CA2265050A1 - Covering from flexible and elastic shaped belts - Google Patents

Abstract

A covering from flexible and elastic shaped belts, especially for surface layers in interiors and exteriors. The shaped belts (1, 1a, 1b) form two systems crossing one another and each of the belts consists of at least two face parts (2, 2a, 2b) and connecting pieces (3, 3a, 3b) between them and at the ends of the shaped belt (1, 1a, 1b). The face parts (2, 2a, 2b) are provided at their areas being at the same plane as the areas of the connecting pieces (3, 3a, 3b) with a through-recess (4, 4a, 4b), the dimensions of which through-recess (4, 4a, 4b) correspond to the connecting pieces (3, 3a, 3b).
The shapes of the face parts (2, 2a, 2b) of the intersecting systems of the shaped belts (1, 1a, 1b) complement one another forming a continuous area and the height of the connecting pieces (3, 3a, 3b) equals the depth of the through-recesses (4, 4a, 4b).

Description

101520253035WO 98/09038CA 02265050 1999-02-25PCT/CZ97/00031COVERING FROM FLEXIBLE AND ELASTIC SHAPED BELTSThe present invention relates to a covering made fromflexible and elasticlayers in interiors and exteriors.shaped belts, especially for surfaceBACKGROUND OF THE INVENTIONThe preparation of integral coveringexteriors andg of surfaces of playgroundsis performed e.g. by finishering or by laying prefabricatedin interiors andand public spacesparts.When finishering,manually or by meansthe material forming the continuousof road machinerycontinuously laid out at therequired place. Following the leveling of the area, possiblycovering layer iscreating an integral layerfollowing its compacting the curing starts. After the curingthe covering may be further finished, e.g.TheThe disadvantage ofby grinding,painting and likewise. result is a continuoushomogeneous surface. said solution is,that it isprecisely defined characteristics in atolerance, because it is not possible to adjust the level oftemperature during thenot possible to produce a covering havingsufficiently narrowthe material compression and thecufiH§T”K’ high binder to filler ratio isbrings about higher costs and thereby a highér"price of thenecessary, whichcovering as well. When doing possible repairs the repairedplace has always lower adhesion ability to the originalmaterial.V It islaying prefabricated parts. The prefabricated parts havingalso known to prepare a continuous covering byvarious and prepared beforehand are fixed toa leveled base by various processes,possibly by sticking. Theshapese.g. by laying intosand, mortar, result is a mosaicof more or less mutually bound individual segments. Thedisadvantage of that solution is that a costly base, e.g.a concrete or an asphalt surface, is necessary in case of101520253035CA 02265050 1999-02-25wo 98/09038 PCT/CZ97/00031bonding of the parts. Ifmechanically damaged a flaking occurs due to the mechanicalstress, which flaking often goes over also to the adjoiningtechnologically and financiallyone of the bonded parts isparts. The repairs aredemanding- Laying the parts into sand requires individualparts having a relatively high thickness to area ratio.SUMMARY OF THE INVENTIONSaid drawbacks are eliminated to a great extent by thesubstance of whichform two systems crossing onecovering according to the invention thethat the shaped beltsanother and each of them consists of at least two face partsends of thewherein the face parts are provided at theirthethe dimensions ofisand connecting pieces between them and at theshaped belt,areas which are at the same plane as the areas ofconnecting pieces with a through—recesswhich correspond to the connecting pieces, the shapes of theof of the shaped beltscomplement one and theheight of the thethrough—recess.Ita high qualityof theintersecting systems offace parts the intersecting systemsanother forming a continuous area,connecting pieces equals the depth ofis a contribution making it possible to obtaincovering that the lower partsof thethe shaped belts complement eachsurface of theconnecting pieces and the face partsother to form a continuous area.Preferably,have square or curved shape.the shaped parts and the connecting piecesThe advantage of the invention is based especially onthe fact, thatmaterials having precisely /defined characteristics, withnarrow tolerances of dimensions and composition. The specialit is possible to make the covering fromshaping of the belts in the longitudinal as well as thetransversal direction makes possible their intertwining so,the shaped belts may be taken away in anythethat none ofdirection loosely from the right or reverse side ofM,,........................... .-.....,‘,..,..,. ._.. .101520253035WO 98/09038CA 02265050 1999-02-25PCT/CZ97/00031covering. The formed surface may be laid in plane formationsas well as in required curvatures.Another advantage is thatwithout bonding directly onto theneed to be of such quality asprior art. The intertwining of the shaped belts is easy andthe- covering may be laidsurface, which does notit had to be according todoes not require any qualified work or mechanization. Incase of repair of a damaged part of thethe shaped belts by meanscovering it ispossible to exchange of a simplejig.The shaped beltssame by technological processes usual formay be of any length. It is possibleto produce theshaping and machining of elastomers and plastic material- by moulding, extruding, injection, transfer moulding, chipworking and likewise. The shaped belts may be of homogeneousor heterogeneous material, e.g. of laminated material.The face of the belts ishaving straight sides or having the shape of various curvesthe face after putting the belts together formingarranged so that figuresarise ata flat product.BRIEF DESCRIPTION OF THE DRAWINGSThe invention will be further described with referenceto the drawings, wherein Fig. front view of thebasic embodiment of the shaped belt having two face parts,Fig. 2 the ground view of the basic embodiment of the shapedbelt, Fig.each of them having two face parts, Fig.embodiment of the shaped belt,alternative embodiment of the shaped belt.1 shows3 example of intertwining of four shaped belts,4 an alternativeand Fig. 5 anotherEXEMPLIFYING EMBODIMENTSAccording to the exemplifying embodiment, the coveringintersecting shaped belts ;. Each shaped beltza, an and connecting pieces 3,the ends of the shaped belt 1,consists