CA1095640A - Process for the concentration of sulfidic nickel ores - Google Patents

Process for the concentration of sulfidic nickel ores

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Publication number
CA1095640A
CA1095640A CA302,536A CA302536A CA1095640A CA 1095640 A CA1095640 A CA 1095640A CA 302536 A CA302536 A CA 302536A CA 1095640 A CA1095640 A CA 1095640A
Authority
CA
Canada
Prior art keywords
groups
process according
flotation
dithiophosphate
ore
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA302,536A
Other languages
French (fr)
Inventor
Ingrid A. Askenbom
Karl M.E. Hellsten
Anders W. Klingberg
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nouryon Surface Chemistry AB
Original Assignee
Berol Kemi AB
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Berol Kemi AB filed Critical Berol Kemi AB
Application granted granted Critical
Publication of CA1095640A publication Critical patent/CA1095640A/en
Expired legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/001Flotation agents
    • B03D1/004Organic compounds
    • B03D1/014Organic compounds containing phosphorus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2201/00Specified effects produced by the flotation agents
    • B03D2201/02Collectors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2203/00Specified materials treated by the flotation agents; Specified applications
    • B03D2203/02Ores

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  • Manufacture And Refinement Of Metals (AREA)

Abstract

ABSTRACT
A process for the concentration of sulfidic nickel ores from basic rocks by means of froth flotation is described.
The flotation reagent used is dithiophosphate with a pH of 3.5-6Ø

Description

109564(~
The present invention relates to a process for the concentration of sulfidic nickel ores from basic rocks by means of froth flotation. The flotation reagent used is dithiophosphate with a pH of 3.5-6Ø
Sulfidic nickel ores in which valuable metals are present in the form of various sulfides, e.g.
pentlandite (NiFeS2) and heazlewoodite (~i3S2) have long been concentrated by froth flotation; primarily sulfur-bearing collector agents such as alkyl xanthates and dialkyl dithiophosphateshave been found to be suitable for this purpose. The flotation process is usually carried out within a pH range of 6-8.
Nevertheless, there are certain ultrabasic ore types, peridotites, which contain nickel minerals. In the case of these ores it has been observed that a better nickel yield is obtained in froth flotation if a finely-ground ore is first treated with a relatively large quantity of sulfuric acid and thereafter the flotation is carried out within a pH range of 3.5-6, using alkyl xanthate as the collector agent. The ~`:
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~ improved yield is most probably explained by the fact that ! these ores are partly oxidized and that by means of the acid ; treatment nickel sulfide surfaces are freed with the result ~
I that the collector agent can reach them. In spite of this ~`
I improved technology, it has proven difficult to obtain on one l hand the desired nickel content in the concentrate, i.e. over ¦ 6% nickel, and on the other hand a high total yield of nicke], ¦ i.e. a yield of over 70%.

i It has now been found possible to improve considerably both ¦ the purity and the total yield in the nickel ore flotation of ¦ the type described above, by selecting dithiophosphat as the ~ collector agent and by adding it to the pulp in question at ¦ the latest immediately after the addition of sulfuric acid.
¦ The duration of the conditioning of the pulp is usu211y 15 ~ minutes, but pre~erably 20-60 minutes, whereafter the sulfidic ¦ nickel mineral is flotated at pH 3.5-6.0 in a manner known ~''3' se. , I;
.
When using the process according to the invention it is crucial I . , . ., ,.. ; ~ ,.. .. . ,.... , .. . ......... ., .. ., - ....... .. , ... - .. ~ ~
that dithiophosphate is not added substantially later than the sulfuric acid. When sulfuric acid is added, the pH lowers momentarily to approx. 1-2, whereafter it, after approx. 3-10 minutes, rises to approx. 3.5-6 under the effect of that basic mineral at the pH of which the flotation is carried out.
"Substantial" here means that the time period must not sur:pass ~ minutes, suitably 2 minutes, preferably 1 minute. ~hen using the process according to the invention the reagent is thus present for the period during which the pH of the pulp surpasses the pH prevailing during the actual froth flotation. According to one advantageous embodiment, the collector agent and the ~ulfuric acid are added simultaneously. When so desired, the dithiophosphate can also be added before the sulfuric acid.
The reason why the time of the dithiophosphate addition is 50 .
important has not yet been explained, ~ut according to one theory certain nickel surfaces are momentarily fxeed at the low p~ which prevails at the time of the sulfuric acid addition and immediately thereafter. l i . . .
' ' .
.. . . .

r 3 lO g 56 ~

The dithiophosphate compounds according to the inven~ion are compounds Wit]l the general formuia RIO ~ ,~ S o R O SH

where RI and RII, ndependently of each other, represent a hydrocarbon group having 2-22 carbon atoms, preferably 2-12 carbon atoms, or a salt of the same. Such hydrocarbon groups can be aliphatic groups, phenyl-bearillg groups, or cycloaliphatic groups. Some special examples of the suitable groups are alkyl groups such as ethyl, propyl, isopropyl, butyl, isobutyl, secondary butyl, hexyl, 2-ethyl-hexyl, octyl, nonyl, decyl, and dodecyl; phenyl-bearing groups such as phenyl, metnyl-phenyl, and dimethyl-phenyl; saturated cycloaliphatic groups such as cyclohexyl and cyclohexyl-eth~l. The addition of dithio-phosphate is 25-750 grams, preferably 50-400 grams, oer one ;' tonne of the ore on which the froth flotation is performed. ~ !

