CA2697673C - Barley syrup production method - Google Patents

Barley syrup production method Download PDF

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CA2697673C
CA2697673C CA2697673A CA2697673A CA2697673C CA 2697673 C CA2697673 C CA 2697673C CA 2697673 A CA2697673 A CA 2697673A CA 2697673 A CA2697673 A CA 2697673A CA 2697673 C CA2697673 C CA 2697673C
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barley
syrup
amylase
temperature
barley syrup
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CA2697673A1 (en
Inventor
Makoto Kihara
Kazutoshi Ito
Nobuaki Yamaura
Takashi Iimure
Takeshi Arai
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Sapporo Breweries Ltd
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Sapporo Breweries Ltd
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Priority claimed from JP2007222031A external-priority patent/JP4184415B1/en
Priority claimed from JP2007222029A external-priority patent/JP4184414B1/en
Priority claimed from PCT/JP2008/055133 external-priority patent/WO2009028225A1/en
Application filed by Sapporo Breweries Ltd filed Critical Sapporo Breweries Ltd
Priority claimed from JP2008222288A external-priority patent/JP5186311B2/en
Priority claimed from JP2008222281A external-priority patent/JP5186310B2/en
Publication of CA2697673A1 publication Critical patent/CA2697673A1/en
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12CBEER; PREPARATION OF BEER BY FERMENTATION; PREPARATION OF MALT FOR MAKING BEER; PREPARATION OF HOPS FOR MAKING BEER
    • C12C7/00Preparation of wort
    • C12C7/04Preparation or treatment of the mash
    • C12C7/047Preparation or treatment of the mash part of the mash being unmalted cereal mash
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/104Fermentation of farinaceous cereal or cereal material; Addition of enzymes or microorganisms
    • A23L7/107Addition or treatment with enzymes not combined with fermentation with microorganisms
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12CBEER; PREPARATION OF BEER BY FERMENTATION; PREPARATION OF MALT FOR MAKING BEER; PREPARATION OF HOPS FOR MAKING BEER
    • C12C5/00Other raw materials for the preparation of beer
    • C12C5/004Enzymes

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Food Science & Technology (AREA)
  • Health & Medical Sciences (AREA)
  • Biochemistry (AREA)
  • Biotechnology (AREA)
  • General Health & Medical Sciences (AREA)
  • Genetics & Genomics (AREA)
  • Bioinformatics & Cheminformatics (AREA)
  • Wood Science & Technology (AREA)
  • Zoology (AREA)
  • General Engineering & Computer Science (AREA)
  • Microbiology (AREA)
  • Nutrition Science (AREA)
  • Polymers & Plastics (AREA)
  • Jellies, Jams, And Syrups (AREA)
  • Non-Alcoholic Beverages (AREA)
  • Preparation Of Compounds By Using Micro-Organisms (AREA)

Abstract

The invention provides a method for producing barley syrup comprising decomposing barley or its milled product at a temperature of 20°C or higher and 80°C or lower in the presence of an .alpha.-amylase. The method of the invention allows production of barley syrup with satisfactorily low viscosity. According to one mode, the invention provides a method for producing barley syrup comprising decomposing barley or its milled product at a temperature of 45°C or higher and 80°C
or lower in the presence of an .alpha.-amylase. This mode of the method of the invention allows production of barley syrup which has satisfactorily low viscosity and is rich in .beta.-glucans.

Description

DESCRIPTION
BARLEY SYRUP PRODUCTION METHOD
Technical Field [0001] The present invention relates to a method for producing barley syrup.
Background Art
[0002] Syrup (rice jelly) obtained from grains such as barley as the main raw material is a type of natural food with a good balance between sweetness and flavor, and it is utilized as a raw material in additives such as mirin, processed foods such as fermented foods and beverages such as alcoholic beverages (for example, low-malt beer).
[0003] Examples of such syrups include barley syrup which contains high concentrations of amino acids (see Patent document 1). Known methods for producing syrup include the method described in Patent=
document 1 which comprises a liquefying step, a saccharification step and a proteolysis step, and the method described in Patent document 2 which comprises a liquefying step and a saccharification step.
[Patent document 1] Japanese Unexamined Patent Publication No.

[Patent document 2] Japanese Unexamined Patent Publication No.