ofcomprises two face parts 2,3a, 3b between them and at101520253035WO 98/09038CA 02265050 1999-02-25PCT/CZ97/00031The face parts 3 and the connectinglongitudinal direction in thela, lb (Figs. 1 and 2).pieces 3 alternate in theshaped belt. The face partsthe connecting pieces have a rectangular form. According tothe exemplifying embodiment, the face parts 3 at the lowersides of the shaped belt 3 are provided at their surfaceareas, which are at the same plane as the surface area ofthe connecting pieces 3, with a through-recessa rectangular form (Fig. 1), thecorresponding to3 have a square form, wherein4 havingsaidthe dimensions of thedimensions ofthrough-recess 2connecting piece 3. Preferably,through five face parts 3 and aconnecting pieces 3.Each connecting piece 3 connectsface parts 3 and has a rectangular shape, wherein the longerside of thatof the face part 2 and the transverse side equals its half.The shaped belts 3 are terminated with connecting pieces 3having a half length comparison with the connecting3 between two face parts 3. The height of the3 equals the depth of the through-recessa shaped belt comprises twocorresponding number ofalways two adjoiningrectangle equals the side of the square shapeinpiecesconnecting pieces3 in the face parts 3 and preferably equals the half of theheight of the face part 3.The shaped belts 3 area similar way like a warp and a weft.the top when crossing a connecting piece 3, i.e.intertwined mutually inThe face part 3 isalways onabove the connecting piece 3,always underneath, i.e. below the face part 3. The shape ofthe side walls 3 of the through-recess 5 is perpendicular,and the 5 of the face parts 3 areperpendicular, too.The shaped belts 3 are made e.g. thebasis of which is a granulation product of rubber bonded bypolyurethane rubber. The rubber granulation product consistsproduced e.g. ofand the connecting piece 3 isas a rule, side wallsof a material,of pellets having various sizes and it isworn-down tyres or of waste mechanical rubber. The binder101520253035CA 02265050 1999-02-25WO 98/09038 PCT/CZ97/00031- 5 -for the rubber granulation product is e.g. a liquidpolyurethane rubber produced on a basis of butadieneterminated by hydroxyl. It is also possible to choosea different elastic and long—lasting material.Another embodiment of the covering according to theshaped belts la (Fig. 4) having curvedconnecting pieces 33. Theand two otherinvention comprisesface parts 2a and curvedparts ga have two oppositesides convex, wherein the lines connecting the corners formfacesides concave,a square. The connecting pieces 3; are concave. The shape ofthe through-recess fig in thethe shape of the connecting pieces 3;.Further embodiment (Fig. 5) comprisesprovided with face parts gn, connecting piecesthrough-recess Ah the shapes of which arebasic embodiment (Figs. 1based on the fact, that the connecting pieces 3b are widenedat their middle parts andare widened at their ends to ensure a better cohesiveness offace parts za corresponds toshaped belts 3b3b andsimilar to thethrough 3). The difference isthe terminal connecting pieces 3bthe individual shaped belts lb. The widened shape of thethrough-recess Ab in the face parts an corresponds to thatarrangment.It is common and essential for all mentionedembodiments, that the shape of the through-recess in theface part negatively corresponds to the shape of theconnecting piece. It is also necessary that the shapes ofthe face parts 3, 2;, an of the mutually intersecting shapedbelts 1, la, lb complementarea. As a rule, it is achieved so that the lines connectingsquare and the adjoiningeach other to form an integralthe corners of a face part form asides of thearrangement.face parts correspond to each other in mirrorIt is also advantageous that also the lowerthe connecting pieces 3, 3a, 3b and of the2;, an of the intersecting systems of the shapedparts of faceparts 2,belts 3,area.la, lb, complement each other forming an integral101520253035CA 02265050 1999-02-25WO 98/09038 PCT/CZ97/00031The basic embodiment (Figs. 1a different ratio of thickness ofthrough 3) may also havethe connecting piece 3 toa side of the face part 2. It that thethickness of the connecting piece 3 equals the thickness ofthe through-recess 3 in the face part.The edges of the covering may be realized e.g. bybonding to the kerbs or other area margins. Another exampleis essentialrepresents the usage of a special not shown ending element.The covering according to the invention is assembled bygradual intertwining of the shaped belts ;, 1a, 1b, whereinthe 3, 3a, 3b get into the through-recesses g, ga, Ab by pressing from above. It is possible toassemble blocks in advance which blocks are later connectedat the place shaped belts 1, la,lb, each of them comprising at least two face parts g, ga,2b.shaped belts ;, 1a, 1b having various numbers of face parts2,‘2a. Zn.The coherence of both systems;b is warranted by the system of locks,3b and through—recesses 5, ga,connecting piecesof laying by means of theWhen assembling the covering, it is expedient to useof shaped belts ;, ;a,which is formed bythe connecting pieces 1, 3a,&h.It is obvious that the embodiments of the covering maydiffer from the described examples without leaving the scopeof the the invention. E.g., the shape of the side walls 5need not be perpendicular, but it may be also gentlyinclined. Also the side walls 5 of the face parts g, 2a,2b, or of other contact areas may be gently inclined.Another known finish of the contact areas, e.g. rougheningalso possible. It is expedient if bothshaped belts 1, 1a, 1b are mutuallybut it also possible to assemble themangle if the shapes of theand of the through—recesses areor knurling isof theperpendicular,under a differentofadapted accordingly.systemsisconnectingpieces, the face parts10CA 02265050 1999-02-25wo 98/09038 PCTICZ97/00031_ 7 _It is possible to create a mosaic effect in thecovering by using face parts having various colors, thecovering when finished may be provided with a coat of paintor with lines for sporting games.INDUSTRIAL APPLICABILITY'A‘continuous covering from flexible and elastic shapedbelts ;, la, ;b may be used as a floor covering in interiorsfor adaptation of surfacespublic spaces, e.g. for platforms and traffic islandspublic transport and for roads for pedestrians, cyclists andlight—weight means of transport.as well as of playgrounds andfor

