CA2454379A1 - Power transmission belt - Google Patents

Power transmission belt Download PDF

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Publication number
CA2454379A1
CA2454379A1 CA002454379A CA2454379A CA2454379A1 CA 2454379 A1 CA2454379 A1 CA 2454379A1 CA 002454379 A CA002454379 A CA 002454379A CA 2454379 A CA2454379 A CA 2454379A CA 2454379 A1 CA2454379 A1 CA 2454379A1
Authority
CA
Canada
Prior art keywords
twist
belt
cord
sections
tensile cord
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002454379A
Other languages
French (fr)
Inventor
Paul S. Knutson
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Gates Corp
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2454379A1 publication Critical patent/CA2454379A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16GBELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
    • F16G5/00V-belts, i.e. belts of tapered cross-section
    • F16G5/20V-belts, i.e. belts of tapered cross-section with a contact surface of special shape, e.g. toothed
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/26Yarns or threads characterised by constructional features, e.g. blending, filament/fibre with characteristics dependent on the amount or direction of twist
    • D02G3/28Doubled, plied, or cabled threads
    • D02G3/286Doubled, plied, or cabled threads with alternatively "S" and "Z" direction of twist, e.g. Self-twist process
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/44Yarns or threads characterised by the purpose for which they are designed
    • D02G3/447Yarns or threads for specific use in general industrial applications, e.g. as filters or reinforcement
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16GBELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
    • F16G1/00Driving-belts
    • F16G1/06Driving-belts made of rubber
    • F16G1/08Driving-belts made of rubber with reinforcement bonded by the rubber
    • F16G1/10Driving-belts made of rubber with reinforcement bonded by the rubber with textile reinforcement
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16GBELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
    • F16G5/00V-belts, i.e. belts of tapered cross-section
    • F16G5/04V-belts, i.e. belts of tapered cross-section made of rubber
    • F16G5/06V-belts, i.e. belts of tapered cross-section made of rubber with reinforcement bonded by the rubber
    • F16G5/08V-belts, i.e. belts of tapered cross-section made of rubber with reinforcement bonded by the rubber with textile reinforcement

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Ropes Or Cables (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Devices For Conveying Motion By Means Of Endless Flexible Members (AREA)

Abstract

The invention comprises a multi-ribbed belt having a tensile cord(10). The tensile cord having areas (5, 6) of opposite twist along a length of a singl e cord. In particular, a tensile cord comprises S twist (5) sections and Z twi st (6) sections. An S twist section is separated from a Z twist section by a no de (3), thereby creating alternate S twist and Z twist sections along a length of a tensile cord. Therefore, the inventive belt comprises a belt having a tensile cord having a random distribution of S twist sections and Z twist sections along a length of the belt as well as across a width of the belt. This significantly reduces tracking force while using only a single cord in belt construction.

