CA2138544A1 - Soft steel projectile - Google Patents

Abstract

2138544 9400730 PCTABScor01 Small arms projectile (1), intended primarily for use with rifle bores, produced from steel with a low carbon (C) content and preferably including tellurium (Te) to an amount of 0.02-0.04 % and lead (Pb) to an amount of 0.15-0.35 %, acting in combination to provide to the steel a high cutting capacity and a lubricant effect that is utilized to reduce the friction wear occurring as the projectile passes the bore. The projectile (1) comprises circumferentially applied grooves and lands (4) and in a specific embodiment a slanted shoulder (5) in the intermediate section between the torpedo section (2) and guide section (3), whereby a circular through hole with unrippled edges is punched through the target upon target shooting. The bullet comprises an anticorrosive coating, preferably electro-chemically applied.

Description

~ W094/OD730 213 8 5 ~ ~ PCT/SE93/00~63 Soft steel projectile This invention relates to a bullet or a projectile for firearms, preferably riflebores, and more specifically to a projectile made of steel, the employment of steel for producing such a projectile and a method for producing said projectile.
:; , i , i,, -; The present~ interna~ional application is based~on my pending national swedish application nr 92 01967-8 from which priority is claimed for corresponding features.

The predominant material used in rifle bore bullets is lead (Pb), ;~ most frequently~ surrounded by a jacket made from copper-zink alloy or from plated steel. On one handj the jacket functions as - a~protection for the soft lead core against external deformation, and on the other hand to allow firing at~ the high muzzle velo~ities connected with modern firearms. At these velocities, a non-jacketed bullet would deposit lead in the barrel bore due to~friction heat. Fur~hermore, in game hunting, the jacket increases the bulle~s effect upon impact in that it preserves the form of~the lead core as the bullet penètrates the game and ;thereby permits a desired, deep penetration. This later aspect, of~course~ is of little importance in the field of practis~- and contest shoating. ~ ;

The~jacketed Iead bullet is manufactured through several steps.
Jacket blanks are punched from a jacket plate and formed to a i sleevè~through two or more form pressing operations. The lead core~, possibly with antimony added to increase the hardness, is d~aw~formed through tapered bores to have the accurate gaugej and cold formed to fit the~jacket. In a joining operation the lead ;~ core is fitted within the jacket, whereupon a close fit between core and jacket is of utmost importance, since the occurance of airpockets would cause unbalance with the bullet, resulting in a; poor score. In the joining operation, multiple tools are employed, gen~rally up to six tools, between which ~he bullets and jackets are moved under the operation, and finally the aompleted bullets are controlled with respect ~o e.g. gauge and weight, ~ -~, ~
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The Jacketed lead bullet is available in multiple embodiments, among which the common feature is, that the varied shapings particularly in the sense of jacket construction, are contempla-~, ted to increase the effec~ and penetration ability of the buIlet upon game hunting. However, the major part of firearms ammunition ~ is used for practice- and con~est shooting, wherein such 3 ~ prpperties as a fast kill are of no importance. Naturally, for the purpose of sight adjustment and range finding of hunting rifles, some target shooting will take place with the ammunition that later is used for the~ game hunting, bu~ this particular gallery shoo~ing constitutes merely~à minor part of the total amount of rifle ammunition fired in practice- and contest shooting. Considering that one manufacturer of small arms ammunition alone on the swedish market distributes in the range of 5 million cartridges for target shooting, and ~nowing that as ~ much as 90-95 ~ of the bullet weight is lead, one readily T~ realizes that considerable amounts of this ~oxic metal is spread annually in the environment, and that any measures directed to 1imiting and reducing this deposition of Iead, naturallyj is of utmost importance.

For smooth barrel guns (shotguns), there are alternatives to the lead~shot available on the market, even though the lead shot is st~ predominating. For rifles and handguns, however, no lead free altsrnative is available to meet the shooters demands of performance and selling price.

It is therefore an object of the present invention to provide a small arms projectile with a minimum of lead content, which, through a simplified manufacturing process will have a low seIling price compared to the jacketed lead bullet, and with ~ preserved target shooting performance.
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Another disadvantage of the conventional bullet, apparent in con-,.
nection with target shooting, is that the bullet upon perforation of the target produces a ripped holé with grainy edges, often ;t'~ ~

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~; W094/00730 ~138544 PCT/S93/00563 leading to troublesome interpretation and the use of a drillgauge for determining which target ring that was hit.

