AU2022252372A1 - Aqueous chrome-free surface treatment agent, surface treatment metal, and surface treatment method - Google Patents

Aqueous chrome-free surface treatment agent, surface treatment metal, and surface treatment method Download PDF

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Publication number
AU2022252372A1
AU2022252372A1 AU2022252372A AU2022252372A AU2022252372A1 AU 2022252372 A1 AU2022252372 A1 AU 2022252372A1 AU 2022252372 A AU2022252372 A AU 2022252372A AU 2022252372 A AU2022252372 A AU 2022252372A AU 2022252372 A1 AU2022252372 A1 AU 2022252372A1
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Prior art keywords
surface treatment
treatment agent
aqueous chromium
silane compound
range
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Aoi NAGANO
Shintaro Nakamura
Toshiaki Shimakura
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Nippon Paint Surf Chemicals Co Ltd
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Nippon Paint Surf Chemicals Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F11/00Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
    • C23F11/08Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids
    • C23F11/10Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids using organic inhibitors
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C26/00Coating not provided for in groups C23C2/00 - C23C24/00
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F11/00Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
    • C23F11/08Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids
    • C23F11/10Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids using organic inhibitors
    • C23F11/12Oxygen-containing compounds
    • C23F11/122Alcohols; Aldehydes; Ketones
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F11/00Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
    • C23F11/08Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids
    • C23F11/10Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids using organic inhibitors
    • C23F11/173Macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F11/00Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
    • C23F11/08Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids
    • C23F11/18Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids using inorganic inhibitors

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Paints Or Removers (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
  • Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)

Abstract

Provided is an aqueous chrome-free surface treatment agent capable of forming a film that can withstand high-strength workability on metal substrates. The aqueous chrome-free surface treatment agent includes a bifunctional silane compound (A), a monofunctional silane compound (B), and an acetylene glycol-based surfactant (C) It is preferable for the concentration of the bifunctional silane compound (A) to be in the range of 1-100 g/L, the concentration of the monofunctional silane compound (B) to be in the range of 1-100 g/L, and the concentration ratio (A/B) of the bifunctional silane compound (A) to the monofunctional silane compound (B) to be in the range of 0.1-5.

Description

DESCRIPTION
Title of the Invention: AQUEOUS CHROME-FREE SURFACE TREATMENT
AGENT, SURFACE TREATMENT METAL, AND SURFACE TREATMENT METHOD TECHNICAL FIELD
[0001]
The present invention relates to an aqueous chromium-free
surface treatment agent, a surface treated metal, and a
surface treatment method.
BACKGROUND ART
[0002]
Conventionally, as surface treatment agents for imparting
corrosion resistance to metal base materials, chromium-based
metal surface treatment agents such as a chromate treatment
agent and a phosphate chromate treatment agent have been
known, and are also currently widely used. However, recent
trends in environmental regulations may limit the use of
chromium-based metal surface treatment agents in future due to
toxicity, especially carcinogenicity, of chromium.
[0003]
Therefore, various chromium-free metal surface treatment
agents that exhibit corrosion resistance equivalent to that of
chromium-based metal surface treatment agents have been
developed. For example, Patent Document 1 discloses a composition for metal surface treatment, which contains a titanium compound and/or a zirconium compound and a condensation reaction product of aminosilane and polysilyl functional silane.
[0004]
Patent Document 1: Japanese Unexamined Patent Application,
Publication No.2011-068930
DISCLOSURE OF THE INVENTION
Problems to be Solved by the Invention
[0005]
When a film is formed on a metal base material using a
chromium-free metal surface treatment agent, for example, when
the metal base material is used for precoated metal
applications, the film to be formed is required to have
coating adhesion that can withstand high-strength workability
in addition to corrosion resistance. However, it cannot be
said that conventional chromium-free metal surface treatment
agents have sufficient coating adhesion when high-strength
processing is carried out on the metal base material after
surface treatment, and there has been room for improvement.
For example, in the case of a treatment agent including a
silane coupling agent as a main component as described in
Patent Document 1, when the metal base material as an object
to be coated has a smooth surface, a uniform coating cannot be
formed on the metal surface due to occurrence of paint repellency during painting, and the paint adhesion has not been sufficient.
[00061
The present invention has been made in view of the above,
an object of the present invention is to provide an aqueous
chromium-free metal surface treatment agent capable of forming
a film that can withstand high-strength workability on a metal
base material.
Means for Solving the Problems
[0007]
(1) The present invention relates to an aqueous chromium
free surface treatment agent including a bifunctional silane
compound (A), a monofunctional silane compound (B), and an
acetylene glycol-based surfactant (C).
[00081
(2) The aqueous chromium-free surface treatment agent
described in (1), wherein a concentration of the bifunctional
silane compound (A) is in a range of 1 to 100 g/L,
a concentration of the monofunctional silane compound (B) is
in a range of 1 to 100 g/L, and
a concentration ratio (A/B) of the bifunctional silane
compound (A) to the monofunctional silane compound (B) is in a
range of 0.1 to 5.