Description

Docket Number B01-037PCT
Title Power Transmission Belt Field of the Invention The invention relates to power transmission belts, more particularly to power transmission belts having a tensile cord having both Z twist and an S twist sections.
Background of the Invention Power transmission belts generally comprise an elastomeric body and an embedded tensile cord. The tensile cord may comprise a single strand or a yarn. In the case of yarn, the yarn strand may comprise an S twist or a Z
twist. The tensile cord in the belt would then comprise either an S twist yarn or a Z twist yarn. The S and Z
notation refers to the "handedness" of the yarn and is characterized by the diagonal form of the ply having a diagonal analogous to an "S" or "Z" letter, see Fig. 8A and 8B.
In certain belts, the tensile member cord comprises two separate cords, each having opposite twist construction. In particular, a cord having a "Z" twist construction is located adjacent to a cord having an "S"
twist construction. The use of adjacent cords having opposite twists is to address the problem caused by tracking force. Tracking force is the force caused by the torque of the cord twist as load is applied to the belt.
Tracking force will cause a belt to be noisy and to wear prematurely due to excessive heating. In the prior art tracking force is reduced by having separate cords, each having opposing twist directions, running adjacent to each other through a belt body.
The cords may be applied by one of two methods. First, a cord having a first twist, say a Z twist, is applied with spacing for the second cord having an opposite or S twist.
The second method is to spiral both Z twist and S twist cords on the belt build at the same time using separate spools, creels and application rollers.
Representative of the yarn art is US 4,402,178 (1995) to Negishi et al. which discloses a multifilament textured yarn having alternating twists thereon.
Also representative of the yarn art is US 3,434,275 (1969) to Backer et al. which discloses strands having S
and Z twists that are joined by bonding, fusing, or entanglement.
The prior art with respect to belts requires two separate cords having opposing twists to control tracking force. This requires means for handling and applying two cords during belt construction, resulting in decreased efficiency and increased cost.
What is needed is a power transmission belt having a single tensile cord with discrete alternating Z twist and S
twist sections. What is needed is a power transmission belt having a tensile cord with both Z twist and S twist sections randomly distributed along a length of the belt.
What is needed is a power transmission belt having a tensile cord with both Z twist and S twist sections randomly distributed across a width of the belt. What is needed is a power transmission belt having a single tensile cord with alternating Z twist and S twist sections that neutralize a tracking force. The present invention meets these needs.
Summary of the Invention A feature of the invention is to provide a power transmission belt having a single tensile cord with discrete alternating Z twist and S twist sections.
Another feature of the invention is to provide a power transmission belt having a tensile cord with both Z twist and S twist sections randomly distributed along a. length of the belt.
Another feature of the invention is to provide a power transmission belt having a tensile cord with both Z twist and S twist sections randomly distributed across a width of the belt.
Another feature of the invention is to provide a power transmission belt having a single tensile cord with alternating Z twist and S twist sections.
Other aspects of the invention will be pointed out or made obvious by the following description of the invention and the accompanying drawings.
The invention comprises a multi-ribbed belt having a tensile cord. The tensile cord having areas of alternate twist along a length of a single cord. In particular, an S
twist section is separated from a Z twist section by a node, thereby creating alternate S twist and Z twist sections along a length of a tensile cord. As a result, the inventive belt comprises a belt having a tensile cord having a random distribution of S twist sections and Z
twist sections along a length of the belt as well as across a width of the belt. This significantly reduces tracking force while using only a single cord in belt construction.
Brief Description of the Drawings Fig. 1 is a plan view of a tensile cord.
Fig . 2 is a detail of a node .
Fig. 3 is a belt cross-section at line 3-3 in Fig. 6.
Fig. 4 is a belt cross-section at line 4-4 in Fig. 6.
Fig. 5 is a cross-section view of a prior art belt having separate S twist and Z twist cords.
Fig 6. is a perspective view of the inventive belt.
Fig. 7 is a plan view of an alternate tensile cord.
Fig. 8A and 8B are representations of an S twist and a Z
twist.
Detailed Description of the Preferred Embodiment Fig. 1 is a plan view of a tensile cord. This form of yarn twist includes separate Z twist and S twist sections in a single tensile cord. Each Z twist section is separated from an S twist section by a node, thereby creating alternate S twist and Z twist sections in a tensile cord.
Cord 10 may comprise any tensile cord material known in the art including nylon, polyester, aramid, rayon, PEN, fiberglass and carbon fiber.
Cord 10 comprises alternate twist plied yarn comprised of alternating sections of S twist and Z twist, such as section 5 and section 6 respectively. The S and Z twist sections are not coextensive, being separated by reversal nodes or bonds 3. The distance between reversal nodes is the twist length measured in turns per inch. A twist length for the Z twist is L1. A twist length for the S
twist is L2.
In Fig. 1, the distance C represents one cycle from a first S twist section to the next S twist section. L1 represents the first partial cycle of Z twist and L2 represents the second partial cycle of S twist.
