CA1138807A - Enclosed finishing vat for cheese making - Google Patents

Enclosed finishing vat for cheese making

Info

Publication number
CA1138807A
CA1138807A CA000346378A CA346378A CA1138807A CA 1138807 A CA1138807 A CA 1138807A CA 000346378 A CA000346378 A CA 000346378A CA 346378 A CA346378 A CA 346378A CA 1138807 A CA1138807 A CA 1138807A
Authority
CA
Canada
Prior art keywords
vat
curd
arm
unloading
paddle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000346378A
Other languages
French (fr)
Inventor
Gretz L. Hazen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dec International Inc
Original Assignee
Dec International Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dec International Inc filed Critical Dec International Inc
Application granted granted Critical
Publication of CA1138807A publication Critical patent/CA1138807A/en
Expired legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01JMANUFACTURE OF DAIRY PRODUCTS
    • A01J25/00Cheese-making
    • A01J25/02Cheese basins
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01JMANUFACTURE OF DAIRY PRODUCTS
    • A01J25/00Cheese-making
    • A01J25/08Devices for removing cheese from basins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F31/00Mixers with shaking, oscillating, or vibrating mechanisms
    • B01F31/44Mixers with shaking, oscillating, or vibrating mechanisms with stirrers performing an oscillatory, vibratory or shaking movement
    • B01F31/443Mixers with shaking, oscillating, or vibrating mechanisms with stirrers performing an oscillatory, vibratory or shaking movement performing a superposed additional movement other than oscillation, vibration or shaking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/75Discharge mechanisms
    • B01F35/751Discharging by opening a gate, e.g. using discharge paddles

Abstract

Abstract of the Disclosure An enclosed finishing vat for cheese making. The vat has a generally oval configuration and an agitating unit is mounted for reciprocating movement on a frame above the vat and includes a vertical drive shaft that extends through a slot in the top of the vat. The lower end of the drive shaft carries a rotatable support arm and at each end of the arm both a stirring paddle and an unloading paddle are pivotally mounted.
The stirring paddle and unloading paddle extend in opposite directions from the respective end of the arm. In operation, the agitating unit reciprocates along the length of the vat, and the arm is rotated such that the stirring paddles lead in the direction of rotation and stir the curd, while the unloading paddles trail and float on the curd. To unload the curd from the vat, a discharge opening in the bottom of the vat is opened and the direction of rotation of the arm is reversed, whereby the unloading paddles lead in the direction of rotation and scrape along the bottom of the vat and deliver the curd through the discharge opening.

Description

~3~ 7 Background of the Invention In the conventional cheese making process for producing cheddar, colby or stirred curd cheese, the curd and whey are trans-ferred from the cheesemaking vat to a finishing vat where the curd is slowly agitated and the whey is drawn off. Subsequently, the cheddar type curd is milled and, in all cases, the moist curd is agitated by forking paddles which travel the length of the vat on a reciprocating carriage. In the past, the curd was removed from the vat by manual shoveling and placed in hoops.
Recently, as disclosed in United States patent 3,~53,241, finishing vats have been constructed with an open end enclosed by a removable or hinged door. With a vat of this type, the curd, instead of being shoveled out of the vat, is pushed out of the open door into a series of hoops or onto a conveyor-system.
The conventional finishing vat has an open top, andthus, the cheese curd is subjected to contamination from the environment. In addition, due to the open top, there is a certain amount of evaporation that occurs unless the finishing vat is equipped with a water heated jacket to maintain the curd in a warm state and prevent evaporation.
In the past, separate implements have been utilized for the stirring and the removal of the curd from the finishing vat. The normal stirring implements take the form of small fork-like paddles or rakes, and to discharge the curd, the stirring paddles must be removed and replaced by pusher blades which extend the width of the vat. The removal of the stirring paddles and replacement with the pusher blades requires consider-able labor and results in a certain amount of downtime for the vat.

