CA1134199A - Torque-assist system for printing belts - Google Patents
Torque-assist system for printing beltsInfo
- Publication number
- CA1134199A CA1134199A CA348,973A CA348973A CA1134199A CA 1134199 A CA1134199 A CA 1134199A CA 348973 A CA348973 A CA 348973A CA 1134199 A CA1134199 A CA 1134199A
- Authority
- CA
- Canada
- Prior art keywords
- belt
- cylinder
- drive means
- drive
- belt drive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F17/00—Printing apparatus or machines of special types or for particular purposes, not otherwise provided for
- B41F17/007—Use of printing belts
Landscapes
- Rotary Presses (AREA)
- Devices For Conveying Motion By Means Of Endless Flexible Members (AREA)
- General Details Of Gearings (AREA)
- Discharging, Photosensitive Material Shape In Electrophotography (AREA)
- Transmission Devices (AREA)
- Supplying Of Containers To The Packaging Station (AREA)
- Tyre Moulding (AREA)
- Replacement Of Web Rolls (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Tires In General (AREA)
- Printing Plates And Materials Therefor (AREA)
- Transition And Organic Metals Composition Catalysts For Addition Polymerization (AREA)
- Control Of Vehicle Engines Or Engines For Specific Uses (AREA)
- Valve Device For Special Equipments (AREA)
- Electrical Control Of Air Or Fuel Supplied To Internal-Combustion Engine (AREA)
- Electrostatic Charge, Transfer And Separation In Electrography (AREA)
Abstract
TORQUE-ASSIST SYSTEM FOR PRINTING BELTS
ABSTRACT OF THE DISCLOSURE
A printing belt extends around a rotatable cylinder having independently rotatable belt drive sprockets at the opposite ends thereof. A torque-assist drive connected with the cylinder is selectively operable for imparting supple-mental traction to the belt for preventing relative slippage between the belt and drive sprockets.
ABSTRACT OF THE DISCLOSURE
A printing belt extends around a rotatable cylinder having independently rotatable belt drive sprockets at the opposite ends thereof. A torque-assist drive connected with the cylinder is selectively operable for imparting supple-mental traction to the belt for preventing relative slippage between the belt and drive sprockets.
Description
TORQUE-ASSIST SYSTEM FOR PRINTING BELTS
BACKGROUND OF THE INVENTION
This application relates to the art of drive mechanisms and, more particularly, to drive mechanisms for driving a belt past a cylinder around which the belt extends. The in- ~
- vention is particularly applicable for use with belt-type of ` -- printing machines and will be particularly described with reference thereto. However, it will be appreciated that the ~ ~ invention has broader aspects and may be used for driving belts in general and is not limited to use~for drivLng belts .
in belt-type of printing machines.
One example of a belt-type of printing machine is dis-, . . .
closed in U.S. Pat. No. 3,518,940 issued July 7, 1970, to ~ -Stroud et al. A continuous belt extends around rolls and is ,i :
.
q driven through a nip between plate and impressLon cylinders.
The belt carries flexible printing plates which transfer :, 5 images to a web of paper or the like passing through the nip around-the impression cylinder. For halftones and multi- -`.
color printing, along with accurate slit~ing of the printed web, it is necessary to maintain accurate registration be-tween the belt and the belt drive. One drive arrangement for maintaining accurate registration includes belt drive sprock-ets at opposite ends of the plate cylinder and having sprocket teeth engageable with longitudinally-spaced holes adjacent the longitudinal edges of the belt.
In the earliest drive arrangements of the type described, the~sprockets were secured directly to the opposite ends of the plate cylinder and rotatably driven in unison therewith '~
~ :
.
so the plate cylinder also transmitted drive traction to the belt. ~s a practical matter, it is not possible to machine the plate cylinder to such accurate dimensions that the plate cylinder would drive the belt at precisely the same speed as the drive sprockets. If the plate cylinder drives the belt slightly faster or slower than the drive sprockets, the belt and drive sprockets will slip relative to one another and registration will be lost, or the belt will break. In order to overcome this problem, as disclosed in the aforementioned Stroud patent, the belt drive sprockets are mounted for rota-tion independently of the plate cylinder. Torque is supplied from the drive sprockets to the plate cylinder through clutches. In addition, the outer surface of the plate cylin-der is highly polished so it will slip easily relative to the belt. With this arrangement, it was believed that any ten-dency for relative movement between the belt and drive sprock-ets would be overcome by relatively easy slippage between the belt and plate cylinder. However, it has been found that such phenomenon as 8queezing of the flexible printing plates between the nip produces a drag on the belt intermediate the drive sprockets and this drag cannot be overcome by relative slippage between the belt and plate cylinder, or between the plate cylinder and drive sprockets. Therefore, it has been found that registration is sometimes lost due to jumping of the sprockets relative to the belt.
It would be desirable to have an arrangement for pre-vénting relative movement between the belt and belt drive sprockets in order to maintain accurate registration of the ~ ~ 3 ~
belt and printing plates carried thereby.
SUMMARY OF THE INVENTION
A belt-type of printing machine of the type described has a supplemental torque-assist drive for the plate cylinder which is selectively operated for supplying supplemental torque to the plate cylinder when there is impending rela-tive movement between the belt and drive sprockets. This ~ ~ .
arrangement provides supplemental traction to the belt through the plate cylinder for preventing loss of registration.
In a preferred arrangement, the outer surface of the .
plate cylinder is provided with traction material having a ~,.....
high coefficient of friction for suppiying driving traction to the belt.
In accordance with another aspect of the invention, ;
sensing means is provided for sensing impending relative movement between the belt and the belt drive sprockets and then selectively operating ehe torque-assist drive for pre- i-venting such relative movement.
The torque-assist drive may take many forms, and the sen~ing means may also be of many different designs. In fact, it is possible to manually operate the torque-assist drive upon visual observation of impending slippage or visual observation of gauges or the liké connected with the belt drive for showing impending slippage.
The torque-assist drive can be capable of imparting ~ ;
either positive or negative traction to the belt for posi-tively driving or braking the belt depending upon the di-rection of impending relative movement between the belt and drive sprockets.
It is a principal object of the present invention to provide an improved belt drive mechanism.
It is an additional object of the invention to provide a belt-type printing machine with an improved belt drive mechanism which p~events loss of belt registration.
It is another object of the invention to provide an improved method of driving a belt and of maintaining regis-tration of a belt in a belt-type of printing machine. ~-It is also an object of the invention to provide an improved belt drive mechanism which is relatively simple in operation. ~ ;
BRIEF DESCRIPTION OF THE DR~WING
Figure 1 is a schematic perspective illustration of a printing belt carrying flexible printing plates, and passing ~ ~.
through a nip between plate and impression cylinders; `
Figure 2 is a partial cross-sectional elevational view showing a flexible printing plate carried by the belt passing through the nip between the plate and impression cylinders;
Figure 3 is a cross-sectional elevational view showing one orm of drive mechanism constructed in accordance with the present application;
Figure 4 is a partial cross-sectional elevational view showing another drive mechanism;
Figure 5 is a cross-sectional elevational view taken generally on line 5-5 of Figure 4;
Figure 6 is a schematic illustration of another drive arrangement;
- . ,: . . . . .
~3q~9 Figure 7 is a schematic illustration of still another drive arrangement;
Figure 8 is a schematic illustration of still another drive arrangement;
Figure 9 is a partial cross-sectional elevational view showing a drive arrangement at one end of a plate cylinder;
. ~
Figure 10 is a partial cross-sectional elevational view similar to Figure 9 and showing the drive arrangément at the other end of a plate cylinder;
Figure 11 is a partial cross-sectional elevational view taken generally on line 11-11 of Figure 9;
Figure 12 is a partial cross-sectional elevational view :~
taken generally on line 12-12 of Figure 9;
Figure 13 is a top plan view taken generally on line 13-13 of Figure 12; and Figure 14 is a schematic of a control arrangement for the drive system of Figures 9-13.
