CA1201214A - Semiconductor device having turn-on and turn-off capabilities - Google Patents

Semiconductor device having turn-on and turn-off capabilities

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Publication number
CA1201214A
CA1201214A CA000420450A CA420450A CA1201214A CA 1201214 A CA1201214 A CA 1201214A CA 000420450 A CA000420450 A CA 000420450A CA 420450 A CA420450 A CA 420450A CA 1201214 A CA1201214 A CA 1201214A
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region
semiconductor
semiconductor device
conductor
insulator
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CA000420450A
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French (fr)
Inventor
Victor A.K. Temple
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General Electric Co
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General Electric Co
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Abstract

SEMICONDUCTOR DEVICE HAVING
TURN-ON AND TURN-OFF CAPABILITIES
Abstract of the Disclosure A semiconductor device comprises four regions of alternating conductivity type and comprises a plurality of turn-on cells at one of its major surfaces and a plurality of turn-off cells at another of its major surfaces. Both the turn-on and turn-off cells are of the conductor-insulator-semiconductor type. In an embodiment, the cell repeat distance for both turn-on cells and turn-off cells is preferably less than about the minimum thickness of the region of the semiconductor device that supports most of the device voltage.
This enables the semiconductor device to operate efficiently in a field-effect transistor mode, in addition to a thyristor mode.

Description

SEMICONDUCTOR DEVICE ~IAVING TURN-ON
AND TURN-OFF CAPABILITIES
The invention realtes to -thyristors, and, more particularly, to thyristors having both turn-on and turn-off capabilities.
The prior art and the invention are described herein with reference to the accompanying drawings, in which FIGURE l is a schematic, cross-secticnal, view of a prior art thyristor illustrating MOS turn-on structure on its upper surface;
FIGURE 2 is a schematic, cross-sectional, view of a semiconduc-tor structure incorpora-ting the invention; and E'IGURE 3 is a graph oE device current versus time illustrating aspects of turn-on and turn-off of a semiconductor device in a controlled manner in accordance with an embodiment of the invention.
Thyristors are well known semiconductor devices which are typically used as curren-t swi-tches for enabling and interrupting eurrent flow in a circuit. A thyristor is "turned-on" when it provides a high conductance path between two of its terminals that is, its anode and cathode), and is "turned-off" when it provides a high resistance path between such two terminals. A typieal prior art thyristor 10 is shown in Figure l. The thyristor 10 ineludes four regions, 12, 14, 16 and 18, of al-ternating conductivity type' an anode 20 and a cathode 22, and a metal-oxide-semiconduc-tor ("MOS") turn-on structure 2~; or, more broadly ~r~q ~2q~

stated, a conductor-insula-tor-semiconductor turn-on structure 24.
The MOS turn-on s-tructure 24 includes a gate 26 and an insulating layer 28 separating the gate 26 from the semiconductor body of the thyristor 10. The biasing of the gate 26 with a positive voltage (with respect to the cathode 22) exceeding a threshold value "inverts" the portions of the P-type region 16 adjacent to -the insulating layer 28, thereby creating inversion channels 30, which can conduct electrons. Accordingly, electrons from -the cathode 22 can :Elow in the electron current paths 32 through -the N-type region 18 to the N-type region 14, via the inversion channels 30.
As is known in the art, the thyristor 10 can be molded as two transistor structures, comprising an N-P-N transistor structure, formed by N-type region 14, P-type region 16, and N-type region 18, and a P-N-P transistor structure, formed by P-type region 12, N-type region 14, and P-type region 16. The N-P-N transistor structures are regeneratively "coupled" to each other; that is the collector of the N-P-N transis-tor structure (region 14) is coupled to the base of the P-N-P transistor structure (region 14) and so can drive -this base, and the collector of the P-N-P transistor structure (region 16) is coupled to -the base of the N-P-N
-transistor structure (region 16) and so can drive this base. Accordingly, the supply of electrons to the N-type region 14 (the base of the P-N-P transistor structure) causes both the N-P-N and P-N-P transistor structures to regeneratively turn on, whereby the thyristor 10 becomes turned on.
It would be desirable to provide a semiconductor device which can operate as a thyristor and which has MOS turn-on structure at its upper surface and MOS turn-off structure at its lower surface. Such a device would have turn-off capabilities and yet be simple to manufacture because each surface of -the device would have only two electrodes; that is, a yate for MOS turn-on or turn-off structure and the anode or cathode.
Accordingly, it is an object of the invention to provide a semiconductor device having MOS turn-on structure on one of its surfaces and MOS turn-off structure at another of its surfaces.
A further object of the invention is to provide a semiconductor device which can operate ei-ther as a thyristor or as a field-effect--transistor (hereinafter, "FET"), whereby significant advantages as set forth below result.
In carrying out the objects of the invention, there is provided a semiconductor device comprising a body of semiconductor material;
firs-t and second electrodes; and first and second pluralities of cells.
The semiconductor body includes first, second, third and fourth regions successively _ 3 l ad I I

