CA1076205A - Oxygen sensors - Google Patents

Oxygen sensors

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Publication number
CA1076205A
CA1076205A CA297,960A CA297960A CA1076205A CA 1076205 A CA1076205 A CA 1076205A CA 297960 A CA297960 A CA 297960A CA 1076205 A CA1076205 A CA 1076205A
Authority
CA
Canada
Prior art keywords
galvanic cell
solid electrolyte
shaped portion
reference material
cylindrical body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA297,960A
Other languages
French (fr)
Inventor
Yutaka Nakano
Hisami Tokunaga
Ryoichiro Imai
Takaho Kawawa
Naoaki Sasaki
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Osaka Oxygen Industries Ltd
JFE Engineering Corp
Original Assignee
Osaka Oxygen Industries Ltd
Nippon Kokan Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP1977023814U external-priority patent/JPS53119993U/ja
Priority claimed from JP2381477A external-priority patent/JPS53109256A/en
Application filed by Osaka Oxygen Industries Ltd, Nippon Kokan Ltd filed Critical Osaka Oxygen Industries Ltd
Application granted granted Critical
Publication of CA1076205A publication Critical patent/CA1076205A/en
Expired legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F34/00Details of control systems for washing machines, washer-dryers or laundry dryers
    • D06F34/08Control circuits or arrangements thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/02Characteristics of laundry or load
    • D06F2103/08Humidity
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/28Air properties
    • D06F2103/32Temperature
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/28Air properties
    • D06F2103/34Humidity
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/44Current or voltage
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2105/00Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
    • D06F2105/28Electric heating
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2105/00Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
    • D06F2105/46Drum speed; Actuation of motors, e.g. starting or interrupting
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F58/00Domestic laundry dryers
    • D06F58/32Control of operations performed in domestic laundry dryers 
    • D06F58/34Control of operations performed in domestic laundry dryers  characterised by the purpose or target of the control
    • D06F58/36Control of operational steps, e.g. for optimisation or improvement of operational steps depending on the condition of the laundry
    • D06F58/38Control of operational steps, e.g. for optimisation or improvement of operational steps depending on the condition of the laundry of drying, e.g. to achieve the target humidity

Abstract

Abstract of the Disclosure There is disclosed an improved electrical contact structure between a solid electrolyte galvanic cell and a powder reference material for detecting the oxygen content of molten metals. The solid electrolyte galvanic cell has a portion embedded in the powder reference material and the portion is irregularly shaped so as to increase the contract area and strength of the joint between the embedded portion and the powder reference material.

Description

~76~

~ackground of the invsntion The pre3ent invention relate~ to o~ygen sen~or~
for measurlng the oxygen co~tent of ~o~ten metal3, particularly molten iron, and more particularly the invention relates to improvements in the slectrical contact structure between the solid electrolyte galvaaic cell and the powder reference material in ~uch oxygen sensor~.
While research ~orks and development of devices ~or ~ea3uri~g the o~ygen content of ~olten iron have been cRrriad out by many differ~nt comp~nie~ all over the world, all of these devices ~re based on the proces~e3 ~hich are basically similar in nature. Particulsrly, the solid electrolyte galvanic cell~ (e.g., ZrO2-Ca2, ZrO2-Y20~
or ZrO2-M60) whioh are used 89 ionic conductors in such devices are for the most part formed into a simple cylln-drical shape, a~d the contact structure between the solid electrolyte gal~anl~ cell and ~ powder reference material (such a9, ml~ed powder o~ Cr and Cr20~ or ~ixed powder o~ Mo and MoO2) i~ in the form of 8 simple surface-to-ur~Rce contact.he typical shape snd mountlng of the ~olid electro-lrte galvanic oells in the known o~y~en sensors areshown ln Fig. 1. In the Flgure, a cyli~drlcsl ~olld electrolyte galvanlc cell 1 is mounbed inside a quartz tube ~ by fusion or cementing (the portlon lndisated st nu~eral 2)~ and the 901id electrolyte gal~a~ic cell 1 makes,~ wlthln thé qu~rtz tube 3, a surface-to-~urface 1 1 ~ .
2 - ~