DESCRIPTION OF PREFERRED EMBODIMENTS
, With reference to the drawing, Figure 1 shows a con-tinuous flexible belt of synthetic plastic material or the like having a plurality of flexible printing plates 12 :~
mounted thereon. Printing belt A extends around a belt drive and plate cylinder assembly B which cooperates with an ;~
impression cylinder 14 to define a nip between which print-ing belt A and printing plates 12 pass for transferring images to a continuous web of paper or the like 18. An ink-ing assembly is generally indicated at 20 for inking printing plates 12 which travel counterclockwise in Figllre 1 with ' ' ! . ' ' ~
~ ~ 3 ~
printing belt A and the belt drive and plate cylinder assembly B.
Figure 2 shows printing belt A traveling from right to left through the nip between impression cylinder 14 and the belt drive and plate cylinder assembly 8. Flexible printing plates 12 are squeezed as they pass through the nip and this causes a bulge in flexible printing plate 12 at the nip en-trance, and such bulge is shown exaggerated at 24 in Figure
BACKGROUND OF THE INVENTION
This application relates to the art of drive mechanisms and, more particularly, to drive mechanisms for driving a belt past a cylinder around which the belt extends. The in- ~
- vention is particularly applicable for use with belt-type of ` -- printing machines and will be particularly described with reference thereto. However, it will be appreciated that the ~ ~ invention has broader aspects and may be used for driving belts in general and is not limited to use~for drivLng belts .
in belt-type of printing machines.
One example of a belt-type of printing machine is dis-, . . .
closed in U.S. Pat. No. 3,518,940 issued July 7, 1970, to ~ -Stroud et al. A continuous belt extends around rolls and is ,i :
.
q driven through a nip between plate and impressLon cylinders.
The belt carries flexible printing plates which transfer :, 5 images to a web of paper or the like passing through the nip around-the impression cylinder. For halftones and multi- -`.
color printing, along with accurate slit~ing of the printed web, it is necessary to maintain accurate registration be-tween the belt and the belt drive. One drive arrangement for maintaining accurate registration includes belt drive sprock-ets at opposite ends of the plate cylinder and having sprocket teeth engageable with longitudinally-spaced holes adjacent the longitudinal edges of the belt.
In the earliest drive arrangements of the type described, the~sprockets were secured directly to the opposite ends of the plate cylinder and rotatably driven in unison therewith '~
~ :
.
so the plate cylinder also transmitted drive traction to the belt. ~s a practical matter, it is not possible to machine the plate cylinder to such accurate dimensions that the plate cylinder would drive the belt at precisely the same speed as the drive sprockets. If the plate cylinder drives the belt slightly faster or slower than the drive sprockets, the belt and drive sprockets will slip relative to one another and registration will be lost, or the belt will break. In order to overcome this problem, as disclosed in the aforementioned Stroud patent, the belt drive sprockets are mounted for rota-tion independently of the plate cylinder. Torque is supplied from the drive sprockets to the plate cylinder through clutches. In addition, the outer surface of the plate cylin-der is highly polished so it will slip easily relative to the belt. With this arrangement, it was believed that any ten-dency for relative movement between the belt and drive sprock-ets would be overcome by relatively easy slippage between the belt and plate cylinder. However, it has been found that such phenomenon as 8queezing of the flexible printing plates between the nip produces a drag on the belt intermediate the drive sprockets and this drag cannot be overcome by relative slippage between the belt and plate cylinder, or between the plate cylinder and drive sprockets. Therefore, it has been found that registration is sometimes lost due to jumping of the sprockets relative to the belt.
It would be desirable to have an arrangement for pre-vénting relative movement between the belt and belt drive sprockets in order to maintain accurate registration of the ~ ~ 3 ~
belt and printing plates carried thereby.
SUMMARY OF THE INVENTION
A belt-type of printing machine of the type described has a supplemental torque-assist drive for the plate cylinder which is selectively operated for supplying supplemental torque to the plate cylinder when there is impending rela-tive movement between the belt and drive sprockets. This ~ ~ .
arrangement provides supplemental traction to the belt through the plate cylinder for preventing loss of registration.
In a preferred arrangement, the outer surface of the .
plate cylinder is provided with traction material having a ~,.....
high coefficient of friction for suppiying driving traction to the belt.
In accordance with another aspect of the invention, ;
sensing means is provided for sensing impending relative movement between the belt and the belt drive sprockets and then selectively operating ehe torque-assist drive for pre- i-venting such relative movement.
The torque-assist drive may take many forms, and the sen~ing means may also be of many different designs. In fact, it is possible to manually operate the torque-assist drive upon visual observation of impending slippage or visual observation of gauges or the liké connected with the belt drive for showing impending slippage.
The torque-assist drive can be capable of imparting ~ ;
either positive or negative traction to the belt for posi-tively driving or braking the belt depending upon the di-rection of impending relative movement between the belt and drive sprockets.
It is a principal object of the present invention to provide an improved belt drive mechanism.
It is an additional object of the invention to provide a belt-type printing machine with an improved belt drive mechanism which p~events loss of belt registration.
It is another object of the invention to provide an improved method of driving a belt and of maintaining regis-tration of a belt in a belt-type of printing machine. ~-It is also an object of the invention to provide an improved belt drive mechanism which is relatively simple in operation. ~ ;
BRIEF DESCRIPTION OF THE DR~WING
Figure 1 is a schematic perspective illustration of a printing belt carrying flexible printing plates, and passing ~ ~.
through a nip between plate and impression cylinders; `
Figure 2 is a partial cross-sectional elevational view showing a flexible printing plate carried by the belt passing through the nip between the plate and impression cylinders;
Figure 3 is a cross-sectional elevational view showing one orm of drive mechanism constructed in accordance with the present application;
Figure 4 is a partial cross-sectional elevational view showing another drive mechanism;
Figure 5 is a cross-sectional elevational view taken generally on line 5-5 of Figure 4;
Figure 6 is a schematic illustration of another drive arrangement;
- . ,: . . . . .
~3q~9 Figure 7 is a schematic illustration of still another drive arrangement;
Figure 8 is a schematic illustration of still another drive arrangement;
Figure 9 is a partial cross-sectional elevational view showing a drive arrangement at one end of a plate cylinder;
. ~
Figure 10 is a partial cross-sectional elevational view similar to Figure 9 and showing the drive arrangément at the other end of a plate cylinder;
Figure 11 is a partial cross-sectional elevational view taken generally on line 11-11 of Figure 9;
Figure 12 is a partial cross-sectional elevational view :~
taken generally on line 12-12 of Figure 9;
Figure 13 is a top plan view taken generally on line 13-13 of Figure 12; and Figure 14 is a schematic of a control arrangement for the drive system of Figures 9-13.
DESCRIPTION OF PREFERRED EMBODIMENTS
, With reference to the drawing, Figure 1 shows a con-tinuous flexible belt of synthetic plastic material or the like having a plurality of flexible printing plates 12 :~
mounted thereon. Printing belt A extends around a belt drive and plate cylinder assembly B which cooperates with an ;~
impression cylinder 14 to define a nip between which print-ing belt A and printing plates 12 pass for transferring images to a continuous web of paper or the like 18. An ink-ing assembly is generally indicated at 20 for inking printing plates 12 which travel counterclockwise in Figllre 1 with ' ' ! . ' ' ~
~ ~ 3 ~
printing belt A and the belt drive and plate cylinder assembly B.
Figure 2 shows printing belt A traveling from right to left through the nip between impression cylinder 14 and the belt drive and plate cylinder assembly 8. Flexible printing plates 12 are squeezed as they pass through the nip and this causes a bulge in flexible printing plate 12 at the nip en-trance, and such bulge is shown exaggerated at 24 in Figure
2. This bulge creates a very high drag or resistance to movement of printing belt A through the nip and the high `~
torque required to move the bulge through the nip can result in jumping of the drive sprockets ahead of the printing belt A. Due to the highly polished surface of the plate cylinder, sufficient drive traction cannot bei~mparted to the printing belt by the plate cylinder for overcoming the drag caused by the bulge. Placing traction material having a high coeffi-cient of friction on the plate cylinder would provide suffi-cient supplemental traction but would again cause the problem of the plate cylinder driving the belt at a different speed than the drive sprockets.