[00091
(3) The aqueous chromium-free surface treatment agent
described in (1) or (2), wherein a concentration of the acetylene glycol-based surfactant (C) is in a range of 0.05 to
1 g/L.
[0010]
(4) The aqueous chromium-free surface treatment agent
described in any one of (1) to (3), wherein a contact angle on
a mirror-finished aluminum sheet surface is 25 degrees or
less.
[0011]
(5) The aqueous chromium-free surface treatment agent
described in any one of (1) to (4), further including water
dispersible metal oxide particles (D), wherein an average
particle diameter of the water-dispersible metal oxide
particles (D) is 150 nm or less, and a concentration of the
water-dispersible metal oxide particles (D) is in a range of 1
to 20 g/L.
[0012]
(6) The aqueous chromium-free surface treatment agent
described in any one of (1) to (5), further including a
polyurethane resin (E) that is at least any one of a water
dispersible polyurethane resin and a water-soluble
polyurethane resin, and a concentration of the polyurethane
resin (E) is in a range of 1 to 20 g/L.
[0013]
(7) The aqueous chromium-free surface treatment agent
described in any one of (1) to (6), further including a block
isocyanate resin (F), and the concentration of the block isocyanate resin (F) is in the range of 1 to 20 g/L.
[0014]
(8) The aqueous chromium-free surface treatment agent
described in any one of (1) to (7), in which pH of the aqueous
chromium-free surface treatment agent is in a range of 5 to 7.
[0015]
A surface treated metal including a surface on which a
surface treatment film is formed with an aqueous chromium-free
surface treatment agent according to any one of (1) to (8).
[0016]
(10) A surface treatment method including a surface
treatment film formation step including treating a surface of
an object to be coated with an aqueous chromium-free surface
treatment agent according to any one of the above (1) to (8).
Effects of the Invention
[0017]
The present invention can provide an aqueous chromium-free
metal surface treatment agent capable of forming a film that
can withstand high-strength workability on a metal base
material.
PREFERRED MODE FOR CARRYING OUT THE INVENTION
[0018]
Hereinafter, an aqueous chromium-free surface treatment
agent, a surface treated metal, and a surface treatment method
in accordance with embodiments of the present invention will be described. The present invention is not limited to the embodiments described below.
[0019]
<Aqueous chromium-free surface treatment agent>
An aqueous chromium-free surface treatment agent of this
embodiment includes a bifunctional silane compound (A), a
monofunctional silane compound (B), and an acetylene glycol
based surfactant (C). Furthermore, it is preferable that the
aqueous chromium-free surface treatment agent further includes
at least any one of a water-dispersible metal oxide particles
(D), a polyurethane resin (E), and a block isocyanate resin
(F).
[0020]
(Bifunctional silane compound (A))
A bifunctional silane compound (A) is a compound including
two silanol groups or silyl groups capable of forming a
silanol group by hydrolysis in a molecule. Examples of the
bifunctional silane compound (A) include a compound
represented by the following formula (I).
[0021]
[Chem. 1]
(Xi)a-a-(R')a(R 2 )bSi-Y-Si(RW)(R 4)(X 2 )3-0d '41 (I)
[0022]
In the above formula (1), R1, R 2 , R 3 , and R 4 each independently represent a hydrogen atom, or a monovalent organic group having 1 to 30 carbon atoms. Examples of the monovalent organic group include hydrocarbon groups such as an alkyl group, an alkenyl group, a cycloalkyl group, and an aryl group; hydrocarbon groups having functional groups such as a hydroxyl group, an epoxy group, and an amino group. As the monovalent organic group, an alkyl group having 1 to 4 carbon atoms such as a methyl group or an ethyl group is preferable.
[0023]
In the above formula (I), Y represents a divalent organic
group or amine. Examples of the divalent organic group include
an alkylene group, an alkyleneoxy group, an alkylenethio
group, or groups including the above divalent organic group as
a partial structure. As the divalent organic group, an
alkylene group is preferable. The number of carbon atoms in
the divalent organic group is preferably 2 to 30, and more
preferably 2 to 12.
[0024]
In the above formula (I), X1 and X 2 each independently
represent a hydrolyzable group. Examples of the hydrolyzable
groups include a hydroxyl group and an alkoxy group having 1
to 4 carbon atoms. X1 and X 2 are preferably a hydroxyl group.
When X1 and X 2 are an alkoxy group, the alkoxy group is
preferably a methoxy group or an ethoxy group.
[0025]
In the above formula (1), a and b each independently represent an integer of 0 to 2, and 0 a+b 2 is satisfied.
Furthermore, c and d each independently represent an integer
of 0 to 2, and 0 c+d 2 is satisfied. Both a+b and c+d are
preferably 0 or 1.
