CA2554034A1 - Flexible nozzle mixing burner comprising a swirl chamber - Google Patents

Flexible nozzle mixing burner comprising a swirl chamber Download PDF

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Publication number
CA2554034A1
CA2554034A1 CA002554034A CA2554034A CA2554034A1 CA 2554034 A1 CA2554034 A1 CA 2554034A1 CA 002554034 A CA002554034 A CA 002554034A CA 2554034 A CA2554034 A CA 2554034A CA 2554034 A1 CA2554034 A1 CA 2554034A1
Authority
CA
Canada
Prior art keywords
oxygen
gas
containing gas
burner
tube
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002554034A
Other languages
French (fr)
Inventor
Volker Haeckh
Andreas Kulkies
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Linde GmbH
Original Assignee
Linde Aktiengesellschaft
Volker Haeckh
Andreas Kulkies
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Linde Aktiengesellschaft, Volker Haeckh, Andreas Kulkies filed Critical Linde Aktiengesellschaft
Publication of CA2554034A1 publication Critical patent/CA2554034A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/46Details, e.g. noise reduction means
    • F23D14/60Devices for simultaneous control of gas and combustion air
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23CMETHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN  A CARRIER GAS OR AIR 
    • F23C7/00Combustion apparatus characterised by arrangements for air supply
    • F23C7/002Combustion apparatus characterised by arrangements for air supply the air being submitted to a rotary or spinning motion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/20Non-premix gas burners, i.e. in which gaseous fuel is mixed with combustion air on arrival at the combustion zone
    • F23D14/22Non-premix gas burners, i.e. in which gaseous fuel is mixed with combustion air on arrival at the combustion zone with separate air and gas feed ducts, e.g. with ducts running parallel or crossing each other
    • F23D14/24Non-premix gas burners, i.e. in which gaseous fuel is mixed with combustion air on arrival at the combustion zone with separate air and gas feed ducts, e.g. with ducts running parallel or crossing each other at least one of the fluids being submitted to a swirling motion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/32Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid using a mixture of gaseous fuel and pure oxygen or oxygen-enriched air
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/46Details, e.g. noise reduction means
    • F23D14/70Baffles or like flow-disturbing devices

Abstract

The invention relates to an externally mixing burner comprising a burner head (2), at least one fuel gas pipe (3), and at least one pipe (4) for an oxygen-containing gas. The burner head is provided with outlets from the fuel gas pipe and from the pipe for the oxygen-containing gas. The inventive burner is characterized in that gas supply tubes (6, 7) for fuel gas and oxygen-containing gas are provided, each of which is connected to a source of fuel gas or oxygen-containing gas and at least one of which eccentrically extends into a swirl chamber (8, 9) that is mounted between the gas supply tube and the fuel gas pipe and/or between the gas supply tube and the pipe for oxygen-containing gas. The invention further relates to a method for operating an externally mixing burner comprising at least one fuel gas pipe and at least one pipe for oxygen-containing gas through which fuel gas or oxygen-containing gas flows to the burner head. Said method is characterized in that the fuel gas and/or the oxygen-containing gas is/are eccentrically delivered into a swirl chamber in which a rotational flow is impressed on the fuel gas or the oxygen-containing gas while the fuel gas or the oxygen-containing gas is fed to the fuel gas pipe or the pipe for oxygen-containing gas after being discharged from the swirl chamber.