Another object of the present invention will therefore be to provide a small arms projectile, having a shape which contributes to the punching of a cylindrical through hole with a sharp and clean edge upon perforation of the target.

These objects are achieved by a small arms projectile with the features stated in the~appended claims.

The~invention is hereinafter described more in detail, with reference made to the appended~drawings, of which:

Fig l shows a partially sectioned elevational view of a projec-tilè according to the invention, Flg~2~shows a target penetrated by a conventional jacketed~lead bullet~

Fig~3~shows~;~a target~penetrated by a projectile according to the inven~ion, and Fig~4~;sh~ws~a second~embodiment of the inventive projectile.

Fig~ shows~a~projectile or a bullet according to the invention, generally~indicated by the refPrence numeral l. The bullet l comprises~a~torpedo~section 2 and a~guide sect1on 3. In its periphery, the guide section 3 includes circumferentially applied grooves and protrudin'g lands 4, acting to provide a tight seal between bullet and rifle bore and thus preventing the powder combustion gases to pass the bullet. The grooves are provided to allow~-the material of the lands (4) to ''escape" when being compressed by the lands of the rifle bore. In the embodiment of fig. 1, the transition section, between the torpedo section 2 and guide section 3, comprises a shoulder with a slant-ing front face 5, having an angle to the vertical axis l within a range of 25-, . ~ ;

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W094/00730 PCT/SE93/00~63 . ... .

21385~4 4 3~, preferably 30. The guide section 3 further comprises a chamfered rear edge 6. In the embodiment of fig 1, the torpedo l~
section 2 is pointed, but the bullet can alternatively ba formed l~
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with hollow or ogive points or with a flat or a round nose. . ~' - f ?
~ Naturally, the projectile of the invention is not limited to the -~ design shown in fig 1, but can be given any desired shape to meet ~' thè specific requirements of penetration ability or stopping effect.
:, The~bullet 1 is solid and manufactured from steel of a low carbon C)~content~(up to an amount of 0.40 ~) and preferably including lead~(Pb), which adds to the steel an enhanced cutting capacity (related cutting capacity~ rising from the standard machine-steel i"' cu~ting capacity index 100 (DIN 9SMn23 or SS 1912) to an inde'x 150~;for the lead-bearlng alloy steel (DIN 9SMnPb28 or BX 1914j.
In~the~present invention~,~ the high machineability of the lead-bearing~ alloy~ steel ~ls utilized for producing, preferably by 1 turning in a lathe, a small arms bullet which has a competitive selling'price.

Advantageously, tellurium (Tej can be added to the steel. Tellu-rium-bearing free-cutting~ steel has a limited i~dustrial ap~liancP~but~is used~;~e.g. ln tyre'studs and is sold by Boxholm,~
Sweden,~;under the product symbol 1914-04~Te, and~can be obtained with~a~tellurium additive of 0.02-0.04 ~. This steel alloy compris~s-lead to an amount of 0.15-0.35'%.

Thus, through the addition of lead and tellurium, the machinabi-lity of the steel is increased, and in the present invention the lubricant effect of the tellurium acting in conjunction with the included lead, is utilized for the~production of a bullet with a~minimum of lead content, which bullet will not damage the rifle .
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bore upon passage therethrough. It is, by the way, commonly believed that the high temperature fumes developed under the .
discharge process presents a more serious ~hreat through erosion of the bor~, especially of the conical section, which is exposed ' ~ ~ .
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~;. WO94fOQ730 213 ~ 5 ~ 4 PCT/SE93/00~63 ~
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~'' , I to the fumes during the free flight of the bullet, that is before the bullet is completely seated in the bore, than does the friction wear exerted upon the rifle bore ~y the copper or steel .~ jacketed bullet.

; In manufacturing, the bullet 1 is advantageously machined in a lathe and cut off~from a bar,~which c~n be of a somewhat smaller ' diameter than~ the rifle gauge to permit a coating with an antioxidant compound, such as c~pper, zinc, nickel or a composi-tion including one or -more of these metals. The coating is ~ advantageously applled electro-chemically,' but can also be :3 ~ achi~eved through a common jacket blank. The bullet can be '~ completed within three or four s~eps in an automatic lathe, provided with a bar magazine feed and a tool adapter for several i ~
cutters. After machining (and/or after coating) the bullet is gauged, polished by ~tumbling in fluid, eventually with an addition of abrasive ~and detergent, whereupon the coating is applied. An alternative coating is the application of a layer of polytetrafluoroethylene ~PTFE), which will further decrease the friction wear during the passage of the bullet through the bore.

