AU5012690A - A method of making objects having an elastomeric outer wall and a synthetic foam core - Google Patents
A method of making objects having an elastomeric outer wall and a synthetic foam coreInfo
- Publication number
- AU5012690A AU5012690A AU50126/90A AU5012690A AU5012690A AU 5012690 A AU5012690 A AU 5012690A AU 50126/90 A AU50126/90 A AU 50126/90A AU 5012690 A AU5012690 A AU 5012690A AU 5012690 A AU5012690 A AU 5012690A
- Authority
- AU
- Australia
- Prior art keywords
- synthetic foam
- elastomer
- wall
- foam core
- mould cavity
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/56—Coatings, e.g. enameled or galvanised; Releasing, lubricating or separating agents
- B29C33/58—Applying the releasing agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/02—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of definite length, i.e. discrete articles
- B29C41/08—Coating a former, core or other substrate by spraying or fluidisation, e.g. spraying powder
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/0025—Applying surface layers, e.g. coatings, decorative layers, printed layers, to articles during shaping, e.g. in-mould printing
- B29C37/0028—In-mould coating, e.g. by introducing the coating material into the mould after forming the article
- B29C37/0032—In-mould coating, e.g. by introducing the coating material into the mould after forming the article the coating being applied upon the mould surface before introducing the moulding compound, e.g. applying a gelcoat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
- B29C44/04—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles consisting of at least two parts of chemically or physically different materials, e.g. having different densities
- B29C44/0461—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles consisting of at least two parts of chemically or physically different materials, e.g. having different densities by having different chemical compositions in different places, e.g. having different concentrations of foaming agent, feeding one composition after the other
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
- B29C44/12—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/0025—Applying surface layers, e.g. coatings, decorative layers, printed layers, to articles during shaping, e.g. in-mould printing
- B29C37/0028—In-mould coating, e.g. by introducing the coating material into the mould after forming the article
- B29C2037/0035—In-mould coating, e.g. by introducing the coating material into the mould after forming the article the coating being applied as liquid, gel, paste or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
- B29C44/12—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
- B29C44/14—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements the preformed part being a lining
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2021/00—Use of unspecified rubbers as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2075/00—Use of PU, i.e. polyureas or polyurethanes or derivatives thereof, as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/04—Condition, form or state of moulded material or of the material to be shaped cellular or porous
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Laminated Bodies (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
- Molding Of Porous Articles (AREA)
Abstract
The invention relates to a method of making in a mould cavity objects having an outer wall from a micro-cellular or non-cellular elastomer (7) and a core consisting at least partly of a synthetic foam (9), wherein, in a first step, a layer (7) of said elastomer is applied by spraying onto the surface (1) defining the mould cavity, wherein, in a second step, before said elastomer is completely cured, a reaction mixture for obtaining a synthetic foam (9) is injected in the thus by the formed elastomer layer (7) defined space (8) of the mould cavity and wherein, in a third step, after the synthetic foam (9) has been cured substantially completely and forms a whole with the elastomer layer (7), the thus obtained object is demoulded.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BE8900228 | 1989-03-03 | ||
BE8900228A BE1002899A6 (en) | 1989-03-03 | 1989-03-03 | METHOD FOR MANUFACTURING ARTICLES WITH ELASTOMERIC EXTERIOR WALL AND PLASTIC FOAM CORE |
