CA2348124A1 - A method for the heat treatment of a znse crystal substrate, heat treated substrate and light emission device - Google Patents

A method for the heat treatment of a znse crystal substrate, heat treated substrate and light emission device Download PDF

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CA2348124A1
CA2348124A1 CA002348124A CA2348124A CA2348124A1 CA 2348124 A1 CA2348124 A1 CA 2348124A1 CA 002348124 A CA002348124 A CA 002348124A CA 2348124 A CA2348124 A CA 2348124A CA 2348124 A1 CA2348124 A1 CA 2348124A1
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znse
heat treatment
crystal substrate
substrate
znse crystal
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Yasuo Namikawa
Shinsuke Fujiwara
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Sumitomo Electric Industries Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/34Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies not provided for in groups H01L21/0405, H01L21/0445, H01L21/06, H01L21/16 and H01L21/18 with or without impurities, e.g. doping materials
    • H01L21/38Diffusion of impurity materials, e.g. doping materials, electrode materials, into or out of a semiconductor body, or between semiconductor regions
    • H01L21/385Diffusion of impurity materials, e.g. doping materials, electrode materials, into or out of a semiconductor body, or between semiconductor regions using diffusion into or out of a solid from or into a solid phase, e.g. a doped oxide layer
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    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B29/00Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
    • C30B29/10Inorganic compounds or compositions
    • C30B29/46Sulfur-, selenium- or tellurium-containing compounds
    • C30B29/48AIIBVI compounds wherein A is Zn, Cd or Hg, and B is S, Se or Te
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    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B31/00Diffusion or doping processes for single crystals or homogeneous polycrystalline material with defined structure; Apparatus therefor
    • C30B31/06Diffusion or doping processes for single crystals or homogeneous polycrystalline material with defined structure; Apparatus therefor by contacting with diffusion material in the gaseous state
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    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B33/00After-treatment of single crystals or homogeneous polycrystalline material with defined structure
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S420/00Alloys or metallic compositions
    • Y10S420/903Semiconductive
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S428/00Stock material or miscellaneous articles
    • Y10S428/922Static electricity metal bleed-off metallic stock
    • Y10S428/923Physical dimension
    • Y10S428/924Composite
    • Y10S428/926Thickness of individual layer specified
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10S428/00Stock material or miscellaneous articles
    • Y10S428/922Static electricity metal bleed-off metallic stock
    • Y10S428/9335Product by special process
    • Y10S428/941Solid state alloying, e.g. diffusion, to disappearance of an original layer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
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    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12528Semiconductor component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12736Al-base component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12736Al-base component
    • Y10T428/12743Next to refractory [Group IVB, VB, or VIB] metal-base component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12736Al-base component
    • Y10T428/12764Next to Al-base component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12771Transition metal-base component
    • Y10T428/12785Group IIB metal-base component
    • Y10T428/12792Zn-base component

Abstract

This invention relates to a method for the heat treatment of a ZnSe crystal substrate to dope it with Al as a donor impurity, a ZnSe crystal substrate prepared by this heat treatment and a light-emitting device using the ZnSe crystal substrate, in particular, the method for the heat treatment of a ZnSe crystal substrate comprising previously forming an Al film on the sub-strate, first subjecting the substrate to a heat treatment in a Se atmosphere and then subjecting to a heat treatment in a Zn atmosphere.

Description

BACKGROUND OF THE INVENTION
1. Field of the Invention This invention relates to a method for the heat treatment of a ZnSe crystal substrate to dope it with Al as a donor impurity, a ZnSe crystal substrate prepared by this heat treatment and a light-emitting devices using the ZnSe crystal substrate.
2. Description of the Related Art ZnSe-based light-emitting devices have been noticed with keen interest in particular, as light-emitting devices of LED and LD in a region of blue, green or blue green. These light-emitting devices can also be formed on a GaAs substrate, but from the standpoint of improving the property of such a device, it is, of course, desirable to prepare a ZnSe-based thin film by homo-epitaxial growth on a ZnSe substrate. For the purpose of simplifying the device structure and improving the device property, an electrically conductive, low resistance substrate is indispensable. However, a ZnSe bulk single crystal ordinarily prepared by a PVT (Physical Vapor Transport) method or GG (Grain Growth) method, etc. is undoped and highly resistant.
Up to the present time, as a method for rendering a ZnSe single crystal low-resistant, it has been proposed to subject the ZnSe single crystal to a heat treatment in a Zn-Al melt in an atmosphere of Zn, thus obtaining a low resistance ZnSe single crystal (J. Phys. D: Appl. Phys. Vol. 9, 1976, p. 799 -810, G. Jones et al.). According to this method, A1 can be diffused in the ZnSe crystal to act as a donor impurity, while simultaneously, the Zn vacancy concentration can be lowered to increase the activation efficiency of Al and to increase the n-type carrier concentration, thus resulting in a desired specific resistance.
In this heat treatment method, however, there arise some problems that the ZnSe single crystal cannot be prevented from adhesion of the Zn-Al solid during cooling, the dislocation density of the ZnSe single crystal is increased and its crystalline property is markedly deteriorated because of stress due to difference in thermal expansion coefficients between ZnSe and the Zn-A1 solid.