7~i2~S

conta'~t wlth a powder re~erence materlal 4 contained in the quartz tube 3 below the solid ~lectrolyt~s gslvanlc cell 1. If the devlce in thi3 condition 18 imLerBed into molten iron from the diraction of an arrow 7, ,an, ~lectromotive for~e correspondinR to the partlal prPs3ure o~ o~ygen in the molten iron is produced acro3s the colid electrolyte ~alvnic cell 1 or between the ,~,olten iron and the powder r~oference materlal 4 and de~ivered by way o~
electrode lead ~ires 5 an,d 6, and consequently the concentration of o~ygen dissol~ed in the~ molten iron can be determined by measuring the thus dellvered electro-motive ~orc~
When the oxy~en se~aor of the type shown in Fig.
1 iZ3 lmmsrsed lnto molten iron, sn ~pparent oontraction is caused in the powder referenoe material 4 upon occurrance o~ lt~ sintering phenomenon due to high temperature, and the solid electrolyte g~lvanic cell 1 ,~nd th3 powder reference materinl 4 contactlng aach other ln sur~ace-to-sur~ace relatio,n are aeparat~d ~rom each other" thus oau,~ing contact ~silure, c,~using ,e,lectrlcally deflective conductior,with the re,sulting increase in electric resistance, makl,ng it impo~sible to satisfactorily m~3,asure the generated electromotlve force snd thereby deteriorating the resulting em~ curv,e which will be d~scribed later snd causlng the measurement to end ln failuro.
To overcome theee d~ficien~ies, the prior art devioes o~ the t~pe di~clo~ed for exa~ple by the inven~
tion o~ U.,~. Pste~t No. 3,772,177 have been proposed.
In the prlor art devlce o~ this type, a~ shown ln Fi~. 2, 1~76Z~5 th~t p~rtion of an electrolyte galvanic cell 1 contacting a referencs materlal 4 ha~ the ahape of ~ ~ru3trum; and this frustrum 9 i9 embedded ln and surrounded by the re~erence material 4~ Also in this ca~s, h~wever, when the reference material 4 contracts, the re~erence material 4 ~lidingly contract~ in the dlrection o~ the arrow, thus in mo~t instanc~s cau~ing the electrolyte g~lvanic cell 1 and the re~erence material 4 to ~eparate ~rom each other and thereby causing the ~easuremsnt to end i~ ~ailure. The re~ults of the actual tests made ~ith thiQ prior art device showed that the measured em~
curves were for the most part ~nsatisfactory 89 shown in Figs. 17, 18 and 19 of the accompanylng drawing~.
Also the re~ults of the tests m~de by modifying the shape o~ ~he fru~trum 9, nsmely, by forming that portion of the electrolyte galvanlc cell contactinK the reference material i~to a conical ~hape entirely and embedding thls conical portion in the reference material, showed about the 8ame results a~ obtalned with the frustrum and the rate of ~uccess in measur~me~t~ W8~ not lmpro~ed considerably~
-, :
Summary oY the invention .
. .~.
. In acaordance with the pre~ent invention, ln an I oxygen sen~or tha 3hape o~ a portion of a ~olid electro-lyte galvanic cell embedded in a re~erence material is I ~odifled, thu~ maintaIning the desir~d electric co~tact i~ be~ween the selId electrolyte ~alvanic cell and the re~er~ce materlal duri~ mea0ure~ent~ and thereby ensurine ''.
4 ~ ::
, , : :
` .. ~
.
. . ~ . , . ;, . .. ~ . , . . ; . . .

