CA2897045C - Method and apparatus for fabricating contoured laminate structures - Google Patents
Method and apparatus for fabricating contoured laminate structures Download PDFInfo
- Publication number
- CA2897045C CA2897045C CA2897045A CA2897045A CA2897045C CA 2897045 C CA2897045 C CA 2897045C CA 2897045 A CA2897045 A CA 2897045A CA 2897045 A CA2897045 A CA 2897045A CA 2897045 C CA2897045 C CA 2897045C
- Authority
- CA
- Canada
- Prior art keywords
- forming
- modules
- tool
- forming member
- ply
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims description 68
- 238000004519 manufacturing process Methods 0.000 claims abstract description 142
- 239000002131 composite material Substances 0.000 claims description 45
- 239000000463 material Substances 0.000 claims description 24
- 238000010408 sweeping Methods 0.000 claims description 11
- 230000008878 coupling Effects 0.000 claims description 8
- 238000010168 coupling process Methods 0.000 claims description 8
- 238000005859 coupling reaction Methods 0.000 claims description 8
- 239000004918 carbon fiber reinforced polymer Substances 0.000 claims description 7
- 239000000969 carrier Substances 0.000 claims description 6
- 230000000712 assembly Effects 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims description 2
- 230000008569 process Effects 0.000 description 12
- 238000010586 diagram Methods 0.000 description 9
- 230000003044 adaptive effect Effects 0.000 description 8
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 239000000805 composite resin Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000009419 refurbishment Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/38—Automated lay-up, e.g. using robots, laying filaments according to predetermined patterns
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/06—Fibrous reinforcements only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
- B29C70/541—Positioning reinforcements in a mould, e.g. using clamping means for the reinforcement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D99/00—Subject matter not provided for in other groups of this subclass
- B29D99/0003—Producing profiled members, e.g. beams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
- B29K2105/12—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of short lengths, e.g. chopped filaments, staple fibres or bristles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2307/00—Use of elements other than metals as reinforcement
- B29K2307/04—Carbon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3076—Aircrafts
- B29L2031/3082—Fuselages
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T50/00—Aeronautics or air transport
- Y02T50/40—Weight reduction
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
- Y10T156/1002—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Robotics (AREA)
- Moulding By Coating Moulds (AREA)
- Mounting, Exchange, And Manufacturing Of Dies (AREA)
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201361749881P | 2013-01-07 | 2013-01-07 | |
| US61/749,881 | 2013-01-07 | ||
| US13/901,813 | 2013-05-24 | ||
| US13/901,813 US9314974B2 (en) | 2013-01-07 | 2013-05-24 | Method and apparatus for fabricating contoured laminate structures |
| PCT/US2013/071124 WO2014107243A1 (en) | 2013-01-07 | 2013-11-21 | Method and apparatus for fabricating contoured laminate structures |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CA2897045A1 CA2897045A1 (en) | 2014-07-10 |
| CA2897045C true CA2897045C (en) | 2017-08-29 |
Family
ID=51060084
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA2897045A Active CA2897045C (en) | 2013-01-07 | 2013-11-21 | Method and apparatus for fabricating contoured laminate structures |
Country Status (8)
| Country | Link |
|---|---|
| US (3) | US9314974B2 (enExample) |
| EP (2) | EP2941342B1 (enExample) |
| JP (1) | JP6357486B2 (enExample) |
| CN (1) | CN104903080B (enExample) |
| BR (1) | BR112015016158B1 (enExample) |
| CA (1) | CA2897045C (enExample) |
| ES (1) | ES2834957T3 (enExample) |
| WO (1) | WO2014107243A1 (enExample) |
Families Citing this family (32)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10828846B2 (en) | 2013-01-07 | 2020-11-10 | The Boeing Company | Method and apparatus for fabricating contoured laminate structures |
| US9314974B2 (en) | 2013-01-07 | 2016-04-19 | The Boeing Company | Method and apparatus for fabricating contoured laminate structures |
| US9505354B2 (en) | 2013-09-16 | 2016-11-29 | The Boeing Company | Carbon fiber reinforced polymer cargo beam with integrated cargo stanchions and c-splices |
| US10399284B2 (en) | 2014-05-16 | 2019-09-03 | The Boeing Company | Method and apparatus for forming contoured composite laminates |