When using the process according to the invention it is also possible, if so desired, to add conventional additives during the flotation, such as secondary collector agents. Some examples of suitable secondary collector agents are water insoluble hydrophobic substances which are emulsified in water by means of a suitable emulsifier. Other additives include compressing and activating agents, frothers, etc.

e process according to the invention is also illustrated by the following examples.

Example I
A peridotite ore containing 0.50% nickel in the form of a nickel sulfide mineral and~ furthermore, copper in the form of chalcopyrite, CuFeS2, magnesium sil~cates c~rresponding to 35% ~gO, and a totai sulfide amount correspond-ing to 2~ S, I
wa~ crushed into nuggets of 2-4 cm. Thereafter Lhese nuggets l were ground in a grinder for 10 minutes in the presence of ¦
... - . ~
', . , . .. , :
' : ` ' ' ~ 4 109S64~

¦ 0.8 1 water per one kg of ore. After grinding, 80% by weight ¦ passed a sieve with a mesh of 65 ~m. A mineral pulp -v7,~s :~
I prepared from the ore thus ground (1 ~ilogram of ore and 1 liter ¦ of water), and this pulp was transferred into a flotation cell.
f Sulfuric acid, a flotation reagent, and a frother were added I according to the tables below. A~er the crude flotation the operation was repeated 3 times.

~ Experiment 1 , r _ i Time - min , 1, ¦ 0 Sulfuric acid 20 kg/tonne 15 Potassium amyl xanthogenate 500 g/tonne pH 4.0 20 Start of crude flotation pH 4.5 37 Potassium amyl xanthogenate 250 g/tonne pH 4.4 j 41 " 250 g/tonne pH 4.5 46 ~ 250 g/tonne pH 4.6 1 ~ 52 " 250 g/tonne pH 4.6 ~
1 59 ~ 250 g/tonne p~ 4.6 66 " 500 g/tonne p~ 4.6 73 Start of 1st repeat pH 4.7 ; ~ 90 Start of 2nd repeat ~ . , pH 4.9~ ~105 Start of 3rd repeat pH 5.1 ~;

A frothing agent, dipropylene-glycol-monomethyl-ether, was added at a total rate of 375 grams/tonne between 37 and 66 minutes.

Exper _ ent 2 ~ :f~ Tim - min 0 Sulfuric acid 30 kg/tonne ~1 20 Di-isobutyl dithiophosphate 150 g/tonne pH 4.0 25 Start of crude flotation pH 4.2 62 Di -iso~butyl ~ithiophosphate 100 g/tonne pH 4.6 ~
65-80 1st repeat pH 5.1-4.7 ~¦
80-93 2nd repeat pH 4.9 93-104 3rd repeat pH 5.1 1 : ~
'.
I, . 1.

-- ' .

`~
10~56 ~ t l i Exper ment 3 _ _- . s ~ne - min ` "
_ ~.
0 Sulfuric acid 33 kg/tonne , Di-isobutyl dithiophosphate 150 g/tonne 2 l pH 1.7 ,~'
2 pH 2.1 j~,, 2 pH 3.6 30 Start of crude flotation pH 4.2 ~, 39-79 Dipropylene-glycol-monomethyl-ether ¦Frother 120 g/tonne. Continuous crude flotation '',' -79-96 1st repeat pH 4.8 ~, 96-103 ~nd repeat pH 5.0 ,, 103-lll 3rd repeat pH 5.1 ~`
: .-. Y ~ i The settling products of the various flotation stages and the ~ ' froth of the last stage were dried, we,ighed and analysed for nickel. T'he following results were thereby obtained. 2':
~ . ~
, Crude flotation 1st repeat 2nd reFeat 3rd repeat Concen- Yield Concen- Yield Concen- Yield Col~cen- Yield ,,,, ,,,,~,', ,,tration tration tration tration Experiment l 1.5476.2 3.83 50.1 5.43 45.8 6.67 43.2 ..
. . j,~ ! .
,~ Experiment 2 0.87 73.2 1.90 36.9 4.1 32.9 7.1 30~0 ~, EX~erim~nt 3 2.1 76.8 5.1 71.6 6.48 69.7 7.2 68.5 : ~: 22~ ' Experiment 1 represents the model of the current commercially used froth flotation technology in the respect that the addition , -~ ~ o~ the collector agent is continuous and the conditioning pe.riod after the first addition of the collector agent is only l 5 minutes. Even though the total addition of potassium amyl ~-~
,; ~ xanthogenate is 2250 g/tonne, the nickel yield is poor, only ~ 43~ af ter the third repeat operation. ~r I

,, ~ Experiment 2 the collector agent was di-isobutyl dithio-'~ phosphate, which was added at two staqes, The first addition ~' was 20 minutes after the sulfuric acid addition and the second ~
one 5 minutes later. The flotation result was good in terms of ~ ' r ickel concentration, but poor in ter!r.s of the yield.