[0026]
Specific examples of the bifunctional silane compound (A)
represented by the formula (I) include
bis(trimethoxysilyl)methane, 1,2-bis(trimethoxysilyl)ethane,
1,2-bis(triethoxysilyl)ethane, 1,6-bis(trimethoxysilyl)hexane,
1,6-bis(triethoxysilyl)hexane, 1,8-bis(trimethoxysilyl)octane,
1,8-bis(triethoxysilyl)octane, 1,9-bis(trimethoxysilyl)nonane,
1,9-bis(triethoxysilyl)nonane, bis(trimethoxysilyl)amine,
bis(triethoxysilyl)amine, bis(trimethoxysilylmethyl)amine,
bis(triethoxysilylmethyl)amine,
bis(trimethoxysilylpropyl)amine,
bis(triethoxysilylpropyl)amine, and the like. Among these,
1,2-bis(triethoxysilyl)ethane is preferable from the viewpoint
of safety in handling and corrosion resistance and adhesion of
the obtained film.
[0027]
The bifunctional silane compound (A) may be used alone or
in combination of two or more types thereof. Also, the
bifunctional silane compound (A) may be partially hydrolyzed
or may be condensed by hydrolysis.
[0028]
It is preferable that the concentration of the bifunctional silane compound (A) in the aqueous chromium-free metal surface treatment agent is in the range of 1 to 100 g/L.
[0029]
(Monofunctional silane compound (B))
The monofunctional silane compound (B) is a compound
having one silanol group or a silyl group capable of forming a
silanol group by hydrolysis in one molecule. Examples of the
monofunctional silane compound (B) include amino group
containing silanes such as 3-aminopropyltriethoxysilane, 3
aminopropyltrimethoxysilane, N-2-(aminoethyl)-3
aminopropyltrimethoxysilane, N-2-(Aminoethyl)-3
aminopropylmethyldimethoxysilane, 3
aminopropylmethyldimethoxysilane, 3
aminopropylmethyldiethoxysilane, N-phenyl-3
aminopropyltrimethoxysilane, N-phenyl-3
aminopropyltriethoxysilane, 3-triethoxysilyl-N-(1,3-dimethyl
butylidene)propylamine, and N-phenyl-3
aminopropyltrimethoxysilane; epoxy group-containing silanes
such as 3-glycidoxypropyltrimethoxy silane, 3
glycidoxypropyltriethoxysilane, 3
glycidoxypropylmethyldimethoxysilane, 3
glycidoxypropylmethyldiethoxysilane, 2-(3,4
epoxycyclohexyl)ethyltrimethoxysilane; monosilanol compounds
such as trimethylsilanol and triethylsilanol;
monochlorosilanes such as trimethylchlorosilane and
triethylchlorosilane; monoalkoxysilanes such as trimethylmethoxysilane and trimethylethoxysilane; and monoacyloxysilanes such as trimethylacetoxysilane. Among these, amino group-containing silanes are preferable, and 3 aminopropyltriethoxysilane is more preferable.
[00301
The monofunctional silane compound (B) may be used alone
or in combination of two or more types thereof. Also, the
monofunctional silane compound (B) may be partially hydrolyzed
or may be condensed by hydrolysis.
[0031]
It is preferable that the concentration of the
monofunctional silane compound (B) in the aqueous chromium
free metal surface treatment agent is in the range of 1 to 100
g/L.
[0032]
The concentration ratio (A/B) of the bifunctional silane
compound (A) to the monofunctional silane compound (B) is
preferably in the range of 0.1 to 5, and more preferably in
the range of 0.25 to 2.5. When the concentration ratio (A/B)
is more than 5, the number of hydrogen bonds at the interface
between the film and the coating film is reduced, resulting in
a reduction in strength and a reduction in adhesion to the
coating film. When the concentration ratio (A/B) is less than
0.1, the hydrophilicity of the film becomes high, which makes
it easier for moisture to permeate, and the corrosion
resistance and coating adhesion after coating are lowered.
[0033]
(Acetylene glycol-based surfactant (C))
An acetylene glycol-based surfactant (C) is a nonionic
surfactant having an acetylene group. When the acetylene
glycol-based surfactant (C) is contained in the aqueous
chromium-free metal surface treatment agent together with the
bifunctional silane compound (A) and the monofunctional silane
compound (B), the wettability of the aqueous chromium-free
metal surface treatment agent with respect to the metal base
material that is an object to be coated can be improved. For
example, the contact angle with respect to the metal base
material can be adjusted to 25 degrees or less. Thus, a
uniform coating film can be formed on the metal base material.
Examples of the acetylene glycol-based surfactant (C) include
compounds represented by the following formula (II).
[0034]
[Chem. 2]
R's R6 I I H..1C,.- C - C C - C - CH. -(I I | 0-R7 0-R8
[0035]
In the above formula (II), R 5 and R 6 each independently represent a hydrogen atom or a methyl group. In the above formula (II), R7 and R8 each independently represent a hydrogen atom or an alkylene group. Examples of the alkylene group include an ethylene group and a propylene group. In other words, the acetylene glycol-based surfactant (C) may be an alkylene oxide addition type or an alkylene oxide non-addition type.
