CA2271435A1 - Device for discharging or mixing lump materials - Google Patents

Device for discharging or mixing lump materials Download PDF

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Publication number
CA2271435A1
CA2271435A1 CA002271435A CA2271435A CA2271435A1 CA 2271435 A1 CA2271435 A1 CA 2271435A1 CA 002271435 A CA002271435 A CA 002271435A CA 2271435 A CA2271435 A CA 2271435A CA 2271435 A1 CA2271435 A1 CA 2271435A1
Authority
CA
Canada
Prior art keywords
screws
arrangement
screw
shaft furnace
discharging
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002271435A
Other languages
French (fr)
Inventor
Gerald Rosenfellner
Felix Wallner
Leopold Werner Kepplinger
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Primetals Technologies Austria GmbH
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2271435A1 publication Critical patent/CA2271435A1/en
Abandoned legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B1/00Shaft or like vertical or substantially vertical furnaces
    • F27B1/10Details, accessories, or equipment peculiar to furnaces of these types
    • F27B1/21Arrangements of devices for discharging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • B65G65/30Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
    • B65G65/34Emptying devices
    • B65G65/40Devices for emptying otherwise than from the top
    • B65G65/46Devices for emptying otherwise than from the top using screw conveyors
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B13/00Making spongy iron or liquid steel, by direct processes
    • C21B13/02Making spongy iron or liquid steel, by direct processes in shaft furnaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B1/00Shaft or like vertical or substantially vertical furnaces
    • F27B1/10Details, accessories, or equipment peculiar to furnaces of these types
    • F27B1/20Arrangements of devices for charging
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D3/0033Charging; Discharging; Manipulation of charge charging of particulate material

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Metallurgy (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Organic Chemistry (AREA)
  • Furnace Charging Or Discharging (AREA)
  • Screw Conveyors (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)
  • Glanulating (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)

Abstract

A device for discharging or mixing lump materials from a shaft furnace with a hollow body for discharging the reaction materials open at the bottom and/or at least to one side, has screws arranged in a star-shape in the hollow body.
These screws have shafts of different lengths in a plane and/or one screw is a continuous screw. In one of the possible combinations of floating shafts (2) of three different lengths, the shafts are arranged in the shaft furnace (1) so as to form an eight-pointed star, the opposite floating shafts (2) having the same length. The "dead" or non-stirred area at the centre of the shaft furnace is extremely reduced in this combination.