In order to solve this problem, there has been proposed a method comprising forming an A1 thin film on a surface of ZnSe single crystal and then sub-jecting them to a heat treatment in Zn atmosphere in a closed vessel (Jap-anese Patent No. 02839027). According to this method, marked deterioration of the crystalinity has been suppressed.
In a ZnSe substrate in which A1 is diffused with a high concentration, the absorption edge shifts towards the longer wavelength side to cause such a phenomenon that blue light and blue-green light are absorbed and longer wavelength lights of from yellow to red are re-emitted (which longer wavelength light emission is generally called SA emission). Utilizing this phenomenon, white LED has been developed. This LED is capable of emitting white light by mixing blue green light from the activation layer and yellow SA emission from the substrate.
In the case of preparing a monochromatic LED of blue or blue-green, however, there is a problem such that a pure monochromatic light is hard to obtain because of mixing of this SA emission.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide a method for the heat treatment, whereby the above described problems can be solved and a ZnSe crystal substrate having an electrical conductivity and good crystal-linity as well as a low SA emission intensity can be prepared with good re-producibility.
It is another object of the present invention to provide a ZnSe crystal substrate prepared by the above described method for the heat treatment.
It is a further object of the present invention to provide a light-emission device using the ZnSe crystal substrate.
These objects can be attained by a method for the heat treatment of a ZnSe crystal substrate by diffusing A1 through the ZnSe crystal substrate, comprising previously forming an Al film on the substrate, first subjecting the substrate to a heat treatment in a Se atmosphere and then subjecting to a heat treatment in a Zn atmosphere.
BRIEF DESCRIPTION OF THE DRAWINGS
The accompanying drawings illustrate the principle and merits of the present invention in detail.
Fig. 1 is a graph showing a relationship between an A1 concentration in ZnSe and absorption coefficient at 488 nm.
Fig. 2 is a graph showing a distribution of an Al concentration in a depth direction in a ZnSe crystal through which A1 is diffused by the prior art.
Fig. 3 (A) is a crosse-sectional view of an ampoule in which ZnSe wafer is provided in Comparative Example 1 and (B) is an enlarged view of the ZnSe wafer.
Fig. 4 (A) is a crosse-sectional view of an ampoule in which ZnSe wafer is provided in a first stage heat treatment in Example 1 and (B) is an en-larged view of the ZnSe wafer.
Fig. 5 is a crosse-sectional view of an ampoule in which ZnSe wafer is provided in a second stage heat treatment in Example 1.
Fig. 6 is a graph showing results of transmittances measured of the ZnSe crystal substrate prepared in Example 1.
DETAILED DESCRIPTION OF THE INVENTION
The inventors have made various efforts to develop a method for the heat treatment of a ZnSe crystal substrate to dope it with A1 a donor-like impurity, and have succeeded in achieving the objects by the following con-struction or embodiments of the present invention.
(1) A method for the heat treatment of a ZnSe crystal substrate by diffusing Al through the ZnSe crystal substrate, comprising previously form-ing an A1 film on the substrate, first subjecting the substrate to a heat treatment in a Se atmosphere and then subjecting to a heat treatment in a Zn atmosphere.
(2) The method for the heat treatment of a ZnSe crystal substrate, as described in the foregoing (1), wherein the Al film has a thickness of rang-ing from 50 to 5000 A .
(3) The method for the heat treatment of a ZnSe crystal substrate, as described in the foregoing (1) or (2), wherein the heat treatment is carried out under such a state that a ZnSe film is formed on the A1 film of the ZnSe crystal substrate, the ZnSe crystal substrate is contacted therewith or the A1 film of the Al film-formed ZnSe crystal substrate is contacted.
(4) The method for the heat treatment of a ZnSe crystal substrate, as described in any one of the foregoing (1) to (3), wherein the heat treatment in the Se atmosphere comprises a step of charging the ZnSe crystal substrate and Se in a heat treatment vessel provided with a high temperature part of at 960 to 1200 °C and a low temperature part of 600 to 1000 °C, being lower by 10 to 500 °C than the high temperature part, arranging the ZnSe crystal substrate to be positioned at the high temperature part and main-taining at a high tempature with controlling the Se vapor pressure.
(5) The method for the heat treatment of a ZnSe crystal substrate, as described in any one of the foregoing (1) to (4), wherein the heat treatment in the Zn atmosphere comprises a step of charging the ZnSe crystal substrate and Zn in a heat treatment vessel and maintaining at a high temperature of 660 to 1200 °C, and a step of cooling while maintaining a low temperature zone being lower by 1 to 100 °C than the ZnSe crystal substrate in the closed container.
(6) A ZnSe crystal substrate treated by the heat treatment method as-described in any one of the foregoing (1) to (5).
(7) The ZnSe crystal substrate as described in the foregoing (6), wherein an Al concentration is in a range of 2 x 101' to 2 x 1018 atoms ~ cm-3 in a zone of from the substrate surface to a depth of upto 300 a m.