[00361
In the above formula (II), n and m each independently
represent an integer of 1 to 10.
[0037]
As the acetylene glycol-based surfactant (C) represented
by the formula (II), commercially available products can be
used. Examples of commercially available products include
Surfynol (Surfinol 104, Surfynol 465, and the like)
manufactured by Nissin Chemical Industry Co., Ltd., and
Olphine series manufactured by Air Products. The acetylene
glycol-based surfactant (C) may be used alone or in
combination of two or more types thereof.
[00381
The concentration of the acetylene glycol-based surfactant
(C) in the aqueous chromium-free metal surface treatment agent
is preferably in the range of 0.05 to 1 g/L, and more
preferably in the range of 0.1 to 0.5 g/L.
[00391
(Water-dispersible metal oxide particles (D))
The water-dispersible metal oxide particles (D) are metal
oxide particles having water-dispersible property, such as Zr
oxide, Ti oxide, Si oxide, Al oxide, Ce oxide, Nb oxide, Nd
oxide, Sn oxide, Nd oxide, and La oxide. Containing of the
water-dispersible metal oxide particles (D) in the aqueous
chromium-free metal surface treatment agent can suppress the
brittle collapse of the film formed and further improve the
coating adhesion that can withstand high-strength processing.
The water-dispersible metal oxide particles (D) are preferably
Zr oxide. The water-dispersible metal oxide particles (D) may
be used alone or in combination of two or more thereof.
[0040]
The concentration of the water-dispersible metal oxide
particles (D) in the aqueous chromium-free metal surface
treatment agent is preferably in the range of 1 to 20 g/L, and
more preferably in the range of 2 to 15 g/L.
[0041]
The average particle diameter (the median diameter D50
measured by a dynamic light scattering method) of the water
dispersible metal oxide particles (D) is preferably 150 nm or
less, and more preferably 10 nm to 120 nm.
[0042]
(Polyurethane resin (E))
The polyurethane resin (E) is at least any one of a water
dispersible polyurethane resin and a water-soluble
polyurethane resin. In other words, the polyurethane resin (E) has either water solubility or water dispersibility.
Containing of the polyurethane resin (E) in the aqueous
chromium-free metal surface treatment agent can suppress the
brittle collapse of the film formed and further improve the
coating adhesion that can withstand high-strength processing.
The polyurethane resin (E) is not particularly limited, and
can be obtained, for example, by polymerizing a polyol
compound and a polyisocyanate compound by a conventionally
known method. The polyurethane resin (E) may be used alone or
in combination of two or more types thereof.
[0043]
The polyol compound is not particularly limited, and
conventionally known synthetic raw materials can be used.
Examples thereof include polyester polyols, polyesteramide
polyols, polyether polyols, polythioether polyols,
polycarbonate polyols, polyacetal polyols, polyolefin polyols,
polysiloxane polyols, and the like.
[0044]
The polyisocyanate compound is not particularly limited,
and conventionally known synthetic raw materials can be used.
Examples thereof include aliphatic isocyanate, alicyclic
diisocyanate, aromatic diisocyanate, aromatic-aliphatic
diisocyanate, and the like.
[0045]
The concentration of the polyurethane resin (E) in the
aqueous chromium-free metal surface treatment agent is preferably in the range of 1 to 20 g/L, more preferably in the range of 5 to 15 g/L in terms of resin solid content.
[0046]
(Block isocyanate resin (F))
A block isocyanate resin (F) is a water-soluble resin that
reacts with the polyurethane resin (E) to form a crosslinked
structure. The block isocyanate resin (F) is a polycondensate
of compounds (monomers) having at least one block isocyanate
group in a molecule blocked with blocking agents such as
phenolic, alcoholic, oxime, active methylene, acid amide,
carbamate, and sulfite blocking agents.
[0047]
A block isocyanate resin (F) is obtained by adding a
blocking agent to a compound having at least one isocyanate
group in one molecule. Examples of the compounds having at
least one isocyanate group in one molecule include aliphatic
diisocyanates such as hexamethylene diisocyanate (including
trimer), tetramethylene diisocyanate and trimethyl
hexamethylene diisocyanate, alicyclic polyisocyanates such as
isophorone diisocyanate, and 4,4'-methylenebis(cyclohexyl
isocyanate), and aromatic diisocyanates such as 4,4'
diphenylmethane diisocyanate, tolylene diisocyanate, and
xylylene diisocyanate. The block isocyanate resin (F) may be
used alone or in combination of two or more types thereof.
[0048]
The concentration of the block isocyanate resin (F) in the aqueous chromium-free metal surface treatment agent is preferably in the range of 1 to 20 g/L, and more preferably 5 to 15 g/L in terms of resin solid content.