| US9782937B1 (en) | 2014-05-16 | 2017-10-10 | The Boeing Company | Apparatus for forming contoured composite laminates |
| US9889610B2 (en) * | 2014-07-29 | 2018-02-13 | The Boeing Company | Automated ply forming and compaction using flexible roller contact |
| US9636876B2 (en) | 2014-10-29 | 2017-05-02 | The Boeing Company | Method, device and apparatus for vacuum forming composite laminates |
| GB2533567A (en) * | 2014-12-19 | 2016-06-29 | Airbus Operations Ltd | Method of forming laminar composite charge |
| US10086596B2 (en) * | 2015-03-12 | 2018-10-02 | The Boeing Company | Apparatus and method for automated layup of composite structures |
| US10800111B2 (en) | 2015-06-16 | 2020-10-13 | The Boeing Company | Composite structure fabrication systems and methods |
| US20180327071A1 (en) | 2017-05-10 | 2018-11-15 | The Boeing Company | Systems and methods for aircraft integrated composite frames |
| GB2566433A (en) * | 2017-07-13 | 2019-03-20 | Spirit Aerosystems Europe Ltd | Composite lay-up apparatus and method |
| US10688711B2 (en) | 2017-07-14 | 2020-06-23 | The Boeing Company | Heat blanket assembly for forming a composite charge |
| US10703055B2 (en) | 2017-07-14 | 2020-07-07 | The Boeing Company | Clamping system for holding a composite charge during forming over a forming mandrel |
| US10843449B2 (en) | 2017-12-14 | 2020-11-24 | The Boeing Company | Method and apparatus for forming composite plies on contoured tool surfaces |
| US11014314B2 (en) | 2018-06-28 | 2021-05-25 | The Boeing Company | End effector for forming prepreg plies on highly contoured surfaces |
| US10994502B2 (en) | 2018-11-01 | 2021-05-04 | The Boeing Company | Lamination system and method using a plurality of static lamination heads |
| US10960615B2 (en) | 2018-11-13 | 2021-03-30 | The Boeing Company | System and method for laminating a composite laminate along a continuous loop lamination path |
| JP7199940B2 (ja) | 2018-12-03 | 2023-01-06 | 川崎重工業株式会社 | 複合材料製航空機用部品およびその製造方法 |
| US11401023B2 (en) | 2019-01-11 | 2022-08-02 | The Boeing Company | Aircraft cargo floor architecture and method of modifying the aircraft cargo floor architecture |
| JP7478758B2 (ja) | 2019-06-14 | 2024-05-07 | フィブ・マシニング・システムズ，インコーポレーテッド | モジュール式繊維配置ヘッド |
| US11148373B2 (en) | 2019-07-01 | 2021-10-19 | The Boeing Company | System and method for laying up a composite laminate having integrally laminated filler elements |
| US11507535B2 (en) | 2019-10-16 | 2022-11-22 | International Business Machines Corporation | Probabilistic verification of linked data |
| EP3822068B1 (en) * | 2019-11-13 | 2023-07-19 | Airbus Operations, S.L.U. | Device and method for forming a composite laminate for obtaining a z-shaped profile |
| US11260640B2 (en) | 2020-02-06 | 2022-03-01 | Fives Machining Systems, Inc. | Tape lamination machine scrap collection assembly |
| US11498324B2 (en) | 2020-02-06 | 2022-11-15 | Fives Machining Systems, Inc. | Tape lamination machine cutting assembly |
| US11141937B2 (en) | 2020-02-06 | 2021-10-12 | Fives Machining Systems, Inc. | Tape lamination head with tape tension control system |
| WO2021200047A1 (ja) * | 2020-03-31 | 2021-10-07 | 川崎重工業株式会社 | 航空機部品の中間生成品の製造方法および航空機部品 |
| WO2021255880A1 (ja) * | 2020-06-17 | 2021-12-23 | 三菱重工業株式会社 | 治具及び複合材の加工方法 |
| EP4000880B1 (en) | 2020-11-18 | 2025-06-11 | The Boeing Company | Fabrication of curved composite preforms for aircraft via assembly lines |
| NL2027437B1 (en) | 2021-01-26 | 2022-08-19 | Boeing Co | Fabrication of curved composite preforms for aircraft via assembly lines |
| JP2022080872A (ja) * | 2020-11-18 | 2022-05-30 | ザ・ボーイング・カンパニー | アセンブリラインを介した航空機用の湾曲した複合材プリフォームの製造 |
Family Cites Families (27)
| Publication number | Priority date | Publication date | Assignee | Title |
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| DE3003552C2 (de) | 1980-01-31 | 1982-06-24 | Messerschmitt-Bölkow-Blohm GmbH, 8000 München | Flächenbauteil, insbesondere für ein Luftfahrzeug |
| US4601775A (en) * | 1985-06-03 | 1986-07-22 | Cincinnati Milacron Inc. | Compliant presser member for composite tape laying machine |
| US5352306A (en) | 1993-05-27 | 1994-10-04 | Cincinnati Milacron Inc. | Tape laying apparatus and method |
| US6298896B1 (en) | 2000-03-28 | 2001-10-09 | Northrop Grumman Corporation | Apparatus for constructing a composite structure |
| AU2003270696A1 (en) | 2002-09-12 | 2004-05-04 | David Groppe | Precision feed end-effector composite fabric tape-laying apparatus and method |
| US7341086B2 (en) | 2004-10-29 | 2008-03-11 | The Boeing Company | Automated fabric layup system and method |