(8) A light emission device prepared using the ZnSe crystal substrate described in the foregoing (6) or (7).
In the present invention, "heat treatment" is defined to mean a whole process comprising a series of steps of raising a temperature, maintaining the raised temperature and cooling, unless otherwise indicated. The main-taining the raised temperature includes not only a case of maintaining a constant temperature, but also a case of changing <~ temperature on the way, followed by maintaining in order a plurality of temperatures, or continuous-ly changing the temperature with passage of time.
As illustrated before, in light-emitting devices such as ZnSe based LED, LD, etc., the SA emission of a ZnSe substrate is generated by absorption of a short wavelength light from an activation layer through the substrate and re-emitting light. Accordingly, in order to lower the SA light-emitting inten-sity, it is required to lower the absorption coefficient. To this end, it becomes necessary to use a substrate having a low absorption coefficient in a wavelength region of light from the activation layer for the purpose of pre-paring an LED of SA light-emitting free monochromatic blue color or blue green color.
When a thickness of an LED substrate is 125 a m, a light energy ab-sorbed by the substrate is about 12 % if the absorption coefficient of light from the activation layer is 10 cm-1. Since a part of the absorbed energy is converted into heat as phonon, the re-emitted energy as the SA light from a substrate is at most 10 % of the light-emitting energy from the activation layer and substantially monochromatic LED can be prepared. Accordingly, it is considered necessary to adjust the absorption coefficient of the ZnSe sub-strate to at most 10 cm-t of the light emitted from of the activation layer so as to prepare a monochromatic LED.
Fig. 1 shows an Al concentration dependence of an absorption coeffi-cient of ZnSe of light with a wavelength of 488 nm. Any ZnSe sample is heat-treated by a method comprising maintaining ZnSe having an A1 thin film formed on the surface thereof in a Zn atmosphere at 950 °C for 7 days and then cooling at a rate of 10 °C /min, i.e. the Al concentration is changed by changing the thickness of the A1 thin film. The A1 concentration and absorption coefficient are measured using a substrate obtained by polishing by 50 a m the Al diffused surface after the heat treatment and then polishing the back surface to obtain a finished substrate with 200 a m. It is apparent from this figure that the absorption coefficient at 488 nm is substantially linearly increased with increase of the Al concentration. That is, the absorption coefficient can be controlled by the Al concentration. According to the method of the present invention, the Al concentration, which has been hard to control up to the present time, can be controlled even in a zone of about at most 5 x 101$
atoms~ cm-3 with good reproducibility, but when the light-emitting wavelength of the LED activation layer is 488 nm, it is required to adjust the Al con-centration in ZnSe to about at most 2 x 1018 atoms ~ cm-3 so as to maintain the absorption coefficient at most 10 cm-1.
On the other hand, electric conductivity is required for ZnSe used as a substrate for LED. In order to obtain good ohmic property, a carrier density of at least 1 x 1017 cm-3 is required. The carrier density is determined by the Al concentration in ZnSe and its activation efficiency. The activation efficiency is determined by a cooling rate after the heat treatment, etc. and an A1 concentration of at least 2 x 10'' atoms ~ cm--3 is required for obtaining a carrier density of at least 1 x 1017 cm-3. The substrate thickness of LED is ordinarily 100 to 250 ~cm and in particular, the substrate property in a zone of up to a depth of 200 to 300 ~ m in the vicinity of the surface is important. Accordingly, it is required for satisfying requisites of both - s -the absorption coefficient and electric conductivity that the A1 concentration in ZnSe is 2 x 101'to 2 x 1018 atmos ~ cm-3, preferably 5 x 101' to 1 x 1018 atoms~ cm-3 in a zone of up to a depth of 300 a m from the substrate surface.
In the prior art, the Al concentration in ZnSe has been controlled by the film thickness of an Al film formed on a surface of ZnSe before the heat treatment. According to this method, however, it is so difficult to control the Al concentration of about at most 5 x 1018 atoms ~ cm-3 with good reproduc-ibilty that a ZnSe crystal suitable for a substrate for monochronic LED can-not be prepared with good reproducibility. Reasons therefor are considered as follows:
Fig. 2 shows a profile of an A1 concentration in a depth direction when a ZnSe crystal substrate having an Al film formed on its surface is sub-jected to a heat treatment in a Zn atmosphere to diffuse Al in ZnSe. The concentration analysis is carried out by SIMS. As a primary ion of the SIMS
analysis, there is used OZ+ ion of 8 keV. The A1-diffused ZnSe substrate is cleaved and the thus cleaved surface is measured to obtain a concentra-tion profile in the depth direction. The Al concentration is substantially constant, i.e. 5 x 1018 to 1 x 1018 atoms~ cm-3 in a zone of from the sur-face to 500 a m, is rapidly lowered in a zone of 500 to 600 a m and is fur-ther lowered in a zone of deeper than 600 a m to a measurable limit, i.e.