[0049]
(Other compounds)
The aqueous chromium-free metal surface treatment agent in
accordance with this embodiment may further contain components
other than the components described above. Examples of other
components include cross-linking agents other than those
mentioned above that promote curing of the resin, surface
conditioning agents used for leveling, defoaming agents used
for suppressing foam, and the like.
[0050]
(pH of aqueous chromium-free metal surface treatment agent)
The aqueous chromium-free metal surface treatment agent in
accordance with this embodiment preferably has a pH in the
range of 5 to 7. When the pH of the aqueous chromium-free
metal surface treatment agent is 7 or less, the storage
stability is further improved.
[0051]
(Contact angle of aqueous chromium-free metal surface
treatment agent)
The aqueous chromium-free metal surface treatment agent in
accordance with this embodiment has a contact angle of 25
degrees or less on a mirror-finished aluminum sheet surface.
Therefore, a film having good wettability with respect to a metal base material as an object to be coated and being uniform can be formed. Accordingly, as a result, the coating adhesion can be improved. The mirror-finished aluminum sheet, which is polished by buffing with an ultrafine abrasive until the surface roughness Rz of the aluminum sheet reaches 0.05 to
0.2 pm, and the surface is washed with a degreasing agent (for
example, Surf Cleaner 155 manufactured by Nippon Paint Surf
Chemicals Co., Ltd.) and water, can be used. As the contact
angle, a value of a static contact angle measured using a
contact angle meter (for example, DSA20E manufactured by
KRUSS) in a thermostatic chamber in which the temperature is
set at 20 0 C.
[0052]
<Surface treatment method>
A surface treatment method in accordance with this
embodiment includes a surface treatment film formation step
including treating a metal base material as an object to be
coated with the aqueous chromium-free metal surface treatment
agent in accordance with this embodiment so as to form a
surface treated film. The surface treatment film formation
step includes applying an aqueous chromium-free metal surface
treatment agent to, for example, a surface of the metal base
material as an object to be coated, and drying the metal base
material to which aqueous chromium-free metal surface
treatment agent has been applied so as to form a film.
[0053]
(Applying)
In the applying, the method for applying the aqueous
chromium-free metal surface treatment agent to the metal base
material is not particularly limited, and examples thereof
include roll coater coating, brush coating, roller coating,
bar coater coating, flow coating, and the like.
[0054]
(Drying)
A drying method in the drying is not particularly limited,
and a known method can be used. A drying temperature in the
drying is preferably, for example, 60 to 900C in the peak
metal temperature, which is the temperature reached by the
surface of the metal base material.
[0055]
The applying and the drying may be carried out
simultaneously. For example, an aqueous chromium-free metal
surface treatment agent is applied to the preheated metal base
material and dried using residual heat.
[0056]
A film amount of the aqueous chromium-free metal surface
treatment agent in the surface treatment film formation step
is, after drying, preferably in the range of 0.1 to 500 mg/m 2 ,
and more preferably in the range of 1 to 250 mg/m2 .
[0057]
The surface treatment method in accordance with this
embodiment may further apply primer coating or top coating to the metal base material on which a film is formed by the surface treatment film formation step.
[00581
<Surface treated metal>
The surface treated metal in accordance with this
embodiment is formed by forming a surface treatment film on
the surface of the metal base material as an object to be
coated with the aqueous chromium-free surface treatment agent
in accordance with the embodiment mentioned above. The metal
base material is not particularly limited, and examples
thereof include an aluminum sheet, a stainless steel sheet, or
a zinc-based plated steel sheet such as a galvanized steel
sheet, a zinc alloy plated steel sheet, and a hot-dip
galvanized steel sheet. Furthermore, the metal base material
may be a base material to which the surface treatment film has
been formed and then subjected to laminate processing by
laminate film.
[00591
Examples of the aluminum sheet include 3000 series
aluminum alloy, 4000 series aluminum alloy, 5000 series
aluminum alloy, 6000 series aluminum alloy, and aluminum
plated steel sheets by aluminum-based electroplating, hot
dipping, or vapor deposition plating.
[00601
Examples of the stainless steel sheets include SUS 300
stainless steel and SUS 400 stainless steel.
[00611
Examples of the zinc-based plated steel sheet include zinc
or zinc-based alloy plated steel sheets by zinc-based
electroplating, hot dipping, or vapor deposition plating, such
as zinc plated steel sheet, zinc-nickel plated steel sheet,
zinc-iron plated steel sheet, zinc-chromium plated steel
sheet, zinc-aluminum alloy plated steel sheet such as zinc-55
wt.% aluminum alloy plated steel sheet, zinc-titanium plated
steel sheet, zinc-magnesium plated steel sheet, and zinc
manganese plated steel sheet.
[0062]
As the laminate film, for example, a resin film is used.