In order to overcome the aforementioned problem and pre-vent relative movement between the belt and the positive belt drive, supplemental torque-assist means is provided for im-parting supplemental torque to the plate cylinder. Gne ar-rangement for accomplishing this is shown in Figure 3. Plate cylinder 30 has journals 32 rotatably supported in support bearing assemblies 34. The outer surface of plate cylinder 30 i8 coated or covered with traction material 38 having a ~3'~
high coefficient of friction. Traction material 38 may be a natural or synthetic rubber or other suitable traction ma-terial, and preferably covers the entire outer surface of plate cylinder 30 because discontinuities in traction ma-terial 38 can result in printing problems. Traction material 38 is capable of supplying high traction to printing belt A
for driving same through the nip definèd by impression cylin-der 14 and plate cylinder 30. It will be recognized that other traction increasing arrangements could also be provided.
For example, it is possible to provide a plurality of very small holes extending from the surface of plate cylinder 30 to an interior vacuum chamber suitably connected with a vacuum so that printing belt A would be held against plate cylinder 30 by the vacuum. The holes should be very small so the plate cylinder still provides nearly continuous backup support for the belt to prevent any printing problems due to discontinuities. In effect, the plate cylinder would be porous with the inner ends of the pores being connected to the interior of the plate cylinder which would be under a vacuum.
Belt drive means C are located at opposite ends of plate cylinder 30 and include hubs 40 rotatably mounted on journals 32, and sprockets 42 suitably secured to hubs 40.
Sprockets 42 have circumferentially-spaced sprocket teeth 46 -which e~tend through longitudinally-spaced holes shown at 50 in Figure 1 adjacent the longitudinal side edges of printing ~-belt A.
Drive gears 54 are rotatably mounted on journals 32 ~l3~
outwardly of drive hubs 40 and are suitably drivingly con-nected as by a train of gears with machine power shaft 60.
Drive gears 54 are connected by electrical load cells 62 with drive hubs 40. Electrical load cells 62 are simply similar to electrical strain gauges and are characterized by having a variable resistance to flow of electricity therethrough de-pending upon the stress to which the loàd cell is subjected.
Slip rings 66, 68 connected with load cells 62 are connected through electrical brushes 70, 72 with a control circuit and with a source of electricity.
Signals from load cells 62 are fed to a signal amplifier 74 connected to a comparator 76 having a reference signal im-pressed thereon by an adjustable reference signal device 78.
The comparator 76 comparesthe reference signal with the load cell signal and sends any resultant signal to a differentiator 80 which determines whether the difference signal is positive or negative. Positive difference signals are fed through am-plifier 84 to magnetic particle drive clutch 86, while nega- -tive difference signals are fed through amp~ifier 88 to magnetic particle brake 90.
Magnetic particle clutch 86 is of a known type and sim-ply includes an outer rotating member on input shaft 96 which i8 ratially spaced from an inner rotating member on output shaft 98. The radial space between the inner and outer ro-tating members is filled with magnetically attractive powder, and an electrical coil in the stator of the clutch surrounds the rotating members. Energization of the electrical coil produces a magnetic field which causes the powder to form a .. .: . - . ~ - :
~ ~ 3 ~ ~ ~
drive link between the inner and outer rotating members for transmitting torque. The amount of torque transmitted varies in accordance with the strength of the magnetic field which in turn varies in accordance with the current flow through . .
the eIectrical coil. Magnetic particle brake 90 is similarly constructed and the rotating member on the output shaft 102 is simply radially spaced from a stationary member, and the radial space is filled with magnetically attractive powder. ~-~Energization of the coil in the magnetic particle brake 90 .
forms a link between the rotating member on the output shaft 102 and the stationary member for~applying a variable braking torque. The braking torque varies in accordance with the ~ ;
strength of the magnetic field which in turn varies in ac-- .
cordance with the~current supplied to the coil.
Input shaft 96 of magnetic particle clutch 86 is driven `
~,.
from machine drive shaft 60 as by a toothed belt 106 extend- -ing around suitable gears on drive shaft 60 and input shaft - -- ~ . . .
~ 96. Output shaft 98 of magnetic particle clutch 86 and out- ~ ~-:- .
- put shaft 102 of magnetic particle brake 90 are connected by a toothed belt 112 extending around suitable gears on those .
shafts. A drive belt 114 extends around suitable gears on clutch output shaft 98 and a gear or pulley 116 fixed to the ~ -:~ :
outer end of Journal 32 on plate cylinder 30.
In operation of the apparatus, driving torque is sup- ~ -plied to drive gears 54 from machine drive shaft 60. Driving torque is transmitted from drive gears 54 through load cells 62 to drive hubs 40. This rotates sprockets 42 which posi-tively drive printing belt A. The controls may be set so _g_ .
~ ~ ~l3~
that magnetic particle clutch 86 is normally supplying suf-ficient torque to plate cylinder 30 to maintain rotation of same. In the event of a drag on printing belt A as previous-ly described, additional driving torque will be required from drive gears 54 to drive hubs 40. This will cause additional deflection of load cells 62 so the load cell signal received by comparator 76 will exceed the reference signal from refer-ence signal generating device 78. The positive signal is fed to differentiator 80 which in turn feeds it to magnetic parti-cle c~ut~h 86 for supplying supplemental torque to plate cylin-der 30 which in turn supplies supplemental traction to print-ing belt A for positively driving same at a slightly greater speed than sprockets 42 for relieving the excessive load on the sprockets. As the load on the sprockets is relieved, the necessary torque from drive gears 54 to drive hubs 40 is re-duced and this relaxes load cells 62 so the load cell signal again drops off for reducing the torque transmitted by mag-netic particle clutch 86. If the printing machine is stopped ra~idly, as under emergency conditions, the momentum of the belt and plate cylinder could cause printing belt A to be driven past sprockets 42 so that registration would be lost.
However, a condition of that type will result in hubs 40 tend-ing to drive back through load aells 62 to drive gears 54 so that load cells 62 are completely relieved of stress or stressed in an opposite direction. The load cell signal from comparator 76 is then sent by differentiator 80 to magnetic particle brake 90 for applying a braking force to plate cylin-der 30 for preventing printing belt A from slipping past . ~ ~
torque required to move the bulge through the nip can result in jumping of the drive sprockets ahead of the printing belt A. Due to the highly polished surface of the plate cylinder, sufficient drive traction cannot bei~mparted to the printing belt by the plate cylinder for overcoming the drag caused by the bulge. Placing traction material having a high coeffi-cient of friction on the plate cylinder would provide suffi-cient supplemental traction but would again cause the problem of the plate cylinder driving the belt at a different speed than the drive sprockets.
In order to overcome the aforementioned problem and pre-vent relative movement between the belt and the positive belt drive, supplemental torque-assist means is provided for im-parting supplemental torque to the plate cylinder. Gne ar-rangement for accomplishing this is shown in Figure 3. Plate cylinder 30 has journals 32 rotatably supported in support bearing assemblies 34. The outer surface of plate cylinder 30 i8 coated or covered with traction material 38 having a ~3'~
high coefficient of friction. Traction material 38 may be a natural or synthetic rubber or other suitable traction ma-terial, and preferably covers the entire outer surface of plate cylinder 30 because discontinuities in traction ma-terial 38 can result in printing problems. Traction material 38 is capable of supplying high traction to printing belt A
for driving same through the nip definèd by impression cylin-der 14 and plate cylinder 30. It will be recognized that other traction increasing arrangements could also be provided.
For example, it is possible to provide a plurality of very small holes extending from the surface of plate cylinder 30 to an interior vacuum chamber suitably connected with a vacuum so that printing belt A would be held against plate cylinder 30 by the vacuum. The holes should be very small so the plate cylinder still provides nearly continuous backup support for the belt to prevent any printing problems due to discontinuities. In effect, the plate cylinder would be porous with the inner ends of the pores being connected to the interior of the plate cylinder which would be under a vacuum.
Belt drive means C are located at opposite ends of plate cylinder 30 and include hubs 40 rotatably mounted on journals 32, and sprockets 42 suitably secured to hubs 40.
Sprockets 42 have circumferentially-spaced sprocket teeth 46 -which e~tend through longitudinally-spaced holes shown at 50 in Figure 1 adjacent the longitudinal side edges of printing ~-belt A.
Drive gears 54 are rotatably mounted on journals 32 ~l3~
outwardly of drive hubs 40 and are suitably drivingly con-nected as by a train of gears with machine power shaft 60.