Disclosure of the Invention
[0004] Conventional methods for producing syrup such as those described in Patent documents 1 and 2, however, yield syrup which has high viscosity and is difficult to manage.
[0005] The present invention has been accomplished in light of these circumstances, and its object is to provide a method for producing barley syrup with sufficiently low viscosity.
[0006] The invention provides a method for producing barley syrup comprising decomposing barley or its milled product at a temperature of 20 C or higher and 80 C or lower in the presence of an a-amylase.
Throughout the present specification, "barley syrup" refers to syrup =
obtained using barley as the starting material.
[0007] During the production of barley syrup, carbohydrates such as starches from the barley starting material are decomposed by enzymes such as an a-amylase to low molecular saccharides. Substances such as P-glucans are extracted in addition to starches and low molecular saccharides during the course of barley syrup production, and become included in the barley syrup. Since the temperature for the decomposition of the method for producing barley syrup of the invention is set to 20 C or higher and 80 C or lower, and an a-amylase is present, the method of the invention can yield syrup with sufficiently low viscosity and easy manageability. If the temperature for the decomposition is lower than 20 C, decomposition of the carbohydrates such as starches in the barley starting material will be inadequate. A
temperature of higher than 80 C, on the other hand, will increase the viscosity of the obtained barley syrup and will hamper manageability.
[0008] The temperature for the decomposition is preferably 45 C or higher and 80 C or lower from the viewpoint of obtaining barley syrup which has sufficiently low viscosity and is rich infi-glucans.
[0009] From the viewpoint of obtaining barley syrup with especially low viscosity, however, the temperature for the decomposition is preferably 20 C or higher and 65 C or lower and most preferably 20 C
or higher and lower than 45 C.
If the temperature for the decomposition is 65 C or lower and especially lower than 45 C, high molecularization of P-glucans during production will be inhibited and the viscosity of the obtained barley syrup will be notably reduced.
[0010] According to one aspect, therefore, the invention provides a method for producing barley syrup comprising decomposing barley or its milled product at a temperature of 45 C or higher and 80 C or lower in the presence of an a-amylase (this mode of the method will hereinafter be referred to as "production method (A)").
[0011] During the production of barley syrup, carbohydrates such as starches from the barley starting material are decomposed by enzymes such as an a-amylase to low molecular saccharides. Substances such as 13-g1ucans are extracted in addition to starches and low molecular saccharides during the course of barley syrup production, and become included in the barley syrup.
Since the temperature for the decomposition of production method (A) is set to 45 C or higher and 80 C or lower, and an a-amylase is present, production method (A) can yield barley syrup which has sufficiently low viscosity and is rich in P-glucans. From the viewpoint of realizing a more suitable balance between viscosity and P-glucan content for the obtained barley syrup, the temperature is more preferably 50 C or higher and 70 C or lower and even more preferably 55 C or higher and 65 C or lower.
Throughout the present specification, "rich in 13-glucans" means that the 13-glucan concentration of the barley syrup is at least 0.01 mg/mL.
[0012] As mentioned above, barley syrups containing high concentrations of amino acids have been known in the prior art (see Patent document 1), but barley syrups containing high concentrations of
13-glucans have not been known.
[0013] In production method (A), the decomposition is accomplished preferably in the presence of a 13-amylase. The presence of a 13-amylase allows a 13-amylase activity to be supplemented even when the 13-amylase in the barley starting material has been inactivated by heat, thus allowing more efficient production of saccharides.
[0014] In production method (A), the decomposition is accomplished preferably in the presence of a pullulanase in order to hydrolyze the a-1,6-glucoside bonds (branched portions) of the starch derived from the barley starting material and more efficiently produce saccharides.
The presence of a pullulanase can yield more extensively saccharified barley syrup.
[0015] Also, in production method (A), the decomposition is accomplished preferably in the presence of a protease. The presence of a protease can decompose the proteins to yield barley syrup containing more amino acids.
[0016] The a-amylase, 13-amylase, pullulanase and protease used for the decomposition preferably contains virtually or absolutely no components that exhibit a 13-glucan-decomposing activity. Particularly when a protease is present, it is preferred for the protease to contain virtually or absolutely no components that exhibit a 13-glucan-decomposing activity. The use of such enzymes can yield barley syrup containing even more 13-glucans.
[0017] When a f3-amylase is not added for the decomposition, the production method (A) preferably comprises adding a j3-amylase to a decomposed product obtained from the decomposition, for further decomposition of the decomposed product. This will allow a f3-amylase activity to be supplemented even when the 13-amylase in the barley starting material has been inactivated by heat in the decomposition, thus allowing more efficient production of saccharides.
[0018] The 13-amylase for the further decomposition preferably contains virtually or absolutely no components that exhibit a P-glucan-decomposing activity. The use of such enzymes can yield barley syrup containing even more P-glucans.
[0019] According to another aspect, the invention provides a method for producing barley syrup comprising decomposing barley or its milled product at a temperature of 20 C or higher and 65 C or lower and preferably 20 C or higher and less than 45 C, in the presence of an a-amylase (this mode of the method will hereinafter be referred to as "production method (B)").
[0020] Since the temperature for the decomposition of production method (B) is set to 20 C or higher and 65 C or lower, and an a-amylase is present, production method (B) can inhibit high molecularization of P-glucans and notably lower the viscosity of the obtained barley syrup.
[0021] In conventional methods for producing barley syrup, it has been necessary to add a fresh 13-amylase after the liquefying step because the 3-amylase in the barley starting material is inactivated during the liquefying step. In production method (B), however, the temperature for the decomposition is 20 C or higher and 65 C or lower, and therefore the 13-amylase activity in the barley can be adequately maintained. It is thus possible to produce saccharides without adding fresh enzymes such as a 13-amylase, so that barley syrup can be produced with fewer steps than the prior art. This allows production cost to be reduced and production efficiency to be increased in production method (B).
[0022] The decomposition is accomplished preferably in the presence of a pullulanase in order to more efficiently hydrolyze the a-1,6-glucoside bonds (branched portions) of the starch and produce saccharides. Since the temperature for the decomposition is 20 C or higher and 65 C or lower in production method (B), it is possible to simultaneously accomplish the decomposition with the a-amylase and decomposition with the pullulanase. This also allows production cost to be reduced and production efficiency to be increased in production method (B).
[0023] The decomposition is accomplished preferably in the presence of a protease to decompose the protein from the barley starting material and produce amino acids. Since the temperature for the decomposition is 20 C or higher and 65 C or lower in production method (B), it is possible to simultaneously accomplish decomposition with the a-amylase and decomposition with the protease. This also allows production cost to be reduced and production efficiency to be increased in production method (B).
[0024] Also, the decomposition is accomplished preferably in the presence of a P-glucanase to decompose the P-glucans in the barley or its milled product and thus further lower the viscosity of the obtained barley syrup. Since the temperature for the decomposition is 20 C or higher and 65 C or lower in production method (B), it is possible to simultaneously accomplish decomposition with the a-amylase and decomposition with the P-glucanase. This also allows production cost to be reduced and production efficiency to be increased in production method (B).
[0025] The present invention further provides foods and beverages comprising barley syrup obtained by the method of the invention.
Since the barley syrup obtained by the method of the invention has sufficiently low viscosity, it can be applied for a wide range of different foods and beverages. In particular, since the barley syrup obtained by production method (A) is rich in f3-glucans, it can be applied for a wide range of different functional foods and beverages. The term "foods and beverages" includes, for example, solid food materials such as bread, yogurt, cheese, confectioneries and snacks; seasonings such as mirin, vinegar, miso, soy sauce and butter; and beverages such as soft drinks, sake, beer, low-malt beer and Japanese spirits.
[0026] The present invention further provides a culture medium comprising barley syrup obtained by the method of the invention.
Barley syrup obtained by the method of the invention can be used as a culture medium and particularly a fermentation medium, can be utilized, for example, for production of new fermented foods and beverages implementing the functional substances included in barley.
[0027] If the temperature for the decomposition in production method . 78233-39 i (A) is 50 C or higher and 70 C or lower, it will be possible to obtain barley syrup with a P-glucan weight-average molecular weight of between 50,000 and 500,000.
[0028] Specifically, the invention further provides:
barley syrup comprising at least 0.01 mg/mL f3-glucans, obtained by a method comprising decomposing barley or its milled product at a temperature of 50 C or higher and 70 C or lower in the presence of an a-amylase, wherein the weight-average molecular weight of the P-glucans is between 50,000 and 500,000. The method may exclude heating to a temperature higher than around 70 C in the presence of an a-amylase. The temperature range may also be 65 C
or lower, or between 55 C and 65 C. The viscosity at 20 C of the barley syrup may be 2000 mPa=s/mg/mL of P-glucan or less.
[0029] The barley syrup of the invention has sufficiently low viscosity (1-20 mPa.$) and is therefore easy to manage. It is also rich in P-glucans (0.01 mg/mL or more with respect to the total syrup), while also being rich in the various amino acids (glycine, alanine, valine, leucine, isoleucine, serine, threonine, lysine, arginine, aspartic acid, asparagine, glutamic acid, glutamine, methionine, phenylalanine, tyrosine, histidine, GABA, etc.). In addition, even with fermentation by yeast, for example, it does not adversely affect the fermentation process (extract decrease, floating yeast count, etc.).
[0030] Since the temperature for the decomposition is 50 C or higher and 70 C
or lower and an a-amylase is present, the method for producing the barley syrup of the invention can be used to obtain barley syrup with a satisfactory balance between low viscosity and high P-glucan content.
[0031] From the viewpoint of realizing a more suitable balance between viscosity and P-glucan content in the obtained barley syrup, the temperature for decomposing barley or milled product is preferably 55 C or higher and 65 C or lower.
[0032] This method used to obtain the barley syrup is a preferred mode of production method (A) described above, and the above conditions apply for production method (A), except that the temperature for the decomposition is 50 C or higher and 70 C or lower (preferably 55 C or higher and 65 C or lower).
[0033] If the temperature for the decomposition of production method (A) is 50 C or higher and 70 C or lower, the obtained barley syrup will have sufficiently low viscosity (between 1 mPa.s and 20 mPa.$) and will be easy to manage. It is also rich in (3-glucans (0.01 mg/mL or more with respect to the total syrup), while also being rich in the various amino acids (glycine, alanine, valine, leucine, isoleucine, serine, threonine, lysine, arginine, aspartic acid, asparagine, glutamic acid, glutamine, methionine, phenylalanine, tyrosine, histidine, GABA, etc.).
In addition, even with fermentation by yeast, for example, it does not adversely affect the fermentation process (extract decrease, floating yeast, etc.). Thus, the barley syrup is suitable as a starting material for effervescent alcoholic beverages, and it can be used to easily obtain effervescent alcoholic beverages with high functionality, that are rich in [3-glucans and amino acids.
[0034] Specifically, the invention further provides:
an effervescent alcoholic beverage obtained by a method comprising fermenting barley syrup with yeast, wherein the barley syrup is obtained by a method comprising decomposing barley or its milled product at a temperature of 50 C or higher and 70 C or lower in the presence of an a-amylase, and comprises at least 0.01 mg/mL
(3-glucans. The method may exclude heating to a temperature higher than around 70 C in the presence of an a-amylase. The temperature range may also be 65 C or lower, or between 55 C and 65 C. The viscosity of the barley syrup at 20 C may be 2000 mPa=s/mg/mL of 13-glucan or less.
[0035] Since the temperature for the decomposition of the method used to obtain the barley syrup of the invention is 50 C or higher and 70 C or lower and an a-amylase is present, the method can be used to obtain barley syrup with a satisfactory balance between low viscosity and high13-glucan content.
[0036] From the viewpoint of realizing a more suitable balance between viscosity and 13-glucan content in the obtained barley syrup, the temperature for decomposing the barley or milled product of the production method is preferably 55 C or higher and 65 C
or lower.
[0037] This method used to obtain the barley syrup is a preferred mode of production method (A) described above, and the above conditions apply for production method (A), except that the temperature for the decomposition is 50 C or more and 70 C or lower (preferably 55 C or higher and 65 C or lower).
[0038] The weight-average molecular weight of the P-glucans in the barley syrup obtained by the method described above will normally be between 50,000 and 500,000.
Effect of the Invention
[0039] According to the invention there are provided a method for producing barley syrup with sufficiently low viscosity, as well as foods and beverages and culture media comprising barley syrup which is obtained by the method. According to one aspect of the invention there are provided a method for producing barley syrup which has sufficiently low viscosity and is rich in 13-glucans, as well as foods and , beverages and culture media comprising barley syrup which is obtained by the method.
Brief Description of the Drawings
[0040] Fig. 1 is a graph showing the f3-glucan concentration of a 13-glucan standard solution after reaction with different proteases.
Fig. 2 is a graph showing particle size distribution of the milled barley flour.
Fig. 3 is a graph showing the concentrations of various amino acids in malt liquor (Comparative Example 2) and syrup (Example 13) before and after boiling.
Fig. 4 is a graph showing the time-dependent change in residual extract volume of malt liquor (Comparative Example 2) and syrup (Example 13) during fermentation.
Fig. 5 is a graph showing the time-dependent change in floating yeast count of malt liquor (Comparative Example 2) and syrup (Example 13) during fermentation.
Fig. 6 is a graph showing the 0-glucan concentration in malt liquor (Comparative Example 2) and syrup (Example 13) after fermentation.
Fig. 7 is a graph showing the concentrations of various free amino acids in malt liquor (Comparative Example 2) and syrup (Example 13) after fermentation.
Fig. 8 is a chromatogram obtained for a refrigerated sample of barley syrup.
Fig. 9 is a chromatogram obtained for a frozen sample of barley syrup.
Fig. 10 is a molecular weight distribution curve for P-glucans obtained for a refrigerated sample of barley syrup.

