CA2184483C - Building panel - Google Patents
Building panel Download PDFInfo
- Publication number
- CA2184483C CA2184483C CA002184483A CA2184483A CA2184483C CA 2184483 C CA2184483 C CA 2184483C CA 002184483 A CA002184483 A CA 002184483A CA 2184483 A CA2184483 A CA 2184483A CA 2184483 C CA2184483 C CA 2184483C
- Authority
- CA
- Canada
- Prior art keywords
- building panel
- attachment elements
- attachment
- plate
- building
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/84—Walls made by casting, pouring, or tamping in situ
- E04B2/842—Walls made by casting, pouring, or tamping in situ by projecting or otherwise applying hardenable masses to the exterior of a form leaf
- E04B2/845—Walls made by casting, pouring, or tamping in situ by projecting or otherwise applying hardenable masses to the exterior of a form leaf the form leaf comprising a wire netting, lattice or the like
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/84—Walls made by casting, pouring, or tamping in situ
- E04B2/842—Walls made by casting, pouring, or tamping in situ by projecting or otherwise applying hardenable masses to the exterior of a form leaf
- E04B2/847—Walls made by casting, pouring, or tamping in situ by projecting or otherwise applying hardenable masses to the exterior of a form leaf the form leaf comprising an insulating foam panel
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/288—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
- E04B1/24—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
- E04B2001/2481—Details of wall panels
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
- E04B1/24—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
- E04B2001/2484—Details of floor panels or slabs
Landscapes
- Architecture (AREA)
- Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Building Environments (AREA)
- Finishing Walls (AREA)
- Transition And Organic Metals Composition Catalysts For Addition Polymerization (AREA)
- Glass Compositions (AREA)
- Panels For Use In Building Construction (AREA)
- Underground Structures, Protecting, Testing And Restoring Foundations (AREA)
- Rod-Shaped Construction Members (AREA)
- Moulds, Cores, Or Mandrels (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
- Securing Of Glass Panes Or The Like (AREA)
Abstract
A building panel (1) comprising a plate (2) made of insulating foam material wherein, on at least one longitudinal side, a surface relief is provided which is composed of elongated recesses (3) which become in essence wider the deeper they are in the foam material, attachment elements (4, 5) being fitted in said recesses (3) on predetermine d distances from one another, and a grid (6) being applied onto these attachment elements (4, 5), said attachment elements having a substantially gutter-shaped profile which extends into said recess (3), with borings being made in said attachment elements (4, 5) and extending further through said plate (2), and attachment members being inserted in these borings connecting the attachment element (4, 5) to the plate (2).
Description
21$44,3 ~~Buildinc panel~~
The present invention relates to a buil-ding panel comprising a plate made of insulating foam material wherein, on at least one longitudinal side, a surface relief is provided which is composed of elonga ted recesses which become in essence wider the deeper they are in the foam material, attachment elements being fitted in said recesses on predetermined distances from one another, and a grid being applied onto these attach ment elements.
Such a building panel is disclosed in DOS
25 17 095. The panel is made of foam material, such as for example polystyrene, wherein a dovetail profile is applied as surface relief. In some of the recesses of the relief, blocks are clamped having a grid applied thereon so as to obtain a reinforced construction. This grid is made of corrosion-resistant steel wire. The building panel is placed in a mould which is subsequently filled with concrete to manufacture a wall portion. After the transport, the wall portions are mounted on the spot in order to erect a building.
A drawback of the known building panel is that the grid is applied onto solid blocks which are clamped in the recesses. The massive character of the blocks disturbs the relief applied in the plate and is the origin of stresses arising in the plate when the wall portion is going to distort somewhat as a result of thermal influences. These stresses may result then into cracks into the plate or the concrete which adversely affects the.rigidity of the construction.
AMENDED SHEET
The present invention relates to a buil-ding panel comprising a plate made of insulating foam material wherein, on at least one longitudinal side, a surface relief is provided which is composed of elonga ted recesses which become in essence wider the deeper they are in the foam material, attachment elements being fitted in said recesses on predetermined distances from one another, and a grid being applied onto these attach ment elements.
Such a building panel is disclosed in DOS
25 17 095. The panel is made of foam material, such as for example polystyrene, wherein a dovetail profile is applied as surface relief. In some of the recesses of the relief, blocks are clamped having a grid applied thereon so as to obtain a reinforced construction. This grid is made of corrosion-resistant steel wire. The building panel is placed in a mould which is subsequently filled with concrete to manufacture a wall portion. After the transport, the wall portions are mounted on the spot in order to erect a building.