Description

CA 02271435 1999-OS-11 ~~7~.~~~~~ C~~~/jp,~,' r Arrangement for Discharging and Mixing Lumpy Material The invention relates to an an-angement for discharging and mixing lumpy material, in particular partially and/or completely reduced iron ore in and from a shaft furnace, preferably a direct reduction shaft furnace, comprised of a hollow body opening downwards and/or to at least one side for discharging the reaction material, in which hollow body screws are radially arranged.
EP-B 166 679 describes screws of equal lengths and cylindrical cross sections for moving solid particles in a shaft furnace and discharging solid particles from such shaft furnace, which are radially arranged and cantilevered. Dead comers are minimized by installing wedge-shaped baffles between the screws. This arrangement has the disadvantage that the area of dead comers, which is also referred to as "dead man", is reduced by the baffles, but at the same time the active volume is maintained.
EP-B 85 290 describes arrangements of short conical screws, which are mounted in a tapered baffle located in the center) which at the same time serves as angle of repose, as well as along the circumference. As quoted in patent EP-B 166 679, the arrangement is radially and diagonally opposed and offset by the same angle.
CH-A 376 134 describes a process for reducing iron ore to iron, wherein the bulk material is conveyed by superimposed diametrical screws. The screws show a constant pitch and height and are seated on cylindrical shafts which are supported on both sides.
GB-A 15 02 090 describes screw conveyors an-anged in parallel, with a tapered screw shape, which serve for discharging iron ores. The shafts are connected to one another by means of V-belts and are synchronously driven.
In the reduction of ores by reactive gases, it is an economical necessity to bring only a specific gas volume leaner than stoichiometric in contact with the ore.
However, this requires a homogeneous gas distribution as well as a uniform subsiding movement of the solids bed in the shaft furnace.
c~wrwnnhv~mK~rrnw.~werq~omrsweW rcnrwme s In a shaft furnace, e.g.) according to the COREX~ process, the solids are moved and discharged by radially arranged screws at the lower shaft end. To ensure that the bulk material subsides as uniformly as possible) the zone located at the shaft bottom has to be comprised of a maximum of active discharge area, and furthermore, a continuous movement and thorough mixing of the reaction zone has to be ensured. Non-moving zones featuring very steep inner angles of repose are formed above non-active areas.
These zones, which are referred to as "dead man", have the essential disadvantage that the volume percent of the reaction space becomes partiallyTinactive. As a result, takings and agglomerates may form in these regions owing to the long dwelling times of the ores as well as of already reduced ores which impair the material flow and consequently reduce the material reaction and thus also productivity.
In this state-of-the-art arrangement, wherein the screws are cantilevered and have equal lengths, almost no movement occurs in the central region of the shaft. Owing to the fact that the gas flow concentrates in the shaft center if dust-laden gases are fed through nozzles mounted along the circumference, the gas is not homogeneously distributed.
The technical problem of the invention is to avoid those regions where no movement occurs, to minimize regions of reduced movement and at the same time to maximize the active volume of the moving shaft material. Active volume means the region of a shaft furnace where the desired gas-solids reactions continue to take place.
The invention is characterized in that screws arranged in one level have different lengths.
A preferred development is characterized in that opposed screws have equal lengths and/or one screw is designed as through screw.
The arrangement of screws of different lengths ensures that also those regions of the discharge zone can be activated which are close to the center. This arrangement provides for a largely exhaustive continuous mixing and subsiding of the bulk material in particular in the upper part of the shaft in the area of the reaction space where the .reduction processes,pccur.
CwpcM n NVAIVK004~prYyYwntp~W~IpIW IVl~p1A10031SWdMTAtillnv Goe i This invention for the first time allows to achieve a uniform mixing and continuous discharge of the solids in the reaction area of a direct reduction shaft furnace. The invention adjusts the an-angement and design of the screws optimally to the fluid dynamic conditions of the reaction partners) i.e., solids and gas.
For example, by using through screws combined with short screws, the "dead man"
areas can be extremely reduced in size, especially because inactive solids beds will hardly build up at relatively close distances from active screws. By placing, e.g., 4 long screws and 4 short screws, the active area can be extended up to the peripheral edge zones. By installing one adjacent long and short screw each the product discharge can be combined via one downpipe each. Owing to this measure, the arrangement of the downpipes can moreover be better adjusted to the geometry of the melter gasifier coupled therewith. When combining short and long screws, the behavior can be adjusted both to the movement and to the discharge of the solids through the screw design in such a way that both the discharge performance and the mixing characteristics can be influenced. Primarily, however, the discharge behavior of the solids bed can be influenced.
According to a feature of the invention, the screws are arranged in two or more levels, so the bed in the bottom part of the furnace can be better moved.
According to another feature of the invention, the opposed long screws are of self-centering andlor catching design. If screws are installed in an existing bed, it has to be ensured that the screw halves meet one another and are centered.
According to a feature of the invention, the helicoidal surfaces of the screws start from their free ends. As a result, the core zone is optimally mixed and the reaction product constantly discharged.
According to another feature of the invention, the screws are tapered towards the center, so the active cross section of those regions of the reaction zone which are moved by the screws is maximized.
c.w.wn n vw~mramrnovwr~..nror~wrrv.rr~vnnp~mW swovwnann. me According to another feature of the invention) the helicoidal surfaces of the screws show a constant pitch. This development provides for a uniform feeding behavior above the cross section of the screw.
According to another feature of the invention) the helicoidal surfaces of the screws show different pitches related to the process. Due to the nonlinear pitch of the helicoidal surfaces of the screws, the reaction behavior of the melter gasifier as well as the fluid behavior of the reaction material can be taken into account. Because of the mathematically simulated development of the feeding characteristics, the reaction material in the shaft as well as the reaction behavior of the reaction gas can be taken into account.
According to another development of the invention, coupled motors are provided for driving the screws. If the screws are driven by motors, the screws can flexibly adjust themselves to the process and can move by their own drive during installation and dismantling.
According to a feature of the invention, the short and long shafts have the same speed.
If a plant involving minimum investment expenditure is demanded, preferably noncontrolled operation of the motors is suggested. As a result, the screws have approximately the same speed but do not involve any control expenditure.
According to another feature of the invention, the speeds of the individual screws are controlled in accordance with the feeding characteristics of the process.
Owing to the controlled operation of the screws, the energy-related as well as process-related requirements of the reaction zone of the melter gasifier can be taken into account.
According to another feature of the invention, the screws are axially movable.
During inspection or in case of failure, the screws can be more easily installed and dismantled.
In case of irregularities in the reaction zone, the fluid behavior can be decisively influenced by changing the depth of immersion of the screws.
aa~wn.. avwmK~n.w.nrorvwwwrrnw.~wenovJamswevu~on.waee s According to one embodiment, the blades forming the helicoidal surtaces have a shape con-esponding to the feeding characteristics of the process. Because of this modelled shape, the caking behavior of the solids bed and the formation of the reaction zone can be taken into account.
According to a last feature of the invention, the helicoidal surtaces of the screw bodies have a shape corresponding to the feeding characteristics of the process. This adjustment ensures an optimized relationship between the reactivity of the charging materials and the geometrical conditions of the seduction shaft.
The invention is described in greater detail by means of embodiments, with Fig. 1 showing eight screws of different lengths in a shaft furnace, Fig. 2 six screws of different lengths in a shaft furnace, Fig. 3 the combination of screws of two different lengths, Fig.
4 the arrangement of two through screws in a shaft furnace, Fig. 5 the top view of an arrangement of two through screws in a shaft furnace, Fig. 6 the combination of one through screw with six cantilevered screws, Fig. 7 the same with four cantilevered screws, Fig. 8 the self-centering and catching version of a through screw, Fig. 9 the cross section of this connection) Fig. 10 a self-centering version of a through screw, and Fig. 11 the section through the connection.
Fig. 1 displays an example where cantilevered screws 2 of three different lengths are combined, which are an-anged radially to form an octagon in shaft furnace 1.
The "dead man" area, i.e., the inactive space in the center of the shaft furnace, is extremely reduced by this combination.
Fig. 2 displays an example where cantilevered screws 2 of two different lengths are combined, which are arranged radially to form a hexagon in shaft furnace 1. In this combination, the near-edge regions of the furnace are less thoroughly mixed, and the material to be discharged is not discharged as uniformly as shown in Fig. 1.
Fig. 3 displays an example of an embodiment where cantilevered screws 2 of two different lengths are also combined, which, however, are radially arranged to form an ;octagon. Movement in the near-edge region of shaft furnace 1 is better than is the case in Fig. 2.
cwwwrm. avwmrywr,n.mrorvwmrvrr~wmrenawamiswa~tmnrrwex Fig. 4 shows the spatial arrangement of the combination of two through screws 3 in shaft furnace 1.
Fig. 5 shows the plan view of the arrangement according to Fig. 4, wherein four cantilevered screws 2 of the same short length ensure an optimum movement of the material in the first level of through screw 3.
Fig. 6 displays the combination of through screw 3 with sixTcantilevered screws 2 in shaft furnace 1.
Fig. 7 displays six cantilevered screws 3 in one level with a through screw.
Fig. 8 shows the fit of the two screw halves of through screw 3, wherein this fit is toothed for the purpose of centering and meshing. The screw half has the advantage that it meets the screw half boring on the opposite side in a centrical and toothed manner during boring into the bed of a shaft furnace not yet drained off.
Fig. 9 displays the section through this toothed, self-centering connection of the screw halves of a through screw.
Fig. 10 displays the cut cross section of the longitudinal view of a centering connection of screw halves of through screws 3.
Fig. 11 displays a section through the centering fit of the screw halves of through screw 3. Controlling the speed of the drive motors of the shaft halves ensures an exact fit and exact characteristics of the screw halves.
twwwnn nv~rvKa~,wrw~nror~w~wr~nw.~ranvduounsweHtmann.eoe