Al~ternatively, the~ steel is subjected to~ normalization to decrease its hardness, e.g. in the case ~w~here the bullet is manufactured from cold drawn material. However, this is not cons~idered-to be requested in the purpose of decreasing the rict~ion wear of the rifle bore, when a tellurium-bearing steel alloy~;~containing lead is utilized, but can bè advantageous when other~steel alloys~are-used or to achieve a certain,~ desired property of the bullet.
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~; In an alternative manufacturing process, the bullet of the ~ invention is formed in a roll forming machine, e.g. of a type '~ tha~ is manufactured'and sold by Kinefac Corporation, Worcester, Massachusstts, US. These roll forming machines are high perfor-- ming'and can produce the inventive bullet at a low unit price.

W094/00730 PCT/SE93/00563 t~

'~13 ~S ~ 6 The soft steel projectile or bullet of the invention has been subjected to several shooting tests for determination of its performance under various conditions.

In a first series of shooting tests, the bullet was machined from steel including a 0.25 percentage of Pb and a 0.04 percentage of Te.,The bullet was coated with a surrounding Cu-layer of appr.
10 micron. In this embodiment the bullet 1 holds a weight of 62 ~ grains (4 g) in caliber 6.5 mm, whereas a jacketed lead bullet !
of corresponding caliber generally holds a weight of 80 to 160 grains (5 to 10 g)j depending on the design and purpose of the bullet. ~ ~

As expected, the test shooting verifies that the inventive bullet of relatively small weight gains a comparatively high muzzle velocity. The test record also shows that the bu}let 1 at this muzzle velocity obtains good firing groups.

The test~shooting was performed outdoors at noon and with a humidity of 40 %. Weather conditions showed a slight cloudiness, light~winds t~ cross wind gusts of 2-8 m/s. The shooting range was~100-~m and the muzzle~velocities were measured with a Mcd. M1 ;chronograph. The test results were compared~to a simultaneously pe~formed Smith Ves~on laboratory test.
~ ~ , The~ soft steel bullet was loaded- with a powder charge of 30 grains (appr. 1.95 g~ and achieved with this charge an average muzzle velocity of 952.4 m/s in a test serles of 10 rounds. The factory-loaded jacketed laad bullet used as comparison object had a weight of appr. 93 grains (6 g) and achi~ved an~average muzzle velocity of 926.3 m/s with a charge of 32 grains (appr. 2.1 g), likewise in a test saries of 10 rounds.

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MUZZLE VELOCITY M/S
Soft steel bullet, Jacketed lead bullet, charged manually factory-charged 1. 953 1. 932 2. 945 2. 955 i~
3- 95l 3. 911 4. 954 4. 922 5. 953 5. 923 6. g59 6. 930 7. 960 ~ 7. 925 8. 942 8. 933 9~. 955 9. 9l2 10. 952 ~ ~ lO. 920 For comparison of firing groups the resp. type of bullet was fired in five series of three rounds each. The firing groups of the steel~bullet then ranged from 17 to 22 mm,~and the groups Qf the jacketed lead bullet ranged from 17 to 25 mm.

FIRING GROUPS ~ ~
Soft steel bullet ~ ~ Jacketed lea~d~bullet 22 mm 1. 25 mm 2. 17 mm 2. 20 mm 3.~ 20 mm 3. 22 mm 4. 21 mm 4. 17 ~m 5~ 21 mm~ ~ 5. 18 mm The~ spread is partly explained by the lrrègular crosswinds appearing on the~test shooting occasion but the accuracy results from~the comparison test still verifies the competitive target shooting~performance of the inventive bullet. ~

Through the slanted shoulder 5 in the transitionary section between the torpedo section 2 and guide section 3 the effect of the bullet,upon penetrating ~he target, punching a cylindrical through hole with clean cut edges will be achieved, see fig. 3.
As comparison, a target being shot through using conventional, Jacketed lead bullets is shown (fig. 2). In the embodiment, used in the precision test referred to above, the shoulder of the bullet 1 is given a slanting angle a to the vertical axis of 30, t W094/00730 PCT/SE93/00~63 ~
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which, in respect of the air resistance and the punching efficiency, is considered to be an advantageous chamfer.

