CA2221296C - Process and equipments for the manufacture of polymer and for composite products - Google Patents
Process and equipments for the manufacture of polymer and for composite products Download PDFInfo
- Publication number
- CA2221296C CA2221296C CA002221296A CA2221296A CA2221296C CA 2221296 C CA2221296 C CA 2221296C CA 002221296 A CA002221296 A CA 002221296A CA 2221296 A CA2221296 A CA 2221296A CA 2221296 C CA2221296 C CA 2221296C
- Authority
- CA
- Canada
- Prior art keywords
- preform
- integrated
- processing
- composite
- fibre
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims abstract description 118
- 239000002131 composite material Substances 0.000 title claims abstract description 80
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 61
- 230000008569 process Effects 0.000 title claims abstract description 54
- 229920000642 polymer Polymers 0.000 title claims abstract description 52
- 239000000463 material Substances 0.000 claims abstract description 100
- 239000000835 fiber Substances 0.000 claims abstract description 50
- 230000010354 integration Effects 0.000 claims abstract description 39
- 239000011159 matrix material Substances 0.000 claims abstract description 15
- 238000002347 injection Methods 0.000 claims description 44
- 239000007924 injection Substances 0.000 claims description 44
- 238000007596 consolidation process Methods 0.000 claims description 35
- 238000005470 impregnation Methods 0.000 claims description 31
- 238000000465 moulding Methods 0.000 claims description 20
- 238000001125 extrusion Methods 0.000 claims description 16
- 239000007788 liquid Substances 0.000 claims description 10
- 239000011347 resin Substances 0.000 claims description 10
- 229920005989 resin Polymers 0.000 claims description 10
- 229920001169 thermoplastic Polymers 0.000 claims description 10
- 238000011065 in-situ storage Methods 0.000 claims description 9
- 239000011229 interlayer Substances 0.000 claims description 9
- 239000004416 thermosoftening plastic Substances 0.000 claims description 9
- 239000012779 reinforcing material Substances 0.000 claims description 7
- 238000000576 coating method Methods 0.000 claims description 4
- 239000011248 coating agent Substances 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 138
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- 230000008602 contraction Effects 0.000 description 4
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- 238000009730 filament winding Methods 0.000 description 1
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- 238000005242 forging Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
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- 238000013519 translation Methods 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/38—Automated lay-up, e.g. using robots, laying filaments according to predetermined patterns
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B15/00—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00
- B29B15/08—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00 of reinforcements or fillers
- B29B15/10—Coating or impregnating independently of the moulding or shaping step
- B29B15/12—Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length
- B29B15/122—Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length with a matrix in liquid form, e.g. as melt, solution or latex
- B29B15/125—Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length with a matrix in liquid form, e.g. as melt, solution or latex by dipping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/46—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
- B29C70/465—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs and impregnating by melting a solid material, e.g. sheets, powders of fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2791/00—Shaping characteristics in general
- B29C2791/001—Shaping in several steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