Description

Description Flexible Parallel Flow Burner with a Swirl Chamber The invention relates to an externally mixing burner having a burner head, at least one combustion gas tube and at least one oxygen-containing gas tube, whereby the burner head has outlet openings out of the combustion gas tube and out of the oxygen-containing gas tube.
Furthermore, the invention also relates to a method for operating an externally mixing burner having at least one combustion gas tube and at least one oxygen-containing gas tube through which the combustion gas and/or oxygen-containing gas flow to the burner head.
Externally mixing burners are used for various applications. For example, a plurality of differently designed burners are used for heating and melting metals or glass.
Discovering a burner suitable for all phases of the melting process and for different load cases of the furnace is a challenge here.
Therefore, the object of the present invention is to develop a burner that is advantageously useable for a plurality of applications and for each phase of an application.
The object as formulated is achieved in that gas inlet lines are provided for combustion gas and for oxygen-containing gas, each line being connected to a source for combustion gas and/or for oxygen-containing gas and at least one of these gas inlet lines opening eccentrically into a swirl chamber which is mounted between the gas inlet line and the combustion gas tube and/or between the gas inlet line and the oxygen-containing gas tube.
At least one of the gas inlet lines is preferably split into two lines upstream of the swirl chamber, one of these lines openings eccentrically into the swirl chamber and the other of these lines opening directly into the combustion gas tube and/or into the oxygen-containing gas tube.
Valves are especially preferably provided in the gas inlet lines, these valves being provided in particular in the part of the gas inlet lines where at least one gas inlet line is already divided into two lines and a control unit or regulating unit is available, controlling or regulating the degrees of opening of the valves so that the shape of the flame of the burner is adjustable.
The valves are expediently designed as solenoid valves, which allow a stepwise variable adjustment of the shape of the flame. When demands are higher, the solenoid valves may be replaced partially or entirely by regulating valves which allow a continuously variable adjustment of the shape of the flame.
The swirl chamber preferably has a circular cross-section in a section perpendicular to the longitudinal axis of the combustion gas tube. The gas inlet line especially preferably opens tangentially into the swirl chamber. Due to each of these embodiments, the friction for the swirl flow may be reduced and minimized together.
Referring to the process, this object is achieved in that the combustion gas and/or the oxygen-containing gas is introduced eccentrically into a swirl chamber, where a swirl flow is impressed upon the combustion gas and/or the oxygen-containing gas and the combustion gas and/or the oxygen-containing gas is supplied to the combustion gas tube and/or the oxygen-containing gas tube after leaving the swirl chamber.
The quantities of combustion gas and oxygen-containing gas supplied per unit of time to the burner through the swirl chamber and without the swirl chamber are preferably controlled or regulated, whereby the combustion gas and the oxygen-containing gas are sent through valves whose degree of opening is controlled or regulated so that the burner produces a flame having a desired shape which is adjustable by the control or regulating unit.
For example, in firing industrial furnaces and for melting metals or glass, fuel-oxygen burners are frequently used. When burning fuel with air, the nitrogen present as the main constituent in air acts essentially as a ballast gas. To reduce the volume of exhaust gas, there has been a trend toward operating these burners with an oxygen-containing gas as the oxidizing agent, the oxygen content of this gas being elevated in comparison with the oxygen content of air. This procedure has the advantage that, due to the lower nitrogen content, the flame temperature is increased and the thermal content of the exhaust gas is reduced, thus making it possible to achieve a higher thermal efficiency and advantageously preventing the formation of nitrogen oxides.
For this invention, air is a suitable oxidizing agent as is oxygen-containing gas having an elevated oxygen content in comparison with the oxygen content of air. The advantage of using air is its universal availability at no cost. The advantages of the higher oxygen content have already been explained.
Air is easily used as the oxygen-containing gas. It is available ubiquitously at no cost.
According to another embodiment of the invention, oxygen-enriched air is used as the oxygen-containing gas. This offers the advantage that it is still inexpensive but already shows some of the advantages of using oxygen for combustion, including the reduced nitrogen content in comparison with air and the higher combustion temperature that can be achieved.
According to a preferred embodiment of this invention, a gas having an oxygen content greater than the oxygen content of air, in particular an oxygen content greater than 30 vol%, is used as the oxygen-containing gas. The advantages in terms of combustion from using oxygen in the oxidizing agent as just described are more pronounced in this embodiment.