A drawback of the known building panel is that the grid is applied onto solid blocks which are clamped in the recesses. The massive character of the blocks disturbs the relief applied in the plate and is the origin of stresses arising in the plate when the wall portion is going to distort somewhat as a result of thermal influences. These stresses may result then into cracks into the plate or the concrete which adversely affects the.rigidity of the construction.
AMENDED SHEET
An object of the present invention is to provide a building panel wherein a solution is offered for the above drawback.
To this end, a building panel according to the invention is characterized in that said attachment elements have a substantially gutter-shaped profile which extends into said recess, with borings being made in said attachment elements and extending further through said plate, and attachment members being inser ted in these borings connecting the attachment element to the plate.
Due to the fact that the attachment element has a substantially gutter-shaped profile, it fits to the profile of the recess so that the relief applied in the plate is no longer disturbed. The gutter-shaped profile also sets off the thermal fluctu-ations considerably better so that considerably less stresses arise in the building panel. Due to the further fact that the grid is fixed onto the attachment element and this latter element through the attachment members onto the plate, the so-obtained building plate forms a more homogeneous whole resulting in a stronger construction without affecting the thermal insulation.
A first preferred embodiment of a building panel according to the invention is characterized in that the building panel is provided-wi-th first suspen sion means which are mounted onto said attachment element and which have a substantially hook-shaped profile. In this way, the building panels can simply be hung up which simplifies their installation and align-ment.
A second preferred embodiment of a buil-ding panel according to the invention is characterized in that said attachment member is made of synthetic material and comprises a plug and a peg which can be ;~i~~~CD SHEET
To this end, a building panel according to the invention is characterized in that said attachment elements have a substantially gutter-shaped profile which extends into said recess, with borings being made in said attachment elements and extending further through said plate, and attachment members being inser ted in these borings connecting the attachment element to the plate.
Due to the fact that the attachment element has a substantially gutter-shaped profile, it fits to the profile of the recess so that the relief applied in the plate is no longer disturbed. The gutter-shaped profile also sets off the thermal fluctu-ations considerably better so that considerably less stresses arise in the building panel. Due to the further fact that the grid is fixed onto the attachment element and this latter element through the attachment members onto the plate, the so-obtained building plate forms a more homogeneous whole resulting in a stronger construction without affecting the thermal insulation.
A first preferred embodiment of a building panel according to the invention is characterized in that the building panel is provided-wi-th first suspen sion means which are mounted onto said attachment element and which have a substantially hook-shaped profile. In this way, the building panels can simply be hung up which simplifies their installation and align-ment.
A second preferred embodiment of a buil-ding panel according to the invention is characterized in that said attachment member is made of synthetic material and comprises a plug and a peg which can be ;~i~~~CD SHEET
locked therein. The use of a synthetic material enhances the thermal insulation.
Advantageously, said attachment element is provided with longitudinal rims on which an elevated rib is provided, with said grid being welded onto said elevated rib. In this way, a well-defined contact surface is obtained for welding the grid onto the attachment element.
The invention further concerns an assembly comprising a building panel and a frame structure. Such an assembly is characterized in that said frame struc ture comprises first and second beams which are respec tively destined for forming upright and transverse beams of said frame structure, said second beams being provi ded .for cooperating with said first suspension means.
The invention will now be explained more into details with reference to the drawing wherein Figure 1 shows an exploded view of a first embodiment of a building panel according to the inven tion Figure 2 shows an exploded view of a second embodiment of a building panel according to the invention ;
Figures 3 and 4 show respectively an attachment plug and a peg ;
Figure 5 shows the attachment member fitted in the plate and the attachment element ;
Figure 6 shows a cross-section through an embodiment of an attachment element ;
Figure 7 illustrates some details of a building comprising building panels according to the invention ;
Figure 8 shows an example of a second clamping profile ;
Figure 9 shows an example of a device according to the invention.
_.t ~Wt- Jt,~
Advantageously, said attachment element is provided with longitudinal rims on which an elevated rib is provided, with said grid being welded onto said elevated rib. In this way, a well-defined contact surface is obtained for welding the grid onto the attachment element.
The invention further concerns an assembly comprising a building panel and a frame structure. Such an assembly is characterized in that said frame struc ture comprises first and second beams which are respec tively destined for forming upright and transverse beams of said frame structure, said second beams being provi ded .for cooperating with said first suspension means.