The chamfered rear edge 6 of the guide section 3, which prefe-rably is rounded or has an angle of chamfer of 45~, is considered to have an advantageous influence on the flight of the bullet by promoting an even bypass of combustion gases when the bullet exits the bore at the rifle muzzle.

In a second series of shooting tests, a soft steel bullet o~ the abovesaid tellurium~bearing ~steel alloy and of the embodiment shown~in fig. 4 was uséd in the .308 W gauge. In this embodiment, the~bullet~ comprises lands 4' with rounded off edges and~an ;extended,~ conical guide section 3' with a rounded rear edge 6'.
This second test was accomplished to determine the bullets performance in conjunction with automatic rifles and machine guns, and the test was~performed under varying temperature conditions ranging from -54 to + 52 degrees C. The test shows tha~t~ the in~entive bullet, with respect to automatic fire fùnct~ions, is not inferior to a reference~bullet of conventional type~.~No deposit material was observed in the barrel bores after shooting.

AUTO FIRE FUNCTION~TEST
Ammunition components Cartridge: Ordina~y 7.62 cartridge with primer 5~ Powder:~ NC 1055 p 8603Q
Charge: ~ ~ 45 grains~appr. 2.92 g). Pressure appr. 340 MPa Projectile: According to the embodiment of fig. 4, giving an overall cartridge length of 70.7 mm. Weight = 124 grains (8.05 g) Automatic carbine AK4 Rounds Temp ~ Firing rate, rounds/min +21 730 (Reference ammunition) 2x20 +21 731 (Inventive bullet) +52 731 Machine gun ksp 58 +21 670 (Reference ammuni~ion~
2x20 +21 671 (Inventive bullet) -54 690 -"-+52 649 ;~ ''~: : I;
~ 3 , ' , W094/OU730 213854~ PCT/SE93/0~63 Being produced from a steel alloy in accordance with the abovesaid, the inventive bullet will achieve enhanced charac-teristics during the discharge process. At the firing moment, a rifle bullet is not only exposed to high temperature, but also to a gas pressure as high as 3.000 kp/cm2 or more, which might oause damage to a conventional lead bullet, especially during the 2 free flight. With a bullet according to the inven~ion, this drawback, as well as the drawback of slippage within the rifle 7 ' bore, will be cleared away.

The bullet~l according to the invention is not to be considered as being limited to the`embodiments, shown in figs. 1 and 4. For the man, skilled in the art, it is readily apparent that modifications of the shape of the bullet, such as an extended guide section or torpedo section to incrPase the weight of the bullet~or to manipulate the center of gravity, can be accomplis-hed~to impart other ballistic properties to the bullet. Further-more, ln game hunting, the torpedo section can be modified to slow the bullet down upon impact within living targets, e.g. by shaping the bullet with a hollow or ogive point or a~ flat nose.
The coatlng, in the disclosed embodiments made of copper, could also~,~;as mentioned above, be composed of zink, nickel, a compound containing e.g. lead and one or more of these metals and/or -polytetrafluoroethylene (PTFE). In this respect, the polytet~
ra~fluoroethylene coating can be applied in ~he form of a fully surrounding protective~layer or in the form~of peripheral rings around the guide section 3, closely fitting within the rifle bore.
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~, ~ The initially stated purpose is well accomplished by a bullet , ~
according to the invention: to provide a bullet, primarely for practice-and contest shooting, which significantly reduces the deposition of lead in the environment. Thé addition~of lead of the bullet 1 amounts to only somewhat more than 1/400 in comparison with a corresponding conventional bullet. By producing the bullet, making use of tellurium-bearing alloy steel, a ' ' W094/00730 - PCT/SE93/00563 ~

.~t3~S~4 lo lubricant effect that will spare the hore and its lands, is achieved.
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Shaping the bullet in accordance with the embodiment of fig. 1 also maets with the second object: providing a bullet primarely for target shooting, which bullet due to its design produces un~isputable hit markings.

At~thls~stage, it has not been~possi~ie to examine the adaptive-nèss~of the bullet l for hunting. However, owing to its hardness and~comparatlvely low weight~the performance of the bullet upon hitting wild game can be theoretically predicted, even though the bulle~,~prlmarely,~ is~intended for target shooting.