Fig. 11 is a molecular weight distribution curve for P-glucans obtained for a frozen sample of barley syrup.
Fig. 12 is a calibration curve for the GPC column used in Example 14.
Best Modes for Carrying Out the Invention
[0041] Preferred embodiments of the invention will now be described in detail.
[0042] The method for producing barley syrup of the invention comprises decomposing barley or its milled product at 20 C or higher and 80 C or lower in the presence of an a-amylase.
[0043] Since the temperature for the decomposition is set to 20 C or higher and 80 C or lower, and an a-amylase is present, the method of the invention can yield syrup with sufficiently low viscosity and easy manageability. If the temperature for the decomposition is below C, decomposition of the carbohydrates such as starches in the barley 15 starting material will be inadequate, and if it exceeds 80 C the viscosity of the obtained barley syrup will be increased resulting in more difficult management.
[0044] According to one aspect, the method for producing barley syrup of the invention is a method comprising decomposing barley or its 20 milled product at a temperature of 45 C or higher and 80 C or lower in the presence of an a-amylase (production method (A)). According to another aspect, the method for producing barley syrup of the invention is a method comprising decomposing barley or its milled product at a temperature of 20 C or higher and 65 C or lower and preferably 20 C
or higher and lower than 45 C, in the presence of an a-amylase ("production method (B)"). Preferred modes of production method (A) and (B) will now be explained in order.
[0045] [Production method (A)]
In production method (A), first barley or its milled product is decomposed in an aqueous solvent in the presence of an a-amylase to obtain mash (decomposing step). In this decomposing step, carbohydrates such as starch in barley starting material are decomposed into low molecular saccharides, and the functional substances such as 13-glucans are extracted.
[0046] The barley used may be any type of barley including two-row, six-row, naked or hulled barley. Any tissue or fraction from barley seeds may be used as the barley starting material, including the whole grain, milled barley grains and bran.
[0047] Syrup is produced using barley as the starting material in production method (A), and cereals such as wheat, oats, rye, rice or the like may be used instead of or in addition to barley for the starting material, to produce syrup otherwise in the same manner as production method (A).
[0048] As a-amylases there may be mentioned any publicly known ones such as the commercially available amylase AD "AMANO 1"
(product of Amano Enzyme, Ltd.), KLEISTASE T1 OS (product of Daiwa Fine Chemicals Co., Ltd.) or KLEISTASE YC 15S (product of Daiwa Fine Chemicals Co., Ltd.). The addition amounts of such a-amylases may be appropriately adjusted according to the a-amylase activity, and for example, they may be used at between 0.01 part by weight and 1 part by weight with respect to 100 parts by weight as the total of the barley or its milled product.
[0049] In the production method described above, a 13-amylase is preferably added during the decomposing step. Addition of a 13-amylase allows a 13-amylase activity to be supplemented even when the 13-amylase in the barley starting material has been inactivated by heat, thus allowing more efficient production of saccharides.
[0050] When a 13-amylase is not added during the decomposing step, the production method (A) preferably includes addition of a (3-amylase to the decomposed product obtained from the decomposing step, for further decomposition of the decomposed product (additional decomposing step). This will allow a 13-amylase activity to be supplemented even when the (3-amylase in the barley starting material has been inactivated by heat in the decomposing step, thus allowing more efficient production of saccharides.
[0051] Any conventionally known 13-amylases may be used, such as the commercially available products by Tokyo Kasei Kogyo Co., Ltd., for example. When a 13-amylase is added, the amount of addition is preferably between 0.01 part by weight and 1 part by weight with respect to 100 parts by weight as the total of the barley or its milled product.
[0052] In the decomposing step and/or the additional decomposing step, a pullulanase is preferably added in order to hydrolyze the a-1,6-glucoside bonds (branched portions) of the starch derived from the barley starting material and more efficiently produce saccharides.
Any conventionally known pullulanase may be used. When a pullulanase is added, the amount of addition is preferably 0.01-1 part by weight with respect to 100 parts by weight as the total of the barley or , its milled product.
[0053] In the decomposing step and/or the additional decomposing step, a protease is preferably added to decompose the protein from the barley starting material and produce amino acids. Any conventionally known protease may be used. When a protease is added, the amount of addition is preferably 0.01-1 part by weight with respect to 100 parts by weight as the total of the barley or its milled product. Examples of amino acids produced by addition of proteases include GABA and glutamic acid. The barley syrup obtained by the production method of the invention contains amino acids such as GABA and glutamic acid in addition to P-glucans, and it can be suitably used in various functional foods, fermentation media and the like.
[0054] The a-amylase, P-amylase, pullulanase and protease may be in admixture with components that exhibit a P-glucan-decomposing activity, but preferably, virtually or absolutely no components that exhibit a P-glucan-decomposing activity are included, and most preferably the protease contains virtually or absolutely no components that exhibit a f3-glucan-decomposing activity. Examples of proteases containing virtually or absolutely no components that exhibit a 13-glucan-decomposing activity include the protease S "AMANO 3G"
(product of Amano Enzyme, Ltd.), THERMOASE PC10F, and PROTIN
AC1OF (products of Daiwa Fine Chemicals Co., Ltd.), and papain.
[0055] When enzymes such as 13-amylases, pullulanases or proteases are added, there are no particular restrictions on the order of addition of the enzymes, and they may be added simultaneously with the a-amylase or before or after addition of the a-amylase. Also, two or more different a-amylases, f3-amylases, pullulanases or proteases may be combined and added as a mixture.
[0056] (Decomposing step) The temperature for decomposing barley or its milled product in the decomposing step of production method (A) is 45 C or higher and 80 C
or lower. If the temperature is 45 C or higher and 80 C or lower, it will be possible to obtain barley syrup which has a sufficiently low viscosity and is rich in P-glucans. A temperature of higher than 80 C, on the other hand, will increase the viscosity of the obtained barley syrup and will hamper manageability. From the viewpoint of realizing a more suitable balance between viscosity and 13-glucan content for the obtained barley syrup, the temperature is more preferably 50 C or higher and 70 C or lower and even more preferably 55 C or higher and 65 C or lower. The temperature for decomposing barley or milled product may be higher than 60 C and 75 C or lower, or higher than 65 C and 75 C or lower, according to the required 13-glucan content.
[0057] The reaction time in the decomposing step may be appropriately adjusted according to the a-amylase activity and reaction scale, and may be, for example, between 30 minutes and 24 hours.
[0058] The barley concentration in the decomposing step is preferably between 0.5 wt% and 80 wt%, more preferably between 2 wt% and 60 wt% and even more preferably between 2.5 wt% and 40 wt% with respect to the water.
[0059] The decomposing step may be based on a batch process or a continuous process. For a batch process, appropriate stirring is preferably conducted during the decomposing step. For a continuous process, the barley starting material and water are mixed beforehand, and heating is performed with a prescribed temperature and residence time while conveying the liquid with a pump, to decompose the barley or its milled product and obtain a mash.
[0060] (Additional decomposing step) The temperature for further decomposition of the decomposed product obtained by the decomposing step, in the additional decomposing step, is preferably 45 C or higher and 80 C or lower, more preferably 50 C
or higher and 70 C or lower and even more preferably 55 C or higher and 65 C or lower. The reaction time in the additional decomposing step may be appropriately adjusted according to the (3-amylase activity and reaction scale, and may be, for example, between 30 minutes and 24 hours.
[0061] The additional decomposing step may be based on a batch process or a continuous process. For a batch process, appropriate stirring is preferably conducted during the additional decomposing step.
For a continuous process, the mash obtained from the decomposing step is conveyed with a pump while being heated with a prescribed temperature and residence time, to further decompose the decomposed product.
[0062] (Post-decomposing step) Next, the insoluble portion is removed from the mash obtained from the decomposing step or additional decomposing step, using centrifugal separation or a filter press. The remaining soluble portion is filtered using diatomaceous earth, active carbon or the like as an auxiliary agent and further purified by microfiltration, to obtain the desired barley syrup.
[0063] (Pre-processing step) Production method (A) may also comprise a pre-processing step in which the barley or its milled product is pre-processed at a temperature of 20 C or higher and 40 C or lower, before the decomposing step.
[0064] In the pre-processing step, the barley or its milled product is reacted for 30 minutes to 24 hours in a water solvent at a temperature of, for example, 20 C or higher and 40 C or lower. This can activate the endogenous enzymes in the barley and increase the content of amino acids (a GABA, a glutamic acid, etc.), peptides and proteins in the obtained barley syrup.
[0065] (Barley syrup) The barley syrup obtained by production method (A) has a sufficiently low viscosity and is easy to manage. It is also rich in P-glucans (0.01 mg/mL or more with respect to the total syrup), while also containing various amino acids (glycine, alanine, valine, leucine, isoleucine, serine, threonine, lysine, arginine, aspartic acid, asparagine, glutamic acid, glutamine, methionine, phenylalanine, tyrosine, histidine, GABA, etc.).
The types and contents of functional substances in the barley syrup can be modified by varying the type of barley starting material or the types of enzymes used in the decomposing step.
[0066] The obtained barley syrup can be appropriately processed into a form suitable for the desired purpose. Such processing may be, for example, concentration or sterilization and pulverization treatment.
Sterilization and pulverization have been difficult, particularly with high-viscosity barley syrup obtained by prior art production methods.