1 x 101 atoms ~ cm-3. That is, the A1 concentration in ZnSe is in a stepwise distribution, from which it is assumed that the A1 diffusion coefficient in ZnSe is not constant but dependent on the Al concentration. As a result of analysis of these data, it is apparent that the Al diffusion coefficient is increased with increase of the Al concentration at an A1 concentration of about at least 3 x 101' atoms ~ cmw3 and the Al diffusion coefficient is substantially constant at an A1 concentration of about at most 3 x 101' atoms ~ cm-3. Since the Al diffusion coefficient has such an A1 concentration dependence, there is a zone wherein the Al concentration is substantially con-stant at at least 5 x 1018 atoms ~ cm-3 in the vicinity of the ZnSe surface after the heat treatment. The tendency of this concentration profile cannot be controlled even if the Al content is changed at the initial period, thus reulting in a cause that in the prior art, it is difficult to prepare a ZnSe crystal having an Al concentration of about at most 5 x 1018 atoms~ cm-3 with good reproducibility.
As described above, the A1 diffusion coefficient is increased with increase of the Al concentration, which is considered due to that the Zn vacancy concen-tration in ZnSe is increased by self-compensation effect of ZnSe with increase of the Al concentration. Since the increase of the Zn vacancy concentration due to the self-compensation effect is remarkable at an Al concentration of about at least 3 x 101' atoms~ cm-3, it can be understood that the A1 diffu-sion coefficient is increased at this Al concentration or more.
The inventors have found, as a result of elucidation of the A1 diffusion mechanism, as described above, a method of diffusing with good controlling even at an Al concentration of about at most 5 x 1018 atoms~ cm-3.
The Zn vacancy concentration or Se vacancy concentration in ZnSe during the heat treatment depends on the heat treatment atmosphere. That is, at a higher Zn partial pressure, the Zn cacancy is hardly present and the Se vacancy is present at a higher concentration. On the other hand, reversely, at a higher Se partial pressure, the Se vacancy is hardly present and the Zn vacancy is pre-sent at a higher concentration. The heat treatment of the prior art is carried out in a Zn atmosphere, so the Zn vacancy is in a lower concentration when A1 is not resent. In this case, at an Al concentration of about at least 3 x 101' atoms ~ cm-3, the Zn vacancy concentration is increased and the A1 diffu-sion coefficient is increased. The inventors have found that when ZnSe is heat-treated in a Se atmosphere, the Zn vacancy concentration is increased even in a region with a lower Al concentration to increase the Al diffusion coeffi-cient and control of the Al concentration is possit~le even in a lower concentra-tion region than in the prior art. When the substrate is only heat treated _ 8 _ in a Se atmosphere, however, Al is not activated and electric conductivity is not obtained. Thus, it has been found that well controlled diffusion can be obtained to give electric conductivity even at an Al concentration of about at most 5 x 1018 atoms ~ cm-3 by a two-stage heat treatment comprising a heat treatment in a Se atmosphere and subsequent heat treatment in a Zn atmos-phere.
In the first stage heat treatment in a Se atmosphere, a ZnSe crystal substrate having a previously formed Al film on the surface thereof is sub-jected to a heat treatment in a Se atmosphere, during which the substrate is charged in a heat treatment vessel, for example, a closed vessel provided with a high temperature zone heated at 960 to 1200 °C, preferably 1000 to 1100 °C and a low temperature zone heated at 600 to 1000 °C, lower by 10 to 500 °C than the high temperature zone, the substrate is arranged to be posi-tioned at the high temperature zone and is preferably maintained at a higher temperature with controlling the Se vapor pressure.
Al and Se form a compound of A12Se3 having a melting point of about 960 °C. Accordingly, if the heating temperature is lower than 960 °C, A12Se3 is present in the form of a solid. This is not preferable. If higher than 1200 °C, the crystallinity of the ZnSe crystal is deteriorated.
Furthermore, the low temperature zone functions as a reserver part for controlling the Se vapor pressure, but if the temperature is lower than 600 °C, the Se partial pressure is lower than about 0.03 MPa and too low to pre-vent ZnSe from sublimation, while if higher than 1000 °C, the Se partial pressure exceeds about 2.0 MPa and the inner pressure becomes too high.
Thus, the temperature of the low temperature part is preferably within the above described range.
In the second stage heat treatment in a Zn atmosphere, the ZnSe crystal substrate having finished the first stage heat treatment in the Se atmosphere is subjected to a heat treatment in a Zn atmosphere. In general, the ZnSe crystal substrate having finished the above described heat treatment in the Se atmosphere and Zn are charged in the heat treatment vessel such as closed vessel and heated or held at a temperature of 660 to 1200 °C, preferably 900 to 1100 °C. If the heating and holding temper<~ture is lower than 660 °C, A1 is present as solid so that effective diffusion through ZnSe is impossible.
If exceeding 1200 °C, the crystallinity of ZnSe is deteriorated through effects of temperature. In the second stage heat treatment in a Zn atmosphere, it is not necessary to provide a low temperature part, but some temperature gra-dient is allowed depending on the relationship with apparatus structures.