Drive gears 54 are connected by electrical load cells 62 with drive hubs 40. Electrical load cells 62 are simply similar to electrical strain gauges and are characterized by having a variable resistance to flow of electricity therethrough de-pending upon the stress to which the loàd cell is subjected.
Slip rings 66, 68 connected with load cells 62 are connected through electrical brushes 70, 72 with a control circuit and with a source of electricity.
Signals from load cells 62 are fed to a signal amplifier 74 connected to a comparator 76 having a reference signal im-pressed thereon by an adjustable reference signal device 78.
The comparator 76 comparesthe reference signal with the load cell signal and sends any resultant signal to a differentiator 80 which determines whether the difference signal is positive or negative. Positive difference signals are fed through am-plifier 84 to magnetic particle drive clutch 86, while nega- -tive difference signals are fed through amp~ifier 88 to magnetic particle brake 90.
Magnetic particle clutch 86 is of a known type and sim-ply includes an outer rotating member on input shaft 96 which i8 ratially spaced from an inner rotating member on output shaft 98. The radial space between the inner and outer ro-tating members is filled with magnetically attractive powder, and an electrical coil in the stator of the clutch surrounds the rotating members. Energization of the electrical coil produces a magnetic field which causes the powder to form a .. .: . - . ~ - :
~ ~ 3 ~ ~ ~
drive link between the inner and outer rotating members for transmitting torque. The amount of torque transmitted varies in accordance with the strength of the magnetic field which in turn varies in accordance with the current flow through . .
the eIectrical coil. Magnetic particle brake 90 is similarly constructed and the rotating member on the output shaft 102 is simply radially spaced from a stationary member, and the radial space is filled with magnetically attractive powder. ~-~Energization of the coil in the magnetic particle brake 90 .
forms a link between the rotating member on the output shaft 102 and the stationary member for~applying a variable braking torque. The braking torque varies in accordance with the ~ ;
strength of the magnetic field which in turn varies in ac-- .
cordance with the~current supplied to the coil.
Input shaft 96 of magnetic particle clutch 86 is driven `
~,.
from machine drive shaft 60 as by a toothed belt 106 extend- -ing around suitable gears on drive shaft 60 and input shaft - -- ~ . . .
~ 96. Output shaft 98 of magnetic particle clutch 86 and out- ~ ~-:- .
- put shaft 102 of magnetic particle brake 90 are connected by a toothed belt 112 extending around suitable gears on those .
shafts. A drive belt 114 extends around suitable gears on clutch output shaft 98 and a gear or pulley 116 fixed to the ~ -:~ :
outer end of Journal 32 on plate cylinder 30.
In operation of the apparatus, driving torque is sup- ~ -plied to drive gears 54 from machine drive shaft 60. Driving torque is transmitted from drive gears 54 through load cells 62 to drive hubs 40. This rotates sprockets 42 which posi-tively drive printing belt A. The controls may be set so _g_ .
~ ~ ~l3~
that magnetic particle clutch 86 is normally supplying suf-ficient torque to plate cylinder 30 to maintain rotation of same. In the event of a drag on printing belt A as previous-ly described, additional driving torque will be required from drive gears 54 to drive hubs 40. This will cause additional deflection of load cells 62 so the load cell signal received by comparator 76 will exceed the reference signal from refer-ence signal generating device 78. The positive signal is fed to differentiator 80 which in turn feeds it to magnetic parti-cle c~ut~h 86 for supplying supplemental torque to plate cylin-der 30 which in turn supplies supplemental traction to print-ing belt A for positively driving same at a slightly greater speed than sprockets 42 for relieving the excessive load on the sprockets. As the load on the sprockets is relieved, the necessary torque from drive gears 54 to drive hubs 40 is re-duced and this relaxes load cells 62 so the load cell signal again drops off for reducing the torque transmitted by mag-netic particle clutch 86. If the printing machine is stopped ra~idly, as under emergency conditions, the momentum of the belt and plate cylinder could cause printing belt A to be driven past sprockets 42 so that registration would be lost.
However, a condition of that type will result in hubs 40 tend-ing to drive back through load aells 62 to drive gears 54 so that load cells 62 are completely relieved of stress or stressed in an opposite direction. The load cell signal from comparator 76 is then sent by differentiator 80 to magnetic particle brake 90 for applying a braking force to plate cylin-der 30 for preventing printing belt A from slipping past . ~ ~
3~ 29 sprockets 42.
Instead of having fully automatic operation of a drive system in the manner described, it will be recognized that it is also possible to simply have visible gauges or the like in ;;
place of load cells 62 and to manually operate controllers for controlling the torque transmitted by magnetic particle clutch 86 and magnetic particle brake 90. The sensing means defined -by the load cells 62 senses impending relative movement or slippage between printing belt A and drive means C. The sen- -sing means also senses relative rotational movement between ~;
~, drLve gears 54 and~drive hubs 40. Indirectly, the sensing means also senses a change in the speed of the belt at its longitudinal edges as compared to the central portion of the - -printing belt between the drive sprockets. ~The sensing means automatically operates to operate the plate cylinder drive ~, means or torque-assist means defined by magnetic particle clutch 86 and magnetic particle brake 90. Supplemental ~ -torque Ls then selectivcly supplied to plate cylinder 30 for -supp}yLng supplemental traction to printing belt A to prevent the impending relative movement between the belt and belt drive means. The traction supplied to the printing belt by plate ¢ylinder 30 can be either positive drive traction or braking traction.
Figures 4 and 5 show another arrangement wherein belt drive means C' includes a combined hub and drive gear 154 ro-tatably mounted on journal 32 and drivingly connected with machine drive shaft 60 by a toothed drive belt 156. As shown in Figure 5, a roller 158 is biased against the tension side , !. '. . ,~' ., .: ., ':, ' . ' ~ . ~ ' ' . ' ~ ~ 3~
of drive belt 156 for normally deflecting same. Roller 158 is biased by a cylinder 160 which also has an internal resistance which varies in accordance with the projecting length of cylinder shaft 162 carrying roller 158. Control signals pass-ing through cylinder 160 are fed to an electric motor 170 drivingly connected by gear 172 with a drive gear 174 fixed on plate cylinder journal 32 for supplying torque-assist to plate cylinder 30. As the resistance to movement of the printing belt increases, additional torque is required on sprockets 42 and this increases the tension in that portion of drive belt 156 engaging roller 158 so that roller 158 de-flects to the right in Figure 5 for increasing the signal sent to motor 170 which then increases its driving torque to plate cylinder 30 for relieving the drag on the pr~nting belt.
When the tension in that portion of belt 156 engaging roller 158 is relieved, roller 158 again extends outwardly and the signal provided to electric motor 170 is reduced so the driv-ing torque to plate cylinder 30 is reduced. Although motor 170 itself provides a braking drag when energized at very low levels, it will be recognized that it is also possible to provide an additional motor or generator to function as a brake for supplying braking traction to plate cylinder 30.
It will be recognized that many other automatic sensing devices may be used for sensing impending relative movement between the belt and belt drive means for automatically op-erating a torque-assist means for supplying supplemental torque to the plate cylinder which in turn supplies supple-mental traction to the printing belt for preventing the .-~3~
relative slippage.
Instead of having the belt drive and plate cylinder co-operating with an impression cylinder to define the nip through which the printing belt moves, it will be recognized that many other arrangements are possible, and only a few of such alternative arrangements will be described. Figure 6 ~;
shows a rotatable impression cylinder 14 cooperating with a rotatable idling plate cylinder 230 having printing belt A
extending therearound, and driven by a drum and sprocket sys-tem 232 corresponding to the sprocket and plate cylinder driving arrangements described with respect to Figures 1-5.
An arrangement of this type is not as good as the preferred arrangement because the elasticity of printing belt A makes registration difficult and the printing belt joint is sub-jected to extreme tension.
Figure 7 shows an arrangement wherein a sprocket and drum drive 232 located much closer to idling plate cylinder 230. An additional idler roll 234 completes the system.
This reduces errors in registration and increases the minimum belt length that can be accommodated. However, a severe load would still be placed on the belt joint.