~L~7~ 05 positive and accurate meas~rement of the oxygen content of molten metals.
Thus, the invention is used in a device for detecting oxygen content of a molten metal having a solid electrolyte galvanlc cell moun~ed in a quartz tube with one end of the galvanic cell projected from one end of the ~uartz tube, and a powder reference material placed inside the quart7 tube and enclosing electrode lead m~ans and the solid electrolyte galvanic cell whereby upon immersion into ~he molten metal the device generates an electromotive force proportional to a partial pressure of oxygen in the molten metal. The invention relates to the improvement wherein the portion of thé
solid electrolyte galvanic cell contacting the powder reference material is formed into a shape having at least one circumferential groove to provide an increased contac~ area between the solid electrolyte galvanic cell and the powder reference material and to increase holding power of the powder reference material.
The advantages, features and uses of the invention will become =ore spparent as the descrip~ion pr~ceeds, .
. . .
' ' . :' '~ ' - .

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when con~ide~ed with the acc~mp~nyina drawings.

Brle~ de~crlption of the dr~wln~9 Fig. 1 is a sectional view show~n~ the constructlon '~
of a known ~xyge~ 9en90~ constitutl~g the ~ art for the pre~ent invention.
~ ig. 2 i9 a s~ctionsl view 3howlng the con~tructlon o~ another known o~ygen 82n~0r co~stituting the prior art ior the present inrention.
Fig. ~ i9 a front view showlng an embodiment o~
the solld electrolyte galvanic cell u~ed in an oxygen ~ensor according to the invention.
Flg. 4 i~ a Yront vi~ showing another embodlment . .
o~ th~ solld electrolyte ~alvanic cell u~ed in th~ o~ygen ~c~or according to the invention.
Flg. 5 i~ a ~ront view showing ~till another embodi-ment o~ the ~olid electrolyte galvanic cell u~ed in the oxygen sen~or o~ t~is i~ntion.

: Fie. 6 i9 a ~ront Yiew showing still another embodiment of the 301ia electrolyt~ galvanic cell used ln the oxygen sen~or of thi~ inventionO
.¦ ~ Fig. 7 is a ~ront vle~ ~howin~ still another e~bodiment o~ the solid electrolyte galvsnic c~ll u~ed ln th00xygen genaor o~ this inventlon.
Fig. 8 is a front vlew showing ~till another :~:
e~bodl~en~ o~ th~ solid electrol~te gal~anlc ~ell used ~:-1 ~ , ,: -, ~ ~ ln thQ o~yB2~ sensor o~ thi0 lnve~tio~
:: .
~ 6 - :~
1 ~ .~ . .

~97621D5 Fig. 9 1~ a ~ront view showing still another e~bodli~ent of the solid electrolyte galvanlc cell u~ed in the oxygen sensor of thls ln~ntion.
Fig. 10 is a sectional view showing the con3turc-tion o~ the oxygen 3enqor of this invention using the solid electrolyte galvanic cell 3hown ~n Fl~. 5.
Fig. 11 i8 a sectional view showing another con3t-ruction of the oxygen ~e~sor o~ this invention using the isolid electrolyte galvanic cell 3hewn in ~ig. 6.
Plg. 12 is an explsnstory diagram showing the dimen~$on oi the variDu~ part~ o~ one solid electrolyte .~ gal~anic cell ueea in the oxygen s~nsor of this inven-tion.
Fig. 13 ~9 an explanatory diagram showing the depth of the depresslons formcd in the contactlng portion of another solid electralyta galvsnic cell u8ed ln the oxygen sensor of this invention.
~ lg. 14 is 3n explanatory dlsgra~ shawing the depth o~ the depres~ions formed in the contacting portion o~ 3till 8nother solld electrolyte galvanic cell u3ed i~ the o~ygeA ~ensor o~ this inventio~.
; . Fig. 15 is a grsph 3howin~ the am~ curvo obtained , when the o~y6en content o~ rimmed 3,teel was successlvely maasured wl~h the o~ygen sen30r of thl3 invention~
Fig, 16 is a graph showing the em~ curve obtaln2d whien the o~ygen content o~ ~,emi-killed 3teel was ,succe,~slvely e~aured wlth the o~ygen sen90r oi thii3 inve~tion.
Fig. 17 ls a eraph ahowlng the unstable em~ c~rvq . i 7 _ ., - ; .