- B29C70/545—Perforating, cutting or machining during or after moulding
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Robotics (AREA)
- Moulding By Coating Moulds (AREA)
- Reinforced Plastic Materials (AREA)
- Graft Or Block Polymers (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB9510046.7 | 1995-05-18 | ||
| GBGB9510046.7A GB9510046D0 (en) | 1995-05-18 | 1995-05-18 | Process for the manufacture of polymer and composite materials and related equipment |
| PCT/IB1996/000467 WO1996036477A1 (en) | 1995-05-18 | 1996-05-17 | Process and equipments for the manufacture of polymer and for composite products |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CA2221296A1 CA2221296A1 (en) | 1996-11-21 |
| CA2221296C true CA2221296C (en) | 2005-04-05 |
Family
ID=10774649
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA002221296A Expired - Lifetime CA2221296C (en) | 1995-05-18 | 1996-05-17 | Process and equipments for the manufacture of polymer and for composite products |
Country Status (10)
| Country | Link |
|---|---|
| US (1) | US6495091B1 (enExample) |
| EP (2) | EP1184147B1 (enExample) |
| JP (1) | JP4376968B2 (enExample) |
| AT (2) | ATE222175T1 (enExample) |
| AU (1) | AU5511996A (enExample) |
| CA (1) | CA2221296C (enExample) |
| DE (2) | DE69623010T3 (enExample) |
| ES (1) | ES2181880T5 (enExample) |
| GB (1) | GB9510046D0 (enExample) |
| WO (1) | WO1996036477A1 (enExample) |
Families Citing this family (40)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6881288B2 (en) | 1999-06-21 | 2005-04-19 | Pella Corporation | Method of making a reinforcing mat for a pultruded part |
| US20020123288A1 (en) * | 1999-06-21 | 2002-09-05 | Pella Corporation | Pultruded part with reinforcing mat |
| US6872273B2 (en) * | 1999-06-21 | 2005-03-29 | Pella Corporation | Method of making a pultruded part with a reinforcing mat |
| DE10124122C1 (de) * | 2001-05-17 | 2002-05-29 | Gerg Products Gmbh | Verfahren und Vorrichtung zum Herstellen eines faserverstärkten Kunststoffteils |
| US20030096096A1 (en) * | 2001-11-19 | 2003-05-22 | Jo Byeong H. | Plastic rail system reinforced with fiberglass thermoplastic composites |
| US20050116400A1 (en) * | 2003-11-14 | 2005-06-02 | White Moreno J. | Non-linear fiber/matrix architecture |
| WO2006002045A2 (en) * | 2004-06-15 | 2006-01-05 | Virginia Tech Intellectual Properties, Inc. | Segmented urea and siloxane copolymers and their preparation methods |
| US20080027201A1 (en) * | 2004-06-15 | 2008-01-31 | Iskender Yilgor | Segmented urea and siloxane copolymers and their preparation methods |
| US20060073311A1 (en) * | 2004-10-05 | 2006-04-06 | The Boeing Company | Apparatus and method for composite tape profile cutting |
| US7842145B2 (en) * | 2004-10-05 | 2010-11-30 | The Boeing Company | Method for laying composite tape |
| US8318291B2 (en) * | 2005-09-07 | 2012-11-27 | The Boeing Company | Composite member defining a contour surface |
| US7901762B2 (en) | 2005-11-23 | 2011-03-08 | Milgard Manufacturing Incorporated | Pultruded component |
| US8597016B2 (en) | 2005-11-23 | 2013-12-03 | Milgard Manufacturing Incorporated | System for producing pultruded components |
| US8101107B2 (en) | 2005-11-23 | 2012-01-24 | Milgard Manufacturing Incorporated | Method for producing pultruded components |
| US7875675B2 (en) | 2005-11-23 | 2011-01-25 | Milgard Manufacturing Incorporated | Resin for composite structures |
| US7320582B2 (en) * | 2006-01-03 | 2008-01-22 | Husky Injection Molding Systems Ltd. | Encapsulating fibrous inserts with molding material |
| DE102006018402B4 (de) * | 2006-04-20 | 2011-08-18 | Airbus Operations GmbH, 21129 | Anordnung und Verfahren zum Betreiben einer Resin-Transfer-Moulding-Apparatur, sowie Schlauchverbindungseinheit |
| DE102007036660A1 (de) * | 2007-08-03 | 2009-02-05 | Kraussmaffei Technologies Gmbh | Verfahren und Vorrichtung zur Herstellung eines verstärkten Composite-Produktes |
| JP2009113339A (ja) * | 2007-11-06 | 2009-05-28 | Toshiba Mach Co Ltd | 微細形状成形方法、及びその装置 |