~ 6 lOgS~
. ~
In Experiment 3, which was performed according to the invention, the collector agent and the sulfuric acid were added simultaneously. The conditioning period was 30 minutes. The values obtained for the nickel concentration and the yield, 7.2~ and 68.5%, respectively, are both highly satisfactory.
When these are compared with the values obtained in Experiments 1 and 2, it must be taken into consideration that the amount of reagent in Experiment 3 was less than 7~. Thus it was 60~ of the amount used in the reference experiments.
~he process according to the invention thus represents a considerably improved technique in this field.
"

. .
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.

Claims (10)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A process for the concentration of sulfidic nickel ore from basic rocks by means of flotation, whereby the pulp obtained is treated with a strong acid so that the pH during the flotation is 3.5-6.0, characterized in that dithiophosphate with the following formula where RI and RII, independently of each other, represent hydro-carbon groups having 2-22 carbon atoms, or a salt of the same, is added as a collector agent at the latest immediately after the acid addition, and the sulfidic nickel mineral is flotated in a manner known per se.
2. A process according to claim 1, wherein said hydro-carbon groups have 2 to 12 carbon atoms.
3. A process according to claim 1, characterized in that, after the addition of the sulfuric acid and the dithiophosphate, the pulp is conditioned for a minimum of 15 minutes.
4. A process according to claim 3 wherein said pulp is conditioned for 20 to 60 minutes.
5. A process according to claim 1, characterized in that, independently of each other, RI and RII are alkyl groups, phenyl-bearing groups, or cycloaliphatic groups.
6. A process according to claim 1, characterized in that dithiophosphate is added in an amount which is 25-750 grams per ton of ore.
7. A process according to claim 3, characterized in that, independently of each other, RI and RII are alkyl groups, phenyl-bearing groups, or cycloaliphatic groups.
8. A process according to claim 5, characterized in that, independently of each other, RI and RII are alkyl groups, phenyl-bearing groups, or cycloaliphatic groups.
9. A process according to claim 1, 3 or 5, wherein the dithiophosphate is added in an amount of 50 to 400 grams per ton of ore.
10. A process for the concentration of sulfidic nickel ore from basic rocks by means of flotation, thereby the pulp obtained is treated with a strong acid so that the pH during the flotation is 3.5 to 6.0, characterized in that dithiophosphate of the formula or a salt thereof, wherein RI and RII are alkyl groups, phenyl-bearing groups or cycloaliphatic groups having from 2 to 12 carbon atoms, is added as a collector agent at the latest immediately after the acid addition in an amount of 50 to 400 grams per ton of ore, and the sulfidic nickel mineral is flotated in a manner known per se, said pulp being conditioned for 20 to 60 minutes after the addition of acid and the dithiophosphate.
CA302,536A 1977-05-04 1978-05-03 Process for the concentration of sulfidic nickel ores Expired CA1095640A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FI771,409 1977-05-04
FI771409A FI59538C (en) 1977-05-04 1977-05-04 SAETT ATT ANRIKA SULFIDISK NICKELMALM

Publications (1)

Publication Number Publication Date
CA1095640A true CA1095640A (en) 1981-02-10

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CA302,536A Expired CA1095640A (en) 1977-05-04 1978-05-03 Process for the concentration of sulfidic nickel ores

Country Status (3)

Country Link
CA (1) CA1095640A (en)
FI (1) FI59538C (en)
FR (1) FR2389414A1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU2002244517B2 (en) * 2001-03-30 2007-11-29 Bhp Billiton Innovation Pty Ltd Improved flotation
US7389881B2 (en) * 2001-03-30 2008-06-24 Bhp Billiton Pty Ltd Flotation

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4530758A (en) * 1982-05-17 1985-07-23 Thiotech, Inc. Ore flotation method
FR2530161A1 (en) * 1982-07-16 1984-01-20 Inst Mondial Phosphate IMPROVEMENTS IN PROCESSES FOR SEPARATING METALS FROM HYPERACID MEDIA BY ION FLOATING
US4584095A (en) * 1984-06-20 1986-04-22 Thiotech, Inc. Ore flotation method employing phosphorodithio compounds as frother adjuvants
US4699712A (en) * 1984-06-20 1987-10-13 Thiotech, Inc. Ore dressing method

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB310186A (en) * 1928-04-26 1929-04-25 American Cyanamid Co Improvements in flotation agents

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU2002244517B2 (en) * 2001-03-30 2007-11-29 Bhp Billiton Innovation Pty Ltd Improved flotation
US7389881B2 (en) * 2001-03-30 2008-06-24 Bhp Billiton Pty Ltd Flotation

Also Published As

Publication number Publication date
FR2389414B1 (en) 1980-04-04
FI59538C (en) 1981-09-10
FI771409A (en) 1978-11-05
FR2389414A1 (en) 1978-12-01
FI59538B (en) 1981-05-29

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