11388~
Summary oE the Invention The invention relates to an improved finishing vat for cheese making. ~n accordance with the invention, the vat has a generally flat bottom wall, an oval side wall and a top which encloses the upper end of the side wall. A reciprocating agitat-ing unit is mounted on the frame above the vat and includes a vertical drive shaft that extends through a slot in the top wall of the vat. Mounted on the lower end of the drive shaft is a horizontal arm, and a stirring paddle and an unloading paddle are pivotally connected to each end of the arm. The stirring paddle and unloading paddle are positioned so that they extend in opposite circumferential directions from the respective ends of the arm.
During the cheese making operation, the agitator unit is reciprocated along the length of the vat, and the arm is rotated in a direction such that the stirring paddles lead in the direction of rotation and stir the curd, while the unloading paddles trail and float on the curd.
To unload the curd, a discharge opening in the bottom wall is opened and the direction of rotation of the arm is reversed, so that the unloading paddles lead in the direction of rotation and scrape along the bottom wall and deliver the curd to the discharge opening.
As the finishing vat is totally enclosed, contamina tion of the curd is virtually eliminated, and a more sanitary operation is achieved. Due to the elimination of contamination, better quality control can be obtained.
As the vat is closed, evaporation is reduced and the curd will remain at a relatively constant temperature, thus eliminating the need for aùxiliary heating, such as a water ~138807 jacket, which is normally associated with the conventional finishing vat. Further, drying of the curd on the side walls of the vat is minimized.
As both the stirring paddles and the unloading paddles are permanently attached to the support arm, there is no necess ity for removal and replacement of implements during the cheese making operation.
In addition, the vat, because it is totally enclosed, can be readily cleaned-in-place, including the implements attached to the arm.
Other objects and advantages will appear in the course of the following description.
Description of the Drawings The drawings illustrate the best mode presently -contemplated of carrying out the invention.
In the drawings:
Fig. 1 is a side elevation of the enclosed finishing vat of the invention with parts broken away;
Fig. 2 is an end view of the vat;
Fig. 3 is a top plan view o the vat with parts broken away in section;
Fig. 4 is a section taken along line 4-4 of Fig. l;
Fig. 5 is a view taken along line 5-5 of Fig. 3;
Fig. 6 is a section taken along line 6~6 of Fig. 1 and showing the mechanism or enclosing the discharge opening;
Fig. 7 is an enlarged fragmentary top plan view of the arm carrying the stirring paddle and the unloading paddle; and Fig. 8 is a side elevation of the structure shown in Fig. 7.