Figure 8 shows a direct lithography system in which belt A contains lithographic images of a planographic nature which are transferred to web 18 extending around a rubber covered impression drum 14'. Even if the lithographic image on belt A is formed by ri~i~ plates of metal or plastic, the rubber covered drum 14' produces the same bulging effect requiring the supplemental drive to the central drum located between ~3~
the opposite drive sprockets in drive assembly 232.
In all of the arrangements described, the belt drive sys-tem includes belt drive means located at opposite ends of a cylinder around which the belt extends. The belt drive means is rot3table independently of the cylinder and sensing means is provided for sensing impending relative movement between the belt and belt drive means. The sensing means is used for operating torque-assist means which supplies supplemental torque to the cylinder for imparting supplemental traction to the belt and preventing the impending slippage between the belt and belt drive means. The supplemental traction sup-plied from the cylinder to the belt may be either driving traction or braking traction.
Figures 9-14 show another plate cylinder drive arrange-ment and a control syste~ therefor. With reference to Figures 9 and 10, plate cylinder 330 has its outer cylindrical surface coated or covered with a material having a high coefficient of frlction as described with reference to plate cylinder 30 of Figures 3 and 4. Plate cylinder 330 has opposite end journals 332 and 333 rotatably mounted in supports 334 by bearing as-semblies 335. Bearing holders 336, 337 are received in suit-able openings 338 in supports 334 for supporting bearings 335.
Longitudinal grooves 339 extending radially of openings 338 receive keys 341 on bearing holders 336, 337 for preventing rotation of such holders relative to supports 334, while al-lowing longitudinal movement of holders 336, 337 relative to supports 334. Outer bearing retainers 342, 343 are secured to bearing holders 336, 337.
~3~
A cup member 346 suitably secured to support 334 over outer bearing retainer 342 has an opening therein aligned with the longitudinal axis of plate cylinder 330 and a threaded nut 348 received in such hole is also suitably se-cured to cup 346 against rotational or longitudinal movement relative thereto. A threaded shaft 350 on a hand wheel 352 extends threadably through nut 348. A bearing 354 is posi-tioned between shaft 350 and periphery of a hole in outer bearing retainer 342. Relative axial movement between shaft 350 and bearing 354 is prevented by a shoulder 356 on shaft 350 and an outer retainer 358 secured on shaft 350. Rela-tive axial movement between bearing 354 and outer retainer 342 is prevented by opposite retainers 360 suitably secured to retainer 342. ThuS, shaft 350 can rotate relative to re-tainer 342 but cannot move axial~y relative thereto. A lock nut 364 threaded on shaft 350 has one or more handles 366 ~;~
attached thereto. Movement of lock nut 364 securely against nut 348 prevents rotation of shaft 350. ~oosening of lock n~t 364 allows rotation of shaft 350 by operation of hand wheel 352 for shifting bearing retainer 342 axially. This also shifts bearings 335 axially and results in limited axial movement of plate cylinder 330 for properly aligning the belt and the printing plates carried thereby. For multi-color printingj it is necessary to obtain very accurate alignment of the printing plates at the various printing stations. The limited axial movement of the plate cylinder allows a fine adjustment of the printing plates to insure alignment at the various printing stations.
.
.. . .. , . . ~ .
~3~
Drive gears 370 are suitably drivingly connected with the main drive shaft of the press. Drive gears 370 are bolted to electrical ring holders 372 on which four electri-cal rings 374-377 are mounted in spaced-apart relationship.
Electrical ring holders 372 are rotatably mounted on journals 332, 333 by bearings 380 and 382.
Plate discs 384 are suitably bolted to bearing holders 336, 337 as by the same bolts which secure inner bearing re-tainers 386 to holders 336, 337. Thus, plate discs 384 are fixed against rotation. Plate extensions 388 extend from plates 384 substantially parallel to the longitudinal axis of plate cyIinder 330 in outwardly-spaced relationship to drive gears 370. Extensions 388 completely span drive gears 370 and have inwardly extending members 390 connected with the outer ends thereof, and extending inwardly on the opposite side of drive gears 370 from plates 384. Brush supports 392 are attached to the free ends of members 390 and extend away from drive gears 370 substantially parallel to the longitu-dinal axis of plate cylinder 330 for supporting four electri-cal brushes 404-407 which cooperate with electrical rings 374-377.
Transducer mounting plates 412 are suitably bolted to ring holders 372 in opposed relationship to transducer mount-ing plates 4~4 which are suitably bolted to holders 416 for belt drive sprockets 418 having sprocket teeth 420 thereon for engaging the holes in the longitudinal edges of the printing belt on which the printing plates are mounted. Belt drive sprocket holders 416 are rotatably mounted on journals . . ,- . . . :
~ 4 332, 333 as by bearings 422, 424.
With reference to Figures 12 and 13, the upper edges of each plate 412, 414 have a clevis 432~ 434 therein for making pinned connections with rods 436, 438 attached to a transducer 440 whose electrical resistance varies in accordance with the tension to which it is subjected. Wires indicated generally by numeral 444 in Figure 11 connect transducer 440 with brushes 404-407 to control the excitation of an electric motor drivingly connected with a gear 450 in Figure 10 on a stub shaft 452 attached with journal 333 on plate cylinder 330.
The electric motor directly drives plate cylinder 330 through gear 450 and shaft 452. Driving torque for belt drive sprock-ets 418 is transmitted through transducers 440 and their mounting plates 412-414 from drive gears 370.
Four brushes 404-407 and cooperating rings 374-377 are used simply to insure continuous conductivity. One pair of brushes and rings is used for transducer input and the other pair for transducer output. Thus, operation of the apparatus is not affected by momentary interruptions in conductivity between one brush and ring of each pair due to such things .
as ring irregularity or brush bounce. :.
A voltage source generally indicated at 460 in Figure 14 applies a voltage to transducers 440 through brushes 404, 405 and their associated rings 374, 375. The current through transducers 440 varies in accordance with the stress on the transducers, and the output passes through brushes 406, 407 and their associated rings 376, 377 to amplifiers 4~2. The sprockets 42 or 418 are individually mechanically adjustable , ~ . . . .
.. . .
^ ~ 3~
to be sure that equal driving force is applied to both of the opposite edge portions of the printing belt. For purposes of this mechanical sprocket adjustment, the signals from ampli-fiers are supplied to torque meters 464 which indicate the pounds of stress on the individual transducers, and visually inform the operator that sprocket adjustment is necessary.
Sprocket adjustment is carried out until the driving force applied at both edge poreions of the printing belt is equal-ized as indicated by equal readings on the torque meters 464.
The signals from amplLfiers 462 also pass to voltage sensitive relays 466 which operate, when the transducers are subjected to excessive stress, for shutting down the main drive for the entire apparatus by opening normally closed contacts 468 which are suitably connected between the power supply and the main drive motor.
The signals from amplifiers 462 are also fed to a sum-ming and trimming device 470 which sums the two signals from the amplifiers 462 and compares:the sum with a reference sig-nal provided by either an adjustable low torque input set pot 472 or an adjustable high torque set pot 474.
Impression cylinder 14 is movable toward and way from plate cylinder B or 330. When 6tarting up the press, impres-sion cylinder 14 is in a position moved away from the plate cylinder. A limit switch operated by the position of impres-sion cylinder 14 has a contact 476 between law set pot 472 and device 470 which is normally closed when impression cylin-der 14 is in its position away ~rom plate cylinder 330. The limit switch has contacts 478 between high set pot 474 and 3~9 device 4iO which are open when impression cylinder 14 is in its position away from plate cylinder 330, and are closed -.
when impression cylinder 14 is moved to its cooperative posi-tion ad~?acent plate cylinder 330. When the apparatus is started up, the low torque set pot provides the signal to de- :
vice 470. Impression cylinder 14 moves toward plate cylinder 330 and eventually reaches its operating position. At that time, the limit switch operates for opening contacts 476 and closing contacts 478 so that during operation of the apparatus the reference signal is provided to device 470 by high set :
pot 474. The desirable input signal from high torque set pot 474 is compared by device 470 with the sum of the signals actually received from transducers 440. The resulting differ- ~:
ence signal, if any, is fed to a comparator device 480 which:`:
;; : -also receives signals from a tachometer 482 connected with the :`
main drive for belt A and a tachometer 484 connected with electric motor 486 which is drivingly connected to gear 450 : :
;, of~Figure lO for directly driving the shaft of plate cylinder ~ .:
330. Electric motor 486 is connected with the gear 450 of ~;
20Flgure 10 through a gear box 488 shown in Figure 14. An idler roll 492 is indicated in Figure 14 for printing belt A simply for convenience of illustration. ~-~
The signals fed to comparator device 480 are compared and any difference signal is then fed to a motor control device 500 which provides signals to adjust the armature voltage of -`
motor 486 for operating same to maintain the speed of plate cylinder 330 approximately the same as the speed of belt A.