However, sterilization and pulverization treatment can be easily accomplished with barley syrup obtained by production method (A).
[0067] The barley syrup obtained by production method (A) can be suitably used in foods and beverages including, for example, solid food materials such as bread, yogurt, cheese, confectioneries and snacks;
seasonings such as mirin, vinegar, miso, soy sauce and butter; and beverages such as soft drinks, sake, beer, low-malt beer and Japanese spirits.
[0068] Barley syrup obtained by production method (A) can also be used as a culture medium and particularly a fermentation medium, and can be utilized, for example, for production of new fermented foods and beverages implementing the functional substances included in barley.
[0069] If the temperature in the decomposing step of production method (A) is 50 C or higher and 70 Cor lower, the obtained barley syrup will have sufficiently low viscosity (between 1 mPa-s and 20 mPa.$) and will be easy to manage. It is also rich in 13-glucans (0.01 mg/mL or more with respect to the total syrup), while also being rich in the various amino acids (glycine, alanine, valine, leucine, isoleucine, serine, threonine, lysine, arginine, aspartic acid, asparagine, glutamic acid, glutamine, methionine, phenylalanine, tyrosine, histidine, GABA, etc.). In addition, even with fermentation by yeast, for example, it does not adversely affect the fermentation process (extract decrease, floating yeast count, etc.). The barley syrup is therefore suitable as a starting material for effervescent alcoholic beverages, for example, and it can be used to easily obtain effervescent alcoholic beverages with high functionality that are rich in P-glucans and amino acids.
[0070] If the temperature of the decomposing step is 50 C or higher and 70 C or lower, the weight-average molecular weight Mw of the P-glucans in the barley syrup will usually be between 50,000 and 500,000. Barley syrup having 13-glucans with a weight-average molecular weight Mw within this range has low viscosity and is especially suitable for utilization in foods and beverages. From the viewpoint of easier use in foods and beverages, the weight-average molecular weight Mw of the P-glucans is preferably, for example, between 100,000 and 300,000, and more preferably between 100,000 and 200,000.
[0071] From the same viewpoint of easier use in foods and beverages, the number-average molecular weight Mn of the P-glucans in the barley syrup is preferably, for example, between 30,000 and 300,000, more preferably between 50,000 and 200,000, and even more preferably between 50,000 and 150,000.
[0072] From the same viewpoint of easier use in foods and beverages, the molecular weight distribution of the P-glucans in the barley syrup is preferably monodispersed, and the ratio of the weight-average molecular weight Mw and number-average molecular weight Mn of the P-glucans (Mw/Mn) is preferably, for example, between 1 and 16, more preferably between 1 and 10, even more preferably between 1 and 5, yet more preferably between 1 and 3, and most preferably between 1 and 2.
[0073] The molecular weights (Mw, Mn) of the P-glucans in the barley syrup can be measured by GPC, osmotic pressure or the like, but GPC is preferred from the viewpoint of convenience. For measurement by GPC, for example, the pre-column method or post-column method is preferably also used for specific derivatization of the P-glucans, from the viewpoint of eliminating the effects of the other components in the barley syrup.
[0074] (Effervescent alcoholic beverage) The production method used to obtain an effervescent alcoholic beverage of the invention comprises a fermenting step in which the barley syrup is fermented with yeast. In the fermenting step, the sugars (extract portion) in the barley syrup are decomposed by the yeast and alcohol fermentation occurs.
[0075] The production method described above preferably comprises a lager step in which the sugars (extract portion) remaining in the fermentate obtained from the fermenting step are re-fermented at low temperature and matured. Also, a filtrating step is preferably carried out to remove the yeast and turbid substances from the aged liquor obtained from the lager step. The conditions for the fermenting step (yeast species, culture medium, culture medium aeration rate, fermentation temperature and fermentation time) may be appropriately selected depending on the desired effervescent alcoholic beverage.
[0076] In the production method described above, a step of, for example, adding hop to the barley syrup and heating it may be carried out before the fermenting step. In this case, the heat-treated barley syrup is supplied to the fermenting step to obtain an effervescent alcoholic beverage with beer taste (low-malt beer).
[0077] An effervescent alcoholic beverage of the invention is rich in P-glucans and amino acids (glycine, alanine, valine, leucine, isoleucine, serine, threonine, lysine, arginine, aspartic acid, asparagine, glutamic acid, glutamine, methionine, phenylalanine, tyrosine, histidine, GABA, etc.), and is suitable for use as a functional beverage.
[0078] [Production method (B)]
In production method (B), first barley or its milled product is decomposed in an aqueous solvent in the presence of an a-amylase to obtain mash (decomposing step). In this decomposing step, carbohydrates such as starch in the barley starting material are decomposed into low molecular saccharides.
[0079] The barley used may be any type of barley including two-row, six-row, naked or hulled barley. Any tissue or fraction from barley seeds may be used as the barley starting material, including the whole grain, milled barley grains and bran.
[0080] Syrup is produced using barley as the starting material in production method (B), and cereals such as wheat, oats, rye, rice or the like may be used instead of or in addition to barley for the starting material, to produce syrup otherwise in the same manner as production method (B).
[0081] Examples of a-amylases include any publicly known ones such as the commercially available amylase AD "AMANO 1" (product of Amano Enzyme, Ltd.), KLEISTASE Ti OS (product of Daiwa Fine Chemicals Co., Ltd.) or KLEISTASE YC 15S (product of Daiwa Fine Chemicals Co., Ltd.). The addition amounts of such a-amylases may be appropriately adjusted according to the a-amylase activity, and for example, they may be used at between 0.01 part by weight and 1 part by weight with respect to 100 parts by weight as the total of the barley or its milled product. Components that exhibit a P-glucanase activity may also be added as a-amylases.
[0082] A P-glucanase is also preferably added in the decomposing step to decompose the p-glucans in the barley starting material and thus further lower the viscosity. Any conventionally known f3-glucanases may be used. When a P-glucanase is added, the amount of addition is preferably between 0.01 part by weight and 1 part by weight with respect to 100 parts by weight as the total of the barley or its milled product.
[0083] A pullulanase is preferably added in the decomposing step in order to hydrolyze the a-1,6-glucoside bonds (branched portions) of the starch derived from the barley starting material and more efficiently produce saccharides. Any conventionally known pullulanases may be used. When a pullulanase is added, the amount of addition is preferably between 0.01 part by weight and 1 part by weight with respect to 100 parts by weight as the total of the barley or its milled product. Components that exhibit a P-glucanase activity may also be added as pullulanases.
[0084] In the decomposing step, a protease is preferably added to decompose the protein from the barley starting material and produce amino acids. Any conventionally known proteases may be used.
When a protease is added, the amount of addition is preferably between 0.01 part by weight and 1 part by weight with respect to 100 parts by weight as the total of the barley or its milled product. The barley syrup obtained by the production method of the invention contains amino acids such as GABA and glutamic acid, and it can be suitably used in various functional foods, fermentation media and the like.