11388C~
Description of the Preferred Embodi~ent The drawings illustrate an enclosed finishing vat 1 for making cheese, such as cheddar, colby, or stirred curd, which includes a generally oval sidé wall 2, a flat bottom wall 3, and a dome-shaped top 4. The vat is supported on a series of legs 5 from the foundation or ground.
A whey tank 6 is located at one end of the vat, and the bottom wall 3 slopes in a airection toward the whey tank to permit the whey to drain to the tank. A screen 7 is positioned across the whey tank to prevent the curds from entering the tank. Located in the lower end of the tank 6 is a drain 8.
To ~acilitate draining of the whey toward the whey tank 6, a trough 9 is formed in the bottom wall 3 and extends longitudinally of the vat. As best shown in Fig. 6, the upper end of the trough is enclosed by a screen 10 which prevents the curds from entering the trough.
The curds and whey are introduced into the vat 1 through an inlet conduit 11 located in the top wall 4.
The curds in the vat are adapted to be stirred by an agitating unit 12 which travels in a reciprocating path along the length of the vat. The agitator unit 12 is supported on a framework which includes a pair of longitudinal beams 13 that are supported from the top 4 through vertical legs 14. A mo~or and gear transmission unit 15 is mounted for travel in a recip-rocating path on the longitudinal beams, and the unit 15 servesto drive a vertical shaft 16 which extends through a slot 17 in the top wall 4. As best shown in Fig. 3, the slot 17 is bordered by an upstanding flange 18 and the motor and gear unit 15 carries an elongated shield 19 having downwardly extending side flanges 20 which are located outwardly of the flanges 18 bordering slot 17. The mating flanges 18 and 20 provide a ~1388~7 closure for the slot as the motor and gear unit 15 moves in its reciprocating path of travel.
To drive the agitator unit 12 in its reciprocating path, drive shafts 21 extend outwardly from opposite sides of the unit 15 and carry gears 22, which engage racks 23 mounted on the longitudinal beams 13. The motor and gear unit 15 is guided in movement by rollers 24 mounted on shafts 25 that project laterally from opposite sides of unit 15, and the rollers ride on the lower sur~ace of the beams 13. Lateral restraint is provided by rollers 26 carried by brackets 27 which ride against the side surfaces of the respective beams. The recip-rocating drive for the agitator unit is in itself conventional, and forms no part of the present invention.
The lower end of the vertical drive shaft 16 carries a rotating, horizontal cross arm 28, and both a stirring paddle assembly ~9 and an unloading paddle assembly 30 are mounted on each end of the rotating arm 28.
To connect the stirring paddle assembly 29 and the unloading paddle assembly 30 to the arm 28, a pair of vertical support rods 31 extend downwardly from each end of the arm 28 and a horizontal bar 32 is attached to the lower ends of the supports 31 and extends laterally of the arm. The stirring paddle assembly 29 includes a curved arm 33 that is pivotally connected to the end o~ the bar 32 and a stirring paddle 34 is mounted on the end of the arm 33. As shown in Figs. 7 and 8, each stirring paddle 34 is generally T-shaped having a stem portion 35 and a head 36 with a sharpened lower edge 37. The edge 37 is adapted to ride along the bottom wall 3 of the vat as the arm 28 is rotated in the stirring direction, so that the paddle 34 will stir and agitate the curd. The pivotal connection 113~38~7 with bar 32 enables the paddle 34 to float in a vertical direction.
Each unloading paddle assembly 30 includes an arm 38 which is pivoted to bar 32 and an unloading paddle 39 is attached to the end of the arm. The paddle 39 has a stem 40 and a pair of legs 41 which extend outwardly from the stem at an obtuse angle, as shown in Fig. 7.
The arms 33 and 38 which carry the stirring paddle 34 and the unloading paddle 39 are located at an angle of about 80 with respect to the axis of the arm 28 so that the paddles will not engage the side wall when the arm 28 is rotated at the end of the stroke of travel of the agitator unit.
In addition to the stirring paddles 34 and unloading paddles 39, a series of hinged rod rakes 43 are pivotally mounted on the arm 28 and during rotation serve to rake through and break up and maintain the curds in a granular condition.
During the stirring operation, the agitator unit 12 is moved in a reciprocating path of travel along the length of the vat and simultaneously the arm 28 is rotated about the axis of the drive shaft 16. The rotation is in the direction of the solid arrow in Fig. 3, and the stirring paddles 34 lead in the direction of rotation and scrape along the bottom o~ the vat to stir and agitate the curd, while the unloading paddles 39 will trail and float on the curd due to the pivotal connection of the arms 28 with the horizontal bar 32. This free floating action also tends to break up clumps of curd. During the stirring, residual whey will be expelled from the curds and will drain into trough 9.
When it is desired to unload the curds from the vat, the direction of rotation of the drive shaft 16 is re~ersed, as shown by the dashed arrow in Fig. 3, so that the unloading paddles 39 lead in the direction of rotation and scrape along ~ 1388(~7 the bottom and deliver the curd to a discharge opening 42 located in the bottom wall 3.
As best illustrated in Fig. 5, the discharge opening 42 is bordered by a downwardly extending flange and a pivoted door 44 is adapted to enclose the discharge opening 42. The door 44 is composed of an upper resilient pad 45, which bears against the lower edge of flange to provide a seal, and a stainless steel backing plate 46.
The bac~ing plate 46 is carried by an elongated vertical plate 47 which has a length greater than the length of the dis-charge slot 42. The ends of the plate 47 are pivotally connected to brackets 48 which in turn are pivoted to lugs 49 that extend downwardly from the bottom surface 3 of the vat.
The door is adapted to be moved between a closed and an open position by a hydraulic cylinder unit 50, best shown in Fig. 4, which includes a cylinder 51 attached through lugs 52 to the bottom wall 3 of the vat, and a piston rod 53 which is mounted for sliding movement within the cylinder. The outer end of each piston rod is connected to the pivot between the plate 47 and a lug 54, the lower end of which is pivoted to the res-pective end wall 55 of a hopper 56. By extending the piston rod, the plate 47 and the door 44 will be pivoted downwardly to a generally vertical open position, as illustrated by the phantom lines in Fig. 4, to permit the curd to be discharged through the discharge slot 42.
The door and mounting mechanism is contained within the hopper 56 which is secured to the lower surface of the bottom wall 3. Mounted for rotation within the hopper is an auger or screw conveyor 57 having a shaft 58 which extends through ~he end wall 55 of the hopper and is driven by a motor 59. A dis-~1388(~7 charge conduit 60 is connected -to the opposite end of the hopper.
The auger 57 acts to convey the curd to the discharge conduit 60 where it falls by gravity into a pneumatic blower unit 61 that conveys the curd to the desired location.
As the finishing vat is totally enclosed, sontamina-tion of the product is virtually eliminated and a more sanitary operation results. The closed vat also reduces evaporation, and maintains - the curd at a relatively constant temperature so that auxiliary heating in the form of a water jacket is not required with the finishing vat of the invention.
Both the stirring paddles and the unloader paddles are permanently afixed to the rotating arm, and stirring and unloading is accomplished by merely reversing rotation of the drive shaft. This eliminates the necessity of removing and replacing implements for the stirring and unloading operations as is necessary in conventional finishing vats. This reduces the downtime for the vat.
Because the vat is totally enclosed, it can readily be cleaned-in-place, including the stirring and unloading paddles which are attached to the rotating arm.