In the cooling step after the heating and holding in the Zn atmosphere, it is desirable to provide a low temperature zone of becoming lower than the temperature of the ZnSe crystal substrate in the treatment vessel. If there is no low temperature zone of becoming lower than the temperature of the ZnSe crystal substrate during cooling, Zn is cooled under such a state that Zn adheres to the ZnSe crystal substrate to deteriorate the crystal-linity of ZnSe. The temperature of the low temperature zone is preferably adjusted to lower than the temerature of the ZnSe crystal substrate by 1 to 100 °C, preferably 10 to 30 °C. If the temparture difference is less than 1 °C, there is no such an effect and Zn tends to adhere to ZnSe with a high possibility, while if the temperature difference exceeds 100 °C, the ZnSe crystal itself is transported to the lowest temperature part. While the high temperature is held, either the interior of the reaction vessel may be completely homogeneously heated or somewhat temperature gradient may occur to such an extent that transportation of the ZnSe crystal itself is not remarkable.
The heating and holding time in the first stage heat treatment in the Se atmosphere is 1 to 800 hours, preferably 24 to 200 hours. If less than 1 hour, Al cannot completely be diffused in the ZnSe crystal and remains on the substrate surface, which has stress upon the ZnSe crystal during cooling, thus resulting in cause of deteriorating the crystallinity. If exceeding -io-800 hours, Al is completely diffused through the substrate and reversely, outward diffusion is remarkable, so that the A1 concentration in ZnSe is decreased with passage of time and lengthening of the heat treatment time is thus meaningless.
The second stage heat treatment time in a Zn atmosphere is 1 to 800 hours, preferably 10 to 100 hours. If less than 1 hour, Al cannot fully be activated. If exceeding 800 hours, Al is completely diffused through the substrate and reversely, outward diffusion is remarkable, so that the A1 concentration in ZnSe is decreased with passage of time and lengthening of the heat treatment time is not preferable.
The cooling rate after heating and holding is 1 to 200 °C /min, prefer-ably 5 to 80 °C /min in both the first stage and second stage heat treatments.
Rapid cooling exceeding 200 °C /min results in a large temperature gradient and deterioration of the crystallinity during the cooling step. In the case of gradual cooling of less than 1 °C /min, on the other hand, the time required for cooling to room temperature is lengthened, the properties of ZnSe with the thermal equilibrium state at a high temperature are not maintained and the activation efficiency of Al is lowered to decrease the carrier den-sity and to increase the resistivity. In the first: stage heat treatment, the cooling can be stopped at a relatively high temperature, depending upon the treatment conditions, or the second heat treatment can directly be carried out by omitting the cooling step.
Generally, the heat treatment is carried out in a heat treatment vessel such as an air-tight quartz vessel, but in this case, quartz is reacted with Al to lower the controllability Al concentration diffued in the crystal.
Accordingly, when A1 is previously set in the vessell, an Al vapor pressure in the vessel is maintained at the Al equilibrium vapor pressure during the heat treatment to prevent the A1 film from reduction through reaction with the quartz and the control property of the A1 diffusion quantity can be improved.
The film thickness of the A1 film formed on the surface of the ZnSe - i i -crystal substrate before the heat treatmment is 50 to 5000 ~ , preferably 100 to 1000 n . If less than 50 n , the quanity of Al is too little to ob-tain electric conductivity. If more than 5000 ~ , A1 cannot completely be diffused but Al remains on the ZnSe surface and results in deterioration of the crystallinity during the cooling step in the heat treatment. Formation of the A1 film on the surface of the ZnSe crystal substrate is not limited, but a ZnSe crystal substrate, on which an Al film has separately been formed, may be used or an A1 film may be formed on a ZnSe crystal substrate prior to a heat treatment in the same vessel as for the heat treatment.
When an A1 film is only formed on a surface of a ZnSe crystal substrate and then subjected to a heat treatment, sometimes such a problem arises that A1 is dissipated during the heat treatment, an amount of diffused A1 in the crystal is decreased and the controllability of Al concentration is dete-riorated. Thus, it is effective for improving the controllability of the amount of diffused A1 to contact any dissipating inhibitor with the formed thin film. When other kinds of materials are used as this dissipating in-hibitor, additionally, there is possibility of a new stress occurrence due to difference of the thermal expansion efficients. Accordingly, it is effective to form a ZnSe film on the A1 film surface or to subject the A1 film surface to a heat treatment in such a manner that another ZnSe sub-strate is arranged to be contacted with the Al film surface, so as to satisfy inhibitation of both the A1 dissipating and crystallinity deteri-orating. When the ZnSe crystal substrate is used, in particular, A1 can be diffused through the ZnSe crystal substrates at both sides sandwiching the thin film in between them and this method is also useful from the stand-point of productivity. During the same time, the Al film can be formed on only one side of the surface of the ZnSe crystal substrate or the Al film can be formed on both the sides of the surfaces of the ZnSe crystal substrate, and arranged so that the both are contacted. ZnSe crystal substrates, on which A1 films have separately been formed, can be subjected to a heat treat-tment, after stacking the substrates in multistage.