| US8070473B2 (en) * | 2008-01-08 | 2011-12-06 | Stratasys, Inc. | System for building three-dimensional objects containing embedded inserts, and method of use thereof |
| EP2186671A1 (en) | 2008-11-12 | 2010-05-19 | Eelcee SA | Composite seat structure |
| US8826957B2 (en) | 2012-08-31 | 2014-09-09 | General Electric Company | Methods and systems for automated ply layup for composites |
| DE102014209743A1 (de) * | 2014-05-22 | 2015-12-17 | Bayerische Motoren Werke Aktiengesellschaft | Verfahren und Baugruppe zur Herstellung einer duroplastischen Formmasse |
| DE102015002775A1 (de) | 2015-03-06 | 2016-09-08 | Brötje-Automation GmbH | System zur Fertigung von Faser-Verbundbauteilen |
| DE102015002777A1 (de) * | 2015-03-06 | 2016-09-08 | Broetje-Automation Gmbh | Faserlegemaschine |
| US10457033B2 (en) * | 2016-11-07 | 2019-10-29 | The Boeing Company | Systems and methods for additively manufacturing composite parts |
| US11440261B2 (en) | 2016-11-08 | 2022-09-13 | The Boeing Company | Systems and methods for thermal control of additive manufacturing |
| US10843452B2 (en) | 2016-12-01 | 2020-11-24 | The Boeing Company | Systems and methods for cure control of additive manufacturing |
| US10987871B2 (en) | 2017-03-08 | 2021-04-27 | General Atomics Aeronautical Systems, Inc. | Systems and methods for tool-less manufacturing of thermoplastic parts |
| AT519830B1 (de) * | 2017-04-12 | 2019-07-15 | Engel Austria Gmbh | Verfahren zur Herstellung eines konsolidierten mehrlagigen Halbzeugs |
| DE102018201902A1 (de) | 2018-02-07 | 2019-08-08 | Ford Global Technologies, Llc | Vorrichtung und Verfahren zur Serienfertigung von zumindest teilweise faserverstärkten Spritzgussbauteilen |
| DE102018115392B4 (de) * | 2018-06-26 | 2022-09-22 | Azl Aachen Gmbh | Verfahren und Vorrichtung zur Produktion von Faserverbundwerkstoff aufweisenden Werkstücken |
| EP3969240A4 (en) * | 2019-05-15 | 2023-07-05 | Everix, Inc. | STRUCTURED PREFORMS FOR THERMAL DRAWING |
| CN114450108B (zh) * | 2019-09-13 | 2025-02-25 | 伍德弗洛科技有限公司 | 用于设计和制造具有复合材料的经优化的不规则物体的系统和方法以及所得到的物体 |
| US11465343B2 (en) * | 2019-12-17 | 2022-10-11 | Saudi Arabian Oil Company | Manufacturing continuous fiber reinforced thermoplastic components with layers of unidirectional tape |
| US11794402B2 (en) | 2019-12-18 | 2023-10-24 | Saudi Arabian Oil Company | Reducing manufacturing defects of a wound filament product |
| US20220332106A1 (en) * | 2020-11-12 | 2022-10-20 | Liqing Wei | In-line lamination process for producing thermoplastic composite panels with textured film layers |
| US12409496B2 (en) | 2022-04-27 | 2025-09-09 | The Boeing Company | Pre-heating methods for performing electron beam powder bed fusion |
| US12485621B2 (en) | 2022-08-25 | 2025-12-02 | The Boeing Company | Methods of additively manufacturing a manufactured component and systems that perform the methods |
| US12343933B2 (en) | 2022-08-25 | 2025-07-01 | The Boeing Company | Methods of additively manufacturing a manufactured component and systems that perform the methods |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| FR1085188A (fr) * | 1953-10-15 | 1955-01-28 | Fiat Spa | Procédé pour la fabrication de garnitures flexibles de frottement, plus particulièrement pour freins de véhicules, à base d'amiante aggloméré avec du caoutchouc synthétique |
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| US5128199A (en) * | 1990-02-26 | 1992-07-07 | Board Of Trustees Operating Michigan State University | Method for fiber coating with particles |
| US5217656A (en) * | 1990-07-12 | 1993-06-08 | The C. A. Lawton Company | Method for making structural reinforcement preforms including energetic basting of reinforcement members |
| US5217766A (en) * | 1990-09-06 | 1993-06-08 | United Technologies Corporation | Stabilized complex composite preforms |
| GB2253419B (en) * | 1991-03-05 | 1994-06-15 | Kingspan Res & Dev Ltd | Method and apparatus for manufacturing a panel |