The invention will now be explained more into details with reference to the drawing wherein Figure 1 shows an exploded view of a first embodiment of a building panel according to the inven tion Figure 2 shows an exploded view of a second embodiment of a building panel according to the invention ;
Figures 3 and 4 show respectively an attachment plug and a peg ;
Figure 5 shows the attachment member fitted in the plate and the attachment element ;
Figure 6 shows a cross-section through an embodiment of an attachment element ;
Figure 7 illustrates some details of a building comprising building panels according to the invention ;
Figure 8 shows an example of a second clamping profile ;
Figure 9 shows an example of a device according to the invention.
_.t ~Wt- Jt,~
In the drawing, a same reference numeral has been given to a same or analogous element.
Figure 1 shows a cross-section and disas sembled components of a first embodiment of a building panel according to the invention. The building panel 1 comprises a plate 2 made of a 'foam material such as for example styropore of polystyrene. This foam material has the advantage of having heat and acoustic insulating properties and moreover of being cheap. In the panel there is provided, on at least one longitudinal side, a surface relief composed of recesses 3 provided on regular distances from one another. The fact that the recesses are provided on regular distances from one another it.advantageous for reasons of manufacture and also in view of the adhesion of the concrete to the panel. However, it will be clear that the recesses may also be provided on irregular distances from one ano-ther.
The recesses 3 extend over the total height of the plate and become in essence wider the deeper they are in the foam material. Preferably, the recesses show hereto a dovetail profile. The recesses have for example a large base of 5 cm, a small base of 3.5 cm and a height of 1:5 cm. The distance between two successive recesses is for example 4.5 cm.
Other profiles such as for example a T-shaped or stepwise profile are also possible. Thanks to the use of a profile which becomes in essence wider the greater the depth in the foam material, the concrete which is sprayed during the construction against the panel can penetrate into the recess. Since the base situated in the panel is wider than the small base situated on the surface of the panel, the concrete is locked into the recesses resulting in a good adhesion of -the concrete to the panel.
Figure 1 shows a cross-section and disas sembled components of a first embodiment of a building panel according to the invention. The building panel 1 comprises a plate 2 made of a 'foam material such as for example styropore of polystyrene. This foam material has the advantage of having heat and acoustic insulating properties and moreover of being cheap. In the panel there is provided, on at least one longitudinal side, a surface relief composed of recesses 3 provided on regular distances from one another. The fact that the recesses are provided on regular distances from one another it.advantageous for reasons of manufacture and also in view of the adhesion of the concrete to the panel. However, it will be clear that the recesses may also be provided on irregular distances from one ano-ther.
The recesses 3 extend over the total height of the plate and become in essence wider the deeper they are in the foam material. Preferably, the recesses show hereto a dovetail profile. The recesses have for example a large base of 5 cm, a small base of 3.5 cm and a height of 1:5 cm. The distance between two successive recesses is for example 4.5 cm.
Other profiles such as for example a T-shaped or stepwise profile are also possible. Thanks to the use of a profile which becomes in essence wider the greater the depth in the foam material, the concrete which is sprayed during the construction against the panel can penetrate into the recess. Since the base situated in the panel is wider than the small base situated on the surface of the panel, the concrete is locked into the recesses resulting in a good adhesion of -the concrete to the panel.
In order to permit the building panels according to the invention to be assembled, attachment elements 4, 5 are provided. For a building panel having for example a length of 1080 mm, two attachment elements 4, 5 are each fitted into a recess. The attachment element shows hereto a geometric profile which corres-ponds to the one of the recess. Hence, for a recess with a dovetail profile, the attachment element has a gutter-shaped profile as shown in figures 1 and 6. The open side is provided in such a manner that when the attachment element is fitted into the plate, this open side is situated on the side of the outer surface of the plate. In this way, the concrete can also penetrate into-the cavity formed by the attachment element. The attachment elements are for example made of steel, preferably stainless steel, or of a rigid synthetic material. Since the profile of the attachment element corresponds to the one of the recess, it fits also well in the recess whilst no stresses can arise in the plate for example as a result of thermal deformations.
Onto the attachment elements 4 , 5 there is provided a grid 6. The grid is preferably welded onto the attachment elements. The grid forms a reinforcement for the concrete which is to be provided and is prefera-bly made of steel wire. The thickness of the steel wire depends for example on the load which will be exerted_in use onto the building element. Due to the fact that this grid 6 is connected to the attachment elements and the attachment elements are connected to the plate, the grid, attachment elements and the plate form a relative-ly light weight unit which is easy to transport and to install.
When both the attachment element 4 and the grid 6 are made of steel , the grid is welded onto the attachment element, for example through electrical welding. In order to obtain a well defined contact surface for welding, an elevated rib 15 is preferably provided onto each of the longitudinal rims 16 of the attachment element 4. This elevated rib is provided by a folding operation during the manufacture of the attachment element. The elevated rib is provided substantially in the middle of the longitudinal rim 16, as shown in figure 6. However, it is also possible to provide the elevated rib for example on a side edge of the longitudinal rim. The presence of the elevated rib enables a pure connection for the electrical welding.