joined together. The first and third regions are of one conductivity -type, and the second and fourth regions are of the opposite conductivity type.
The second region is doped to a predetermined concentration a-t leas-t in its portion which is adjacent to the third region. The third region is doped substantially higher in concentration than the predetermined doping concentration. The first and fourth regions each include a respective portion doped subs-tantially higher in concen-tra-tion than the third region doping concentration.
The firs-t and second elec-trodes are electrically connected, respectively, -to the first and fourth regions.
Each of the first plurality of cells comprises conductor-insulator-semiconductor-type means for transporting majority carriers between the second region and the first electrode.
Each of the second plurality of cells comprises conductor insulator-semieonductor-type means for transporting majority earriers between the four-th region and the second region.
In a partieular embodiment of the invention, the cell repeat distances of the first and second pluralities of cells are less than about the minimum thickness of the second region of the semiconductor body.

3etailed Description of Specific Embodiments of the Invention FIGURE 2 schematically illustrates a semlconductor device 40 incorporating the present invention. The device 40-includes turn-on cells 42 and 44, which are suitably alike, and further includes turn-off cells 46 and 48, which are suitably alike. Accordingly, only the left-hand cells 42 and 46 are discussed in detail below.
The semiconductor device 40 includes a first region 50, a second region 52, a third region 54, and a fourth region 56, which are successively joined together. The first region 50 is separated from the third and fourth regions 54 and 56 by the second region 52, and the fourth region 56 is separated from the first and second regions 50 and 52 by the third region 54. The device 40 includes further 5~
first regions, such as first region of the turn-off cell 48, further third regions, such as the third region 5~ of the turn-on cell 44, and further fourth regions, such as the fourth region 57 of the turn-on cell 44. It is permissible that the first regions, such as 50 and 53, be interconnected;
it is likewise permissible that the third regions, such as 54 and 55, be interconnected.
An N-P-N transistor structure is formed by the N-type second region 52, the P-type third region 54, and the N-type fourth region 56. A P-N-P transistor structure is formed by the P-type first region 50, the N-type second region 52, and the P-type third region S4.
Typical doping concentrations (that is, the number of dopant atoms per cubic centimeter) for the various regions
2~

of the semiconductor device 40 are in the order of the following numbers:
First region 50 (Pl+ portion): 1018 or above . Second region 52: 1016 or below Third region 54: lO 7 or below Fourth region 54: 1018 or above.
It can thus be said, for example, that the third region 54 has a doping concentration substantially higher than the doping concentration of the second region 52. By "substantially higher" or "substantially lower" is meant herein: higher or lower by at least about an order ox magnitude.
A cathode 58,which is suitably interdigitated on the upper surface of the device 40,adjoins the fourth region 56.
An anode 60,which is suitably interdigitated on the lower 15 surface of the device 40,adjoins the first region 50.
The turn-on cell 42 includes a gate 60 and an insulating layer 61 separating the gate 60 from the semicon-ductor body of the device 40. The gate 60 overlies the third region 54 from proximate location 62 where a junction 63 (between the second and third regions 52 and 54) terminates adjacent the insulating layer 61 to proximate a location 64 where a junction 65 (between the third and fourth regions 54 and 56) terminates adjacent the insulating layer 61.
Similar to the operation of the prior art turn-on structure 24 of FIGURE 1, the biasing of the gate 60 with a positive voltage (with respect to the cathode 58) exceeding a threshold value inverts the P-type third region 54 immediately beneath the insulating layer 61, thereby creating an inversion channel 66, whlch can conduct electrons. The inversion channel 66 thus provides an electron current path 67 between the fourth region 56 and the second region 52. Electrons from the cathode 58 can thus flow in the path 67 to the N type selond region 52, which constitutes the base of the P-N-P transistor structure, and cause both the P-N-P and N-P-N transistor structures to regeneratively turn on, whereby the devlce 40 turns on.
lhe gate 60, the insulating layer 6a and the portion of the third region 54 containing the inversion channel 66 constitute what one skilled in the art would recognize as an MOS-type means for transporting majority carriers between the fourth region 56 and the second region 52, which means is of the normally-off type.
The turn-on cell 42 may be fabricated in a variety of shapes as viewed from above, such as elongated, square, or round.
The turn-off cell 46 comprises a gate 68,an insulating layer 70 and preferably, an N-type region 72. The region 72 adjoins the first region 50 and the anode 60. The gate ~8 is separated from the semiconductor body of the device 40 by the insulating layer 70. The gate 68 overlies the first region 50 from a location 73 where a junction 74 (between the first and second regions 50 and 52) terminates adjacent the insulating layer 70 and a location 75 where a junction 76 between the first region 50 and the further region 72) terminates adjacent the insulating layer 70, Upon biasing of the gate 68 with a positive voltage (with respect to the cathode 58) exceeding a threshold value, 2~1~

