates 11 from falling off the 4WD body panel 25.
[00104] Alternatively the protective plates 11 can be attached prior to the 4WD traveling over sealed roads to an off-road 4WD track entrance.
[00105] The skilled addressee would understand that different models of 4WD
have different profiled body panels to differentiate models from each other. In addition to providing different protective plates 11 for different body panels of a 4WD, it is within the scope of this invention to provide different protective plates 11 for different models of 4WD.
AMENDED SHEET

Received 05/01/2016 [00106] The labrum like protrusions 13 of the edges 14 of the protective plates 11 removes edges from the outer surface of the 4WD. This removes the risk of branches or other obstructions catching edges 14 and pulling the protective plates 11 off.
[00107] When the 4WD is returned to the urban environment, the protective plates 11 are removed and stored for later use.
[00108] Modifications and variations such as would be apparent to the skilled addressee are considered to fall within the scope of the present invention. The present invention is not to be limited in scope by any of the specific embodiments described herein. These embodiments are intended for the purpose of exemplification only. Functionally equivalent products, formulations and methods are clearly within the scope of the invention as described herein.
[00109] Reference to positional descriptions, such as lower and upper, are to be taken in context of the embodiments depicted in the figures, and are not to be taken as limiting the invention to the literal interpretation of the term but rather as would be understood by the skilled addressee.
[00110] Throughout this specification, unless the context requires otherwise, the word "comprise" or variations such as "comprises" or "comprising", will be understood to imply the inclusion of a stated integer or group of integers but not the exclusion of any other integer or group of integers.
AMENDED SHEET

Claims (29)

1. A method of fabricating a centralizer comprising:
forming a planar material into a tubular such that a first side of the planar material contacts a second side of the planar material;
linking the first side with the second side such that first and second seams are formed where the first and second sides are linked together, wherein an unlinked section is positioned between the first and second seams; and creating an elongated opening in the tubular by removing a portion of the tubular and at least a portion of the unlinked section, after the first and second seams are formed, thereby creating an elongated rib in the tubular that has a shape that is arcuate in an axial cross-section in a circumferential direction, wherein the elongated opening has a long axis having a first end and a second end such that the first end is adjacent an upper end of the tubular and the second end is adjacent a lower end of the tubular.
2. The method of claim 1, wherein the elongated opening comprises a plurality of elongated openings.
3. The method of claim 1, wherein creating the elongated opening in the tubular includes creating a plurality of elongated openings in the tubular adjacent to the first side and to the second side.
4. The method of claim 2, wherein forming the planar material into the tubular further comprises spiral winding the planar material.
5. The method of claim 2, wherein the plurality of openings have rounded corners.
6. The method of claim 2, wherein the plurality of openings are ovals.
7. The method of claim 2, wherein the plurality of openings are rectangles.
8. The method of claim 7, wherein the rectangles have rounded corners.
Date Recue/Date Received 2021-03-04
9. The method of claim 2, wherein the long axis of the opening is parallel to a long axis of the tubular and a long axis of the seam.
10. The method of claim 2, wherein the long axis of the opening is at an angle relative to a long axis of the tubular.
11. The method of claim 2, wherein the first side is linked to the second side by welding.
12. The method of claim 2, wherein the upper end of the tubular defines a circumferential upper collar, the lower end of the tubular defines a circumferential lower collar, and the rib is disposed between the upper collar and lower collar.
13. The method of claim 12, further comprising:
expanding the rib radially outward.
14. The method of claim 12, further comprising:
expanding the rib by plastically deforming the ribs radially outward.
15. The method of claim 12, further comprising:
heat treating the rib.
16. The method of claim 12, further comprising:
hardening the rib.
17. The method of claim 12, further comprising:
curing the rib.
18. The method of claim 1, wherein the first side and the second side are linked at a first section and a second section.
19. The method of claim 18, wherein the elongated opening is formed between the first section and the second section.