| ES2338551T3 (es) | 2004-12-06 | 2010-05-10 | Saab Ab | Procedimiento de fabricacion de un brazo curvado de material compuesto. |
| US8557165B2 (en) | 2008-10-25 | 2013-10-15 | The Boeing Company | Forming highly contoured composite parts |
| US7993480B2 (en) * | 2007-11-17 | 2011-08-09 | The Boeing Company | Method and apparatus for placing plies on curved substrates |
| US7943076B1 (en) | 2005-05-03 | 2011-05-17 | The Boeing Company | Method of manufacturing curved composite structural elements |
| US8632653B2 (en) | 2005-05-03 | 2014-01-21 | The Boeing Company | Method of manufacturing curved composite structural elements |
| US7362437B2 (en) * | 2006-03-28 | 2008-04-22 | The Boeing Company | Vision inspection system device and method |
| ES2640246T3 (es) | 2008-01-31 | 2017-11-02 | Orbital Atk, Inc. | Un aparato de colocación de herramienta de aporte de rigidez y el método correspondiente |
| US9090028B2 (en) | 2008-04-17 | 2015-07-28 | The Boeing Company | Method for producing contoured composite structures and structures produced thereby |
| US8349105B2 (en) | 2008-04-17 | 2013-01-08 | The Boeing Company | Curved composite frames and method of making the same |
| US8932423B2 (en) | 2008-04-17 | 2015-01-13 | The Boeing Company | Method for producing contoured composite structures and structures produced thereby |
| US9278484B2 (en) | 2008-04-17 | 2016-03-08 | The Boeing Company | Method and apparatus for producing contoured composite structures and structures produced thereby |
| FR2942741B1 (fr) | 2009-03-05 | 2014-05-16 | Mediterranee Const Ind | Procede et dispositif de fabrication automatisee d'au moins une piece allongee a une ou plusieurs couches en materiaux composites |
| US8282760B2 (en) * | 2010-06-10 | 2012-10-09 | Haworth, Inc. | Apparatus and process for wrapping and securing edge flaps of flexible cover sheet to panel structure |
| DE102010039955A1 (de) * | 2010-08-30 | 2012-03-01 | Deutsches Zentrum für Luft- und Raumfahrt e.V. | Fertigungsanlage zur Herstellung von Faserverbundmaterial-Bauteilen |
| US8551380B2 (en) | 2010-11-12 | 2013-10-08 | The Boeing Company | Method of laying up prepreg plies on contoured tools using a deformable carrier film |
| US9387657B2 (en) | 2010-11-12 | 2016-07-12 | The Boeing Company | Method of fabricating a curved composite structure using composite prepreg tape |
| JP2012146067A (ja) * | 2011-01-11 | 2012-08-02 | Nippon Software Management Kk | 核酸情報処理装置およびその処理方法 |
| US10828846B2 (en) | 2013-01-07 | 2020-11-10 | The Boeing Company | Method and apparatus for fabricating contoured laminate structures |
| US9314974B2 (en) * | 2013-01-07 | 2016-04-19 | The Boeing Company | Method and apparatus for fabricating contoured laminate structures |
| US20140338829A1 (en) | 2013-05-20 | 2014-11-20 | Invisible Gadget Guard, Inc. | Protective Film Installation Apparatus and Method |
| US11014314B2 (en) | 2018-06-28 | 2021-05-25 | The Boeing Company | End effector for forming prepreg plies on highly contoured surfaces |
-
2013
- 2013-05-24 US US13/901,813 patent/US9314974B2/en active Active
- 2013-11-21 JP JP2015551676A patent/JP6357486B2/ja active Active
- 2013-11-21 EP EP13808304.3A patent/EP2941342B1/en active Active
- 2013-11-21 EP EP20187453.4A patent/EP3750694B1/en active Active
- 2013-11-21 BR BR112015016158-8A patent/BR112015016158B1/pt active IP Right Grant
- 2013-11-21 CA CA2897045A patent/CA2897045C/en active Active
- 2013-11-21 CN CN201380069656.2A patent/CN104903080B/zh active Active
- 2013-11-21 ES ES13808304T patent/ES2834957T3/es active Active
- 2013-11-21 WO PCT/US2013/071124 patent/WO2014107243A1/en not_active Ceased
-
2016
- 2016-04-01 US US15/089,399 patent/US10464265B2/en active Active
-
2019
- 2019-10-11 US US16/599,341 patent/US11534989B2/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| BR112015016158A2 (pt) | 2017-07-11 |
| US20160214330A1 (en) | 2016-07-28 |
| CN104903080A (zh) | 2015-09-09 |
| US9314974B2 (en) | 2016-04-19 |
| US10464265B2 (en) | 2019-11-05 |
| JP2016508900A (ja) | 2016-03-24 |
| WO2014107243A1 (en) | 2014-07-10 |
| JP6357486B2 (ja) | 2018-07-11 |
| US20200039154A1 (en) | 2020-02-06 |
| CN104903080B (zh) | 2018-09-07 |
| EP2941342A1 (en) | 2015-11-11 |
| EP3750694A1 (en) | 2020-12-16 |
| CA2897045A1 (en) | 2014-07-10 |
| US11534989B2 (en) | 2022-12-27 |
| EP3750694B1 (en) | 2023-06-21 |
| EP2941342B1 (en) | 2020-09-09 |
| ES2834957T3 (es) | 2021-06-21 |
| BR112015016158A8 (pt) | 2019-10-22 |
| BR112015016158B1 (pt) | 2021-04-20 |
| US20140190625A1 (en) | 2014-07-10 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EEER | Examination request |
Effective date: 20150702 |