Claims (14)

Claims
1. Arrangement for discharging and mixing of lumpy material, in particular partially and/or completely reduced iron ore from a shaft furnace, preferably a direct reduction shaft furnace, comprised of a hollow body opening downwards and/or to at least one side for discharging the reaction material, in which hollow body screws are radially arranged, characterized in that the screws arranged in one level have different lengths.
2. Arrangement according to claim 1, characterized in that opposed screws have equal lengths and/or one screw is designed as through screw.
3. Arrangement according to claim 1 or 2, characterized in that the screws are arranged in two or more levels.
4. Arrangement as claimed in any of claims 1 to 4, characterized in that the opposed long screws are of self-centering and/or catching design.
5. Arrangement as claimed in any of claims 1 to 4, characterized in that the helicoidal surfaces of the screws start from their free ends.
6. Arrangement as claimed in any of claims 1 to 5, characterized in that the shafts of the screws are tapered towards the center.
7. Arrangement as claimed in any of claims 1 to 6, characterized in that the helicoidal surfaces of the screws show a constant pitch.
8. Arrangement as claimed in any of claims 1 to 7, characterized in that the helicoidal surfaces of the screws have different pitches related to the process.
9. Arrangement as claimed in any of claims 1 to 8, characterized in that coupled motors are provided for driving the screws.
10. Arrangement as claimed in any of claims 1 to 9, characterized in that the short screws and the long screws have the same speed.
11. Arrangement as claimed in any of claims 1 to 10, characterized in that a control of the speeds of the individual screws in accordance with the feeding characteristics of the process is provided.
12. Arrangement as claimed in any of claims 1 to 11, characterized in that the screws are axially movable.
13. Arrangement as claimed in any of claims 1 to 12, characterized in that the helicoidal surfaces of the screw bodies have a shape corresponding to the feeding characteristics of the process.
14. Arrangement as claimed in any of claims 1 to 13, characterized in that the blades forming the helicoidal surfaces have a shape corresponding to the characteristics of the feed.
CA002271435A 1996-11-12 1997-11-07 Device for discharging or mixing lump materials Abandoned CA2271435A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
ATA1977/96 1996-11-12
AT0197796A AT406299B (en) 1996-11-12 1996-11-12 DEVICE FOR DISCHARGING OR MIXING PIECE OF GOODS
PCT/AT1997/000243 WO1998021537A1 (en) 1996-11-12 1997-11-07 Device for discharging or mixing lump materials