| CA2038560A1 (en) * | 1991-03-19 | 1992-09-20 | Llewellyn E. Depew | Moulded product |
| DE69213875D1 (de) * | 1991-07-31 | 1996-10-24 | Hercules Inc | In-situ-Aushärtungssystem |
| GB2267249B (en) * | 1991-11-01 | 1996-01-24 | Applied Res Australia | Polymeric mouldings reinforced with tows of fibres |
| KR100268595B1 (ko) * | 1991-12-18 | 2000-10-16 | 고사이 아끼오 | 섬유 강화 열가소성 수지 성형품 및 그 성형방법 |
| US5217654A (en) * | 1992-01-30 | 1993-06-08 | The C. A. Lawton Company | Two-stage mat forming preforming and molding process |
| US5456957A (en) * | 1992-03-06 | 1995-10-10 | The Standard Products Company | Body side molding and method |
| CA2098409A1 (en) * | 1992-06-22 | 1993-12-23 | Chun P. Lau | Automatic molding system |
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| US5355567A (en) * | 1992-12-18 | 1994-10-18 | Hoechst Celanese Corporation | Process for preparing engineered fiber blend |
| US5310582A (en) * | 1993-02-19 | 1994-05-10 | Board Of Trustees Operating Michigan State University | Apparatus and high speed method for coating elongated fibers |
| US5401154A (en) * | 1993-05-26 | 1995-03-28 | Continental Structural Plastics, Inc. | Apparatus for compounding a fiber reinforced thermoplastic material and forming parts therefrom |
| US5320511A (en) * | 1993-06-29 | 1994-06-14 | Ats Automation Tooling Systems Inc. | Multiple-injection molding using single-injection machines |
| ES2069448T3 (es) * | 1993-07-08 | 1995-05-01 | Omegal Societe Anonyme | Procedimiento para la fabricacion de alerones y spoilers para automoviles. |
| US5397523A (en) * | 1993-07-20 | 1995-03-14 | Cincinnati Mliacron Inc. | Method and apparatus for sizing composite tows |
| US5482667A (en) * | 1993-08-11 | 1996-01-09 | General Electric Company | Extrusion impregnation compression molding process |
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| US5595692A (en) * | 1994-09-13 | 1997-01-21 | United Technologies Corporation | Method of repairing resin impregnated articles |
-
1995
- 1995-05-18 GB GBGB9510046.7A patent/GB9510046D0/en active Pending
-
1996
- 1996-05-17 DE DE69623010T patent/DE69623010T3/de not_active Expired - Lifetime
- 1996-05-17 DE DE69635171T patent/DE69635171T2/de not_active Expired - Lifetime
- 1996-05-17 EP EP01128959A patent/EP1184147B1/en not_active Expired - Lifetime
- 1996-05-17 US US08/973,075 patent/US6495091B1/en not_active Expired - Lifetime
- 1996-05-17 WO PCT/IB1996/000467 patent/WO1996036477A1/en not_active Ceased
- 1996-05-17 AT AT96912185T patent/ATE222175T1/de not_active IP Right Cessation
- 1996-05-17 EP EP96912185A patent/EP0825922B2/en not_active Expired - Lifetime
- 1996-05-17 JP JP53467896A patent/JP4376968B2/ja not_active Expired - Lifetime
- 1996-05-17 AU AU55119/96A patent/AU5511996A/en not_active Abandoned
- 1996-05-17 AT AT01128959T patent/ATE303888T1/de not_active IP Right Cessation
- 1996-05-17 ES ES96912185T patent/ES2181880T5/es not_active Expired - Lifetime
- 1996-05-17 CA CA002221296A patent/CA2221296C/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| EP0825922B2 (en) | 2006-06-21 |
| GB9510046D0 (en) | 1995-07-12 |
| EP0825922B9 (en) | 2002-12-18 |
| CA2221296A1 (en) | 1996-11-21 |
| EP0825922A1 (en) | 1998-03-04 |
| ATE303888T1 (de) | 2005-09-15 |
| EP1184147A3 (en) | 2003-05-14 |
| DE69635171D1 (de) | 2005-10-13 |
| EP0825922B1 (en) | 2002-08-14 |
| JP4376968B2 (ja) | 2009-12-02 |
| DE69623010D1 (de) | 2002-09-19 |
| ES2181880T3 (es) | 2003-03-01 |
| ATE222175T1 (de) | 2002-08-15 |
| WO1996036477A1 (en) | 1996-11-21 |
| EP1184147B1 (en) | 2005-09-07 |
| AU5511996A (en) | 1996-11-29 |
| DE69623010T3 (de) | 2006-11-23 |
| JPH11505187A (ja) | 1999-05-18 |
| EP1184147A2 (en) | 2002-03-06 |
| DE69623010T2 (de) | 2003-05-08 |
| ES2181880T5 (es) | 2007-03-16 |
| DE69635171T2 (de) | 2006-06-29 |
| US6495091B1 (en) | 2002-12-17 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EEER | Examination request | ||
| MKEX | Expiry |
Effective date: 20160517 |