The grid is welded onto the elevated rib itself.
In the embodiment shown in figure 1, the building panel is provided only onto one side with recesses, attachment elements and a grid. Such a building panel is suited for outer walls on the ground-floor or further upper floors as well as for the roof construction.
In the embodiment shown in figure 2, the building panel is provided on both longitudinal sides with recesses 3 as well as with further attachment elements 7, 8 and a further grid 9 which are disposed on the panel, on the opposite side of the grid 6. The further grid 9 and the further attachment elements 7, 8 are respectively analogous to the grid 6 and the attach-ment elements 4, 5. The building panel as shown in figure 2 is for example used for the construction of a cellar wall wherein concrete is sprayed on both sides of the building panel.
The connection between the attachment elements 4, 5 and 7, 8 onto which the grids 6 and 9 are respectively provided and the plate 2 is effected by means of attachment members, an embodiment of which is shown in figures 3 and 4. The attachment member compri ses a plug 12 wherein a peg 14 is to be inserted. The plug 12 comprises a disk-shaped head 13 and is provided with a toothed extremity 11 wherein a groove 10 is made.
The plug functions according to a principle which is analogous to the one of the known plastic wall plug.
For putting in the plug, a boring is made through the plate and the attachment element. This boring is preferably made after having put the attachment element in the recess so that the boring through the plate coincides automatically with the boring through the attachment element. The plug is inserted in such a manner that the head 13 engages the plate while the toothed extremity 11 projects out of the open side of the attachment element, as shown in figure 5. Locking the plug 12 in the attachment element is effected by means of the peg 14. By inserting the peg into the plug, the portions of the toot:-~ed extremity are caused to go apart whereby the plug gets stuck in the attach-ment element so as to connect this latter element with the plate. In another embodiment, the toothed extremity is fixed into the plate.
The peg 14 and the plug 12 are preferably made of synthetic material or of another thermally badly conductive material, in order to reduce the heat conduc tion to a minimum. Since plug and peg are made. of synthetic material, the heat conduction from the attach ment element 4 via the plug 12 and the peg 14 towards the outside is bad.
In order to achieve a good connection between two successive building panels according to the invention, further profiles 34, 35 are provided onto the side walls of the building panels 1. Preferably, use is made of a stepwise profile having complementary notches 34 and 35.
Figure 7 illustrates a building comprising building panels according to the invention. The illus-trated building comprises both a cellar and' an upper floor. For the ground-floor and the upper floors use is made of building panels which are provided on one _8_ longitudinal side, in this example the side disposed on the inner side of the wall, with a grid 6. For the ceilings use is also made of building panels which are provided on,one side with a grid. The building panel 1 for the upright wall is fixed onto upright beams 17 made for example of steel or concrete. On these beams, there is provided a first clamping profile 18 while a second clamping profile 19 (figure 8) is provided on the attachment elements 4, 5. The first and second clamping profiles are fixed for example by means of screws. The building panel provided in this way with second clamping profiles is hung up through these second clamping profiles in the first clamping profiles. Preferably the first and second profiles are further secured to one another, for example by means of screws, in order to ensure a rigid anchoring of the building panel to the upright beams.
The first clamping profile 18 has a substantially C-shaped profile, the open side of which being mounted against the beam 17. The C-shaped profile offers a great strength due to its geometry. The second clamping profile 19 is substantially Z-shaped, as shown in figure 8. The portion 20 of the second clamping profile 19 is fixed onto the bottom 21 of the gutter-shaped profile of the attachment element 4 (figure 6).
__- _ _ _ - When hanging the building panel up, the portion 22 is going to rest partially onto the first clamping profile 18 while the portion 23 engages the open side of the C
shaped profile.
Thanks to the use of these clamping profiles, the building panels can be hung up easily, in the case of upright walls, through their Z-shaped profile to the C-shaped relief. Also for the construc-tion of a ceiling, use is made of C- and Z-shaped profiles for connecting the building panel to the supporting beams. Since the building panels are further - g _ hung up, it is sufficient that care is taken only when erecting the beams 17 that these beams are accurately aligned to obtain a straight wall. When the beams 17 are accurately aligned, the first clamping profiles 18 which are fixed thereto will also be aligned and there-fore also the building panels attached thereto. Align-ing the wall is therefore restricted to an alignment of the beams 17.