Components that exhibit a p-glucanase activity may also be added as proteases.
[0085] When enzymes such as P-glucanases, pullulanases or proteases are added, there are no particular restrictions on the order of addition of the enzymes, and they may be added simultaneously with the a-amylase or before or after addition of the a-amylase. Also, two or more different a-amylases, P-glucanases, pullulanases or proteases may be combined and added as a mixture.
[0086] (Decomposing step) The temperature for decomposing the barley or its milled product in the decomposing step of production method (B), is 20 C or higher and 65 C or lower and preferably 20 C or higher and less than 45 C from the viewpoint of obtaining barley syrup of lower viscosity. If the temperature is 65 C or lower and especially lower than 45 C, high molecularization of P-glucans during production will be inhibited and the viscosity of the obtained barley syrup will be notably reduced. If the temperature is lower than 20 C, on the other hand, decomposition of the carbohydrates such as starches in the barley starting material will be inadequate. The temperature for decomposing the barley or its milled product may be, for example, 45 C or higher and 65 C or lower, or 50 C or higher and 60 C or lower.
[0087] The reaction time in the decomposing step may be appropriately adjusted according to the a-amylase activity and reaction scale, and may be, for example, between 30 minutes and 24 hours.
[0088] The barley concentration in the decomposing step is preferably between 0.5 wt% and 80 wt%, more preferably between 2 wt% and 60 wt%, and even more preferably between 2.5 wt% and 40 wt% with respect to the water.
[0089] The decomposing step may be based on a batch process or a continuous process. For a batch process, appropriate stirring is preferably conducted during the decomposing step. For a continuous process, the barley starting material and water are mixed beforehand, and heating is performed with a prescribed temperature and residence time while conveying the liquid with a pump, to decompose the barley or its milled product and obtain a mash.
[0090] (Post-decomposing step) Next, the insoluble portion is removed from the mash obtained from the decomposing step, using centrifugal separation or a filter press. The remaining soluble portion is filtered using diatomaceous earth, active carbon or the like as an auxiliary agent and further purified by microfiltration, to obtain the desired barley syrup.
[0091] (Pre-processing step) Production method (B) may also comprise a pre-processing step in which the barley or its milled product is pre-processed at a temperature of 20 C higher and 40 C or lower, before the decomposing step.
[0092] In the pre-processing step, the barley or its milled product is reacted for 30 minutes to 24 hours in a water solvent at a temperature of, for example, 20 C or higher and 40 C or lower. This can activate the endogenous enzymes in the barley and increase the content of amino acids (GABA, glutamic acid, etc.), peptides and proteins in the obtained barley syrup.
[0093] (Barley syrup) =

The barley syrup obtained from production method (B) contains amino acids such as GABA and glutamic acid. The types and contents of amino acids in the barley syrup can be appropriately modified by varying the type of barley starting material or the types of enzymes used in the decomposing step.
[0094] The obtained barley syrup can be appropriately processed into a form suitable for the desired purpose. Such processing may be, for example, concentration or sterilization and pulverization treatment.
Sterilization and pulverization have been difficult, particularly with high-viscosity barley syrup obtained by prior art production methods.
However, sterilization and pulverization treatment can be easily accomplished with barley syrup obtained by production method (B).
[0095] The barley syrup obtained by production method (B) can be suitably used in foods and beverages including, for example, solid food materials such as bread, yogurt, cheese, confectioneries and snacks;
seasonings such as mirin, vinegar, miso, soy sauce and butter; and beverages such as soft drinks, sake, beer, low-malt beer and Japanese spirits.
[0096] Barley syrup obtained by production method (B) can also be used as a culture medium and particularly a fermentation medium, and can be utilized, for example, for production of new fermented foods and beverages implementing the functional substances included in barley.
Examples
[0097] The invention will now be explained in greater detail based on examples and comparative examples. However, the present invention is not limited to the examples described below.

a
[0098] [Evaluation of a p-glucan-decomposing activity of enzymes]
In order to examine whether each enzyme (protease) had a p-glucan-decomposing activity, a 13-glucan standard solution was mixed with each enzyme and reaction was conducted at 50 C for 16.5 hours, after which the P-glucan concentration was measured.
[0099] First, a frozen-stored P-glucan (Standard: Calibration Standard (Solution 250 mL, 300 mg/L, P-Glucan Analyzer, Carlsberg System (Contains: Barley P-glucan, Thimerosal))) by FOSS (FOSS Analytical AB, Sweden) was thawed at 70 C for 1 hour just prior to use, and diluted with water to 150 ppm to prepare a p-glucan standard solution.
[0100] The evaluation samples shown in Table I were then prepared.
Of the enzymes listed in Table 1, 125 Kg of each of the powdered enzymes No. 4 to 16 and 18 was dissolved in 1000 !IL of water, and 10 KL of the obtained solution was diluted with 990 1.1L of water, after which 10 IAL of the obtained enzyme solution was added to 1000 IIL of the P-glucan standard solution to prepare an evaluation sample.
[0101] Of the enzymes listed in Table 1, 125 [IL of the liquid enzyme of No. 17 was dissolved in 1000 ilL of water, and 10 pL of the obtained solution was diluted with 990 1AL of water, after which 10 1AL of the obtained enzyme solution was added to 1000 tiL of the P-glucan standard solution to prepare an evaluation sample.
[0102] Samples No. 1-3 listed in Table 1 are control samples, using only the P-glucan standard solution without enzyme addition.
[0103] [Table 1]

No. Sample 1 STD150, 5 C (no heat treatment) 2 STD150, 5 C
3 STD150, 50 C
4 Umamizyme G
Newlase F3G
6 Protease A "AMANO" G
7 Protease M "AMANO" G
8 Protease N "AMANO" G
9 Protease P "AMANO" 3G
Protease S "AMANO" G
11 Proleather FG-F
12 Peptidase R
13 Samoase PC1OF
14 Protine AC1OF
Protine PC1OF
16 Glutaminase Daiwa ClOOS
17 YL-NL "AMANO"
18 Papain
[0104] Samples No. 1 to 18 were processed. Samples No. 1 and 2 were stored at 5 C for 16.5 hours, sample No. 3 was stored at 50 C for 16.5 hours, and samples No. 4 to 18 were stored at 50 C for 16.5 hours 5 after addition of enzyme solution. Samples No. 2 to 18 were heat treated at 100 C for 5 minutes and then centrifuged at 5 C, 13,200 rpm for 15 minutes, and the supernatant of the sample was supplied for measurement of the 13-glucan concentration. Sample No. 1 was supplied for measurement of the P-glucan concentration without heat 10 treatment or centrifugation.
[0105] Samples No. 1 to 18 treated in the manner described above were filtered with a 0.45 pm filter, and then the apparatus described below was used in a 20 C measurement chamber for measurement of the 13-glucan concentration. The results are shown in Fig. 1.
= Two high-pressure pumps:
Shodex (Showa Denko K.K.) DS-4 (water: 1.0 mL/min) HITACHI L-6000 Pump (reaction mixture: 2.0 mL/min) = Autosamplers:
No. 1: Autosampler Model AS-09, product of System Instruments, Co., Ltd.
No. 2: Autosampler Model 33, product of System Instruments, Co., Ltd.
= Fluorescence detector: Shimadzu High Performance Liquid Chromatography Fluorescence Detector RF-10AXL (excitation wavelength: 360 nm, fluorescence wavelength: 420 nm) = Column thermostatic bath: Shodex (product of Showa Denko K.K.) = Deaeration apparatus: ERC-3215 by ERC, Inc.
= Data processor: Chromatocorder 21 by System Instruments, Co., Ltd.
= Mixing coil: Teflon tube with 0.5 mm inner diameter and 0.5 mL
empty volume, coiled to a diameter of 7 cm = Gel filtration column: Shodex SUGAR BT-603 Column size: 69 X 50 mm Column end-connecting screw: Push-screw type, No.10-32UNF
Column material: SUS 316 Filler: Polyhydroxy methacrylate Exclusion limit molecular weight: 1 X 105 (pullulan)
[0106] From Fig. 1 it is clear that using enzymes No. 4 to 9 and 16 resulted in extensive decomposition of P-glucans, and therefore that the enzymes contain components exhibiting a P-glucan-decomposing activity. In contrast, using enzymes No. 10, 13, 14 and 18 resulted in virtually no decomposition of 13-g1ucans, and therefore these enzymes contained virtually no components exhibiting a P-glucan-decomposing activity.
[0107] [Preparation of milled barley flour]
Whole grain CDC Fibar (2006 Canada product) was milled with a cyclone mill to prepare a barley syrup starting material. After placing 50 g of the milled barley flour on a 75 gm mesh, 150 ilm mesh, 300 gm mesh, 600 gm mesh, 1000 gm mesh or 2000 gm mesh sieve, it was sieved for 5 minutes to measure the particle size of the milled barley flour. The results are shown in Fig. 2. The crude protein in the milled barley flour was also quantified by the Kjeldahl method, and the anhydrous value was found to be 18.5%.
[0108] [Preparation of enzymes]
There were prepared KLEISTASE YC 15S (trade name of Daiwa Fine Chemicals Co., Ltd.) as an a-amylase, the protease S "AMANO G"
(trade name of Amano Enzyme, Ltd.) as a protease, a 13-amylase by Tokyo Kasei Kogyo Co., Ltd. as a 13-amylase and a pullulanase by Amano Enzyme, Ltd. as a pullulanase. In each of Examples 1 to 11 below, there was used 40 RI, of solution obtained by dissolving 25 mg of each of the enzymes in 1000 gI, of water.
[0109] [Example 1]
After placing 40 mL of water in a 50 mL Falcon tube, the water was incubated at 50 C (preheating). Next, 1.0 g of the milled barley flour was added, the a-amylase was added to 0.1% (w/w) with respect to the , barley, and agitating decomposition was carried out for 4 hours with a shaker in an air incubator, with the internal temperature kept at 50 C
(decomposing step). This was then rapidly cooled in an ice bath and centrifuged at 800 rpm for 15 minutes, after which the supernatant was filtered with filter paper (product of Advantec) to obtain barley syrup.
[0110] [Example 2]
Barley syrup was obtained in the same manner as Example 1, except that a protease was added in addition to an a-amylase.
[0111] [Example 3]
Barley syrup was obtained in the same manner as Example 1, except that the incubation temperature and internal air incubator temperature were changed from 50 C to 60 C.
[0112] [Example 4]
Barley syrup was obtained in the same manner as Example 1, except that the incubation temperature and internal air incubator temperature were changed from 50 C to 60 C and a protease was further added in addition to an a-amylase.
[0113] [Example 5]
Barley syrup was obtained in the same manner as Example 1, except that the incubation temperature and internal air incubator temperature were changed from 50 C to 70 C.
[0114] [Example 6]
Barley syrup was obtained in the same manner as Example 1, except that the incubation temperature and internal air incubator temperature were changed from 50 C to 70 C and a protease was further added in addition to an a-amylase.