When the A1 film sandwiched in between ZnSe crystal substrates is sub-jected to a heat treatment, as described above, it is important for inhibit-ing dissipating of Al to realize the surface of the ZnSe crystal substrate in high flatness and smoothness as much as possible. If bending or roughness of the surface is to a large extent, tightness is lowered, so that the effect of inhibiting Al dissipating is decreased and the controllability of the amount of diffused Al is deteriorated. When an average value in plane of the surface roughness, i.e. difference of unevenness is at most 5000 A , dissipating of Al can sufficiently be suppressed.
As illustrated above, it has been possible to diffuse A1 with good con-trollability even at an A1 concentration of at most about 5 x 101$ atoms ~ cm-by a two stage heat treatment in a Se atmosphere and Zn atmosphere. Accord-ingly, it has been possible to obtain a ZnSe crystal having an A1 concentra-tion within a range of 2 x 101' to 2 x 1018 atoms~ cm-3 in a region of from the substrate surface to a depth of 300 ~ m and required for the ZnSe crystal excellent in electric conductivity and having a small absorption coefficient suitable for a monochromatic LED substrate.
Then, the thus obtained ZnSe crystal substrate was subjected to estima-tion of the properties, as exemplified below. The optical properties and electrical properties of a substrate were estimated, the substrate being obtained by a heat treatment, followed by polishing the A1-diffused side thereof by about 50 ~ m and polishing the back side thereof to give a finished thickness of 200 a m. The transmittance in a wavelength region of 470 to 520 nm in the vicinity of ZnSe band-gap energy was higher than an Al-diffused sub-strate of the prior art (one stage heat treatment) and the absorption coeffi-cient at 488 nm was sufficiently low, i.e. 5 to 10 cm-1. In addition, the carrier concentration was 1 x 101' to 4 x 101' cm-3, useful as a LED
substrate.
When a ZnSe substrate is heat treated at a high temperature, i.e. 600 to 800 °C, in general, the uppermost surface is somewhat damaged.
Accordingly, in the case of forming an epitaxial film thereon, it is required to polish again the surface thereof. After polishing, the thin-damaged layer re-maining on the substrate surface induced by polishing is often removed by wet etching using a bichromate type solution. The resulting wafer is set in an MBE
(molecular beam epitaxy) chamber and molecular beams of Zn and Se are irradi-adiated in high vacuum. Thus, a ZnSe thin film can epitaxially be grown.
Production of LED is carried out by providing a multilayer structure on a ZnSe substrate. As this structure, there are a number of proposals have been made, one example of which is a SCH (Separate Confinement Heterostructure) comprising a ZnCdSe layer as a light-emitting layer, i.e. in order from lower, n-ZnSe buffer layer, n-ZnMgSSe clad layer, ZnSe guide layer, ZnCdSe quantum well layer, ZnSe guide layer, p-ZnMgSSe clad layer and p-ZnTe/ZnSe contact layer, on a ZnSe substrate. As an n-type dopant, there is used chlorine and as a p-type dopant, there is used nitrogen. As an electrode, further a p-type Au electrode is formed on the uppermost surface and an n-type electrode of In is formed the back surface of the ZnSe substrate. By the above described method, there can be prepared an LED having a low SA-emitting intensity and excellent properties as blue or blue-green monochromatic LED.
The ZnSe crystal substrate of the present invention comprises a mixed crystal substrate represented by a general formula, Znl-xAxSe, ZnBySel-y wherein A = Group II element, B = Group VI element, 0 < x ~ 0.2 and 0 < y <-_ 0.2. These mixed crystal substrates are capable of giving similar effects to the ZnSe crystal substrate. Preferable examples of A include Be, Mg, Cd, etc. and preferable examples of B include S, Te, etc.
The present invention will now be illustrated in detail by the following Examples without limiting the same.
(Comparative Example 1) Two ZnSe single crystal wafers of (100) plane, 10 mm square and 1 mm thick, were subjected to a heat treatment. The specific resistance of this crystal before the heat treatment was large as represented by at least 105 ~ cm being the upper limit of measurable range by Hall effect measurement. The wafer surface was subjected to mirror polishing and on this polished surface was formed an A1 film with a thickness of 200 A under vacuum. The average value of surface unevenness difference in plane of the surface roughness was 1000 A . As shown in Fig. 3, these two ZnSe wafers 1 were set on a wafer support base 5 in a quartz ampoule 4 in such a manner that Al films 2 on the surfaces were faced and contacted with each other, 0.1 g of Zn 3 was further charged in the ampoule 4, covered by a sealing cover 6 and then evacuated to a vacuum of 2.66 x 10-6 Pa, followed by sealing.
This quartz ampule 4 was set in a vertical furnace, heated, in such a manner that the ZnSe wafer 1 was at a uniform temperature of 1000 °C
and the lower end of the quartz ampoule 4 was at 980 °C, and maintained for 7 days, after which the ampoule was cooled to room temperature at a cooling rate of °C /min. While cooling, Zn was solidified at the lower end of the ampoule 4. The two faced ZnSe wafers 1 were not sticked to each other and could readily be separated. Al, deposited on the surface of ZnSe wafer l, was dif-fused in the the ZnSe wafers and dissipated outwards and was not found with the naked eye on the surface thereof.