Examples of the resin film include thermoplastic resins such
as polyethylene terephthalate (PET), polyethylene naphthalate
(PEN), polypropylene (PP), polycarbonate (PC), triacetyl
cellulose (TAC), polyvinyl chloride (PVC), polyester,
polyolefin, polyphenylene sulfide (PPS) and acrylic. The
lamination processing method for laminating the laminate film
is not particularly limited, and examples thereof include a
dry lamination method and an extrusion lamination method.
EXAMPLES
[00631
The present invention will be described in more detail
below based on Examples, but the present invention is not
limited by these Examples.
[0064]
<Preparation of aqueous chromium-free surface treatment agent>
[Example 1]
An aqueous chromium-free surface treatment agent of
Example 1 was obtained by mixing and stirring components (A),
(B), and (C) in ion-exchanged water to obtain concentrations
listed in Table 1. As the bifunctional silane (A), previously
hydrolyzed 1,2-bistriethoxysilylethane ("KBE-3026"
manufactured by Shin-Etsu Chemical Co., Ltd.) was used. As the
monofunctional silane (B), 3-aminopropylethoxysilane ("KBE
903" manufactured by Shin-Etsu Chemical Co., Ltd.) was used.
As the active agent (C), Surfynol 104 (acetylene glycol-based
surfactant, ethylene oxide addition type) manufactured by Air
Products was used.
[0065]
[Examples 2 to 21, Comparative Examples 1 to 5]
In Example 19, pre-hydrolyzed bis(triethoxysilyl)amine
(Dynasylan 1124 manufactured by EVONIC) was used as the
bifunctional silane (A) component. In Example 20, 3
glycidoxytriethoxysilane (KBE-403 manufactured by Shin-Etsu
Chemical Co., Ltd.) was used as the monofunctional silane (B).
In Example 21, Surfynol 465 (acetylene glycol-based
surfactant, non-ethylene oxide addition type) manufactured by
Air Products was used as the active agent (C). In Comparative
Example 4, Newcol 1000 (alkyl ether-based surfactant)
manufactured by Nippon Nyukazai Co., Ltd. was used as the active agent (C). In Comparative Example 5, a hexavalent chromium-containing treatment agent (Surfcoat NRC300 manufactured by Nippon Paint Surf Chemicals Co., Ltd.) was used in place of the aqueous chromium-free surface treatment agent. Procedures were the same as in Example 1 except for the above.
[00661
<Production of test sheet>
Using the surface treatment agents of Examples 1 to 21 and
Comparative Examples 1 to 5, 3000 series and 5000 series
aluminum sheets (manufactured by Nippon Test Panel Co., Ltd.,
sheet thickness: 0.35 mm) as metal base materials shown in
Table 1 were subjected to surface treatment, respectively. The
surface treatment was carried out according to the following
procedures. The aluminum sheet was degreased by spraying Surf
Cleaner 155 (manufactured by Nippon Paint Surf Chemicals Co.,
Ltd.) as an alkaline degreasing agent at 60°C for 10 seconds,
spray-washed with water, and dried, and then a surface
treatment agent was applied to the aluminum sheet using a bar
coater #3, followed by drying at a PMT (peak metal
temperature) of 80 0 C. In Comparative Example 5, after
degreasing, washing with water, and drying, the applying was
carried out using a bar coater so that an adhering amount of
chromium was 30 mg/m 2, followed by drying at a PMT of 60 0 C. To
the aluminum sheet surface-treated by the above method, a
thermosetting acrylic clear paint (Super Rack D1F R-37 Gold matte (modified) AP, manufactured by Nippon Paint Industrial
Coatings Co., Ltd.) was applied so that a dry film thickness
became 5 pm, then baked and dried at a PMT of 2500C for 50
seconds to obtain test sheets of Examples 1 to 21 and
Comparative Examples 1 to 5.
[0067]
<Evaluation>
[Bending primary adhesion]
In an environment of 20°C, the test sheet was bent 1800
without a spacer (OTT), or bent 1800 with two 0.35 mm aluminum
sheets as a spacer sandwiched therebetween (2TT). The bent
portion was subjected to a tape peeling three times, and the
degree of peeling was observed using a magnifying glass having
an enlargement factor of 20 times and evaluated according to
the following criteria. The results are shown in Table 1 with
4 or more regarded as acceptable.
: No peeling was observed, 4.5: 1 to 10% peeling, 4: 11 to
% peeling, 3.5: 21 to 30% peeling, 3: 31 to 40% peeling,
2.5: 41 to 50% peeling, 2: 51 to 60% peeling, 1.5: 61 to 70%
peeling, 1: 71 to 80% peeling, 0.5: 81 to 90% peeling, 0: 91
to 100% peeling
[0068]
[Bending secondary adhesion]
The test sheet was immersed in boiling water for 2 hours,
allowed to stand in a room for 24 hours, and was evaluated
according to the same criteria under the same conditions as
OTT and 2TT as in the primary bending adhesion. The results
are shown in Table 1 with 3.5 or more regarded as acceptable.