After having mounted the building panels, concrete is sprayed under pressure subsequently on those longitudinal side or sides where the grid 6 (and 9) is located. In this way, for a cellar wall 24 concrete is sprayed on both sides whereas for a wall of the ground-floor 25 or of an upper floor, concrete is sprayed on the inner side of the wall. For the roof construction 26, use can also be made of building panels according to the invention, the grid being disposed on the inner side of the roof construction. When concrete is sprayed onto only one longitudinal side of the building panel; a plaster 27, for example of gypsum, is applied on the other side.
Figure 9 shows an example of a device destined for manufacturing a building panel according to the invention. A plate 28, made for example of styropo-re, is brought to a surface relief cutting section 29.
In this section, the surface relief 3 is cut out in the plate by means of a cutting member. The grid 6 (or 9) is welded in a' welding section 30 onto the attachment element 4,5 (or 7, 8). Then, both the plate and the grid provided with attachment elements are brought to wn assembly section 31 to connect both with one another.
The assembly section comprises preferably a drill device 33 provided for drilling holes through the attachment element and the plate. The assembly section comprises further an attachment member insertion means for inser-ting the plugs 12 and pegs 14 in said holes so as to ,;s.:: .. .
Z 1 ~4~:~3 obtain a building panel 1 according to the invention.
The drill device 33 and the attachment member insertion means are preferably disposed on a same axis. In this way, the insertion means 32 does not have to be positio-ned separately. Besides drilling in the plate, it is possible to use predrilled attachment elements and to shoot or push the plug and the peg into the plate.
Onto the attachment elements 4 , 5 there is provided a grid 6. The grid is preferably welded onto the attachment elements. The grid forms a reinforcement for the concrete which is to be provided and is prefera-bly made of steel wire. The thickness of the steel wire depends for example on the load which will be exerted_in use onto the building element. Due to the fact that this grid 6 is connected to the attachment elements and the attachment elements are connected to the plate, the grid, attachment elements and the plate form a relative-ly light weight unit which is easy to transport and to install.
When both the attachment element 4 and the grid 6 are made of steel , the grid is welded onto the attachment element, for example through electrical welding. In order to obtain a well defined contact surface for welding, an elevated rib 15 is preferably provided onto each of the longitudinal rims 16 of the attachment element 4. This elevated rib is provided by a folding operation during the manufacture of the attachment element. The elevated rib is provided substantially in the middle of the longitudinal rim 16, as shown in figure 6. However, it is also possible to provide the elevated rib for example on a side edge of the longitudinal rim. The presence of the elevated rib enables a pure connection for the electrical welding.
The grid is welded onto the elevated rib itself.
In the embodiment shown in figure 1, the building panel is provided only onto one side with recesses, attachment elements and a grid. Such a building panel is suited for outer walls on the ground-floor or further upper floors as well as for the roof construction.
In the embodiment shown in figure 2, the building panel is provided on both longitudinal sides with recesses 3 as well as with further attachment elements 7, 8 and a further grid 9 which are disposed on the panel, on the opposite side of the grid 6. The further grid 9 and the further attachment elements 7, 8 are respectively analogous to the grid 6 and the attach-ment elements 4, 5. The building panel as shown in figure 2 is for example used for the construction of a cellar wall wherein concrete is sprayed on both sides of the building panel.
The connection between the attachment elements 4, 5 and 7, 8 onto which the grids 6 and 9 are respectively provided and the plate 2 is effected by means of attachment members, an embodiment of which is shown in figures 3 and 4. The attachment member compri ses a plug 12 wherein a peg 14 is to be inserted. The plug 12 comprises a disk-shaped head 13 and is provided with a toothed extremity 11 wherein a groove 10 is made.
The plug functions according to a principle which is analogous to the one of the known plastic wall plug.
For putting in the plug, a boring is made through the plate and the attachment element. This boring is preferably made after having put the attachment element in the recess so that the boring through the plate coincides automatically with the boring through the attachment element. The plug is inserted in such a manner that the head 13 engages the plate while the toothed extremity 11 projects out of the open side of the attachment element, as shown in figure 5. Locking the plug 12 in the attachment element is effected by means of the peg 14. By inserting the peg into the plug, the portions of the toot:-~ed extremity are caused to go apart whereby the plug gets stuck in the attach-ment element so as to connect this latter element with the plate. In another embodiment, the toothed extremity is fixed into the plate.
The peg 14 and the plug 12 are preferably made of synthetic material or of another thermally badly conductive material, in order to reduce the heat conduc tion to a minimum. Since plug and peg are made. of synthetic material, the heat conduction from the attach ment element 4 via the plug 12 and the peg 14 towards the outside is bad.