Publications (1)

Publication Number Publication Date
CA2271435A1 true CA2271435A1 (en) 1998-05-22

Family

ID=3525161

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002271435A Abandoned CA2271435A1 (en) 1996-11-12 1997-11-07 Device for discharging or mixing lump materials

Country Status (15)

Country Link
EP (1) EP0946849A1 (en)
JP (1) JP2001503477A (en)
KR (1) KR20000053194A (en)
CN (1) CN1244911A (en)
AT (1) AT406299B (en)
AU (1) AU715697B2 (en)
BR (1) BR9713015A (en)
CA (1) CA2271435A1 (en)
DE (1) DE19750773C2 (en)
ID (1) ID21347A (en)
SK (1) SK58499A3 (en)
TR (1) TR199901020T2 (en)
TW (1) TW428029B (en)
WO (1) WO1998021537A1 (en)
ZA (1) ZA9710200B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107512597A (en) * 2017-09-19 2017-12-26 中国计量大学 The more component material baiting methods of screw based on variable Rate study

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AT405332B (en) * 1997-07-14 1999-07-26 Voest Alpine Ind Anlagen SHAFT OVEN
AT505490B1 (en) 2007-06-28 2009-12-15 Siemens Vai Metals Tech Gmbh METHOD AND DEVICE FOR PRODUCING IRON SPONGE
FI20080401L (en) 2008-06-11 2009-12-12 Andritz Oy A device for storing rolling material in a pile and unloading it from a pile
CN102910387A (en) * 2012-11-12 2013-02-06 北京东方东楼电力科技有限公司 Raw coal bunker loosening and dredging device

Family Cites Families (10)

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Publication number Priority date Publication date Assignee Title
GB188455A (en) * 1921-09-16 1922-11-16 Woodall Duckham & Jones 1920 L Improvements in retort discharging devices
DE457226C (en) * 1925-06-16 1928-03-10 Carl Paul Debuch Dipl Ing Discharge device for shaft ovens with rotating plates arranged below the fuel column
US2889219A (en) * 1956-12-28 1959-06-02 Inland Steel Co Control method and apparatus for iron ore reduction process
US3704011A (en) * 1971-08-12 1972-11-28 Mintech Corp Discharge mechanism for shaft kiln
IT1029175B (en) * 1975-04-28 1979-03-10 Kinglor Metor Spa RETORT IRON SPONGE EXTRACTOR
DE3067097D1 (en) * 1979-05-09 1984-04-26 Foster Wheeler Power Prod Vertical pyrolysing furnace, more particularly for tyre pieces
DE3034539C2 (en) * 1980-09-12 1982-07-22 Korf-Stahl Ag, 7570 Baden-Baden Method and device for the direct production of liquid pig iron from lumpy iron ore
AT372109B (en) * 1982-01-11 1983-09-12 Voest Alpine Ag DEVICE FOR DISCHARGING HOT GOODS, ESPECIALLY IRON SPONGE FROM A CHAMBER
US4502820A (en) * 1982-08-16 1985-03-05 Denka Engineering Kabushiki Kaisha High-pressure conveyor for powdery and granular materials
DE3422185A1 (en) * 1984-06-12 1985-12-12 Korf Engineering GmbH, 4000 Düsseldorf ARRANGEMENT FROM A CARBURETTOR AND DIRECT REDUCTION STOVE

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107512597A (en) * 2017-09-19 2017-12-26 中国计量大学 The more component material baiting methods of screw based on variable Rate study
CN107512597B (en) * 2017-09-19 2019-04-05 中国计量大学 Screw multiple groups part material baiting method based on variable Rate study

Also Published As

Publication number Publication date
AT406299B (en) 2000-03-27
TR199901020T2 (en) 2000-07-21
ID21347A (en) 1999-05-27
SK58499A3 (en) 2000-03-13
ATA197796A (en) 1999-08-15
DE19750773A1 (en) 1998-05-14
AU715697B2 (en) 2000-02-10
DE19750773C2 (en) 1999-03-25
ZA9710200B (en) 1998-06-12
BR9713015A (en) 2000-01-25
JP2001503477A (en) 2001-03-13
TW428029B (en) 2001-04-01
KR20000053194A (en) 2000-08-25
CN1244911A (en) 2000-02-16
EP0946849A1 (en) 1999-10-06
WO1998021537A1 (en) 1998-05-22
AU4855997A (en) 1998-06-03

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