: ~ . ~-:~ , 76~1~D5 produced by the unsiuccessful measurement made with the prior art oxygen sensor.
Fig. 18 is a graph showing the emf curve with hunting which was produced by the u~successful measurement made by the prior art oxygen sensor.
Fig. 19 is a graph showing the emf curve with a scaleover, which was produced by the unsuccessful measurements made with the prior art oxygen sensor.

:.
Description of the pre~erred embodiments The solid electrolyte galvanic cell used in an oxygen sensor according to the invention provide~ the feature that the portion of the solid electrolyte galvanic cell contacting the powder reference material is irregularly shaped to prevent the occurrance of sliding between the solid electrolyte galvanic cell and the powder reference material, In other words, in Fig, 3 the contacting portion comprises a small-diameter portion 10 and a large-diameter portion 12 connected to the small-diameter portion 10 and in~luding a conical head of the same outer diameter as a body ~ortion 8, Fig. 4 shows the contactin~ portion of the same type shown ; in Fig, 3 except that the large-diameter portion has a spherical head, Fig. 5 shows the contacting portion in which the large-diameter portion 12 connected to the small-diameter portion 10 is smaller in outer diameter than the body~ and in Fig~ 6 the large-diameter portion 12 is greater in outer ~ diameter than the body portion. Fig, 7 shows a modification i bm:~

. ~ . ; ; ;: ' iCI17~Z~;DS

of Fle. 3, in ~hlch the emall-diameter portion 10 i9 formed into a conical shape and connected to the large-~ , C~s~4~t~D~
A diameter portion 12~ Fig. 8 ~hows the ~&~ i~n iAcluding a ~eriee o~ conically draw~ ~mall-diameter portions 10 providlng a plurality of alternate projectione and depres-sions~ and Pig. 9 ~how~ the construction ln which the : -small-diameter portion 10 i9 dr&wn into 8 conical shspe relative to the body 8 ~nd the large-diamster portlon 12.
Flgsr 10 and 11 sho~ e~emplsry manners of mounting the solid electrolyte galvanic cell of thi~ invention havlng such irregularly shaped co~tacting portion.
Fig. 10 ~hows an embodiment in which the ~olld electrolyte galvsnic cell of Fig~ 5 i9 mouated, and Fig.
11 shows another embodlment in which the ~olid electrolyte galvanic cell of Fig. 6 i9 mounted. More specifically, the powder referenoe msterial 4 fittinely enclo~es the irregularly shaped portion o~ the ~olid electrolyte galvanic cell 8 compri~ing the large-diameter portion 12 and the ~msll-diameter portion 10. As a re~ult, when : . the o~ygen ~ensor i3 immersed into molten iron 90 that the powder rererence ~aterial 4 sinter3, the powder refer-ence ~aterial 4 contract~ while enoloslng the irr~gularly ~haped portion in ~uch a ~anner that the powder re~erence materlal 4 enters i~to the depre~sion of th~ irregularly ~h~p~d portlon and the irregularly 3hap~d p~rtio~ serves ~ as a alldlng preventive ~top. This has the ~ffect o~
I preventing the ~olid electrol~te g81vanic cell 8 a~d ~he powder re~eren~e material 4 ~rom oep~rRking ~rom each other snd diminl~hin~ the el~ctrlcal conta~t therebet~een g _ ..
' 1~76Z~S
.