=
[0115] [Barley syrup evaluation (1)]
The viscosity, filtration rate, f3-glucan concentration, SN (Soluble Nitrogen), amino acid concentration and Brix value were measured for each of the barley syrups obtained in Examples 1 to 6.
[0116] (Viscosity measurement) An Ubbellohde Brookfield viscometer was used to measure the 20.00 C
viscosity of each of the barley syrups obtained in Examples 1 to 6, as stock solution samples or water-diluted stock solution samples. The results are shown in Table 2.
[0117] (Filtration rate evaluation) The time required for filtration in each of Examples 1 to 6 was measured. A filtration time of no longer than 15 minutes was evaluated as "A", a time of between 15 minutes and 30 minutes was evaluated as "B", and a time of longer than 30 minutes was evaluated as "C". The results are shown in Table 2.
[0118] (Measurement of P-glucan concentration) Each barley syrup obtained in Examples 1 to 6 was diluted 7.5-fold with water and then filtered with a 0.45 pm filter, and the p-glucan concentration of each filtered product was measured in a 20 C
measuring chamber. The results are shown in Table 2. The apparatus used for measurement was the same used for "Evaluation of a P-glucan-decomposing activity of enzymes" described above.
[0119] (SN measurement) The SN values of filtrates of each of the barley syrups obtained in Examples 1 to 6 were measured by the Kjeldahl method. The results are shown in Table 2.

=
[0120] (Brix measurement) The Brix values of filtrates of each of the barley syrups obtained in Examples 1 to 6 were measured with an ATAGO RX-5000. The results are shown in Table 2.
[0121] (Amino acid concentration measurement) Each barley syrup obtained in Examples 1 to 6 was filtered with an Ultracel YM-10 Regenerated Cellulose 10,000 MWCO (Millipore) and the filtrate was diluted with water, after which an AccQ FLUOR
REAGENT KIT (Waters Col) was used for derivatization by the AccQ
Tag method to measure the amino acid concentration. The results are shown in Table 2. In the table, "Total a.a." indicates the total free amino acids of the constituent amino acids of the protein, except for tryptophan which is undetectable, "GABA" indicates y-aminobutyric acid, and "Glu" indicates glutamic acid. The following apparatus and conditions were employed for measurement.
= Apparatus: 2695 Separation Module: Column heater: 2475 Multi X
fluorescence detector: Empower Personal = Mobile phase A: 166 mM sodium acetate/5.6 mM triethylamine, pH
5.7 = Mobile phase B: 166 mM sodium acetate/5.6 mM triethylamine, pH
6.8 = Mobile phase C: Acetonitrile = Mobile phase D: Water = Column: AccQ-Tag Amino Acid Analysis Column (3.9 X 150 mm) +
Sentry Nova C18 = Column temperature: 39 C

v) .
Viscosity Filtration 13-Glucan SN Total a.a. GABA Glu Brix 1\..) 0 =
w (mPa=S) rate (mg/mL) (mg/ 100mL) (g/mL) (pg/mL) (vg/mI.,) (%) N) E> 2 0 r+.
--t o':"-t= 5 r -1 Example 1 1.35 A 1.44 11.0 152.9 11.8 9.4 1.62 $t 8 0 x ID
Example 2 1.53 A 1.46 40.1 352.1 11.8 15.8 1.88 , x CD.
_ Example 3 1.88 A 1.78 10.2 150.6 11.4 10.3 1.72 c), .c) ---.) c>
Example 4 1.73 A 1.81 42.0 379.1 11.7 19.9 1.97 Example 5 3.68 B 1.91 10.3 132.8 10.0 12.0 1.74 I, (5, .
Example 6 3.95 B 1.89 44.2 295.6 10.6 20.4 1.99 t....) .c) , (5, , ul us, L...) g 0"
H

-P.
I
C.) .
IV
I
IV
FP

oil 0 d ci:D
41, il n el) to =

After placing 40 mL of water in a 50 mL Falcon tube, the water was incubated at 60 C (preheating). Next, 1.0 g of the milled barley flour was added, the a-amylase was added to 0.1% (w/w) with respect to the barley, and agitating decomposition was carried out for 24 hours with a shaker in an air incubator, with the internal temperature kept at 60 C
(decomposing step). This was then rapidly cooled in an ice bath and centrifuged at 800 rpm for 15 minutes, after which the supernatant was filtered with filter paper (product of Advantec) to obtain barley syrup.
[0124] [Example 8]
Barley syrup was obtained in the same manner as Example 7, except that a 0-amylase was added in addition to an a-amylase.
[0125] [Example 9]
Barley syrup was obtained in the same manner as Example 7, except that a pullulanase was added in addition to an a-amylase.
[0126] [Example 10]
Barley syrup was obtained in the same manner as Example 7, except that a 0-amylase and a pullulanase were added in addition to an a-amylase.
[0127] [Example 11]
Barley syrup was obtained in the same manner as Example 7, except that a 0-amy1ase, a pullulanase and a protease were added in addition to an a-amylase.
[0128] [Barley syrup evaluation (2)]
The 0-glucan concentration, amino acid concentration, Brix value and sugar concentration were measured for each of the barley syrups obtained in Examples 7 to 11. The f3-glucan concentration, amino acid concentration and Brix value were measured by the same method as for "Barley syrup evaluation (1)". The results are shown in Table 3.
[0129] (Sugar concentration measurement) Filtrates of each of the barley syrups obtained in Examples 7 to 11 were heat treated at 100 C for 10 minutes and then rapidly cooled in an ice bath. This was then centrifuged at 15,000 rpm, 5 C for 15 minutes, and the supernatant was diluted with 0.1% benzoic acid and supplied for measurement of the sugar concentration. The results are shown in Table 3. The following apparatus and conditions were employed for the measurements.
= Apparatus: DIONEX DX-300 = Mobile phase A: 0.1 M Sodium hydroxide = Mobile phase B: 0.1 M Sodium hydroxide/1 M sodium acetate = Column: CarboPac PA1 = Injection rate: 15 [IL
[0130] [Table 3]

c7) P-Glucan Total a.a. GA.BA Glu Total Glucose Maltose Brix (mg/mL) (1.1.g/mL) (1.4g/mL) (tig/mL) (i.L.g(mL) (/mL) (%) (sugarsi.i.g/mL) Example 7 2.17 173.7 9.1 15.2 9484.9 613.5 5218.3 1.77 Example 8 2.17 177.9 9.2 15.6 9479.1 601.3 5950.2 1.78 Example 9 2.11 1047.3 13.3 52.0 13304.9 407.9 8847.4 2.28 Example 10 2.11 1048.0 13.5 51.8 13823.7 341.9 9319.0 2.26 Example 11 2.12 1279.4 10.4 60.8 13954.0 370.3 9452.5 2.36 FP"
GC
Cr \
(5?) CIA