Publications (2)
Publication Number | Publication Date |
---|---|
AU5012690A true AU5012690A (en) | 1990-09-06 |
AU624478B2 AU624478B2 (en) | 1992-06-11 |
Family
ID=3884046
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
AU50126/90A Ceased AU624478B2 (en) | 1989-03-03 | 1990-02-26 | A method of making objects having an elastomeric outer wall and a synthetic foam core |
Country Status (12)
Country | Link |
---|---|
US (1) | US5116557A (en) |
EP (1) | EP0386818B1 (en) |
JP (1) | JPH072337B2 (en) |
KR (1) | KR960007304B1 (en) |
AT (1) | ATE111397T1 (en) |
AU (1) | AU624478B2 (en) |
BE (1) | BE1002899A6 (en) |
CA (1) | CA2011375C (en) |
DE (1) | DE69012378T2 (en) |
DK (1) | DK0386818T3 (en) |
ES (1) | ES2063242T3 (en) |
PT (1) | PT93326B (en) |
Families Citing this family (75)
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IT1246263B (en) * | 1990-09-07 | 1994-11-17 | Montedipe Srl | PROCEDURE FOR THE PREPARATION OF BODIES FORMED WITH INTEGRATED POLYURETHANE SKIN AND BODIES FORMED SO OBTAINED. |
DE4106659A1 (en) * | 1991-03-02 | 1992-09-03 | Elastogran Polyurethane Gmbh | METHOD FOR PRODUCING VEHICLE INTERIOR PANELS OR THE LIKE |
US5702810A (en) * | 1992-03-10 | 1997-12-30 | Mitsubishi Chemical Corporation | Cushioning composite molded article and a process for production thereof |
BE1005821A3 (en) * | 1992-05-18 | 1994-02-08 | Recticel | PROCESS FOR THE PRODUCTION OF SELF-SUPPORTING APPETIZERS PLASTIC PARTS AND THUS MANUFACTURED trim part. |
US5362429A (en) * | 1993-03-08 | 1994-11-08 | Magnum Manufacturing, Inc. | Rubber molding method using a frangible foam core |
US6042364A (en) * | 1993-06-29 | 2000-03-28 | The Japan Steel Works, Ltd. | Mold assembly for manufacturing hollow parts |
WO1995009082A1 (en) * | 1993-09-28 | 1995-04-06 | Bradford Industries, Inc. | Sound attenuation composite and method for forming same |
FR2715886B1 (en) * | 1994-02-04 | 1996-04-26 | Askle | Method and device for manufacturing elements of cushions or mattresses in flexible cellular material. |
DE4414258C2 (en) * | 1994-04-23 | 1996-07-25 | Battenfeld Gmbh | Process for injection molding objects consisting of at least two different layers |
EP0692358A1 (en) * | 1994-06-24 | 1996-01-17 | Corell Resin Technology B.V. | Method for manufacturing a plastic board and a board obtained with this method |
US6294248B1 (en) * | 1994-09-27 | 2001-09-25 | Bayer Corporation | Soft molded composites and a process for their production |
US5595701A (en) * | 1995-05-12 | 1997-01-21 | The Goodyear Tire & Rubber Company | Process for making a polyurea backed product with a polyurethane skin |
US5609395A (en) | 1995-09-18 | 1997-03-11 | Burch; Selwyn A. | Modular bus seat and method of retrofitting existing bus seats |
US6156257A (en) * | 1995-12-28 | 2000-12-05 | Toyoda Gosei Co., Ltd | Reactive injection molding process for manufacturing a two-colored molded polyurethane products |
US5816270A (en) * | 1996-02-21 | 1998-10-06 | Nadel Industries | Co-molded makeup applicator assembly |
US5955013A (en) * | 1996-07-10 | 1999-09-21 | Owens Corning Fiberglas Technology, Inc. | Manufacture of foam-containing structures |
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US5885662A (en) † | 1997-01-31 | 1999-03-23 | Atoma International, Inc. | Decorative automotive interior trim articles with integral light stable polyurethane elastomer covering and process for making the same |
US5938993A (en) * | 1997-05-21 | 1999-08-17 | Greene; Steven R. | Process for making molded polyurethane articles |
KR100440274B1 (en) * | 1997-12-30 | 2005-05-24 | 현대자동차주식회사 | A production method of foam forming thing |
AU763172B2 (en) | 1998-05-22 | 2003-07-17 | Magna Interior Systems Inc. | Decorative automotive interior trim articles with integral in-mold coated polyurethane aromatic elastomer covering and process for making the same |
US6432543B2 (en) | 1998-07-29 | 2002-08-13 | Basf Corporation | Decorative components having an elastomeric outer surface and methods of making such components |
US6210619B1 (en) * | 1998-10-19 | 2001-04-03 | Ford Motor Company | Method for manufacturing a two-piece plastic assembly |
EP0995568A1 (en) | 1998-10-21 | 2000-04-26 | Recticel | Method for manufacturing a multilayered moulded synthetic part and thus obtained part |