and thsreby ensuring poeltive and accurBte measur~ment of the generated electromotive force nnd achlev~ng a high r~te o~ mea~uring success.
Wlth the ~ountin~ atructure sho~n in Fig. 11, the portion o~ a quartz tube 3 near a fu~ed portion 2 i~
curved to be drawn. ~his i8 deaigned to ensure that the powder re~erence material 4 can enclo~e the solid el~ctro-lyte galvanic cell B more e~te~sively. In addition, by virtue o~ the fact that the large-diameter portlon 12 of the solid electrolyte g~l~snic cell 8 i~ pro~ected wlth ~c outer diameter grester than the body portlon, the contsct ~rea between the solid electrolyte ealvanic cell B and tha powder reference ~aterial 4 ~ 9 increased.
By virtue of the ~ountlng t~tructure which ensures sn increased contact area, the mounting ~tructure of Fig.
11 can enaure more oatis~actory measurement re~ults than that o~ Fi~. 10 and thu~ the e~bodiment of FLg. 11 csn be ~aid the mo~t suitable one.
The ~hape ~Y th~ lrregular contacting portion hich i~ 80 termed ln this application, i9 not limlted to those shown in the dra~ings, and lt 1~ of cour~e po0sible to use sny shape to sult the intended u~e and the de~red function~ and effectc.
~ urther~ ~he curvature Or the quarbz tub~ ln Fi~. ll i~ such bhat the inner diameter of the qunrtz t~be 3 i~ made greate~ th~n tha outer dia~eter of the solld eleotrolyte gal~anlc cell B to provide a au~icien~
sp~¢e ~or containing and encloslng the po~der reference ~terlal 4 and then the qusrtz tube 3 ie eurvad by an , ~.

: : ' ' ' ~' ' ' ' ; '., , . ' ` ~ ' . ' " , ' ' .

~63 7~Z~S

amount correspondlng to the epace. Of cour~e, the qu~rtz tube ~ay be be~t at rl~ht anglas. In short, what la important here 18 to pro~ide a sp~ce BO a~ to ea~ily enclo3e the solid electrolyte ~alv~nlc cell 8 with the powder reference material 4 and allo~ the powder refer~nce materlal 4 to enter bet~een the eolld electrolyt~ galvanic cell 8 and the quartz tube 3, and preferably the q~artz tube 3 i8 curved for fusi~g the quartz tube ~ to the ~olld electrolyte gal~anlc cell 8. The spsce between the quartz tub~ 3 and the solid electrolyte galva~lc cell 8 i~ dependent on the particulate size o~ the powder refer-ence mater~al. For exampie, when the particulate ~iæe i~ ln the range o~ 1 to 50 micron~ the sp~ce of as 3m811 as about 0.006 mm i~ su~ficient for ~illing purposes with the presently avallable fi}ling techniques and con~equently it i9 only nece~sary to provide a space width o~ at least over 0.06 mm. Of course, the 3pace width may be made greater, although it 19 subJect to restrictions impo~ed by the ~using technlque~.
Further, whil~ the depth of the spacs ~or lntro~
ducing the powder ra~ere~ce m~terial i~ dependent on the ize of the solid electrolyte ~alvanlc cell 8t the ~ize lts irregular contscting portion, ~tc., thu~ making lt lmpo~ible to make a swoeping statement, where th~ ~olid eleatrolyt~ galvanic call 8 i~ cylindrical the depth of the spsce ~u~t be eqUlVBlent ~t leaet to the length o~ the ~rregular contacti~g portion. Howe~er, lt i9 d~irabls that thfl depth o~ t~e sp~oe b~ made a0 long as posslble ~o a9 to en9ure an 1~proved m~suring capscity. :~
: :.

, ` " ' '` . " '. " . ,. '., "',' ' ' ',' ` ' ' ` ". ' . ' ,', ' ' . ` '` ' "" '' ' ~L~76~

Mora ~peci~icall,y, the width and depth of ~he space are re3pectively ~elected 0.1 to 1 mm nnd about 4.5 mm for mounting the ~olid electrolyte galvanic cells o~ the shape~ shown in Figs. 5 snd 6. While such a large ~pace i8 not needed from the standpoint of the principle, the use o~ a practical size i~ rather propo~ed in con~ide-ratio~ o~ the fu~ing operation, m~nufacture of clectrodes, assemblin~ operation, etc., and the ~i~e should be as lar~e as po~ible provided that these conditions are met.