Claims (6)

C L A I M S

1. Covering from flexible and elastic shaped belts, especially for surface layers in interiors and exteriors, characterized in that the shaped belts (1, 1a, 1b) form two systems crossing one another and each of them consists of at least two face parts (2, 2a, 2b) and connecting pieces (3, 3a, 3b) between them and at the ends of the shaped belt (1, 1a, 1b), wherein the face parts (2, 2a, 2b) are provided at their areas being at the same plane as the areas of the connecting pieces (3, 3a, 3b) with a through-recess (4, 4a, 4b), the dimensions of which through-recess (4, 4a, 4b) correspond to the connecting pieces (3, 3a, 3b), the shapes of the face parts (2, 2a, 2b) of the intersecting systems of the shaped belts (1, 1a, 1b) complement one another forming a continuous area, and the height of the connecting pieces (3, 3a, 3b) equals the depth of the through-recesses (4, 4a, 4b).

2. Covering according to the claim 1 characterized in that the lower parts of the connecting pieces (3, 3a, 3b) and of the face parts (2, 2a, 2b) of the intersecting systems of shaped belts (1, 1a, 1b) complement each other to form a continuous area.

3. Covering according to claim 1 or 2 characterized in that the face parts (2) have the shape of a square.

4. Covering according to claim 1 or 2 characterized in that the connecting pieces (3) have the shape of an oblong.

5. Covering according to claim 1 or 2 characterized in that the face parts (2a) have their sides curved.

6. Covering according to claim 1 or 2 characterized in that the connecting pieces (3a) have their sides curved.