JP3027150B1 (en) * | 1998-11-13 | 2000-03-27 | 大協株式会社 | Method and apparatus for manufacturing hollow body made of synthetic resin incorporating intermediate |
JP3515399B2 (en) * | 1998-11-20 | 2004-04-05 | 株式会社日本製鋼所 | Molding method and molding die for molded article composed of three or more semi-molded articles |
EP1040906B1 (en) * | 1999-03-31 | 2003-12-17 | Toyoda Gosei Co., Ltd. | Process for producing polyurethane molded articles |
US6352658B1 (en) | 1999-12-30 | 2002-03-05 | Basf Corporation | Method for producing decorative components having an outer elastomeric layer that is integral with an inner foam layer |
DE10019626A1 (en) * | 2000-04-19 | 2001-10-31 | Johannes Serr | Manufacturing e.g. vehicle bumpers and containers, coats plastic onto mold interior- and joint surfaces, displacing plastic from joint during mold closure |
CA2413718A1 (en) * | 2000-06-30 | 2002-01-10 | Karsten Inwersent | Automotive trim component having an elastomeric skin with a foam core and method for making same |
EP1177949A1 (en) * | 2000-08-01 | 2002-02-06 | Recticel | Method for manufacturing a trim part for the interior of an automobile vehicle or at least a skin therefor |
US6764621B2 (en) * | 2000-11-03 | 2004-07-20 | Lear Corporation | Method for molding a soft trim component onto a substrate |
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DE102004018462A1 (en) | 2004-04-16 | 2005-11-03 | Trw Automotive Safety Systems Gmbh | Method for producing a steering wheel with multi-colored foam |
US7147808B2 (en) * | 2004-07-06 | 2006-12-12 | Lear Corporation | Vehicle part with integrated impact management feature and method of making same |
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JP4591210B2 (en) * | 2005-05-30 | 2010-12-01 | トヨタ紡織株式会社 | Seat pad with skin, method of manufacturing seat pad with skin, and pad mold |
US20070078253A1 (en) * | 2005-09-30 | 2007-04-05 | Dagmar Ulbrich | Super soft elastomers as skinning material for composites |
DE102006031859B4 (en) * | 2006-07-10 | 2013-06-06 | Trw Automotive Safety Systems Gmbh | Steering wheel and method of making a steering wheel |
US7695816B2 (en) * | 2006-09-21 | 2010-04-13 | Basf Corporation | Composite article and method of forming the same |
US20080230949A1 (en) * | 2007-03-23 | 2008-09-25 | Paul Razgunas | Injection molding process for forming coated molded parts |
FR2933705B1 (en) * | 2008-07-11 | 2011-09-02 | Avant Pays De Savoie Composites | PROCESS FOR PRODUCING A POLYURETHANE-COATED MOLDED PART WHICH PROVIDES IMPROVED TOUCH SENSATION |
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CN113363791B (en) * | 2020-03-05 | 2023-07-18 | 昆山康龙电子科技有限公司 | Frame body with silica gel layer outside and manufacturing method for forming silica gel layer outside frame body |
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-
1989
- 1989-03-03 BE BE8900228A patent/BE1002899A6/en not_active IP Right Cessation
-
1990
- 1990-02-23 DE DE69012378T patent/DE69012378T2/en not_active Expired - Lifetime
- 1990-02-23 DK DK90200430.8T patent/DK0386818T3/en active
- 1990-02-23 EP EP90200430A patent/EP0386818B1/en not_active Expired - Lifetime
- 1990-02-23 AT AT90200430T patent/ATE111397T1/en not_active IP Right Cessation
- 1990-02-23 ES ES90200430T patent/ES2063242T3/en not_active Expired - Lifetime
- 1990-02-26 AU AU50126/90A patent/AU624478B2/en not_active Ceased
- 1990-03-02 PT PT93326A patent/PT93326B/en not_active IP Right Cessation
- 1990-03-02 JP JP2051613A patent/JPH072337B2/en not_active Expired - Fee Related
- 1990-03-02 US US07/487,505 patent/US5116557A/en not_active Expired - Lifetime
- 1990-03-02 CA CA002011375A patent/CA2011375C/en not_active Expired - Fee Related
- 1990-03-03 KR KR1019900002793A patent/KR960007304B1/en not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
KR900014100A (en) | 1990-10-22 |
DE69012378D1 (en) | 1994-10-20 |
JPH072337B2 (en) | 1995-01-18 |
CA2011375C (en) | 2000-09-05 |
DK0386818T3 (en) | 1995-02-06 |
PT93326B (en) | 1996-07-31 |
BE1002899A6 (en) | 1991-07-16 |
EP0386818A1 (en) | 1990-09-12 |
ATE111397T1 (en) | 1994-09-15 |
US5116557A (en) | 1992-05-26 |
EP0386818B1 (en) | 1994-09-14 |
PT93326A (en) | 1990-11-07 |
JPH0327914A (en) | 1991-02-06 |
DE69012378T2 (en) | 1995-02-16 |
KR960007304B1 (en) | 1996-05-30 |
ES2063242T3 (en) | 1995-01-01 |
CA2011375A1 (en) | 1990-09-03 |
AU624478B2 (en) | 1992-06-11 |
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