In order to achieve a good connection between two successive building panels according to the invention, further profiles 34, 35 are provided onto the side walls of the building panels 1. Preferably, use is made of a stepwise profile having complementary notches 34 and 35.
Figure 7 illustrates a building comprising building panels according to the invention. The illus-trated building comprises both a cellar and' an upper floor. For the ground-floor and the upper floors use is made of building panels which are provided on one _8_ longitudinal side, in this example the side disposed on the inner side of the wall, with a grid 6. For the ceilings use is also made of building panels which are provided on,one side with a grid. The building panel 1 for the upright wall is fixed onto upright beams 17 made for example of steel or concrete. On these beams, there is provided a first clamping profile 18 while a second clamping profile 19 (figure 8) is provided on the attachment elements 4, 5. The first and second clamping profiles are fixed for example by means of screws. The building panel provided in this way with second clamping profiles is hung up through these second clamping profiles in the first clamping profiles. Preferably the first and second profiles are further secured to one another, for example by means of screws, in order to ensure a rigid anchoring of the building panel to the upright beams.
The first clamping profile 18 has a substantially C-shaped profile, the open side of which being mounted against the beam 17. The C-shaped profile offers a great strength due to its geometry. The second clamping profile 19 is substantially Z-shaped, as shown in figure 8. The portion 20 of the second clamping profile 19 is fixed onto the bottom 21 of the gutter-shaped profile of the attachment element 4 (figure 6).
__- _ _ _ - When hanging the building panel up, the portion 22 is going to rest partially onto the first clamping profile 18 while the portion 23 engages the open side of the C
shaped profile.
Thanks to the use of these clamping profiles, the building panels can be hung up easily, in the case of upright walls, through their Z-shaped profile to the C-shaped relief. Also for the construc-tion of a ceiling, use is made of C- and Z-shaped profiles for connecting the building panel to the supporting beams. Since the building panels are further - g _ hung up, it is sufficient that care is taken only when erecting the beams 17 that these beams are accurately aligned to obtain a straight wall. When the beams 17 are accurately aligned, the first clamping profiles 18 which are fixed thereto will also be aligned and there-fore also the building panels attached thereto. Align-ing the wall is therefore restricted to an alignment of the beams 17.
After having mounted the building panels, concrete is sprayed under pressure subsequently on those longitudinal side or sides where the grid 6 (and 9) is located. In this way, for a cellar wall 24 concrete is sprayed on both sides whereas for a wall of the ground-floor 25 or of an upper floor, concrete is sprayed on the inner side of the wall. For the roof construction 26, use can also be made of building panels according to the invention, the grid being disposed on the inner side of the roof construction. When concrete is sprayed onto only one longitudinal side of the building panel; a plaster 27, for example of gypsum, is applied on the other side.
Figure 9 shows an example of a device destined for manufacturing a building panel according to the invention. A plate 28, made for example of styropo-re, is brought to a surface relief cutting section 29.
In this section, the surface relief 3 is cut out in the plate by means of a cutting member. The grid 6 (or 9) is welded in a' welding section 30 onto the attachment element 4,5 (or 7, 8). Then, both the plate and the grid provided with attachment elements are brought to wn assembly section 31 to connect both with one another.
The assembly section comprises preferably a drill device 33 provided for drilling holes through the attachment element and the plate. The assembly section comprises further an attachment member insertion means for inser-ting the plugs 12 and pegs 14 in said holes so as to ,;s.:: .. .
Z 1 ~4~:~3 obtain a building panel 1 according to the invention.
The drill device 33 and the attachment member insertion means are preferably disposed on a same axis. In this way, the insertion means 32 does not have to be positio-ned separately. Besides drilling in the plate, it is possible to use predrilled attachment elements and to shoot or push the plug and the peg into the plate.
Claims (7)
1. A building panel (1) comprising a plate (2) made of insulating foam material wherein, on at least one longitudinal side, a surface relief is provided which is composed of elongated recesses (3) which become in essence wider the deeper they are in the foam material, attachment elements (4,5,7,8) being fitted in said recesses (3) on predetermined distances from one another, and a grid (6,9) being applied onto these attachment elements (4,5,7,8), characterized in that said attachment elements (4,5,7,8) have a substantially gutter-shaped profile which extends into said recess (3), with borings being made in said attachment elements and extending further through said plate (2), and attachment members (12,14) being inserted in these borings connecting the attachment elements (4,5,7,8) to the plate (2).
2. A building panel (1) according to claim 1, characterized in that the building panel (1) is provided with first suspension means (19) which are mounted onto said attachment elements (4,5,7,8) and which have a substantially hook-shaped profile.