B~ the ~ay, if the depth of the 3pace e~ceed 4.5 mm9 the contact dl~tance between the electrolyte gal~anic cell and the powder reference material increase~, and thereby a difference of electromotive force takes place betuee~ the upper contacting part and the lower contacting part of the electrolyte galva~ic cell, and thq electromotive ~orce reducea a~ an abnormal i3tatu~.
In order to minimize such dlffer~nce of electromotive Sorce, it iB desirable to ad~ust the depth of the ~pace to 1.5 ~.
. .
0~ the oth~r hand, the required number of . .
pro~ections and depressions ~ormed in ~e contacting portion of the solid electrol,Yte galvsnic celL is ~uch that while the desired effect of the invention can be produced by providing at lesst one irre~ular section nt one place on the circu~erencc o~ ths ~olid electrolyte galYanic ce}l contacting the powder re~erence material, better re~ult~ can be obt~ined by increa~in~ the number and consequently it 1~ mcst de~irable to prov~de a plura-:' ~

, , '~
1, .. . ~ . - ~ . . .

'~ ~ 7 6Z ~ 5 lity of projections and depres~ions over the entire circumference oE the solid electrolyte galvanic cell. As rega~ds the size of the irregular section, the same efEect can be obtained by decreasing the size as the number of the irregular sections is increased and the size of the irregular sections must be increased with decrease in the number.
Now, some specific examples of the irregular sections formed over the entire circumference of the solid electrolyte galvanic cell will be described with reference to Figs~ 12, 13 and 14. It will be seen that that the depth d of the depressions on the solid electrolyte galvanîc cells shown in Figs. 12 to 14 is decreased with increase in the number of the depressions. When the number of depressions is increased, angular depressions are p~eferred as shown in Fig. 14. The actual measurement tests conducted by using these solid electrolyte galvanic cells showed that quite satisfactory electric contact characteristics could be obtained with all of these solid electrolyte galvanic cells.
A comparision of the solid electrolyte galvanic cells shown i~ Figs. 12, 13 and 14 has shown that the depth d of each depression can be decreased as the number of the depressions is increased in Figs. 12, 13 and 14 in this order, and particularly in ~he case of Fig. 14 using a greater numb~r of depres.sions, the desired effect can be obtained with the depth d of as small as 0~1 mm, It has also been shown that the desired effect can be produced with d=0,15 mm in the case of Fig. 13.

bm:~u . .
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... ... . , .. : . , , , . ; . . . .. - .: ...

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376Z~5 Although the provision of a single small irregular section will be sufficient for accomplishing the objects of this invention, ideally it is desirable to provide a large number of large depressions~ However, in consideration of the actual manufacturing techniques o~ solid electrolyte galvanic cell, that is, the molding of solid electrolyte galvanic cell involving the process of preparing a split die, introducing in~o and sinter.ing an electrolyte in the split die and molding ~he sam~ into a solid electrolyte galvanic cell by a molding press or injection molder, the mounting techniques of solid electrolyte galvanic cell, the assemblying techniques of electrodes, etc., the most preferred shape will be the one shown in Fig. 12 employing the depression having the depth d of about 0.25 mm, The dimensions of the solid electrol~te galvanic cell of Fig. 12 are as follows~
Dl = 2.0 D2 = 1.5 ~
Q1 = 8.0 mm Q2 = 5~5 mm ~3 = 1.5 mm Q4 = l.0 mm The following Table 1 shows, in comparison with the results obtained with the prior art devices, the rates of success in the measurements made with the oxygen sensor of this i~vention employing the solid electrolyte galvanic cells of the above mentioned shapes. In ~able 1, each denominator represents the number of the meas~rements made and each :: :
~umerator represents the number of the successful measurements4 .