After placing 400 mL of water in a 500 mL tube, the water was incubated at 60 C (preheating). Next, 50 g of the milled barley flour was added, the a-amylase, 0-amylase and protease were added to 0.1%
(w/w) with respect to the barley, and agitating decomposition was carried out for 24 hours with a shaker in an air incubator, with the internal temperature kept at 60 C (decomposing step). This was then rapidly cooled in an ice bath and centrifuged at 800 rpm for 15 minutes, after which the supernatant was filtered with filter paper (product of Advantec) to obtain barley syrup.
[0132] [Comparative Example 1]
After placing 400 mL of water in a 500 mL tube, the water was incubated at 55 C (preheating). Next, 50 g of the milled barley flour was added, the a-amylase was added to 0.05% (w/w) with respect to the barley, and agitating decomposition was carried out for 1 hour with a shaker in an air incubator, with the internal temperature kept at 55 C
(decomposing step). The temperature was then raised to 90 C over a period of 1 hour, and then a-amylases were further added to 0.05%
(w/w) with respect to the barley and reaction was conducted for 1 hour to obtain a liquefied solution. The liquefied solution was then cooled to 60 C, 0-amy1ases were added to 0.1% (w/w) with respect to the barley, and reaction was conducted at 60 C for 24 hours to obtain a mash. The protease was then added to 0.1% (w/w) with respect to the barley and reaction was conducted at 60 C for 24 hours. The reaction mixture was filtered with filter paper to obtain barley syrup.
[0133] [Barley syrup evaluation (3)]
The viscosities, 13-glucan concentrations, SN and Brix values of the barley syrups obtained in Example 12 and Comparative Example 1 were measured by the same methods as "Barley syrup evaluation (1)" above.
The results are shown in Table 4.
[0134] [Table 4]
Viscosity 0-g1ucan SN Brix (mPa. S) (mg/mL) (mg/100 mL) (%) Example 12 6.53 7.8 238.7 9.99 Comp. Ex. 1 18.56 9.8 209.4 9.84 [0135] [Example 13]
(Preparation of syrup) To 123 g of milled barley seeds obtained by milling whole-grain barley (2006 Hokkaido Ryofu) seeds with a cyclone mill, there was added a mixture containing 140 mg of a-amylases (KLEISTASE YC 15S, product of Daiwa Fine Chemicals Co., Ltd.), 140 mg of 0-amylases (A0448, product of Tokyo Kasei Kogyo Co., Ltd.), 140 mg of protease (THERMOASE PC10F, product of Daiwa Fine Chemicals Co., Ltd.), 140 [iL of pullulanase stock solution and 700 mL of water, and the mixture was agitated at 60 C for 24 hours. The mixture was then centrifuged at 5000 rpm for 30 minutes to obtain an unboiled syrup (supernatant). The 0-glucan concentration, nitrogen content and free amino acid concentration of the unboiled syrup were measured. The results are shown in Table 5, Table 6 and Fig. 3.
[0136] After adding 0.5 g/250 mL of hops to the unboiled syrup, it was boiled at 105 C for 90 minutes, and then water was added to a Brix of 11.0%, to obtain boiled syrup. The 13-g1ucan concentration, nitrogen content and free amino acid concentration of the boiled syrup were measured. The results are shown in Table 5, Table 6 and Fig. 3.
[0137] The p-glucan concentration, nitrogen content (SN) and free amino acid concentration were measured by the same method as for "Barley syrup evaluation (1)".
[0138] (Syrup fermentation) After adding bottom beer yeast (S. pastorianus) to the aforementioned barley syrup (boiled syrup), it was fermented at a temperature between C and 12 C for 6 days. The fermentation conditions were as follows.
10 = Extract concentration: about 11%
= Barley syrup volume: about 2.5 L
= Barley syrup dissolved oxygen concentration: between 5 ppm and 10 PPm = Bottom beer yeast input: approximately 12 g of wet yeast cells [0139] The change in residual extract volume and floating yeast count of the barley syrup in the fermenting step was monitored. The results are shown in Fig. 4 and Fig. 5.
[0140] The 13-glucan concentration and free amino acid concentration of the fermented barley syrup were measured. The results are shown in Table 7, Fig. 6 and Fig. 7. The 13-glucan concentration and free amino acid concentration were measured by the same method as for "Barley syrup evaluation (1)".
[0141] [Comparative Example 2]
(Malt liquor preparation) To 60 g of milled barley malt obtained by milling barley (2006 Hokkaido Ryofu) malt with a cyclone mill there was added 230 mL of , water, and saccharification was carried out under the following temperature conditions.
Holding at 48 C for 20 minutes ---> heating to 65 C at 1 C/min ---> holding at 65 C for 80 minutes ---> heating to 75 C at 1 C/min --> holding at 75 C for 10 minutes [0142] The obtained mash was adjusted upward with water to a total weight of 400 g (60 g malt/340 g water = 0.176 g malt/1 mL water), and then filtered to obtain unboiled malt liquor (filtrate). The P-glucan concentration, nitrogen content and free amino acid concentration of the unboiled malt liquor were measured. The results are shown in Table 5, Table 6 and Fig. 3.
[0143] After adding 0.5 g/250 mL of hops to the unboiled malt liquor, it was boiled at 105 C for 90 minutes, and then water was added to a Brix of 11.0%, to obtain boiled malt liquor. The P-glucan concentration, nitrogen content and free amino acid concentration of the boiled malt liquor were measured. The results are shown in Table 5, Table 6 and Fig. 3.
[0144] The 13-glucan concentration, nitrogen content (SN) and free amino acid concentration were measured by the same method as for "Barley syrup evaluation (1)".
[0145] (Malt liquor fermentation) After adding bottom beer yeast (S. pastorianus) to the aforementioned malt liquor (boiled malt liquor), it was fermented at a temperature of between 10 C and 12 C for 6 days. The fermentation conditions were as follows.
= Extract concentration: about 11%

= Malt liquor volume: about 2.5 L
= Malt liquor dissolved oxygen concentration: between 5 ppm and 10 ppm = Bottom beer yeast input: approximately 12 g of wet yeast cells [0146] The change in residual extract volume and floating yeast count of the malt liquor in the fermenting step was monitored. The results are shown in Fig. 4 and Fig. 5.
[0147] The P-glucan concentration and free amino acid concentration of the fermented malt liquor were measured. The results are shown in Table 7, Table 8, Fig. 6 and Fig. 7. The 13-glucan concentration and free amino acid concentration were measured by the same method as for "Barley syrup evaluation (1)".
[0148] [Table 5]
Malt liquor (Comp. Ex. 2) Syrup (Example 13) Before boiling After boiling Before boiling After boiling 13-Glucan Nitrogen content 126.9 124.3 202.8 198.6 (mg/100mL) [0149] [Table 6]

Amino acid Malt liquor (Comp. Ex. 2) Syrup (Example 13) (mg/L) Before boiling After boiling Before boiling After boiling Gly 45.3 38.8 84.1 76.0 Ala 161.4 140.4 277.2 242.0 Val 177.4 151.8 298.2 229.0 Leu 238.5 202.3 476.6 394.5 Ile 103.9 88.6 189.9 159.1 Ser 101.6 86.4 175.5 156.8 Thr 107.9 99.4 185.1 161.0 Lys 140.1 108.8 290.1 211.0 Arg 244.7 191.8 419.1 331.8 Asp 94.8 84.7 104.1 93.6 Asn 149.4 154.2 102.0 122.2 Glu 75.3 61.9 202.6 167.2 Gln 312.0 14.5 308.9 20.3 Met 55.0 46.3 220.9 150.1 Phe 193.5 167.9 338.1 267.8 Tyr 145.2 123.4 263.3 192.7 Pro 788.2 659.5 345.3 279.6 His 83.2 70.0 117.2 95.3 Total 3217.5 2490.7 4398.3 3350.0 [0150] [Table 7]
Malt liquor (Comp. Ex. 2) Syrup (Example 13) p-Glucan (mg/L) 106 3945 [0151] [Table 8]