If excessive torque is being exerted on belt A by sprockets ~3~9 418, the higher stress on transducers 440 will result in more driving torque being provided to motor 486 for providing more driving torque directly to plate cylinder 330. If the signal provided by transducers 440 is less than that set in high torque set pot 474, this means that the sprockets are trying to unload. That is, the driving force provided by the sprock-ets is diminishing below the level required for proper opera-tion of the apparstus. This may result from a number of dif-ferent reasons, including the possibility that the driving force being imparted directly to the belt by plate cylinder 330 is too high. Therefore, motor 486 will act as a generator ;
and provide a braking force on plate cylinder 330 to prevent plate cylinder 330 from driving belt A past sprockets 418.
Trimming device 470 provides greater sensitivity and more accurate control of the motor 486 than would be possible using only signals from tachometers 482 and 484.
. ~.
Although the invention has been shown and described wi~h `-, -` respect to certain preferred embodiments, it is obvious that ~
.; ~
equivalent alterations and modifications will occur to others ~ -8killed in the art upon the reading and understanding of this specification. The present invention includes all such equiva-lent alterations and modifications, and is limited only by the scope of the claims.
.
, , . , . . - . ... . .
Instead of having fully automatic operation of a drive system in the manner described, it will be recognized that it is also possible to simply have visible gauges or the like in ;;
place of load cells 62 and to manually operate controllers for controlling the torque transmitted by magnetic particle clutch 86 and magnetic particle brake 90. The sensing means defined -by the load cells 62 senses impending relative movement or slippage between printing belt A and drive means C. The sen- -sing means also senses relative rotational movement between ~;
~, drLve gears 54 and~drive hubs 40. Indirectly, the sensing means also senses a change in the speed of the belt at its longitudinal edges as compared to the central portion of the - -printing belt between the drive sprockets. ~The sensing means automatically operates to operate the plate cylinder drive ~, means or torque-assist means defined by magnetic particle clutch 86 and magnetic particle brake 90. Supplemental ~ -torque Ls then selectivcly supplied to plate cylinder 30 for -supp}yLng supplemental traction to printing belt A to prevent the impending relative movement between the belt and belt drive means. The traction supplied to the printing belt by plate ¢ylinder 30 can be either positive drive traction or braking traction.
Figures 4 and 5 show another arrangement wherein belt drive means C' includes a combined hub and drive gear 154 ro-tatably mounted on journal 32 and drivingly connected with machine drive shaft 60 by a toothed drive belt 156. As shown in Figure 5, a roller 158 is biased against the tension side , !. '. . ,~' ., .: ., ':, ' . ' ~ . ~ ' ' . ' ~ ~ 3~
of drive belt 156 for normally deflecting same. Roller 158 is biased by a cylinder 160 which also has an internal resistance which varies in accordance with the projecting length of cylinder shaft 162 carrying roller 158. Control signals pass-ing through cylinder 160 are fed to an electric motor 170 drivingly connected by gear 172 with a drive gear 174 fixed on plate cylinder journal 32 for supplying torque-assist to plate cylinder 30. As the resistance to movement of the printing belt increases, additional torque is required on sprockets 42 and this increases the tension in that portion of drive belt 156 engaging roller 158 so that roller 158 de-flects to the right in Figure 5 for increasing the signal sent to motor 170 which then increases its driving torque to plate cylinder 30 for relieving the drag on the pr~nting belt.
When the tension in that portion of belt 156 engaging roller 158 is relieved, roller 158 again extends outwardly and the signal provided to electric motor 170 is reduced so the driv-ing torque to plate cylinder 30 is reduced. Although motor 170 itself provides a braking drag when energized at very low levels, it will be recognized that it is also possible to provide an additional motor or generator to function as a brake for supplying braking traction to plate cylinder 30.
It will be recognized that many other automatic sensing devices may be used for sensing impending relative movement between the belt and belt drive means for automatically op-erating a torque-assist means for supplying supplemental torque to the plate cylinder which in turn supplies supple-mental traction to the printing belt for preventing the .-~3~
relative slippage.
Instead of having the belt drive and plate cylinder co-operating with an impression cylinder to define the nip through which the printing belt moves, it will be recognized that many other arrangements are possible, and only a few of such alternative arrangements will be described. Figure 6 ~;
shows a rotatable impression cylinder 14 cooperating with a rotatable idling plate cylinder 230 having printing belt A
extending therearound, and driven by a drum and sprocket sys-tem 232 corresponding to the sprocket and plate cylinder driving arrangements described with respect to Figures 1-5.
An arrangement of this type is not as good as the preferred arrangement because the elasticity of printing belt A makes registration difficult and the printing belt joint is sub-jected to extreme tension.
Figure 7 shows an arrangement wherein a sprocket and drum drive 232 located much closer to idling plate cylinder 230. An additional idler roll 234 completes the system.
This reduces errors in registration and increases the minimum belt length that can be accommodated. However, a severe load would still be placed on the belt joint.
Figure 8 shows a direct lithography system in which belt A contains lithographic images of a planographic nature which are transferred to web 18 extending around a rubber covered impression drum 14'. Even if the lithographic image on belt A is formed by ri~i~ plates of metal or plastic, the rubber covered drum 14' produces the same bulging effect requiring the supplemental drive to the central drum located between ~3~
the opposite drive sprockets in drive assembly 232.
In all of the arrangements described, the belt drive sys-tem includes belt drive means located at opposite ends of a cylinder around which the belt extends. The belt drive means is rot3table independently of the cylinder and sensing means is provided for sensing impending relative movement between the belt and belt drive means. The sensing means is used for operating torque-assist means which supplies supplemental torque to the cylinder for imparting supplemental traction to the belt and preventing the impending slippage between the belt and belt drive means. The supplemental traction sup-plied from the cylinder to the belt may be either driving traction or braking traction.
Figures 9-14 show another plate cylinder drive arrange-ment and a control syste~ therefor. With reference to Figures 9 and 10, plate cylinder 330 has its outer cylindrical surface coated or covered with a material having a high coefficient of frlction as described with reference to plate cylinder 30 of Figures 3 and 4. Plate cylinder 330 has opposite end journals 332 and 333 rotatably mounted in supports 334 by bearing as-semblies 335. Bearing holders 336, 337 are received in suit-able openings 338 in supports 334 for supporting bearings 335.
Longitudinal grooves 339 extending radially of openings 338 receive keys 341 on bearing holders 336, 337 for preventing rotation of such holders relative to supports 334, while al-lowing longitudinal movement of holders 336, 337 relative to supports 334. Outer bearing retainers 342, 343 are secured to bearing holders 336, 337.
~3~
A cup member 346 suitably secured to support 334 over outer bearing retainer 342 has an opening therein aligned with the longitudinal axis of plate cylinder 330 and a threaded nut 348 received in such hole is also suitably se-cured to cup 346 against rotational or longitudinal movement relative thereto. A threaded shaft 350 on a hand wheel 352 extends threadably through nut 348. A bearing 354 is posi-tioned between shaft 350 and periphery of a hole in outer bearing retainer 342. Relative axial movement between shaft 350 and bearing 354 is prevented by a shoulder 356 on shaft 350 and an outer retainer 358 secured on shaft 350. Rela-tive axial movement between bearing 354 and outer retainer 342 is prevented by opposite retainers 360 suitably secured to retainer 342. ThuS, shaft 350 can rotate relative to re-tainer 342 but cannot move axial~y relative thereto. A lock nut 364 threaded on shaft 350 has one or more handles 366 ~;~
attached thereto. Movement of lock nut 364 securely against nut 348 prevents rotation of shaft 350. ~oosening of lock n~t 364 allows rotation of shaft 350 by operation of hand wheel 352 for shifting bearing retainer 342 axially. This also shifts bearings 335 axially and results in limited axial movement of plate cylinder 330 for properly aligning the belt and the printing plates carried thereby. For multi-color printingj it is necessary to obtain very accurate alignment of the printing plates at the various printing stations. The limited axial movement of the plate cylinder allows a fine adjustment of the printing plates to insure alignment at the various printing stations.