3. A building panel (1) according to claim 1 or 2, characterized in that said attachment members (12,14) is made of synthetic material and comprises a plug (12) and a peg (14) which can be locked therein.
4. A building panel (1) according to claim 1, 2 or 3, characterized in that said attachment elements (4,5,7,8) is provided with longitudinal rims (16) on which an elevated rib (15) is provided, with said grid (6, 9) being welded onto said elevated rib (15).
5. An assembly comprising a building panel (1) according to claim 2 and a frame structure, characterized in that said frame structure comprises firstbeams (17) and first clamping profiles (18), said first beams (17) being provided for forming upright beams of said frame structure and said first clamping profiles (18)being provided for forming transverse beams of said frame structure, said first suspension means (19) being fixed to said first clamping profiles (18).
6. An assembly according to claim 5, characterized in that said first and second beams (17,18) have a substantially C-shaped profile.
7. A building comprising building panels (1) according to any one of the claims 1 to 4.
Priority Applications (14)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| BE9200781A BE1007068A5 (en) | 1992-09-04 | 1992-09-04 | BUILDING PANEL. |
| EP93870185A EP0586361B1 (en) | 1992-09-04 | 1993-09-06 | Building panel |
| AT93870185T ATE156882T1 (en) | 1992-09-04 | 1993-09-06 | COMPONENT |
| DK93870185.1T DK0586361T3 (en) | 1992-09-04 | 1993-09-06 | Construction Panel |
| ES93870185T ES2108252T3 (en) | 1992-09-04 | 1993-09-06 | CONSTRUCTION PANEL. |
| DE69313053T DE69313053T2 (en) | 1992-09-04 | 1993-09-06 | Component |
| BR9408546A BR9408546A (en) | 1992-09-04 | 1994-03-07 | Construction panel set comprising a construction panel device for fabricating a construction panel and construction |
| PCT/EP1994/000666 WO1995024533A1 (en) | 1992-09-04 | 1994-03-07 | Building panel |
| RU96121393A RU2118432C1 (en) | 1992-09-04 | 1994-03-07 | Construction panel |
| PL94316191A PL177118B1 (en) | 1992-09-04 | 1994-03-07 | Precast slab for use as a building unit |
| CZ19962460A CZ286637B6 (en) | 1992-09-04 | 1994-03-07 | Building panel, assembly containing thereof and its use |
| MD96-0336A MD1209C2 (en) | 1994-03-07 | 1994-03-07 | Building panel, building construction and structure |
| CA002184483A CA2184483C (en) | 1992-09-04 | 1994-03-07 | Building panel |
| GR970402954T GR3025312T3 (en) | 1992-09-04 | 1997-11-07 | Building panel |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| BE9200781A BE1007068A5 (en) | 1992-09-04 | 1992-09-04 | BUILDING PANEL. |
| BR9408546A BR9408546A (en) | 1992-09-04 | 1994-03-07 | Construction panel set comprising a construction panel device for fabricating a construction panel and construction |
| PCT/EP1994/000666 WO1995024533A1 (en) | 1992-09-04 | 1994-03-07 | Building panel |
| CA002184483A CA2184483C (en) | 1992-09-04 | 1994-03-07 | Building panel |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CA2184483A1 CA2184483A1 (en) | 1995-09-14 |
| CA2184483C true CA2184483C (en) | 2004-01-27 |
Family
ID=27425120
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA002184483A Expired - Fee Related CA2184483C (en) | 1992-09-04 | 1994-03-07 | Building panel |
Country Status (13)
| Country | Link |
|---|---|
| EP (1) | EP0586361B1 (en) |
| AT (1) | ATE156882T1 (en) |
| BE (1) | BE1007068A5 (en) |
| BR (1) | BR9408546A (en) |
| CA (1) | CA2184483C (en) |
| CZ (1) | CZ286637B6 (en) |
| DE (1) | DE69313053T2 (en) |
| DK (1) | DK0586361T3 (en) |
| ES (1) | ES2108252T3 (en) |
| GR (1) | GR3025312T3 (en) |
| PL (1) | PL177118B1 (en) |
| RU (1) | RU2118432C1 (en) |
