AU3763993A - Method of producing foamed phenol-formaldehyde panels - Google Patents

Method of producing foamed phenol-formaldehyde panels

Info

Publication number
AU3763993A
AU3763993A AU37639/93A AU3763993A AU3763993A AU 3763993 A AU3763993 A AU 3763993A AU 37639/93 A AU37639/93 A AU 37639/93A AU 3763993 A AU3763993 A AU 3763993A AU 3763993 A AU3763993 A AU 3763993A
Authority
AU
Australia
Prior art keywords
mould
resin
foamable composition
moulded article
width
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
AU37639/93A
Inventor
Robert Farkas
Edward Nicholas Winnington-Ingram
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ISOFLAM INTERNATIONAL Ltd
Original Assignee
ISOFLAM INT Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from GB929206573A external-priority patent/GB9206573D0/en
Application filed by ISOFLAM INT Ltd filed Critical ISOFLAM INT Ltd
Publication of AU3763993A publication Critical patent/AU3763993A/en
Abandoned legal-status Critical Current

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/32—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof from compositions containing microballoons, e.g. syntactic foams
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34—Auxiliary operations
    • B29C44/58—Moulds
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/12—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
    • C08J9/14—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent organic
    • C08J9/143—Halogen containing compounds
    • C08J9/144—Halogen containing compounds containing carbon, halogen and hydrogen only
    • C08J9/145—Halogen containing compounds containing carbon, halogen and hydrogen only only chlorine as halogen atoms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2007/00—Flat articles, e.g. films or sheets
    • B29L2007/002—Panels; Plates; Sheets
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2361/00—Characterised by the use of condensation polymers of aldehydes or ketones; Derivatives of such polymers
    • C08J2361/04—Condensation polymers of aldehydes or ketones with phenols only
    • C08J2361/06—Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
  • Laminated Bodies (AREA)

Abstract

A method for the production of moulded articles having a width dimension greater than their thickness, e.g. building panels and doors, comprises charging into a mould a foamable composition containing a phenol-formaldehyde resin, an acid catalyst and a filler having a neutralising effect, causing the composition to expand to fill the mould and the resin to cure, and thereafter removing the moulded article from the mould, wherein the mould cavity has a depth substantially equal to the width of the resulting moulded article and a width substantially equal to the thickness of the resulting moulded article, the temperature of the mould surface at the commencement of charging of the foamable composition is in the range of 60 to 90 DEG C, the temperature of the foamable composition during curing is at least 90 DEG C, and the pH of the final cured foam is not less than 2. The neutralising effect filler is preferably aluminium hydroxide, which allows the pH of the curing/foaming reaction to rise to 2 to 4. The resin may be glycol-modified.
AU37639/93A 1992-03-26 1993-03-24 Method of producing foamed phenol-formaldehyde panels Abandoned AU3763993A (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
GB9206573 1992-03-26
GB929206573A GB9206573D0 (en) 1992-03-26 1992-03-26 Foamed moulded articles
EP92309531 1992-10-19
EP92309531 1992-10-19

Publications (1)

Publication Number Publication Date
AU3763993A true AU3763993A (en) 1993-10-21

Family

ID=26132242

Family Applications (1)

Application Number Title Priority Date Filing Date
AU37639/93A Abandoned AU3763993A (en) 1992-03-26 1993-03-24 Method of producing foamed phenol-formaldehyde panels

Country Status (5)

Country Link
AT (1) ATE182509T1 (en)
AU (1) AU3763993A (en)
DE (1) DE69325823T2 (en)
FI (1) FI945606A0 (en)
WO (1) WO1993018909A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB9513116D0 (en) * 1995-06-28 1995-08-30 Sandoz Ltd Improvements in or relating to organic compounds

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2124185A1 (en) * 1971-02-05 1972-09-22 Tardy James Phenolic foam - for insulated building panels contains mineral filler and plasticiser
GB1419648A (en) * 1972-06-09 1975-12-31 Exxon Research Engineering Co Manufacture of phenolic foam boards
FR2288610A1 (en) * 1974-02-07 1976-05-21 Medevielle Pierre Moulding closed cell phenolic resin foams for insulated roofing - using fillers and mould temp differentials to modify the foam
US4423163A (en) * 1980-10-09 1983-12-27 Koppers Company, Inc. Method of producing phenolic foam using pressure and foam produced by the method
US4539338A (en) * 1982-07-09 1985-09-03 Koppers Company, Inc. Phenol formaldehyde resoles for making phenolic foam
DE3644468A1 (en) * 1986-12-24 1988-11-10 Isobloc Gmbh HIGHLY FILLED PHENOLIC RESIN FOAMS AND THEIR USE AS INSULATED MOLDED BODIES

Also Published As

Publication number Publication date
WO1993018909A1 (en) 1993-09-30
FI945606A (en) 1994-11-28
ATE182509T1 (en) 1999-08-15
FI945606A0 (en) 1994-11-28
DE69325823T2 (en) 2000-04-27
DE69325823D1 (en) 1999-09-02

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