a portion of the first region 50 immediately adjacent the insulating layer 70 becomes inverted, thereby creating an inversion channel 78, which can conduct electrons. Accordingly, electrons from the second region 52 can :Elow in a distributed, electron current path 80 through the inversion channel 78 and further region 72, to the anode 60.
In order for the turn-off cell 46 to properly function, the electrical resistance of the electron current path 80 must be below a value that limits forward biasing of the junction 63 due to electron flow in the current path 80, to no more than about one-half of the energy bandgap voltage of the semiconductor material forming the j~mction 63. This enables the device 40 to turn off, inasmuch as it removes the base drive from the P-N-P transistor structure,-which in turn causes the N-P-N transistor structure to turn off. In general, the lower the resistance of the current path 80, the more current that the turn-off cell 46 can turn off. Thus, an appropriate value of resistance of the current path 80 depends in part on how much current the turn-off cell 46 is required to turn off, The value of resistance of the electron current path 80 depends in part on the resistance of the inversion channel 78. The channel 78 resistance can be reduced by doping the P2 portion of the first region 50, which contains the inversion channel, to a concentration below about 1017 dopant atoms per cubic centimeter. Additionally, the following dcsign considerations contribute towards reducing the value of resistance of the current path 80:

(1) The overall length of the current path 80 can be reduced by reducing the hori7.0ntal dimension of the first region 50, as viewed in FIGURE 2;
(2) The overall length of the current path 80 can also be reduced by reducing the horizontal dimension of the inversion channel 78, as viewed in FIGURE 2;
(3) The resistance of the inversion channel 78 can be reduced by increasing the dimension of the channel 78 normal to the view of FIGURE 2 in relation to the area of the cell 46, such as by reducing the size of the cell 46 by reducing dimension 82, and, additionally,by configuring the cell 46 round or square, as opposed to elongated, as viewed from : below in FIGURE 2; and
(4) The resistance of the first region 50 and further region 72 can be reduced by doping these reglons to high concentrations; however, the doping concentration of the region 50 should not be too high lest the forward drop of the device 40 becomes excessive.
In view of the present description,-those skilled in the art willbe able to implement semiconductor devices 40 having appropriate values of resistance of the electron current path 80 for enabling proper functioning of the turn-off cell 46.
It will be recognized by those skilled in the art that the gate 68, the insulating layer 70, and the portion of the first region 50 containing the inversion channel 78, constitute an MOS-type struFture for transporting electrons between the second region 52 and the anode 60 (via the further region 72), and is of the normally-off type.
The semiconductor device 40 can have two modes of operation, one as a thyristor, and the other as an FET, providing that the cell repeat distances or cell w:idths) 82 and 84 of the turn-off cell 46 and the turn-on cell 42, respectively, are each about equal to or less than the minimum thickness 86 of the N-type region 52. Accordingly, an electron current path in the device 40 (not illustrated) between the cathode 58 and the anode 60, via the inversion channels 66 and 78 and the N-type second region 52 (hereinafter, "FET current path"), has a sufficiently high conductivity to enable signîficant electron current flow between the cathode 58 and the anode 60. Further, it is desirable that the turn-on cell 42 be aligned with the turn-off cell 46, with respect to the second region 52, as illustrated, to maximize the conductivity of the FET current path in the second region 52, for example, between the inversion channels 66 and 78. Additionally, it is desirable that the insulating layer 61 be overlain by the gate 60 and adjoin the second region 52, as in region 88, between locations 62 and 90, for a distance which is between about 10 and 50 percent of the cell repeat distance 84 of the cell 42, with 20 percent being the most preferred value. This minimizes the spreading resistance of the FET current path through the second region 52. It is not necessary that the foregoing distance between locations 62 and 90 be along a straight path.
Prior art MOS-type turn-on thyristor structures have been fabricated with distances falling withln the foregoing range, per se.