| WO (1) | WO1995024533A1 (en) |
Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE1007068A5 (en) * | 1992-09-04 | 1995-03-07 | Cc & F Ag | BUILDING PANEL. |
| DE202005017046U1 (en) | 2005-11-02 | 2006-03-02 | Glatthaar-Fertigkeller Gmbh | Reinforced insulating body for a thermally insulated prefabricated wall and precast wall |
| ATE430854T1 (en) * | 2007-02-13 | 2009-05-15 | Iconorm Gmbh | REINFORCED INSULATION BODY FOR A ONE-SIDE THERMALLY INSULATED PRECAST WALL AND PRECAST WALL AND METHOD FOR PRODUCTION |
| WO2013093128A1 (en) * | 2011-12-20 | 2013-06-27 | Elesdopa, S.L. | Module for building façades and method of use in construction |
| CN103243840A (en) * | 2013-05-17 | 2013-08-14 | 哈尔滨鸿盛房屋节能体系研发中心 | Integrated wall structure |
| FR3013748B1 (en) * | 2013-11-27 | 2016-05-06 | H&H Tech | CONSTRUCTION ELEMENT FOR INSULATING WALL AND COMPOSITE BEAM RIGID ELEMENT |
| FR3013749B1 (en) * | 2013-11-27 | 2015-12-25 | H&H Technologies | CONSTRUCTION ELEMENT FOR INSULATING WALL AND PLATE-FORMED RIGID ELEMENT |
| BE1022864B1 (en) * | 2014-11-12 | 2016-09-28 | International Patent Development & Trade SA | Assembly of wall construction panels |
| CN105256942A (en) * | 2015-09-28 | 2016-01-20 | 成都理工大学 | Inorganic mineral fiber grid reinforcement composite light partition wallboard and method for manufacturing same |
| RU193314U1 (en) * | 2018-10-04 | 2019-10-23 | Гоча Ушангович Копалеишвили | Prefab Plate |
| JP2021011763A (en) * | 2019-07-08 | 2021-02-04 | 杉江製陶株式会社 | Exfoliation prevention tile |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| NL7405400A (en) * | 1974-04-22 | 1975-10-24 | Egteren Ind Constructiebeton M | METHOD OF MANUFACTURING MULTI-LAYER BUILDING ELEMENTS. |
| AU612849B2 (en) * | 1989-06-06 | 1991-07-18 | Monolite S.R.L. | Panel with thermo-acoustic insulation characteristics, particularly for constructing walls |
| BE1007068A5 (en) * | 1992-09-04 | 1995-03-07 | Cc & F Ag | BUILDING PANEL. |
-
1992
- 1992-09-04 BE BE9200781A patent/BE1007068A5/en not_active IP Right Cessation
-
1993
- 1993-09-06 DK DK93870185.1T patent/DK0586361T3/en active
- 1993-09-06 EP EP93870185A patent/EP0586361B1/en not_active Expired - Lifetime
- 1993-09-06 ES ES93870185T patent/ES2108252T3/en not_active Expired - Lifetime
- 1993-09-06 DE DE69313053T patent/DE69313053T2/en not_active Expired - Lifetime
- 1993-09-06 AT AT93870185T patent/ATE156882T1/en not_active IP Right Cessation
-
1994
- 1994-03-07 WO PCT/EP1994/000666 patent/WO1995024533A1/en active IP Right Grant
- 1994-03-07 CA CA002184483A patent/CA2184483C/en not_active Expired - Fee Related
- 1994-03-07 RU RU96121393A patent/RU2118432C1/en not_active IP Right Cessation
- 1994-03-07 PL PL94316191A patent/PL177118B1/en unknown
- 1994-03-07 CZ CZ19962460A patent/CZ286637B6/en not_active IP Right Cessation
- 1994-03-07 BR BR9408546A patent/BR9408546A/en not_active IP Right Cessation
-
1997
- 1997-11-07 GR GR970402954T patent/GR3025312T3/en unknown
Also Published As
| Publication number | Publication date |
|---|---|
| DK0586361T3 (en) | 1998-03-23 |
| CZ286637B6 (en) | 2000-05-17 |
| RU2118432C1 (en) | 1998-08-27 |
| BR9408546A (en) | 1997-08-19 |
| ATE156882T1 (en) | 1997-08-15 |
| GR3025312T3 (en) | 1998-02-27 |
| DE69313053D1 (en) | 1997-09-18 |
| PL177118B1 (en) | 1999-09-30 |
| EP0586361B1 (en) | 1997-08-13 |
| DE69313053T2 (en) | 1998-02-19 |
| EP0586361A1 (en) | 1994-03-09 |
| CA2184483A1 (en) | 1995-09-14 |
| PL316191A1 (en) | 1996-12-23 |
| ES2108252T3 (en) | 1997-12-16 |
| BE1007068A5 (en) | 1995-03-07 |
| CZ246096A3 (en) | 1997-03-12 |
| WO1995024533A1 (en) | 1995-09-14 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EEER | Examination request | ||
| MKLA | Lapsed |