Date Recue/Date Received 2021-03-04
20. A method of fabricating a centralizer comprising:
forming a first planar material and a second planar material into a tubular such that a first side of the first planar material contacts a second side of the second planar material and a second side of the first planar material contacts a first side second planar material;
linking the first side of the first planar material with the second side of the second planar material and the second side of the first planar material with the first side of the second planar material, wherein linking the first side of the first planar material with the second side of the planar material comprises:
forming a first seam connecting together the first side of the first planar material and the second side of the second planar material and extending from an axial end of the tubular to a first point; and forming a second seam connecting together the first side of the first planar material and the second side of the second planar material and extending from an opposite axial end of the tubular to a second point that is spaced axially apart from the first point, wherein an unlinked portion of the first side of the first planar material and the second side of the second planar material extends from the first point to the second point;
and creating a plurality of elongated openings in the tubular, thereby creating an elongated rib in the tubular between each pair of adjacent elongated openings, wherein at least one of the plurality of elongated openings is formed at least in part by removing the unlinked section after forming the first and second seams, each elongated rib having a shape that is arcuate in an axial cross-section, in the circumferential direction, wherein the plurality of elongated openings each have a long axis having a first end and a second end such that the first end is adjacent an upper end of the tubular and the second end is adjacent a lower end of the tubular.
21. The method of claim 20, wherein the plurality of openings have rounded corners.
22. The method of claim 20, wherein the plurality of openings are ovals.
23. The method of claim 20, wherein the plurality of openings are rectangles.
24. The method of claim 23, wherein the rectangles have rounded corners.

Date Recue/Date Received 2021-03-04
25. The method of claim 20, wherein the long axis of the plurality of openings is parallel to a long axis of the tubular.
26. The method of claim 20, wherein the long axis of the plurality of openings is at an angle relative to a long axis of the tubular.
27. The method of claim 20, wherein the first side of the first planar material is linked to the second side of the second planar material by welding.
28. The method of claim 20, wherein the upper end of the tubular defines a circumferential upper collar, the lower end of the tubular defines a circumferential lower collar, and the rib is disposed between the upper collar and lower collar.
29. The method of claim 1, wherein the shape of the elongated rib in the tubular is arcuate in an axial cross-section, in the circumferential direction, proximate to the first end and the second end of the long axis of the elongated opening and arcuate as proceeding in the axial direction along the long axis.

Date Recue/Date Received 2021-03-04
CA2920198A 2013-08-01 2014-07-23 Rolled tubular centralizer Active CA2920198C (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
US13/957,016 US9982496B2 (en) 2011-07-26 2013-08-01 Rolled tubular centralizer
US13/957,016 2013-08-01
US14/283,947 US20140251595A1 (en) 2011-07-26 2014-05-21 Rolled tubular centralizer
US14/283,947 2014-05-21
PCT/US2014/047837 WO2015017212A1 (en) 2013-08-01 2014-07-23 Rolled tubular centralizer

Publications (2)

Publication Number Publication Date
CA2920198A1 CA2920198A1 (en) 2015-02-05
CA2920198C true CA2920198C (en) 2022-03-15

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CA (1) CA2920198C (en)
WO (1) WO2015017212A1 (en)

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Publication number Priority date Publication date Assignee Title
US9593542B2 (en) 2013-02-05 2017-03-14 Ncs Multistage Inc. Casing float tool
DE102016203268A1 (en) 2016-02-29 2017-08-31 Innogy Se Foundation pile for a wind turbine
DE102016219278A1 (en) * 2016-10-05 2018-04-05 Bayerische Motoren Werke Aktiengesellschaft Process for producing a high-strength tube part
CN115591996B (en) * 2022-12-15 2023-03-21 西南石油大学 Punch forming equipment and punch forming method for drilling tool centralizing body

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CA801991A (en) * 1968-12-24 B And W Incorporated Method for forming a pipe centering device and such device
US4298908A (en) 1979-06-08 1981-11-03 Gte Products Corporation Flashlamp disk containing internal reflectors
GB0115704D0 (en) 2001-06-27 2001-08-22 Winapex Ltd Centering device
CA2615594C (en) * 2006-12-20 2015-02-10 Tesco Corporation Well string centralizer and method of forming
US7845061B2 (en) * 2007-05-16 2010-12-07 Frank's International, Inc. Low clearance centralizer and method of making centralizer
US8250891B2 (en) * 2009-05-15 2012-08-28 Ching-Chi Chung Tube
JP5471380B2 (en) * 2009-12-04 2014-04-16 新日鐵住金株式会社 High-efficiency manufacturing method for large welded steel pipes for offshore wind power towers

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CA2920198A1 (en) 2015-02-05
EP3027333A1 (en) 2016-06-08
EP3027333B1 (en) 2018-06-27
EP3027333A4 (en) 2017-04-26
WO2015017212A1 (en) 2015-02-05
WO2015017212A8 (en) 2016-03-24

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