As will be understood by those in the art, with the gates - 60 and 68 biased with positive voltages above their respective threshold values (thus creating the invexsion channels 66 and 78), varying the magnitude of either or both of the voltages on the gates 60 and 68 will vary the conductivity of the FET current path from a minimum value, which is predominantly determined by the resistance of the second region 52 (except in a low voltage devioP 40), up to essentially-infinity. While operat:ing in the FET mode, the semiconductor device 40 can conduct current between the cathode 58 and anode 60 in either direction, as opposed to only one direction(i.e.~ with the anode 60 biased positive with respect to the cathode 58) as is the case when the device 40 operates as a thyristor.
Referring to FIGURE 3, there is shown a graph of device current versus time, illustrating various possible features of turning-on and turning-off the semiconductor device 40 of FIGURE 2 in a bimodal fashion involving both thyristor and FET modes of operation. To simplify discussion of FIGURE 3, the following definitions will be used:
(1) "FET mode" means both gates 60 and 68 are biased above their respective threshold voltages (that is, both inversion channels 66 and 78 are present);
(2) "Thyrist~r turn-on mode" means that only the gaze 60 is biased above its threshold voltage (inversion channel 66 present); and (3) "Thyri~tor turn-off mode" means only the gate 68 is biased above its threshold voltage (inversion channel 78 present).
Turn-on of the semiconductor device 40 may proceed it three stages. In the first stage during time pleriod tl, with the device 40 in the FET mode, the device 40 current rises to a maximum FET current value determined by the resistance of the FET current path 9 which can be varied, as discussed above, by varying the magnitude of either or both of the voltages on the gates 60 and 68. The time period tl, may be very short inasmuch as the device 40 acts as a majority carrier device in the FET mode. In the second stage during time period t2, the device 40 is maintained ln the FET mode; however, this stage may be deleted if desired. In the thlrd stage during time period t3, the device 40 is in the thyristor turn-on mode. In this mode the device 40 current is initially low during a delay time and then rises rapidly during a rise time. The device 40 current attains a maximum device current value in its thyristor turned-on condition which depends largely upon the conditions of the external clrcuit (not shown,) in which the device 40 is connected.
Turn-off of the device 40 may proceed in three stages.
The first stage occurs during time periods t4 and t5. The length of the time period t4 can be adjusted by varying the magnitude of the voltage on the gate 68. At the beginning of time period t5, the N-P-N and P-N-P transistor structures of the device 40 no longer operate in a regenerative fashion, and the device 40 current falls quickly during a fall time and then tapers off while the holes in the device 40 are being sub-~5 stantially eliminated, such as by recombining with electronsin the second region 52. In the second stage of turn-off during time period ~6,the device 40 i5 maintained in the FET
mode; however, this stage may be deleted if desired. In the third stage during time period t7, the device 40 is operated in the thyristor turn-off mode and the device 40 current falls rapidly to zero because it acts as a majority carrier device when in thelFET mode.
One very important advantage ox turning-off the device 40 in a bimodal fashion (both FET and thyristor operation) is that it relaxes a design constraint on turn-off cells, such as 50. This design constraint requires that each of the turn-off cells be nearly identical to the other so that each one turns off the same amount of current at the same time during the thyristor turn-off mode. If one turn--off cell were to operate later than the other turn-off cells, it would carry more current at a higher voltage and could overheat and be destroyed.