According to an especially preferred embodiment of the invention, a gas having an oxygen content greater than 70 vol%, in particular greater than 99.5 vol%, is used as the oxygen-containing gas. In this embodiment, the advantages of oxygen are maximally manifested, but the cost of the oxidizing agent also increases, so that each application should be considered in order to determine which oxygen content is technically desirable or necessary and economically feasible.
A swirl flow is preferably impressed upon the combustion gas flow. The advantage here is that there is good mixing of the fuel with the oxygen with a slightly shortened flame.
According to another advantageous embodiment of the invention, a swirl flow is impressed upon the flow of oxygen-containing gas. This is advantageous because here again the flame is somewhat shortened and the burner can be manufactured more readily with a somewhat simpler design.
According to an especially preferred embodiment of the invention, co-rotational swirl flows are impressed upon the combustion gas flow and the flow of oxygen-containing gas.
The advantage here is that the flame is very short and low.
According to another embodiment of the invention, opposing swirl flows are impressed upon the combustion gas stream and the stream of oxygen-containing gas. This is recommended for the case when an extremely short, bushy flame is needed.
A substantial advantage of the invention consists of the fact that the change of the length of the flame can be varied continuously (without varying the quantity of fuel during operation). No changes in the burner (e.g., nozzle replacement) need be made. Thus the instantaneous flame length can be reduced to one-third of its maximum length.
This invention is especially suitable for processes in which solid material is melted to form liquid material, because the melting materials undergo changes in shape and the flame shape can be adjusted to this change.
Another significant advantage of the invention is that the change in the length of the flame takes place continuously and that during operation of the burner, impressing of swirl flow may be begun and stopped again without having to stop the burner and without requiring any design changes such as a replacement of the traditional swirl disk. The change of the shape of the flame takes place via the change in at least one of the two gas flows by only setting the degree of opening of the described valves, which, in turn, is accomplished via the control unit or regulating unit according to the invention.
The inventive externally mixing burner is suitable in particular for melting metals or glass.
Hereinafter, the invention and additional details of the invention are explained in greater detail with reference to an exemplary embodiment that is illustrated in the figures.
The figures show in Figure 1 an inventive burner Figure 2 a section along line A-A
Figure 3 a section along line B-B
In particular, the figures show a burner 1 having a burner head 2, tube 4 for an oxygen-containing gas and a combustion gas tube 3 (not shown). The two tubes are arranged concentrically in such a way that the combustion gas tube 3 is mounted inside the tube 4. A
burner 1 having this design is also known as a parallel flow burner. Natural gas is used as the combustion gas, for example.
Exemplary operation of the burner 1, in which the two gas flows are co-rotationally swirled, is as follows: when the valve 10 is opened, natural gas flows from the gas inlet line 6 through the line 6a into the swirl chamber 8, where a swirl'flow is impressed upon the natural gas flow. In so doing, the valve 11 is closed.
Oxygen-enriched air is sent through the gas line 7 and the line 7a into the swirl chamber 9, where a co-rotational swirl flow in the same direction as the natural gas flow is impressed upon this gas flow. In so doing, the valve 12 is opened and the valve 13 is closed.
The flow of oxygen-enriched air leaves the swirl chamber and is introduced into the tube 4. The natural gas flow is introduced into the combustion gas tube 3.
The two gas flows become mixed at the burner head 2, resulting in a characteristic flame. The shape of the resulting flame depends directly on the setting of the valves 10, 11, 12 and 13.
For example, the flame becomes longer when the combustion gas flow is added with the valve 11 opened and the valve 10 closed, i.e., no swirl flow is impressed upon the natural gas flow.
The flame becomes longer in comparison with the just described flame, in which a swirl flow is impressed upon both gas flows.
Likewise, it is possible for only the natural gas flow to have the swirl flow and for the flow of oxygen-containing gas to be supplied without the swirl flow through the line 7b and the opened valve 13 to the tube 4.
Due to the design of the valves 10, 11, 12 and/or 13 as regulating valves, intermediate settings, i.e., adjustable degrees of opening of these valves are made possible.
Therefore, the shape of the flame is continuously adjustable. The shape of the flame is varied-without problem during operation of the burner 1-by means of the control unit or regulating unit for the valves 10, 11, 12, 13.
The quantities of combustion gas and oxygen-containing gas supplied must be taken as boundary conditions for the shape of the flame. Once the supplied amounts have been selected, they remain constant during operation of the burner. A short bushy and broad flame to a long narrow flame is simply produced through the choice of the valve settings for the valves 10, 11, 12, 13.