Amino acid Malt liquor Syrup (mg/L) (Comp. Ex. 2) (Example 13) Gly 42.5 72.1 Ala 174.5 296.3 Val 103.9 209.7 Leu 73.0 260.3 Ile 40.0 108.1 Ser 9.3 17.3 Thr 11.2 14.7 Lys 22.5 98.5 Arg 104.8 231.6 Asp 55.9 66.4 Asn 31.3 21.0 Glu 56.6 130.4 Gin 21.3 24.6 Met 9.5 71.3 Phe 108.9 198.9 Tyr 106.1 160.5 Pro 732.9 261.1 His 43.7 64.3 Total 1747.8 2307.3 [0152] As seen in Table 5, the P-glucan concentration of the syrup (Example 13) was markedly higher than the malt liquor (Comparative Example 2), both before and after boiling. Also, the nitrogen content of the syrup (Example 13) was higher than the malt liquor (Comparative Example 2), both before and after boiling.
[0153] As seen from Table 6 and Fig. 3, the concentration of each free amino acid (except for proline) and the total free amino acid content of the syrup (Example 13) were higher than the malt liquor (Comparative Example 2), both before and after boiling. In particular, the branched-chain amino acids (Val, Leu, Ile), Ala, Lys, Arg, Glu and Met were notably higher in the syrup (Example 13) than in the malt liquor (Comparative Example 2).
[0154] As seen from Fig. 4 and Fig. 5, no significant difference was found between the syrup (Example 13) and the malt liquor (Comparative Example 2) in terms of extract decrease (the rate of reduction of the extract) or floating yeast count during the fermentation process.
[0155] As seen in Table 7 and Fig. 6, the [3-glucan concentration of the syrup (Example 13) was markedly higher than the malt liquor (Comparative Example 2) after fermentation.
[0156] As seen from Table 8 and Fig. 7, the concentration of each free amino acid (except for proline) and the total free amino acid content of the syrup (Example 13) were higher than the malt liquor (Comparative Example 2) after fermentation. In particular, the branched-chain amino acids (Val, Leu, Ile), Ala, Lys, Arg, Glu and Met were notably higher in the syrup (Example 13) than in the malt liquor (Comparative Example 2).
[0157] These examples and comparative examples demonstrated that the barley syrup of the invention is rich in P-glucans and amino acids (especially Val, Leu, Ile, Ala, Lys, Arg, Glu and Met), and has fermentative power equivalent to malt liquor obtained by conventional methods. It was also demonstrated that the barley syrup of the invention is suitable as a starting material for highly functional effervescent alcoholic beverages, for example.
[0158] [Example 14]
(Preparation of barley syrup) To 123 g of milled barley seeds obtained by milling whole-grain barley (2006 Hokkaido Ryofii) seeds with a cyclone mill, there was added a mixture containing 140 mg of a-amylases (KLEISTASE YC 15S, product of Daiwa Fine Chemicals Co., Ltd.), 140 mg of 0-amylases (A0448, product of Tokyo Kasei Kogyo Co., Ltd.), 140 mg of protease (THERMOASE PC10F, product of Daiwa Fine Chemicals Co., Ltd.), 140 pL of pullulanase stock solution and 700 mL of water, and the mixture was agitated at 60 C for 24 hours. The mixture was then centrifuged at 5000 rpm for 30 minutes to obtain barley syrup (supernatant).
[0159] (Measurement of 0-glucan molecular weight distribution) The obtained barley syrup was used for measurement of the 0-glucan molecular weight distribution by GPC. The following two different samples were used (refrigerated sample and frozen sample), and each was subjected to GPC analysis under the conditions described below (analysis of the frozen sample was carried out to examine the cryopreservability of the barley syrup). Two pumps (pumps A and B) were used, and eluents A and B were passed through each pump A and B.
[0160] = Refrigerated sample: A sample (filtrate) obtained by refrigerating the barley syrup (supernatant) and then filtering it with a 0.45 gm filter at room temperature just before analysis.
= Frozen sample: A sample (filtrate) obtained by freezing the barley , syrup (supernatant) at -18 C and then thawing it at room temperature and filtering with a 0A5 p.m filter just before analysis.
= Oven temperature: 40 C
= Column: Shodex OHPak SB-806HQ (molecular weight exclusion:
20,000,000) + Shodex OHPak SB-804HQ (molecular weight exclusion:
1,000,000) + Shodex OHPak SB-803HQ (molecular weight exclusion:
100,000).
= Mixing coil: Stainless steel tube with 0.5 mm inner diameter and 0.5 mL empty volume.
= Eluent A: Ultrapure water Flow rate: 1 mL/min = Eluent B: Ultrapure water (for RI analysis); Calcoflow solution (for FL
analysis).
Flow rate: 1 mL/min = HPLC apparatus: LC-10 Series by Shimadzu Corp.
System controller: SCL-10Avp Pump: LC-10ATvp Oven: CTO-10ACvp Auto sampler: SIL-10ADvp Detector: RID-10A,RF-10AxL
= Analysis software: GPC analysis software for Class-VP, Class-VP
= Detector: Differential refractive index (RI) detector (temperature:
40 C); fluorescence (FL) detector (excitation wavelength of 360 nm, fluorescence wavelength of 420 nm) = Injection rate: 100 piL
= Analysis time: 40 minutes [0161] The results are shown in Table 9 and Figs. 8 to 11. Table 9 shows the (3-glucan weight-average molecular weights (Mw), number-average molecular weights (Mn) and their ratios (Mw/Mn), for refrigerated samples and frozen samples of barley syrup. Fig. 8 and Fig. 9 are chromatograms obtained for refrigerated samples and frozen samples of barley syrup. Fig. 10 and Fig. 11 are I3-glucan molecular weight distribution curves obtained for refrigerated samples and frozen samples of barley syrup. The molecular weight distribution curves were determined from the results of FL analysis, using a calibration curve drawn with a 0.2% (w/v) aqueous solution of standard pullulan (Shodex) [molecular weight (M): 5800, 12200, 23700, 48,000, 100,000, 186,000, 380,000, 853,000] as the standard solution (Fig. 12). The results of FL analysis are considered to reflect the molecular weight distribution of f3-glucans that specifically react with Calcoflow.
[0162] [Table 9]
Weight-average Number-average Barley syrup molecular weight molecular weight Mw/Mn (Mw) (Mn) Refrigerated sample 142,200 92,500 1.54 Frozen sample 142,200 94,400 1.51

Claims (13)

CLAIMS:
1. Barley syrup comprising at least 0.01 mg/mL .beta.-glucans, obtained by a method comprising decomposing barley or its milled product at a temperature of 65°C or lower in the presence of an .alpha.-amylase wherein the method excludes heating to a temperature of higher than 70°C in the presence of an .alpha.-amylase, wherein a weight-average molecular weight of the .beta.-glucans is between 50,000 and 500,000, and wherein a viscosity at 20°C of the barley syrup is 2000 mPa.cndot.s/mg/mL of .beta.-glucan or less.
2. The barley syrup according to claim 1, wherein the temperature is between 55°C and 65°C.
3. The barley syrup according to claim 1 or 2, wherein the decomposition is accomplished in the presence of a .beta.-amylase.
4. The barley syrup according to claim 1, 2, or 3 wherein the decomposition is accomplished in the presence of a pullulanase.
5. The barley syrup according to any one of claims 1 to 4, wherein the decomposition is accomplished in the presence of a protease.
6. The barley syrup according to claim 5, wherein the protease contains no components exhibiting a .beta.-glucan-decomposing activity.
7. An effervescent alcoholic beverage obtained by a method comprising fermenting barley syrup with yeast, wherein the barley syrup is obtained by a method comprising decomposing barley or its milled product at a temperature of 65°C or lower in the presence of an .alpha.-amylase wherein the method excludes heating to a temperature of higher than around 70°C in the present of an .alpha.-amylase, the barley syrup comprises at least 0.01 mg/mL
.beta.-glucans, and the barley syrup has a viscosity at 20°C of 2000 mPa.cndot.s/mg/mL of .beta.-glucan or less.
8. The effervescent alcoholic beverage according to claim 7, wherein the temperature is between 55°C and 65°C.
9. The effervescent alcoholic beverage according to claim 7 or 8, wherein the decomposition is accomplished in the presence of a .beta.-amylase.
10. The effervescent alcoholic beverage according to claim 7, 8, or 9, wherein the decomposition is accomplished in the presence of a pullulanase.
11. The effervescent alcoholic beverage according to any one of claims 7 to 10, wherein the decomposition is accomplished in the presence of a protease.
12. The effervescent alcoholic beverage according to claim 11, wherein the protease contains no components exhibiting a .beta.-glucan-decomposing activity.
13. The effervescent alcoholic beverage according to any one of claims 7 to 12, wherein a weight-average molecular weight of the .beta.-glucans in the barley syrup is between 50,000 and 500,000.
CA2697673A 2007-08-29 2008-08-29 Barley syrup production method Expired - Fee Related CA2697673C (en)

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JP2007222031A JP4184415B1 (en) 2007-08-29 2007-08-29 Production method of barley syrup
JP2007222029A JP4184414B1 (en) 2007-08-29 2007-08-29 Production method of barley syrup
JP2007-222031 2007-08-29
JP2007-222029 2007-08-29
PCT/JP2008/055133 WO2009028225A1 (en) 2007-08-29 2008-03-19 Method for producing barley syrup
JPPCT/JP2008/055133 2008-03-19
PCT/JP2008/065596 WO2009028688A1 (en) 2007-08-29 2008-08-29 Barley syrup production method
JP2008-222281 2008-08-29
JP2008222288A JP5186311B2 (en) 2008-08-29 2008-08-29 Barley syrup
JP2008222281A JP5186310B2 (en) 2008-08-29 2008-08-29 Sparkling alcoholic beverage
JP2008-222288 2008-08-29

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