[00691
[Filiform corrosion length]
A test sheet in which a cross-cut had been made was placed
in a 2-L beaker containing 50 mL of concentrated hydrochloric
acid, exposed to hydrochloric acid vapor for 10 minutes, and
placed in a constant temperature and humidity cell at 400C and
RT 82%. The filiform corrosion from the cut part after 250
hours was measured in the length of and the number of chips
(number of filiform corrosion), and the total length of
filiform corrosion was calculated. The length of 2 mm or less
was regarded as acceptable. The results are shown in Table 1.
[0070]
[SST (Salt spray test)]
A test sheet in which a cross-cut had been made was placed
in a salt spray corrosion tester specified in JIS Z2317 for
1000 hours, and the average width of corrosion blistering from
the cut part on one side and the average width of corrosion
blistering from the end surfaces (upper and lower flashes)
were measured. Less than 1 mm was regarded as acceptable. The
results are shown in Table 1.
[0071]
[CCT (Composite cycle corrosion Test)]
A test sheet in which a cross-cut had been made was placed
in a combined cycle corrosion tester specified in JIS K5621 for 1000 hours, and the average width of corrosion blistering from the cut part on one side and the average width of corrosion blistering from the end surfaces (upper and lower flashes) were measured. Less than 1 mm was regarded as acceptable. The results are shown in Table 1.
[0072]
[Contact angle measurement]
The surface treatment agents of Examples 1 to 21 and
Comparative Examples 1 to 4 were set in an automatic contact
angle meter (DSA20E manufactured by KRUSS), and the static
contact angles with the treatment agents dropped on the
aluminum sheet were respectively measured in a constant
temperature room of 20°C. The aluminum sheet, which had been
polished by buffing using an ultrafine abrasive polisher until
the surface roughness Rz of the aluminum sheet had become 0.05
to 0.2 pm, and the surface had been degreased with a
degreasing agent (Surf Cleaner 155 manufactured by Nippon
Paint Surf Chemicals Co., Ltd.) at 60°C for 30 seconds and
then washed with water, was used. The contact angle of 25
degrees or less was regarded as acceptable, and the results
are shown in Table 1.
[0073]
[Table 1]
U a) m-nCD omN- DCD oTNCmm- m 'T'TU'T r' -Jm aa r- Jo 'J ( o O m y a N -
' o 0 eo
Q)E 00 0U 0 0 C_ _ _ _
E o E E
LCU:00 CDCDC C 0 D CDC C D OCDC 00 t
a
oE q003 0000 0 0 0 OOLN _ 0 m C00 ODOD000 N L N
E E -o o CDm ooo0 o'oToo C Nm
> t e e
E o
enE o n nnwo mmm mm amm n n
E 0 cD m m D.D CD NN N
e ca
0 0 0En
En C) M
0e E
co~~ ~Qn Un) L n nn inn Ln Lnn Ln U)U )U T' ' TmU U TN n 66 6 dd dd a daa666 '
E - - - - - - - - - - - - - - - )
a c) o o) Un U)Ln m m mo o mn m no U) Un U) Un Un Un , ) n n n 0) a) a ° E
To0 0 o
E c 0 Qa) c .- o N (N N(No
0iwx iwx r- E 0 0
Q c I 'T m CD O N 'T r CD O miw Nex T 0m m m U)
[0074]
[Examples 22 to 38, Comparative Examples 6 to 9]
Metal oxide particles (D) of the types and amounts shown
in Table 2 were further added. In Comparative Example 9, a
hexavalent chromium-containing treatment agent (Surfcoat
NRC300 manufactured by Nippon Paint Surf Chemicals Co., Ltd.)
was used in place of the aqueous chromium-free surface
treatment agent. A surface treatment agent was prepared in the
same manner as in Example 1 except for the above. The average
particle diameters (D50) of the metal oxide particles (D)
shown in Table 2 are as shown below. ZrO2: 80 nm, TiO 2 : 10 nm,
SiO 2 : 9 nm, CeO2: 15 nm, Nb 2 05 : 4 nm, SnO2: 2 nm, A1 2 0 3 : 50 nm
[0075]
<Production of test sheet>
Surface treatment was carried out in the same manner as in
Example 1 and Comparative Example 5 except that a zinc-55 wt.%
aluminum alloy plated steel sheet (GL) (manufactured by Nippon
Test Panel Co., Ltd., sheet thickness 0.35 mm) as the metal
base material was subjected to surface treatment. Epoxy
polyester primer paint (NSC5610NC PRIMER manufactured by
Nippon Paint Industrial Coatings Co., Ltd.) was applied to the
GL steel sheet surface-treated by the above method using a bar
coater so that the dry film thickness was 5 pm, and then baked
and dried at a PMT of 215°C, then, a polyester top coat (S/C
490HQ 1C4661 manufactured by Nippon Paint Industrial Coatings
Co., Ltd.) was applied using a bar coater so that the dry film thickness was 15 pm, and baked and dried at a PMT of 2300C to obtain test sheets of Examples 22 to 38 and Comparative
Examples 6 to 9.
