CA2893440C - Fabrication of reinforced thermoplastic composite parts - Google Patents

Fabrication of reinforced thermoplastic composite parts Download PDF

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Publication number
CA2893440C
CA2893440C CA2893440A CA2893440A CA2893440C CA 2893440 C CA2893440 C CA 2893440C CA 2893440 A CA2893440 A CA 2893440A CA 2893440 A CA2893440 A CA 2893440A CA 2893440 C CA2893440 C CA 2893440C
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CA
Canada
Prior art keywords
station
laminate
forming
heating
consolidation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CA2893440A
Other languages
English (en)
French (fr)
Other versions
CA2893440A1 (en
Inventor
Aaron W. BARTEL
David E. Gideon
Michael H. Larson
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Boeing Co
Original Assignee
Boeing Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=49709843&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=CA2893440(C) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Boeing Co filed Critical Boeing Co
Publication of CA2893440A1 publication Critical patent/CA2893440A1/en
Application granted granted Critical
Publication of CA2893440C publication Critical patent/CA2893440C/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D99/00—Subject matter not provided for in other groups of this subclass
    • B29D99/0003—Producing profiled members, e.g. beams
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/02—Combined thermoforming and manufacture of the preform
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/40—Shaping or impregnating by compression not applied
    • B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Manufacturing & Machinery (AREA)
  • Moulding By Coating Moulds (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
CA2893440A 2013-01-02 2013-11-18 Fabrication of reinforced thermoplastic composite parts Active CA2893440C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US13/732,624 US9498915B2 (en) 2013-01-02 2013-01-02 Fabrication of reinforced thermoplastic composite parts
US13/732,624 2013-01-02
PCT/US2013/070565 WO2014107236A1 (en) 2013-01-02 2013-11-18 Fabrication of reinforced thermoplastic composite parts

Publications (2)

Publication Number Publication Date
CA2893440A1 CA2893440A1 (en) 2014-07-10
CA2893440C true CA2893440C (en) 2017-08-22

Family

ID=49709843

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2893440A Active CA2893440C (en) 2013-01-02 2013-11-18 Fabrication of reinforced thermoplastic composite parts

Country Status (7)

Country Link
US (1) US9498915B2 (enExample)
EP (1) EP2941344B1 (enExample)
JP (1) JP6289503B2 (enExample)
CN (1) CN104884236B (enExample)
CA (1) CA2893440C (enExample)
RU (1) RU2655976C2 (enExample)
WO (1) WO2014107236A1 (enExample)

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GB201306479D0 (en) * 2013-04-10 2013-05-22 Rolls Royce Plc A method of through-thickness reinforcing a laminated material
KR102452591B1 (ko) * 2014-06-16 2022-10-07 사빅 글로벌 테크놀러지스 비.브이. 라미네이트 제조 방법, 에너지 흡수 장치, 에너지 흡수 장치 조성물 및 성형 도구
JP6786826B2 (ja) * 2016-03-16 2020-11-18 東レ株式会社 繊維強化複合体およびその製造方法
US10583617B2 (en) 2016-11-28 2020-03-10 General Electric Company Automatic systems and methods for stacking composite plies
US10821651B2 (en) 2017-02-17 2020-11-03 The Boeing Company Method and apparatus for continuously fabricating a composite sandwich structure
US10618213B2 (en) 2017-02-17 2020-04-14 The Boeing Company Method and apparatus for continuously fabricating a composite sandwich structure
JP6665814B2 (ja) 2017-02-28 2020-03-13 トヨタ自動車株式会社 成形体の製造方法
WO2019046218A1 (en) 2017-08-28 2019-03-07 Web Industries, Inc. MASTERLY SHEETS AND BANDS OF THERMOPLASTIC COMPOSITE AND PROCESS
CH714230A2 (de) * 2017-10-11 2019-04-15 Daetwyler Schweiz Ag Verfahren zum Umformen eines flächenförmigen Substrats.
DE102017011312A1 (de) * 2017-12-08 2019-06-13 Broetje-Automation Gmbh Vorrichtung zum Herstellen von Vorformlingen
AT520292B1 (de) 2018-02-21 2019-03-15 Engel Austria Gmbh Verfahren zum Aufheizen von Halbzeugen
US10327409B1 (en) 2018-05-15 2019-06-25 Pioneer Hi-Bred International, Inc. Soybean variety 5PPAN44
FR3081369B1 (fr) 2018-05-28 2020-05-08 Stelia Aerospace Dispositif et procede de mise en forme d'une piece d'ebauche pour la formation d'une piece thermoplastique structurelle
DE102019120378A1 (de) * 2019-07-29 2021-02-04 Airbus Operations Gmbh Verfahren zum Herstellen eines Bauteils aus thermoplastischem Faserverbundwerkstoff und durch dieses Verfahren erhältliche Bauteile
US11358321B2 (en) 2019-11-04 2022-06-14 Rohr, Inc. Systems and methods for thermoforming thermoplastic structures
JP2022080866A (ja) 2020-11-18 2022-05-30 ザ・ボーイング・カンパニー 複合材積層部品を作製するための連続的に移動するライン