Claims (9)

The embodiments of the invention in which an exclusive privilege or property is claimed are defined as follows:
1. A finishing vat for cheese making, compris-ing a vat having a generally flat bottom wall, and a side wall, an agitator unit mounted to move in a recip-rocating path relative to the vat to agitate the cheese curd in the vat, said agitator unit inluding a vertical drive shaft and a reversible drive means to selectively rotate the shaft in a stirring direction and an opposite unloading direction, an arm secured to the lower end of the shaft and disposed within the vat, a stirring paddle pivotally connected for floating vertical movement to the arm, said stirring paddle having a curd engaging surface facing in said stirring direction and disposed to stir the curd as the shaft is rotated in said stirring direction, a discharge outlet in the bottom wall of the vat, and an unloading paddle pivotally connected for free vertical movement to the arm, said unloading paddle having a curd engaging surface facing in said unloading direction and disposed to ride along the bottom wall of the vat to deliver the curd to the dis-charge outlet when the shaft is rotated in the unloading direction.
2. The vat of claim 1, and including a door to enclose the discharge outlet and movable between a closed position and an open position, and means to move the door from the closed to the open position.
3. The vat of claim 2, and including a hopper mounted on the lower surface of the bottom wall of the vat and enclosing said door, the curd discharged through the door being received in said hopper.
4. The vat of claim 3, and including a conveyor in the hopper for moving the curd to a collection site.
5. The vat of claim 1, wherein said vat includes a top wall and said reversible drive means is located on the outside of the vat, and said top wall is provided with a slot to receive said vertical drive shaft.
6. The vat of claim 5, and including a shield attached to the reversible drive means to enclose the slot as the agitator unit moves in its reciprocating path.
7. The vat of claim 1, wherein the central portion of the arm is connected to said drive shaft and both a stirring paddle and an unloading paddle are pivotally mounted on each end of the arm and extend laterally of said end of the arm in opposite directions.
8. The vat of claim 1, wherein at least one of said surfaces is elongated and generally concave in shape with the central longitudinal portion of said one surface being disposed in a direction toward said arm from a plane extending through the outer longitudinal extremities of said one surface.
9. The vat of claim 1, wherein said side wall has a pair of generally straight side sections and curved end sections, said curd discharge opening being elongated and disposed generally parallel to said side sections, said curd discharge opening having a length such that the path of travel of said unloading paddle will continuously intersect said curd discharge opening during reciprocating movement of said agitating unit.
CA000346378A 1979-03-15 1980-02-25 Enclosed finishing vat for cheese making Expired CA1138807A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US2080379A 1979-03-15 1979-03-15
US20,803 1979-03-15