With the device 40 operating in the FET mode during turn-off, all of its FET current paths (not illustrated assuredly carry electron current and the oregoing problem is not present. With the device 40 next operating in the thyristor mode, its turn off cells would need to turn off a significantly reduced current, thereby greatly amelioratlng the foregoing problem. If the device 40 initially operates in the FET mode (during turn-off) for a period of time sufficient to allow the holes in the device 40 to be substantially eliminated, its turn-off cells would assuredly turn off the electron current in the device 40 at essentially the same time, and the foregoing problem is not present.
Additionally, turning on and turning off the device 40 in the birl~odal fashion(just described)is espedally useful /certain current switching applications. This is because the device 40 can be turned on or -turned off in a more gradual or controlled manner, as opposed to prior art thyristor turn-on and turn-off which is accompanied by abrupt changes in device current whenever the N-P-N and P-N-P transistor structures of the thyristor commence regenerative operation (during turn-on) or terminate regenerative action (during turnoff Accordingly, the voltage transients generated across the device 40 during turn-on or turn-off in the bimodal fashion are significantly reduced.
This reduces the need for expensive noise fil-ters or snubbers.
In fabricating the semiconductor device 40, the first through third regions, for example, regions 50, 52 and 54, are suitably produced using conventional techniques for making thyristors where the junctions 63 and 74 comprise the main voltage blocking junctions of the device 40. The gates 60 and 68 and their associated insulating layers, as well as the further region 72, are suitably fabricated using conventional techniques for making FET's. The fourth region, for example, region 56, is suitably fabricated using ei-ther thyristor or FET techniques.
In the best mode contemplated for practising the invention, the semiconductor device 40 includes an electrical short (not shown) between
5~
the cathode Rand the third region 54~ which constitutes the base of the N-P-N transistor structure. Such a short reduces the sensitivity of -the device 40 to turn-on due to noise or thermal currents in its semiconductor body, and also increases the turn-off speed of the device 40. This is because the short diverts part of the hole current base drive of the N-P-N transistor structure and directs it to the cathode 58 where it recombines with elec-trons from the cathode 58. This type of electrical short per se, is known in the art.
Additionally, in the best mode, the semiconductor body of the device 40 comprises a silicon wafer.
While the invention has been described with respect to specific embodiments by way of illustration, many modifications and changes will occur to those skilled in the art. For example, complementary semiconductor devices could be made wherein the foregoing description of the invention would be applicable if P-type material were substituted for N-type material, and vice-versa, and holes substituted for electrons, and vice-versa. Additionally, while the device 40 may be fabricated by a planar diffusion process, as illustrated, other processes, involving the etching of a groove into a device semiconductor body, can equally well be used. Such a groove can have various shapes depending upon whether a preferential etch or isotropic etch is used, and upon the crystallographic orientation of the semiconductor body. Those skilled in the art will appreciate the range of possible groove shapes.
By way of example, a suitable groove shape is that of a flat-bottomed "V", as further described, for example, in V.A.K. Temple and P.V. Gray, "Theoretical Comparisons of DMOS and VMOS Structures for Voltage and On-Resistance", Reprint from International Electron Devices Mee-ting, December 1979, pages 88-92. Further, the second region 52 can be modified to have its portion which is in contact with the first region 50 doped to a concentration substantially higher than the concentration of the remainder of -the second region 52 (as described above), whereby the device would become what is known in the art as an asymmetrical device. It is, therefore, to be understood that the appended claims are intended to cover the foregoing and all such modifications and changes as fall within the true spirit and scope of the invention.