Claims (17)

1. Externally mixing burner (1) having a burner head (2), at least one combustion gas tube (3) and at least one tube (4) for an oxygen-containing gas, whereby the burner head (2) has outlet openings out of the combustion gas tube (3) and out of the tube (4) for the oxygen-containing gas, characterized in that gas inlet lines (6, 7) are provided for the combustion gas and for oxygen-containing gas, each being connected to a source for combustion gas and/or for oxygen-containing gas, respectively, and of these, at least one gas inlet line (6, 7) opening eccentrically into a swirl chamber (8, 9), which is arranged between the gas inlet line (6) and the combustion gas tube (3) and/or between the gas inlet line (7) and the tube (4) for oxygen-containing gas.
2. Burner (1) according to Claim 1, characterized in that at least one of the gas inlet lines (6, 7) is divided into two lines (6a, 6b, 7a, 7b) upstream of the swirl chamber (8, 9), whereby one of these lines (6a, 7a) opens eccentrically into the swirl chamber (8, 9) and the other of these lines (6b, 7b) opens directly into the combustion gas tube (3) and/or into the tube (4) for oxygen-containing gas.
3. Burner (1) according to Claim 1 or 2, characterized in that valves (10, 11, 12, 13) are provided in the gas inlet lines (6, 7), in particular valves (10, 11, 12, 13) being provided in the part of the gas inlet lines (6, 7) in which at least one gas inlet line (6, 7) is already divided into two lines (6a, 6b, 7a, 7b), and a control unit or regulating unit is available, controlling or regulating the degrees of opening of the valves (10, 11, 12, 13), so that the shape of the flame of the burner (1) is adjustable.
4. Burner (1) according to one of Claims 1 through 3, characterized in that the valves (10, 11, 12, 13) are designed as solenoid valves (10, 11, 12, 13).
5. Burner (1) according to one of Claims 1 through 4, characterized in that the swirl chamber (8, 9) has a circular cross section in a section perpendicular to the longitudinal axis of the combustion gas tube (3).
6. Burner (1) according to Claim 5, characterized in that the gas inlet line (6, 7, 6a, 7a) opens tangentially into the swirl chamber (8, 9).
7. Method for operating an externally mixing burner (1) having at least one combustion gas tube (3) and at least one tube (4) for oxygen-containing gas, through which combustion gas and/or oxygen-containing gas flows to the burner head (2), characterized in that the combustion gas and/or the oxygen-containing gas is introduced eccentrically into a swirl chamber (8, 9) in which a swirl flow is impressed upon the combustion gas and/or the oxygen-containing gas and the combustion gas and/or oxygen-containing gas is supplied to the combustion gas tube (3) and/or the tube (4) for oxygen-containing gas after leaving the swirl chamber (8, 9).
8. Method according to Claim 7, characterized in that the quantities of combustion gas and oxygen-containing gas supplied to the burner (1) per unit of time through the swirl chamber (8, 9) and without the swirl chamber (8, 9) are controlled and/or regulated, whereby the combustion gas and the oxygen-containing gas are sent through valves (10, 11, 12, 13) whose degrees of opening are controlled or regulated so that the burner (1) produces a flame having a desired shape which is adjustable via the control and/or regulating unit.
9. Method according to Claim 7 or 8, characterized in that air is used as the oxygen-containing gas.
10. Method according to Claim 7 or 8, characterized in that oxygen-enriched air is used as the oxygen-containing gas.
11. Method according to Claim 7 or 8, characterized in that a gas having an oxygen content greater than the oxygen content of air, in particular an oxygen content greater than 30 vol%, is used as the oxygen-containing gas.
12. Method according to Claim 11, characterized in that a gas having an oxygen content greater than 70 vol%, in particular greater than 99.5 vol%, is used as the oxygen-containing gas.
13. Method according to one of Claims 7 through 12, characterized in that a swirl flow is impressed upon the combustion gas flow.
14. Method according to one of Claims 7 through 13, characterized in that a swirl flow is impressed upon the flow of oxygen-containing gas.
15. Method according to one of Claims 7 through 14, characterized in that co-rotating swirl flows are impressed upon the combustion gas flow and the flow of oxygen-containing gas.
16. Method according to one of Claims 7 through 14, characterized in that contra-rotating swirl flows are impressed upon the combustion gas flow and the flow of oxygen-containing gas.
17. Use of the externally mixing burner (1) according to one of Claims 1 through 6 for melting metal or glass.
CA002554034A 2004-01-22 2005-01-14 Flexible nozzle mixing burner comprising a swirl chamber Abandoned CA2554034A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102004003343A DE102004003343A1 (en) 2004-01-22 2004-01-22 Flexible parallel flow burner with swirl chamber
DE102004003343.9 2004-01-22
PCT/EP2005/000332 WO2005071314A2 (en) 2004-01-22 2005-01-14 Flexible nozzle mixing burner comprising a swirl chamber