Publications (1)

Publication Number Publication Date
CA1138807A true CA1138807A (en) 1983-01-04

Family

ID=21800661

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000346378A Expired CA1138807A (en) 1979-03-15 1980-02-25 Enclosed finishing vat for cheese making

Country Status (11)

Country Link
JP (1) JPS55124434A (en)
AU (1) AU534149B2 (en)
CA (1) CA1138807A (en)
DE (1) DE3008674A1 (en)
DK (1) DK113580A (en)
FR (1) FR2451157A1 (en)
GB (1) GB2046569B (en)
IE (1) IE49265B1 (en)
NL (1) NL8001547A (en)
NZ (1) NZ193124A (en)
SE (1) SE8001814L (en)

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Publication number Priority date Publication date Assignee Title
FR2533411B1 (en) * 1982-09-29 1990-12-14 Derode Bernard METHOD, DEVICE AND TABLE FOR MANUFACTURING FRESH OR SOFT CHEESE
ES526034A0 (en) * 1982-09-29 1984-12-01 Derode Bernard A METHOD AND A DEVICE TO TREAT CHEESE
AT391241B (en) * 1983-08-16 1990-09-10 Schwarte Werk Gmbh CHEESE MAKER
DE3410727A1 (en) * 1984-03-23 1985-09-26 Josef Dipl.-Ing. 4730 Ahlen Eismann CHEESE MAKER
US5953983A (en) * 1995-12-04 1999-09-21 Walker Stainless Equipment Company Inc. Food processing device
US5704280A (en) * 1995-12-04 1998-01-06 Walker Stainless Equipment Company, Inc. Food processing device
AU744993B2 (en) * 1995-12-04 2002-03-07 Scherping Systems, Inc. Food processing device
CA2230934A1 (en) * 1997-03-12 1998-09-12 Walker Stainless Equipment Company, Inc. Food processing device
JP2010148473A (en) * 2008-12-26 2010-07-08 Taisei Kisetsu Kk Method for producing cheese, and apparatus for the same
USD909908S1 (en) 2018-03-22 2021-02-09 Grow Solutions Tech Llc Tray
CN111715096B (en) * 2020-06-24 2022-06-24 刘永圣 Peanut seed coating agent mixer

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Publication number Priority date Publication date Assignee Title
US2032678A (en) * 1935-03-27 1936-03-03 Erwin S Wegener Traveling agitator mechanism
US2488053A (en) * 1946-10-28 1949-11-15 Damrow Brothers Company Curd treating apparatus
US3183828A (en) * 1964-03-11 1965-05-18 Minster Machine Co Apparatus for loading dies in presses
FR1528127A (en) * 1966-05-13 1968-06-07 Lely Nv C Van Der Receptacle for a liquid substance, in particular for liquid manure
US3490751A (en) * 1967-09-27 1970-01-20 Stoelling Brothers Co Stirring paddle assembly for process vat
US3476364A (en) * 1968-02-16 1969-11-04 Stoelting Bros Co Stirring paddle assembly for process vat
US3853241A (en) * 1970-02-10 1974-12-10 Dec Int Cheese making apparatus
BE790907A (en) * 1971-11-04 1973-03-01 Golden Vale Food Products Ltd CHEESE TANK
US3858855A (en) * 1972-11-17 1975-01-07 Dec Int Food processing vat

Also Published As

Publication number Publication date
FR2451157B1 (en) 1985-03-08
FR2451157A1 (en) 1980-10-10
DK113580A (en) 1980-09-16
AU534149B2 (en) 1984-01-05
DE3008674A1 (en) 1980-09-25
NZ193124A (en) 1982-09-07
SE8001814L (en) 1980-09-16
GB2046569A (en) 1980-11-19
GB2046569B (en) 1983-05-25
NL8001547A (en) 1980-09-17
IE800316L (en) 1980-09-15
AU5593980A (en) 1980-09-18
IE49265B1 (en) 1985-09-04
JPS55124434A (en) 1980-09-25

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