.
.. . .. , . . ~ .
~3~
Drive gears 370 are suitably drivingly connected with the main drive shaft of the press. Drive gears 370 are bolted to electrical ring holders 372 on which four electri-cal rings 374-377 are mounted in spaced-apart relationship.
Electrical ring holders 372 are rotatably mounted on journals 332, 333 by bearings 380 and 382.
Plate discs 384 are suitably bolted to bearing holders 336, 337 as by the same bolts which secure inner bearing re-tainers 386 to holders 336, 337. Thus, plate discs 384 are fixed against rotation. Plate extensions 388 extend from plates 384 substantially parallel to the longitudinal axis of plate cyIinder 330 in outwardly-spaced relationship to drive gears 370. Extensions 388 completely span drive gears 370 and have inwardly extending members 390 connected with the outer ends thereof, and extending inwardly on the opposite side of drive gears 370 from plates 384. Brush supports 392 are attached to the free ends of members 390 and extend away from drive gears 370 substantially parallel to the longitu-dinal axis of plate cylinder 330 for supporting four electri-cal brushes 404-407 which cooperate with electrical rings 374-377.
Transducer mounting plates 412 are suitably bolted to ring holders 372 in opposed relationship to transducer mount-ing plates 4~4 which are suitably bolted to holders 416 for belt drive sprockets 418 having sprocket teeth 420 thereon for engaging the holes in the longitudinal edges of the printing belt on which the printing plates are mounted. Belt drive sprocket holders 416 are rotatably mounted on journals . . ,- . . . :
~ 4 332, 333 as by bearings 422, 424.
With reference to Figures 12 and 13, the upper edges of each plate 412, 414 have a clevis 432~ 434 therein for making pinned connections with rods 436, 438 attached to a transducer 440 whose electrical resistance varies in accordance with the tension to which it is subjected. Wires indicated generally by numeral 444 in Figure 11 connect transducer 440 with brushes 404-407 to control the excitation of an electric motor drivingly connected with a gear 450 in Figure 10 on a stub shaft 452 attached with journal 333 on plate cylinder 330.
The electric motor directly drives plate cylinder 330 through gear 450 and shaft 452. Driving torque for belt drive sprock-ets 418 is transmitted through transducers 440 and their mounting plates 412-414 from drive gears 370.
Four brushes 404-407 and cooperating rings 374-377 are used simply to insure continuous conductivity. One pair of brushes and rings is used for transducer input and the other pair for transducer output. Thus, operation of the apparatus is not affected by momentary interruptions in conductivity between one brush and ring of each pair due to such things .
as ring irregularity or brush bounce. :.
A voltage source generally indicated at 460 in Figure 14 applies a voltage to transducers 440 through brushes 404, 405 and their associated rings 374, 375. The current through transducers 440 varies in accordance with the stress on the transducers, and the output passes through brushes 406, 407 and their associated rings 376, 377 to amplifiers 4~2. The sprockets 42 or 418 are individually mechanically adjustable , ~ . . . .
.. . .
^ ~ 3~
to be sure that equal driving force is applied to both of the opposite edge portions of the printing belt. For purposes of this mechanical sprocket adjustment, the signals from ampli-fiers are supplied to torque meters 464 which indicate the pounds of stress on the individual transducers, and visually inform the operator that sprocket adjustment is necessary.
Sprocket adjustment is carried out until the driving force applied at both edge poreions of the printing belt is equal-ized as indicated by equal readings on the torque meters 464.
The signals from amplLfiers 462 also pass to voltage sensitive relays 466 which operate, when the transducers are subjected to excessive stress, for shutting down the main drive for the entire apparatus by opening normally closed contacts 468 which are suitably connected between the power supply and the main drive motor.
The signals from amplifiers 462 are also fed to a sum-ming and trimming device 470 which sums the two signals from the amplifiers 462 and compares:the sum with a reference sig-nal provided by either an adjustable low torque input set pot 472 or an adjustable high torque set pot 474.
Impression cylinder 14 is movable toward and way from plate cylinder B or 330. When 6tarting up the press, impres-sion cylinder 14 is in a position moved away from the plate cylinder. A limit switch operated by the position of impres-sion cylinder 14 has a contact 476 between law set pot 472 and device 470 which is normally closed when impression cylin-der 14 is in its position away ~rom plate cylinder 330. The limit switch has contacts 478 between high set pot 474 and 3~9 device 4iO which are open when impression cylinder 14 is in its position away from plate cylinder 330, and are closed -.
when impression cylinder 14 is moved to its cooperative posi-tion ad~?acent plate cylinder 330. When the apparatus is started up, the low torque set pot provides the signal to de- :
vice 470. Impression cylinder 14 moves toward plate cylinder 330 and eventually reaches its operating position. At that time, the limit switch operates for opening contacts 476 and closing contacts 478 so that during operation of the apparatus the reference signal is provided to device 470 by high set :
pot 474. The desirable input signal from high torque set pot 474 is compared by device 470 with the sum of the signals actually received from transducers 440. The resulting differ- ~:
ence signal, if any, is fed to a comparator device 480 which:`:
;; : -also receives signals from a tachometer 482 connected with the :`
main drive for belt A and a tachometer 484 connected with electric motor 486 which is drivingly connected to gear 450 : :
;, of~Figure lO for directly driving the shaft of plate cylinder ~ .:
330. Electric motor 486 is connected with the gear 450 of ~;
20Flgure 10 through a gear box 488 shown in Figure 14. An idler roll 492 is indicated in Figure 14 for printing belt A simply for convenience of illustration. ~-~
The signals fed to comparator device 480 are compared and any difference signal is then fed to a motor control device 500 which provides signals to adjust the armature voltage of -`
motor 486 for operating same to maintain the speed of plate cylinder 330 approximately the same as the speed of belt A.
If excessive torque is being exerted on belt A by sprockets ~3~9 418, the higher stress on transducers 440 will result in more driving torque being provided to motor 486 for providing more driving torque directly to plate cylinder 330. If the signal provided by transducers 440 is less than that set in high torque set pot 474, this means that the sprockets are trying to unload. That is, the driving force provided by the sprock-ets is diminishing below the level required for proper opera-tion of the apparstus. This may result from a number of dif-ferent reasons, including the possibility that the driving force being imparted directly to the belt by plate cylinder 330 is too high. Therefore, motor 486 will act as a generator ;
and provide a braking force on plate cylinder 330 to prevent plate cylinder 330 from driving belt A past sprockets 418.
Trimming device 470 provides greater sensitivity and more accurate control of the motor 486 than would be possible using only signals from tachometers 482 and 484.
. ~.
Although the invention has been shown and described wi~h `-, -` respect to certain preferred embodiments, it is obvious that ~
.; ~
equivalent alterations and modifications will occur to others ~ -8killed in the art upon the reading and understanding of this specification. The present invention includes all such equiva-lent alterations and modifications, and is limited only by the scope of the claims.
.
, , . , . . - . ... . .
Claims (17)
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A belt-type of printing machine including plate and impression cylinders between which a belt travels, a continu-ous belt extending between said cylinders, flexible printing plates carried by said belt on the surface thereof facing said impression cylinder, belt drive means at the opposite ends of said plate cylinder for positively driving said belt, said plates being squeezed between said cylinders and pro-ducing a resistance to passage of said belt between said cylinders such that a drag is imparted to said belt which tends to cause said belt drive means to skip relative to said belt, and plate cylinder drive means for selectively driving said plate cylinder independently of said belt drive means for selectively imparting traction to said belt through said plate cylinder to overcome any drag on said belt and thereby prevent skipping of said belt drive means relative to said belt.
2. The printing machine of claim 1 wherein said plate cylinder is covered with a material having a high coefficient of friction.