Publications (1)

Publication Number Publication Date
CA2554034A1 true CA2554034A1 (en) 2005-08-04

Family

ID=34745015

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002554034A Abandoned CA2554034A1 (en) 2004-01-22 2005-01-14 Flexible nozzle mixing burner comprising a swirl chamber

Country Status (15)

Country Link
US (1) US20070287108A1 (en)
EP (1) EP1706669B1 (en)
JP (1) JP2007518959A (en)
KR (1) KR20060132676A (en)
AT (1) ATE474190T1 (en)
AU (1) AU2005206625A1 (en)
BR (1) BRPI0507029A (en)
CA (1) CA2554034A1 (en)
DE (2) DE102004003343A1 (en)
EA (1) EA008661B1 (en)
ES (1) ES2349012T3 (en)
NO (1) NO330418B1 (en)
PL (1) PL1706669T3 (en)
WO (1) WO2005071314A2 (en)
ZA (1) ZA200604745B (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102004045701A1 (en) * 2004-09-21 2006-03-23 Linde Ag Metal melting furnace and method and use for melting metals
WO2011080780A1 (en) * 2009-12-30 2011-07-07 Hysytech S.R.L. Burner and combustion device comprising said burner
JP2013245880A (en) * 2012-05-25 2013-12-09 Daido Ecomet Co Ltd Powder and granular material melting burner and powder and granular material melting device
JP7074623B2 (en) * 2018-09-07 2022-05-24 東邦瓦斯株式会社 Burner

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Also Published As

Publication number Publication date
KR20060132676A (en) 2006-12-21
PL1706669T3 (en) 2010-12-31
DE502005009897D1 (en) 2010-08-26
US20070287108A1 (en) 2007-12-13
BRPI0507029A (en) 2007-06-05
ES2349012T3 (en) 2010-12-21
ZA200604745B (en) 2007-11-28
ATE474190T1 (en) 2010-07-15
DE102004003343A1 (en) 2005-08-11
WO2005071314A2 (en) 2005-08-04
EA008661B1 (en) 2007-06-29
AU2005206625A1 (en) 2005-08-04
EA200601111A1 (en) 2007-02-27
EP1706669B1 (en) 2010-07-14
EP1706669A2 (en) 2006-10-04
NO20063738L (en) 2006-09-21
JP2007518959A (en) 2007-07-12
NO330418B1 (en) 2011-04-11
WO2005071314A3 (en) 2005-09-09

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Legal Events

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FZDE Discontinued