-- 14 -- .
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, ,: . . .
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Tsble 1 - Rate of Success~ul Mea~urements (%) ~ . . ,, ~ .... _ . . _~_ Meusuring conditions Prior srtPre3ent lnventl n . _ .~ ~ _. - I
: Furn~ce Type o~ ~teel Fig. l Fig. 2 Fl~. 3 Fig. 4 . _, __ ~ , __ . Test C molten ~teel ~ 6~ 17 7037_90 ~g5_98 .. _ . .~ ~ __ ~-- _.
~urnace O 0~ - O 30 % C, 49~-7~ lQ-70 237_90 ~o~-l :~, _ . , . _ . _ Rimmed steel 301_60 1~_70 18_80 192_96 Lsdle _ _ _ _.~ . .
(250 t) ~emi-killed ste~l398_66 16=60 19-90 ~ 97 ~ -- . _ __ _ ____ ~ ~ _ _ __ r C.C, ~emi-killed ~teel 138_6~ 16_60 l~_B0 140_93 ~' tundish A1l1~ ~t~l61 61 lo-70 190~90 50~94 ~, . .~ .~ _ _ .
Rimmea ~teel 146 58 16_60 17_85 ~ 95 Mold ~ . . .
. . ~ = _ aæ~o-6~ 1 70 27-~5~a2 95 ~:
'''. ~
1 ..As will be ~een from Table 1, the rstea o~ succes~
.l; obtained with the devlcas of thls lnve~tion sre e~tremely . .
high B8 compsred wlth those of the prlor art devices.
In Table 1, the determi~atlon o~ the 9uccH~ul ~od unsucce~s~ul me~urements was mAde on the basis ,. ( :
1~ : that the euccess~ul ~easure~ent i9 one 1~ ~hich the ~ :
:j , recorded em~ curYe re8ult8 in a stable graph as shown -I; I ln ~16. 15 or 16 ~nd the unsucce~ul ~es~ur~ment res-,,1: ' ,,~ .
15 - ~ :

t ~

:h ~620S

pre~ent~ one resulting i~ such a graph as ~hown in Fig.
17, 18 or l9, and the devics of this inv~ntion showed no such uns3ucce~3ful result.
Further, in order to i~crease the number of the :~ succe,s~ful measurments, it i~ mo~t desirable to ~ake ~ the slze o~ eYery part in ~ig. 12 a~ ~ollows:
.~ . .
Dl _ 2.4 ~
D2 = 1.8 ~ :
~ 4= 4~5 mm ".
~2 = 3~ mm .r ~ = l.o mm :
;
; ~4 = 0.5 mm .~ ' While the ~olid el0ctrolyte galv~nic cell of thi~ :
invention i9 designed for use in an oxygen sensor of the type which i3 usually used for mea~uring the concentra- :
tion of di~solved oxygen in molten iro~ as des~ribed hnreinabo~s, the present invention is not inten~ed to be limited to thls application, ~nd the device of this inven-tion msy also be used as an electric contact 3tructure for oxygen sensor,~ of th~ type u3ed for mea~uring the o~ygen content of molten nonferrou9 metal~ (e.g-, CUr Al, Zn, etc.) or e8 ~n electric contact otructure for oxygen sen~or~ of the type u3ed for measuring the content of element~ ln molten metals other than o~,yeen (e.g., , N, Al~ etc.) and it i~ capable of ensuring a high rsge of 8u~cq89 in measur~ent.
~, . . .
, l : - 16 ~
: 1, . ~ . `

1 ' ' .

,, ,.. . . , ~ .