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US2672070A (en) * 1953-06-10 1954-03-16 Heli Coil Corp Wire coil screw thread insert for molded material
BE623392A (enExample) * 1961-07-10
US3346686A (en) * 1964-05-27 1967-10-10 Grace W R & Co Method of uniting foamed plastic sheets and thermoforming the same
US3351977A (en) * 1965-08-03 1967-11-14 American Excelsior Corp Shaping apparatus
JPS4931741B1 (enExample) * 1970-02-09 1974-08-24
US4044188A (en) * 1972-10-02 1977-08-23 Allied Chemical Corporation Stampable thermoplastic sheet reinforced with multilength fiber
US4009981A (en) * 1975-11-10 1977-03-01 Rosen Stanley R Universal mold tooling system for thermoforming molds
US4369157A (en) * 1977-04-11 1983-01-18 Dri-Print Foils, Inc. Method of automatically decorating articles as they are in-mold formed automatically
US4232077A (en) * 1979-02-22 1980-11-04 Fritz Meisel Hot-stamping film, and process and apparatus for its manufacture
US4306856A (en) * 1979-09-14 1981-12-22 Raimondo Arippol Pre-heating apparatus for a thermoforming machine
DE2937542C2 (de) * 1979-09-17 1983-11-24 Adolf Illig Maschinenbau Gmbh & Co, 7100 Heilbronn Thermoformmaschine mit einer nachgeschalteten Stanzeinrichtung
JPS57109834A (en) * 1980-12-27 1982-07-08 Sekisui Plastics Co Ltd Foamed polystyrene sheet
US4360491A (en) * 1981-03-09 1982-11-23 Mobil Oil Corporation Floating remolding shoes for foam thermoforming molds
CA1208866A (en) * 1981-12-11 1986-08-05 Henry R. Smith Continuous production of fibre reinforced thermoplastics materials and structures made therefrom
DE3540388A1 (de) * 1985-11-14 1987-05-21 Santrade Ltd Verfahren und vorrichtung zur herstellung von faserbahnverstaerkten kunststofflaminaten
FR2639867B1 (fr) 1988-12-06 1991-05-17 Behar Isaac Procede d'estampage d'un materiau composite thermoplastique
US5182060A (en) * 1991-01-31 1993-01-26 E. I. Du Pont De Nemours And Company Continuous forming of composites
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US5482667A (en) * 1993-08-11 1996-01-09 General Electric Company Extrusion impregnation compression molding process
JP3672043B2 (ja) * 1994-10-13 2005-07-13 東洋紡績株式会社 熱可塑性コンポジットの連続成形品および連続成形方法
JPH08276524A (ja) * 1995-02-09 1996-10-22 Teijin Ltd 多孔質コアを有する複合成形品の製造方法
US5618486A (en) * 1995-05-16 1997-04-08 Sekisui Plastics Co., Ltd. Process for manufacturing a heat-resistant molded foam product
WO2001051544A2 (en) 2000-01-13 2001-07-19 Dow Global Technologies Inc. Process for in-line forming of pultruded composites
CN1252153C (zh) * 2001-12-31 2006-04-19 上海杰事杰新材料股份有限公司 连续纤维增强热塑性塑料的制造方法
US8333858B2 (en) 2006-02-02 2012-12-18 The Boeing Company Method for fabricating curved thermoplastic composite parts
US7807005B2 (en) * 2006-02-02 2010-10-05 The Boeing Company Fabrication process for thermoplastic composite parts
FR2899146B1 (fr) * 2006-03-28 2008-05-16 Materials Technics Holding Sa Procede pour la realisation d'un semi-produit composite renforce et estampable
FR2903934B1 (fr) * 2006-07-21 2012-06-15 Axon Cable Sa Unite et procede de thermoformage permettant l'obtention de formes complexes
US7871553B2 (en) 2007-09-21 2011-01-18 The Boeing Company Process for forming curved thermoplastic composite material
US8709319B2 (en) * 2009-11-06 2014-04-29 The Boeing Company Compression molding method and reinforced thermoplastic parts molded thereby
US10821653B2 (en) 2010-02-24 2020-11-03 Alexander M. Rubin Continuous molding of thermoplastic laminates

Also Published As

Publication number Publication date
JP6289503B2 (ja) 2018-03-07
JP2016506327A (ja) 2016-03-03
RU2655976C2 (ru) 2018-05-30
CN104884236A (zh) 2015-09-02
WO2014107236A1 (en) 2014-07-10
CA2893440A1 (en) 2014-07-10
US9498915B2 (en) 2016-11-22
US20140183784A1 (en) 2014-07-03
RU2015120267A (ru) 2017-02-06
EP2941344B1 (en) 2020-03-11
EP2941344A1 (en) 2015-11-11
CN104884236B (zh) 2017-12-22

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Effective date: 20150601