Then, the A1 concentration and carrier concentration were measured as to the ZnSe wafer 1 having been heat treated and repolished by 50 a m, at the side on which the A1 film 2 had been deposited. The A1 concentration upto a depth of 250 a m by SIMS was in the range of about 3 x 1018 to 5 x 1018 atoms~ em-3 and the carrier concentration by C-V Measurement (capacity ~ volt-age measurement) was about 5.1 x 10'7 cm -3. Furthermore, the back surface was polished to a wafer with a thickness of 200 a m and the transmittance was measured, thus obtaining results as shown in Fig. 6, ~3 . The absorption coefficient at 488 nm was about 14 cm-1, which was somewhat higher as a mono-chromatic LED substrate.

(Example 1) In the similar manner to Comparative Example 1, a similar Al thin film was formed on a similar ZnSe single crystal wafer. As shown in Fig. 4, these two ZnSe wafers 1 were then set on a wafer support base 5 in a quartz ampoule under such a state that A1 films 2 on the surfaces were faced and contacted with each other, further, 0.1 g of Se 7 was charged in the ampoule 4, covered by a sealing cover 6 and then evacuated to a vacuum of 2.66 x 10-6 Pa, followed by sealing.
This quartz ampule 4 was set in a vertical furnace, heated in such a manner that the ZnSe wafer 1 (higher temperature part) was at a uniform temperature of 1000 °C and the lower end (lower temperature part) of the quartz ampoule 4 was at 800 °C and maintained for 7 days, after which the ampoule was cooled to room temperature at a cooling rate of 10 °C
/min.
While cooling, Se was solidified at the lower end of the ampoule 4. The two faced ZnSe wafers 1 were not sticked to each other and could readily be sepa-rated. A1, deposited on the surface of ZnSe wafer 1, was diffused in the ZnSe wafers and dissipated outwards and was not found with the naked eye on the surface thereof.
Further, as shown in Fig. 5, the withdrawn Al-diffused ZnSe wafers 8 were set on a wafer support base 5 in a quartz ampoule 4 under such a state that Al films-deposited surfaces were faced and contacted with each other, further, 0.1 g of Zn 3 was charged in the ampoule 4, covered by a sealing cover 6 and then evacuated to a vacuum of 2.66 x 10-6 Pa, followed by sealing.
This quartz ampule 4 was set in a vertical furnace, heated in such a manner that the ZnSe wafer 8 was at a uniform temperature of 1000 °C and the lower end of the quartz ampoule 4 was at 980 °C and maintained for 2 days, after which the ampoule was cooled to room temperature at a cooling rate of 10 °C
/min, while maintaining a similar temperature profile. While cooling, Zn was solidi-fied at the lower end of the ampoule 4. The two faced ZnSe wafers 8 were not sticked to each other and could readily be separated.
Then, the Al concentration and carrier concentration were measured as to the ZnSe wafer 8 having been heat treated and repolished by 50 a m, at the side on which the A1 film had been deposited. Consequently, the A1 concentration upto a depth of 250 ~ m was in the range of about 9 x 1017 to 1.5 x 101$
atoms ~ cm-3 and the carrier concentration was about 2.1 x 1017 cm-3. Further-more, the back surface was polished to a wafer with a thickness of 200 ~ m and the transmittance was measured, thus obtaining results as shown in Fig. 6, Fig. 6, 2~ to ~5 show results in the case of only heat treatment of the prior art, in Zn atmospheres. In particular, Fig. 6, 02 shows a result in the case of carrying out a heat treatment in a Zn atmosphere without deposi-tion of an A1 film and Fig. 6, ~3 to 5~ shows results in the case of carry-ing out heat treatments in Zn atmospheres with deposition of Al film. In the order of (~3 to ~5 , the Al film thicknesses increase and it can be under-stood from this graph that the transmittance is lowered with the increase of the A1 film thickness, that is, with the increase of the Al concentration in ZnSe. Control of the transmittance within the range of Fig. 6, ~3 to ~5 has been possible even in the prior art through the deposited Al film thickness, but in the case of diffusing A1 by the prior art method, Fig. 6, ~3 is the upper limit of the transmittance, which can be prepared in stable manner.
In Fig. 6, ~1 , the carrier concentration is somewhat smaller as compared with that of the prior art, but the transmittance is substantially as high as that of undoped crystals. The absorption coefficient at 488 nm was about 7.1 cm-1, which was adequately lower as a monochromatic LED substrate.