Each S twist section and Z twist section may have equal lengths or may be of unequal lengths, each giving a favorable result, i.e.:
L1 = L2 or L1 ~ L2 Fig. 2 is a detail of a node. One turn of the S twist section is 11a. One turn of the Z twist is 11b. Each strand having an S twist is depicted by 12 and 12a. Node 3 is formed by the process described in US Patent No.
5,829,241 and US Patent No. 4,873,821 among others, incorporated herein by reference. The yarn singles strands are unwound and passed through holes in a baffle board and then through tensioners before entering a torque jet. The yarns are twisted into an S twist or Z twist before exiting the torque jet. They may then ply together into a plied yarn strand that passes through a booster torque jet. The booster torque jet may be used to assist the torque jet in generating singles twist so slightly higher ply twisting is achievable. The yarn is then passed through another torque jet that imparts an opposite twist at each node, thereby creating an alternate S twist and Z twist along a length of a tensile cord. In the preferred embodiment, the plied yarn strand does not pass through a bonder at each node, instead relying solely on the entanglement and overplying caused by the torque jet and booster jet at each node 3.
The inventive belt is not limited to using cord produced by the method described herein. Other methods known in the art are available to produce a tensile cord having discrete, alternate S twist and Z twist sections. Each cord having this characteristic will produce a satisfactory result in the inventive belt.
Fig. 3 is a belt cross-section at line 3-3 in Fig. 6.
The inventive belt comprises elastomeric body 100.
Elastomeric body 100 may comprise any material known in the power transmission belt art, including EPDM, SBR, CR, HNBR, BR, and NBR. The inventive belt comprises a mufti-ribbed profile 101. The belt may also comprise any profile known in the art, including a v-belt or toothed profile. The tensile cord having the alternating S twist 103 and Z twist 103 is embedded in elastomeric body 100.
During fabrication, the tensile cord is applied to the belt body in a continuous fashion such as in a helical wrap. For example, the cord is wound upon the belt layers) on a build mandrel as is known in the art.
Unlike the prior art, the inventive belt requires only a single tensile cord spool comprising both S twist and Z
twist sections as described herein. The prior art requires a separate S twist cord and a separate Z twist cord applied simultaneously to fabricate a low tracking force belt. In the inventive belt, since the S twist sections and Z twist sections are randomly distributed along a length of a single tensile cord, the S twist and Z twist sections are randomly distributed along a length of the belt as well as across a width of the belt. The random distribution of S
twist and Z twist sections significantly reduces or neutralizes a belt tracking force without the need for separate S twist and Z twist tensile cords.
A belt tracking force is caused by the action of a tensile cord when the belt is under a tensile load. The twist of the tensile cord will cause the belt to track, or move to one side of a belt centerline during operation.
Tracking can cause excessive noise, heating and wear, leading to premature failure. Reducing or neutralizing the tracking force causes a commensurate reduction in noise and wear caused by the belt tracking properly in a pulley.
This, in turn, results in increased belt life by reducing heat and fatigue.
Further, using a single tensile cord feedstock having alternate twists instead of two separate feedstocks, each having a different twist, simplifies the belt fabrication process thereby reducing the cost of each belt.
An illustration of the random distribution if S twist and Z twist sections in the belt is shown in Fig. 4, a belt cross-section at line 4-4 in Fig. 6. Fig. 4 represents a cross-section of the belt taken across a location different than that represented in Fig. 3. The S twist sections 102 and Z twist sections 103 have a distribution that differs from the distribution in Fig. 3 because of the random nature of the location of each S twist section and Z twist section in the tensile cord in the belt.
Fig. 5 is a cross-section view of a prior art belt having separate S twist and Z twist cords. The belt has a mufti-ribbed profile 101. S twist cords 102 and Z twist cords 103 are shown in an alternating arrangement where each S twist cord is flanked by Z'twist cords, and vice versa.
Fig 6. is a perspective view of the inventive belt. S
twist sections 102 and Z twist sections 103 are shown embedded in the elastomeric body 100.
Fig. 7 is a plan view of an alternate tensile cord. A
base yarn is twisted into a three strand, each strand having an S twist and having a predetermined number of turns per inch. Each strand having an S twist is individually depicted by 12 and 12a and 12b. The three separate S twist yarns are then twisted with a cord having an overall Z twist at a predetermined number of turns per inch. This embodiment results in tensile cord that is homogeneous along a length. Although a certain number of strands are identified in this description for each S
twist, the number is exemplary and not offered to limit the number of strands that could comprise a tensile cord.
Further each separate strand may comprise a Z twist and the overall cord may have an S twist with the same result in the inventive belt.
Fig. 8A and 8B are representations of an S twist and a Z twist.
Although a single form of the invention has been described herein, it will be obvious to those skilled in the art that variations may be made in the construction and relation of parts without departing from the spirit and scope of the invention described herein.