3. The printing machine of claim 1 including sensing means for sensing the tendency of said belt drive means to skip relative to said belt and operating said plate cylinder drive means for alleviating such tendency to skip.
4. The printing machine of claim 3 wherein said sensing means senses relative rotation between said plate cylinder and said belt drive means.
5. The printing machine of claim 1 including brake means for braking rotation of said plate cylinder when said belt tends to overrun said belt drive means.
6. The printing machine of claim 1 wherein said belt drive means comprises sprocket wheels having sprocket pins engaging longitudinally-spaced holes adjacent the longitu-dinal edges of said belt.
7. A belt drive comprising: a rotatable cylinder, belt drive means at opposite ends of said cylinder for driving the longitudinal edge portions of a belt extending around said cylinder and said belt drive means, and variable speed cylin-der drive means for selectively driving said cylinder so that a belt extending around said cylinder and belt drive means is driven at approximately the same speed past said cylinder as past said belt drive means.
8. The belt drive of claim 7 including material having a high coefficient of friction on the outer surface of said cylinder.
9. The belt drive of claim 7 including sensing means for sensing differences in speed of a belt past said cylin-der as compared to the belt speed past said belt drive means and for selectively operating said cylinder drive means to maintain the speed of the belt past said cylinder approxi-mately the same as the belt speed past said belt drive means.
10. A belt drive system comprising: a rotatable cylin-der for supporting and guiding a movable belt, belt drive means at opposite ends of said cylinder for driving a belt past said cylinder, said belt drive means being rotatable independently of said cylinder, selectively operable torque assist means for selectively driving said cylinder and im-parting traction to a belt extending around said cylinder to prevent relative movement between said belt drive means and the belt.
11. The belt drive system of claim 10 including sensing means for sensing impending relative movement between said belt drive means and the belt for operating said torque assist means to prevent such relative movement.
12. The belt drive system of claim 10 wherein said sensing means senses the torque being applied by said belt drive means.
13. The belt drive system of claim 10 including trac-tion material having a high coefficient of friction on the outer surface of said cylinder.
14. The belt drive system of claim 10 wherein said torque assist means is operative to provide both driving and braking torque to said cylinder.
15. A method of driving a belt past a rotatable cylin-der having independently rotatable belt drive sprockets at opposite ends thereof, comprising the steps of: engaging said sprockets with longitudinally-spaced holes adjacent the longitudinal edges of the belt, rotatably driving said sprockets to drive said belt past said cylinder, and select-ively supplying torque to said cylinder for applying sup-plemental traction to said belt for preventing relative movement between said belt and sprockets.
16. The method of claim 15 including the step of sensing impending relative movement between said belt and sprockets for selectively supplying torque to said cylinder.
17. A method of preventing relative movement between a printing belt and drive sprockets which drive the belt through a nip between plate and impression cylinders com-prising the steps of: sensing impending relative movement between said belt and drive sprockets, and supplying supple-mental torque to said plate cylinder as required for applying supplemental traction to said belt to prevent relative move-ment between said belt and sprockets.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US3069479A | 1979-04-16 | 1979-04-16 | |
| US30,694 | 1979-04-16 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA1134199A true CA1134199A (en) | 1982-10-26 |
Family
ID=21855528
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA348,973A Expired CA1134199A (en) | 1979-04-16 | 1980-04-01 | Torque-assist system for printing belts |
Country Status (13)
| Country | Link |
|---|---|
| EP (1) | EP0018147B1 (en) |
| JP (1) | JPS55146758A (en) |
| AT (1) | ATE4879T1 (en) |
| AU (1) | AU537065B2 (en) |
| BR (1) | BR8002330A (en) |
| CA (1) | CA1134199A (en) |
| DE (1) | DE3065122D1 (en) |
| DK (1) | DK148032C (en) |
| ES (1) | ES8104073A1 (en) |
| FI (1) | FI67926C (en) |
| IE (1) | IE49441B1 (en) |
| MX (1) | MX151404A (en) |
| ZA (1) | ZA802227B (en) |
Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4625639A (en) * | 1986-09-12 | 1986-12-02 | Tsai Chien F | Continuous, multi-chromatic and multi-productive press |
| DE4100871C2 (en) * | 1991-01-14 | 1996-09-12 | Conprinta Ltd | Flexographic printing machine |
| DE4410132C2 (en) * | 1994-03-24 | 1996-07-25 | Thimm Verpackung Gmbh & Co | Flexographic printing machine, in particular for multi-color printing |
| NL9401133A (en) * | 1994-07-07 | 1996-02-01 | Meboprint B V | Printing apparatus with a printing belt |
| CA2166341A1 (en) * | 1994-12-30 | 1996-07-01 | Thomas J. Kacmarcik | Method and apparatus for printing bingo books |
| US20040143231A1 (en) | 2003-01-21 | 2004-07-22 | The Procter & Gamble Company | Absorbent product containing absorbent articles each having different graphic |
| US20100089264A1 (en) * | 2008-10-10 | 2010-04-15 | Alrick Vincent Warner | Absorbent Articles Having Distinct Graphics And Apparatus And Method For Printing Such Absorbent Articles |
| US8776683B2 (en) | 2009-06-02 | 2014-07-15 | The Procter & Gamble Company | Process for manufacturing absorbent products having customized graphics |
| DE102014101435B4 (en) * | 2014-02-05 | 2015-09-03 | CONPRINTA GmbH & Co. KG | Printing unit for a flexographic printing machine |
| DE102014101432B3 (en) * | 2014-02-05 | 2014-12-24 | CONPRINTA GmbH & Co. KG | Printing unit for a flexographic printing machine |
| CN108639703B (en) * | 2018-07-11 | 2023-12-12 | 东莞市敏顺自动化科技有限公司 | Carrying connection mechanism for production line |
| CN108792449B (en) * | 2018-07-11 | 2023-12-12 | 东莞市敏顺自动化科技有限公司 | Production line for high-precision conveying |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3518940A (en) * | 1967-06-30 | 1970-07-07 | Cameron Machine Co | Endless belt printing machine |
-
1980
- 1980-04-01 CA CA348,973A patent/CA1134199A/en not_active Expired
- 1980-04-03 EP EP80301096A patent/EP0018147B1/en not_active Expired
- 1980-04-03 DE DE8080301096T patent/DE3065122D1/en not_active Expired
- 1980-04-03 AT AT80301096T patent/ATE4879T1/en not_active IP Right Cessation
- 1980-04-10 IE IE730/80A patent/IE49441B1/en unknown
- 1980-04-11 FI FI801152A patent/FI67926C/en not_active IP Right Cessation
- 1980-04-15 ZA ZA00802227A patent/ZA802227B/en unknown
- 1980-04-15 DK DK159580A patent/DK148032C/en not_active IP Right Cessation
- 1980-04-15 BR BR8002330A patent/BR8002330A/en unknown
- 1980-04-15 AU AU57462/80A patent/AU537065B2/en not_active Ceased
- 1980-04-15 JP JP4950280A patent/JPS55146758A/en active Pending
- 1980-04-16 ES ES490628A patent/ES8104073A1/en not_active Expired
- 1980-04-16 MX MX181982A patent/MX151404A/en unknown
Also Published As
| Publication number | Publication date |
|---|---|
| FI67926C (en) | 1985-06-10 |
| DK148032B (en) | 1985-02-11 |
| EP0018147A1 (en) | 1980-10-29 |
| JPS55146758A (en) | 1980-11-15 |
| ATE4879T1 (en) | 1983-10-15 |
| IE800730L (en) | 1980-10-16 |
| ES490628A0 (en) | 1981-03-16 |
| DK159580A (en) | 1980-10-17 |
| FI67926B (en) | 1985-02-28 |
| MX151404A (en) | 1984-11-14 |
| ZA802227B (en) | 1981-05-27 |
| EP0018147B1 (en) | 1983-10-05 |
| AU537065B2 (en) | 1984-06-07 |
| IE49441B1 (en) | 1985-10-02 |
| DE3065122D1 (en) | 1983-11-10 |
| FI801152A (en) | 1980-10-17 |
| DK148032C (en) | 1985-08-26 |
| BR8002330A (en) | 1980-12-02 |
| ES8104073A1 (en) | 1981-03-16 |
| AU5746280A (en) | 1980-10-23 |
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