As described above, in the prior art, it has been difficult to prepare ZnSe containing Al with a concentration of at most 5 x 10'8 atoms~ cm-3 with good reproducibility. Accordingly, in the case of a ZnSe substrate having a resistance lowered by diffusing A1, one having a higher absorption coeffi-cient and a lower transmittance within a wavelength range of 470 to 520 nm can only be prepared. Fig. 6, ~ (Comparative Example 1) shows a transmittance data of the Al concentration near the lower limit which can stably be pro-vided according to the prior art method, and the transmittance is consider-ably smaller as compared with the undoped ZnSe (Fig. 6, ~2 ). Under this condition, the A1 concentration was about 4 x 101$ atoms ~ cm-3 and the carrier concentration was about 5.1 x 101' cm-3. In comparison of the transmittance data of Fig. 6, ~1 (Present Example) and ~3 (Comparative Example 1), it is apparent that even if an A1 film with the same thickness (200 A ) is formed and diffused, a ZnSe substrate having a sufficiently higher transmittance, as compared with the prior art, can be prepared by carrying out the two stage heat treatment according to the method of the present invention.
(Example 2) The ZnSe crystal having A1 diffused and rendered to have a lower re-sistance in Example 1 had a roughened surface due to damage during the heat treatment, and was not suitable as a substrate for ZnSe epitaxial growth.
Two ZnSe single crystal wafers of (100) plane, 10 mm square and 1 mm thick, having substantially the same properties as used in Example 1, were thus subjected to formation of the Al layer and two stage heat treatment. Then, the Al deposited surface was polished to remove a thickness of 100 ~ m and finished by mirror polishing. The wafer was then etched with a bichromate type solution to remove a wafer surface layer of 3 a m. The resulting wafer was set in an MBE chamber and a ZnSe thin film with a thickness of 1.5 a m was grown.
The grown ZnSe thin film had a good surface morphology. Since etch pits appearing on the ZnSe surface by etching using a Br-methanol solution corre-spond to dislocations in ZnSe, the dislocation density was measured by count-ing a surface density of etch pits (EPD: Etch Pit Density). When the disloca-tion density of the epitaxial film was measured by this method, dislocations were newly increased by about 3 x 103 cm-2 but the total dislocation density - i s -by summing up the dislocation density from the ZnSe substrate was 8 x 103 to 2.2 x 10~ cm-2, thus maintaining a good crystallinity.
Further, when the back surface of the epitaxially grown substrate was polished to thin the substrate thickness to 250 a m and the carrier concentra-tion of the wafer back surface was estimated by the C-V measurement method, it was confirmed that the wafer had a carrier concentration of about 2 x 1017 cm-3, sufficient for forming n-electrode.
Using this epitaxial wafer, LED was prepared. The wavelength of the light from the activation layer of the resulting LED was 488 nm and the SA
light-emitting intensity of the substrate was so low that cannot be recog-nized with the naked eye, which was sufficiently excellent as a blue-green monochromatic LED.
Advantages of the Invention In a method for the heat treatment to diffuse A1 in a ZnSe crystal sub-strate according to the present invention, the A1 concentration can be con-trolled with good reproducibility even in such an Al concentration range that the Al concentration in the ZnSe crystal substrate is about at most 5 x 1018 atoms cm-3 and there can be provided a ZnSe crystal substrate having a lower absorption coefficient suitable for light-emitting devices such as mono-chromatic LED substrates.

Claims (8)

1. A method for the heat treatment of a ZnSe crystal substrate by diffus-ing Al through the ZnSe crystal substrate, comprising previously forming an Al film on the substrate, first subjecting the substrate to a heat treatment in a Se atmosphere and then subjecting to a heat treatment in a Zn atmosphere.
2. The method for the heat treatment of a ZnSe crystal substrate as claimed in claim 1, wherein the Al film has a film thickness in the range of 50 to 5000 .ANG..
3. The method for the heat treatment of a ZnSe crystal substrate as claimed in claim 1 or 2, wherein the heat treatment is carried out under such a state that a ZnSe film is formed on the Al film of the ZnSe crystal substrate, the ZnSe crystal substrate is contacted therewith ar the Al film of the Al film-formed ZnSe crystal substrate is contacted.
4. The method for the heat treatment of a ZnSe crystal substrate as claimed in any one of claims 1 to 3, wherein the heat treatment in the Se atmosphere comprises a step of charging the ZnSe crystal substrate and Se in a heat treatment vessel provided with a high temperature part of at 960 to 1200 °C and a low temperature part of 600 to 1000 °C, being lower by 10 to 500 °C than the high temperature part, arranging the ZnSe crystal substrate to be positioned at the high temperature part and maintaining at a high tempature with controlling the Se vapor pressure.
5. The method for the heat treatment of a ZnSe crystal substrate as claimed in any one of claims 1 to 4, wherein the heat treatment in the Zn atmosphere comprises a step of charging the ZnSe crystal substrate and Zn in a heat treatment vessel and maintaining at a high temperature of 660 to 1200 °C, and a step of cooling while maintaining a low temperature range being lower by 1 to 100 °C than the ZnSe crystal substrate in the closed container.
6. A ZnSe crystal substrate treated by the heat treatment method as claimed in any one of claims 1 to 5.
7. The ZnSe crystal substrate as claimed in claim 6, wherein an Al con-centration is in a range of 2 x 10 17 to 2 x 10 18 atoms ~ cm-3 in a region of from the substrate surface to a depth of upto 300 µ m.
8. A light emission device prepared using the ZnSe crystal substrate as claimed in claim 6 or 7.
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