Claims (14)

The embodiments of the invention in which an exclu-sive property or privilege is claimed are defined as follows:
1. A multicellular semiconductor device comprising:
(a) a wafer of semiconductor material including first, second, third and fourth regions successively joined together; said first and third regions being of one conductivity type, and said second and fourth regions being of the opposite conductivity type; said second region being doped to a predetermined concentration at least in its portion which is adjacent to said third region; said third region being doped substantially higher in concentration than said predetermined doping concentration; and said first and fourth regions each including a respective portion doped substantially higher in concentration than said third region doping concentration;
(b) first and second electrodes electrically connected respectively to said first and fourth regions;
(c) a first plurality of cells of said semiconductor device; said cells of said first plurality being confined to a first cell repeat distance of less than about the minimum thickness of said second region as measured along a major surface of said wafer and comprising first conductor-insulator-semiconductor-type means for transporting majority carriers of said second region between said second region and said first electrode only while in an active state, and (d) a second plurality of cells of said semiconductor device; said cells of said second plurality being confined to a second cell repeat distance of less than about the minimum thickness of said second region as measured along a major surface of said wafer and comprising second conductor-insulator-semiconductor-type means for transporting majority carriers between a said fourth region and said second region only while in an active state.
2. The semiconductor device of claim 1 wherein said first plurality of cells is aligned with said second plurality of cells with respect to said second region.
3. The semiconductor device of claim 1 wherein said first conductor-insulator-semiconductor-type means includes a first gate electrode and is active only when said first gate electrode is biased.
4. The semiconductor device of claim 3 wherein said first conductor-insulator-semiconductor-type means comprises a further region of opposite conductivity type included in said body and adjoining said first electrode and said first region.
5. The semiconductor device of claim 1 wherein said second conductor-insulator-semiconductor-type means includes a second gate electrode and is active only when said second gate electrode is biased.
6. The semiconductor device of claim 1 wherein said first conductor-insulator-semiconductor-type means comprises an insulating layer adjoining said first region; the portion of said first region in the vicinity of said insulating layer having a substantially lower doping concentration than the remainder of said first region.
7. The semiconductor device of claim 1 wherein said second conductor-insulator-semiconductor-type means comprises an electrode and an insulating layer separating said electrode from said body; said insulating layer both being overlain by said electrode and adjoining said second region for a distance from about ten to fifty percent of the cell repeat distance of said second plurality of cells.
8. The semiconductor device of claim 1 wherein said insulating layer of said second conductor-insulator-semiconductor-type means is both overlain by said electrode of said second conductor-insulator-semiconductor-type means is both overlain by said electrode of said second conductor-insulator-semiconductor-type means and adjoins said second region for a distance of about twenty percent of the cell repeat distance of said second plurality of cells.
9. The semiconductor device of claim 1 wherein said body of semiconductor materials comprises a wafer of silicon.
10. The semiconductor device of claim 1 wherein said one conductivity-type is P-type and said opposite conductivity-type is N-type.
11. A method of turning on the semiconductor device of claim 1 or 2, comprising the steps of:
(a) activating both said first and second conductor-insulator-semiconductor-type means for a predetermined period of time; and then (b) deactivating at least said first conductor-insulator-semiconductor-type means.
12. A method of turning off the semiconductor device of claim 1, comprising the steps of:
(a) activating both said first and second conductor-insulator-semiconductor-type means for a predetermined period of time; and then (b) deactivating said second conductor-insulator-semiconductor-type means.
13. The method of claim 12 wherein said predetermined period of time is sufficiently long to allow one conductivity-type carriers in the semiconductor device to be substantially eliminated.
14. The semiconductor device of claim 1 wherein:
(a) said first conductor-insulator-semiconductor-type means comprises an electrode and an insulating layer separating said electrode from said first semiconductor region; and
Claim 14 continued:
b) said second conductor-insulator-semiconductor-type means comprises a further electrode and a further insulating layer separating said further electrode from said third region.
CA000420450A 1982-02-03 1983-01-28 Semiconductor device having turn-on and turn-off capabilities Expired CA1201214A (en)

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US345,290 1982-02-03

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JPH0680817B2 (en) * 1985-03-20 1994-10-12 株式会社東芝 Semiconductor device
JPS624368A (en) * 1985-06-28 1987-01-10 シ−メンス、アクチエンゲゼルシヤフト Thyristor
JP2703240B2 (en) * 1987-12-03 1998-01-26 株式会社東芝 Conduction modulation type MOSFET
JPH03194971A (en) * 1989-12-22 1991-08-26 Meidensha Corp Power semiconductor element

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JPS5113802B2 (en) * 1972-09-13 1976-05-04
DE2904424C2 (en) * 1979-02-06 1982-09-02 Siemens AG, 1000 Berlin und 8000 München Thyristor controlled by field effect transistor
DE2945324A1 (en) * 1979-11-09 1981-05-21 Siemens AG, 1000 Berlin und 8000 München THYRISTOR WITH IMPROVED SWITCHING BEHAVIOR

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