In the development process, at all times guided by the basic obj~eat;~to~find a rep}acement for the lead bullet, severaI
'altèrnatives~to,~the~ tellurium bearing steel alloy have been onsi~dered~and~brought to test. Thus, it is believed that also obhér composition~metals~can be utilized to prod ce a projectile or~small~arms, such as~steels containing allc,ying ingredients whiGh~are~use~d in quallties commonly referred to as free;-cutting ateels,~e~.g~ silicon (Si), sulphur (S), phosphorus (P) and manganese~ Mn)~, in some~cases with the addition of e.g. bismuth t'~ Bi),~ selenium (Se)~or tungsten (W), preferably in combination with~lead~ These~addi~tives can be utilized to impart specific characteristics to the bulIet, such-as an increased amount of phosphorus making~the bullet brlttle and inclined to scatter upon impact,~;leaving minor~or~no ricochets, or an addi~ion'of tungsten in~order to increasè~the penetration ability. However, a bullet made from tellurlum-alloyed steel displays, in conjunction with ; the included lead, an advantageous lubricant effect upon passing the~bore and upon machining, maklng~ this composition metal }~ extremely suitable for the purpose.

3 ~ In the~disclosure, the bullet of the invention has been presented as~a projectlle primarily intended for rifle bores. ~owever, this ' wi~ll not exclude the utilization of the~tellurium bearing alloy W094~00730 ~ 4 C2 .
' 11 steel for a projectile intended for smooth ~arrel guns and for producing round shots. i:

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Claims (22)

International PCT-Application SE93/00563 Applicant: Bo Jakobsson

1. Small arms projectile with a solid body of alloy steel and an anticorrosive coating, said alloy steel comprising the addition of tellurium (Te).

2. Projectile according to claim 1, wherein tellurium (Te) is included to an amount of 0.02-0.04%.

3. Projectile according to claim 1 or 2, wherein lead (Pb) is included to an amount of 0.15-0.35%.

4. Projectile according to claims 1, 2 or 3, wherein said anticorrosive coating includes at least one from the group of metals consisting of copper (Cu), zink (Zn) and nickel (Ni).

5. Projectile according to claims 1, 2 or 3, wherein said anticorrosive coating at least partially includes polytetra-fluoroethylene (PTFE).

6. Small arms projectile with a solid body of alloy steel and an anticorrosive coating, comprising the addition of tellurium (Te) and being formed with a torpedo section (2,2') and a guide section (3,3'), said guide section having circumferentially applied grooves and lands (4,4') and a chamfered (6) rear edge.

7. Projectile according to claim 6, wherein the rear edge of said guide section (3,3') is rounded (6').

8. Projectile according to claim 6 or 7, wherein the nose of said torpedo section (2,2') comprises one of the following shapes:
pointed, hollow pointed, ogival, flat and rounded.

9. Projectile according to claim 6 or 7, wherein said lands (4') being formed with rounded off edges.

10. Projectile according to claim 6 or 7, comprising an in-termediate section between said torpedo section (2) and said guide section (3), said intermediate section forming a shoulder with slanting front face, the chamfer angle (.alpha.) of which, related to the vertical axes (1), is within the range of 25-35°, preferably 30°.

11. Small arms projectile with a solid body of alloy steel and an anticorrosive coating, comprising the addition of tellurium (Te) and having a spherical shape.

12. The application of alloy steel including tellurium (Te) for designing a small arms projectile.

13. The application according to claim 12, wherein tellurium (Te) is included to an amount of 0.02-0.04%.

14. The application according to claim 12, wherein lead (Pb) is included to an amount of 0.15-0.35%.

15. Method for producing a small arms projectile with a solid body of alloy steel including tellurium (Te) and having an anticorrosive coating, comprising the following steps:
- forming a projectile body from a bar section, - gauging the body, - polishing the body by trumbling in fluid, - coating the body by applying a layer including at least one from the group of metals consisting of copper (Cu), zink (Zn) and nickel (Ni).

16. Method according to claim 15, wherein the step of coating said body includes the applying, at least partially, of a layer of polytetrafluoroethylene (PTFE).

17. Method according to claim 15, wherein said projectile body is formed by turning in a lathe.

18. Method according to claim 15, wherein said projectile body is formed by turning in a roll-forming equipment.

19. Method according to claim 15, wherein said coating is electro-chemically applied.

20. Method according to claim 15, wherein said coating is applied as a preformed jacket.

21. Method according to claim 15, further comprising the step of heating said projectile body to normalization temperature before coating.

22. Method according to claim 15 or 21, further comprising the step of gauging the finished projectile after coating.