Claims (8)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. In a device for detecting oxygen content of a molten metal having a solid electrolyte galvanic cell mounted in a quartz tube with one end of said galvanic cell projected from one end of said quartz tube, and a powder reference material placed inside said quartz tube and enclosing electrode lead means and said solid electrolyte galvanic cell whereby upon immersion into the molten metal said device generates an electro-motive force proportional to a partial pressure of oxygen in said molten metal, the improvement wherein the portion of said solid electrolyte galvanic cell contacting said powder reference material is formed into a shape having at least one circumferential groove to provide an increased contact area between said solid electrolyte galvanic cell and said powder reference material and to increase holding power of said powder reference material.
2. A device according to claim 1, wherein said solid electrolyte galvanic cell has a cylindrical shaped portion, and wherein said portion of said solid electrolyte galvanic cell contacting said powder reference material comprises a first cylindrical body portion connected to said cylindrically shaped portion of said solid electrolyte galvanic cell, said first cylindrical body portion of smaller diameter than said cylindrical shaped portion, and a second cylindrical body portion connected to said first cylindrical body portion and equal in diameter with said cylindrical shaped portion, wherein said first cylindrical body portion defines said circumferential groove.
3. A device according to claim 1, wherein said solid electrolyte galvanic cell has a cylindrical shaped portion, and wherein said solid electrolyte galvanic cell portion contacting said power reference material comprises a first cylindrical body portion connected to said cylindrically shaped portion of said galvanic cell and having a smaller diameter than said cylindrical shaped portion, and a second cylindrical body portion connected to said first cylindrical body portion and greater in diameter than said cylindrical shaped portion, wherein said first cylindrical body portion defines said circumferential groove.
4. A device according to claim 1, wherein said solid electrolyte galvanic cell has a cylindrical shaped portion, and wherein said solid electrolyte galvanic cell portion contacting said power reference material comprises a first cylindrical body portion connected to a cylindrical shaped portion of said galvanic cell and having a smaller diameter than said cylindrical shaped portion, and a second cylindrical body portion connected to said first cylindrical body portion and smaller in diameter than said cylindrical shaped portion, wherein said first cylindrical body portion defines said circumferential groove.
5. A device according to claim 1, wherein said. solid electrolyte galvanic cell has a cylindrical shaped portion, and wherein said solid electrolyte galvanic cell portion contacting said power reference material comprises a conical portion connected to said cylindrical shaped portion of said galvanic cell and a cylindrical body portion connected to said conical portion and equal in diameter to said cylindrical shaped portion, wherein said conical portion defines said.
circumferential groove.
6. A device according to claim 1, wherein said solid electrolyte galvanic cell has a cylindrical shaped portion, and wherein said solid electrolyte galvanic cell portion contacting said power reference material comprises a series of conical portions connected to said cylindrical shaped portion of said galvanic cell, wherein said series of conical portions define a series of circumferential grooves.
7. A device according to claim 1, wherein said solid electrolyte galvanic cell has a cylindrical shaped portion, and wherein said solid electrolyte galvanic cell portion contacting said powder reference material comprises a series of alternating cylinders, each alternate cylinder having a diameter less than its adjacent cylinder, said series connected to said cylindrical shaped portion of said galvanic cell, each said alternate cylinder defining said circumferential groove.
8. A device according to claim 1, wherein said one end of said quartz tube for mounting said solid electrolyte galvanic cell is bent inwardly.
CA297,960A 1977-03-02 1978-03-01 Oxygen sensors Expired CA1076205A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP1977023814U JPS53119993U (en) 1977-03-02 1977-03-02
JP2381477A JPS53109256A (en) 1977-03-07 1977-03-07 Dryness detection and control circuit

Publications (1)

Publication Number Publication Date
CA1076205A true CA1076205A (en) 1980-04-22

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Application Number Title Priority Date Filing Date
CA297,960A Expired CA1076205A (en) 1977-03-02 1978-03-01 Oxygen sensors

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DE (1) DE2742953A1 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3015428C2 (en) * 1980-04-22 1982-04-22 Ranco Inc., 43201 Columbus, Ohio Drum dryer for drying laundry
EP2927365B1 (en) * 2014-03-31 2016-10-19 Electrolux Appliances Aktiebolag Laundry drying method and apparatus for implementing same

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