Claims (7)

Claims I claim:
1. A belt comprising:
an elastomeric body;
a tensile cord embedded in the elastomeric body in an endless direction; and the tensile cord having alternate Z twist sections and S
twist sections along a length of the tensile cord.
2. The belt as in claim 1 further comprising:
the S twist section having a length;
the Z twist section having a length; and the S twist section length is not coextensive with the Z
twist section length.
3. The belt as in claim 1 wherein:
each of the S twist sections and Z twist sections are randomly distributed across a width of the belt.
4. The belt as in claim 1 further comprising a profile.
5. The belt as in claim 4, wherein the profile comprises a multi-ribbed profile.
6. The belt as in claim 1, wherein each S twist section and Z twist section comprise unequal lengths.
7. The belt as in claim 1, wherein the tensile cord comprises:
a 2 twist comprised of at least two strands, each of the strands having an S twist.
CA002454379A 2001-08-01 2002-07-26 Power transmission belt Abandoned CA2454379A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US30927601P 2001-08-01 2001-08-01
US60/309,276 2001-08-01
PCT/US2002/023906 WO2003012314A1 (en) 2001-08-01 2002-07-26 Power transmission belt

Publications (1)

Publication Number Publication Date
CA2454379A1 true CA2454379A1 (en) 2003-02-13

Family

ID=23197497

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002454379A Abandoned CA2454379A1 (en) 2001-08-01 2002-07-26 Power transmission belt

Country Status (14)

Country Link
US (1) US20030024230A1 (en)
EP (1) EP1412657A1 (en)
JP (1) JP2004537690A (en)
KR (1) KR20040030877A (en)
CN (1) CN1578885A (en)
AR (1) AR034937A1 (en)
BR (1) BR0211564A (en)
CA (1) CA2454379A1 (en)
MX (1) MXPA04001844A (en)
PL (1) PL374254A1 (en)
RU (1) RU2004105964A (en)
TR (1) TR200400197T2 (en)
TW (1) TW544497B (en)
WO (1) WO2003012314A1 (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4832506B2 (en) * 2006-02-16 2011-12-07 株式会社デュエル Multifilament and manufacturing method thereof, and yarn and manufacturing method thereof
US9341232B2 (en) * 2013-11-08 2016-05-17 Gates Corporation Two-component cord and method for molded power transmission belts
DE102019212056A1 (en) * 2019-08-12 2021-02-18 Contitech Antriebssysteme Gmbh Helical drive belt
CN113430847A (en) * 2021-05-11 2021-09-24 盐城荣星制绳有限公司 Production process of synchronous rotating steel wire rope

Family Cites Families (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3367097A (en) * 1966-06-16 1968-02-06 Anaconda Wire & Cable Co Reverse twist strander, stranding method, and strand
US3434275A (en) 1967-04-26 1969-03-25 Stanley Backer Alternate twist yarns and method of forming same
US3643518A (en) * 1970-06-08 1972-02-22 Goodyear Tire & Rubber Belt and belt drive assembly
JPS593011B2 (en) * 1978-05-23 1984-01-21 株式会社フジクラ flat power supply cable
US4402178A (en) 1980-11-21 1983-09-06 Toray Industries, Inc. Textured multifilament yarn having alternating twists
US4445593A (en) * 1982-10-15 1984-05-01 Siecor Corporation Flat type feeder cable
JPS61167736A (en) * 1985-01-18 1986-07-29 Bando Chem Ind Ltd Power transmission belt
US4873821A (en) * 1988-04-15 1989-10-17 E. I. Du Pont De Nemours And Company Apparatus and process for forming alternate twist plied yarn
JP2709398B2 (en) * 1988-10-03 1998-02-04 三ツ星ベルト株式会社 Method for manufacturing V-ribbed belt
EP0750692B1 (en) * 1994-03-16 2001-05-23 E.I. Du Pont De Nemours And Company A process and apparatus for making uniform alternate ply-twisted yarn and product
US5802839A (en) * 1994-08-09 1998-09-08 Dayco Products, Inc. Endless power transmission belt construction, cord therefor and methods of making the same
GB2357091B (en) * 1999-12-07 2002-05-01 Milliken Europ Nv Yarn reinforced product
WO2002063081A1 (en) * 2001-02-02 2002-08-15 Milliken Europe N.V. Yarn reinforced product

Also Published As

Publication number Publication date
MXPA04001844A (en) 2004-06-15
US20030024230A1 (en) 2003-02-06
JP2004537690A (en) 2004-12-16
TW544497B (en) 2003-08-01
EP1412657A1 (en) 2004-04-28
RU2004105964A (en) 2005-02-10
CN1578885A (en) 2005-02-09
KR20040030877A (en) 2004-04-09
PL374254A1 (en) 2005-10-03
TR200400197T2 (en) 2007-01-22
WO2003012314A1 (en) 2003-02-13
BR0211564A (en) 2005-08-16
AR034937A1 (en) 2004-03-24

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Legal Events

Date Code Title Description
EEER Examination request
FZDE Discontinued