[0076]
<Evaluation>
[Bending primary adhesion and bending secondary adhesion]
Tests were carried out in the same manner as in Examples 1
to 21 and Comparative Examples 1 to 5, and evaluated according
to the following criteria. The results are shown in Table 2
with 4 or more regarded as acceptable.
: No cracks, 4: Cracks occur on the entire processed part, 3:
A peeling area is less than 20% of the processed part, 2: A
peeling area is 20% or more and less than 80% of the processed
part, 1: A peeling area is 80% of the processed part.
[0077]
[SST (salt spray test), CCT (combined cycle corrosion test)]
Tests were carried out in the same manner as in Examples 1
to 21 and Comparative Examples 1 to 5, and evaluation was
carried out. For SST, corrosion resistance of the processed
part was further evaluated. The corrosion resistance of the
processed part was evaluated by visually observing the white
rust area rate (%) on the coated surface after the SST test
(2TT) according to the following criteria.
: No rust, 4.5: 0 to 10%, 4: 11 to 20%, 3.5: 21 to 30%, 3: 31
to 40%, 2.5: 41 to 50%, 2: 51 to 60%, 1.5: 61 to 70%, 1: 71 to
%, 0.5: 81 to 90%, 0: 91 to 100%
[0078]
The acceptance criteria for the SST and CCT tests shown in
Table 2 are as follows. SST (corrosion resistance of processed
part): 4 or more, SST (cut part): 1 or less, SST (top and
bottom of end surface): 7 or less, CCT (cut part): 0.7 or
less, CCT (top and bottom of end surface): 3 or less
[0079]
[Table 2] aE _0 .9 U- C O in aO-' Cm i O C C-' l r-.. r-.. r r'j O
E
Co 00 Ctt IN CH IN IN IN IN I N N ICN f f CD L - - - - - - - 1 1 1 1
, CD L
b eNe e N e Ne eNe n N u fu
Q)E c~ Z U ) 0. -1 -1 C r-. C -i eN " -i eN . N i L6 LrL .6o6r- o ,i
. LU 0 m m'r r N NrNr N m r N NrNr
c o-. CU C C k
C> t
U) U) ()
0 u w mo ru - 2 t ~Lf Lfl Ll Lfl Lfl Lfl Lfl U --'G,u- 0- I e 0 'M 0
H- n in in4 0) il c - n in in in in in in in in in in in in in e c 1F, ru 0 2 U.) e
ui _0 H-n in in in in in in in 4 n Q) ru H n in in . n in in in in . n eN U') C0 .13 .13 .13 .13 .1: .3 13 1:
L - n in in in in in in in in in in in in in in in in m , eN 4eN n
H-4
ru H n in in in in in in in in in in in in in in in in m ,N IN in
0) ru
- - -0.) 0m 0) 0.) 0n . N 0 ~C) in 0) m 0) 0) 0) -t-- oio lo lo 1o n .- n- m INn
-. 0 v- 0 2( 2(
E 0)- u - - - - - - - - - - Liu
ru 00a 1- ~n CD in fin t. 00 C=> Cn C0i 4 t.0 C= C= C
,AE 0)0
) u~ 0 00
o Q) 0
0 0 U'I- Zn t , mmr4 mz nt , 0 m m -m-- t---,0) adux olwx @Al-jdo
[0080]
[Examples 39 to 56, Comparative Examples 10 to 13]
The surface treatment agents were prepared and test sheets
were prepared in the same manner as in Examples 22 to 38 and
Comparative Examples 6 to 9 except that metal oxide particles
(D), polyurethane resin (E) (Superflex 650 manufactured by DKS
Co., Ltd.), and block isocyanate resin (F) (Aqua B1220
manufactured by Lanxess Solutions Japan) of types and amounts
shown in Table 3 were further added.
[0081]
[Table 3] r4 w E)~
0 L iC ir C C C C C C 1. 10 . ~LA LALMA%. AM M M 1.0 1. 1.0 M M M ItN mALA
4w 4J LL -u rn Un L C C 0 m o u~ 0
c 0 4-) 7
4-)
cn -. -, I 4-J u 2 2 929NN 0 ONNNNNNN L----LLLL NNNH-N (-WWLZn 2 NNNNNNNNE4
u( E
0 0 L
u 4C) m m It It II. t 10 . . ............ (
<0 0 0
o (a 0 0)N0 D ) 0 0 C: 0
___ _ _ _ _ _ __ _ _ _ _ _ _ __ _ _ _ _ _ _ _ __ _ _ _ __<__ _~ iJd O
[0082]
<Evaluation>
Evaluation was carried out under the same conditions as in
Examples 22 to 38 and Comparative Examples 6 to 9 except that
the SST test and CCT test conditions were changed from 1000 hr
to 1500 hr. The results are shown in Table 4. The acceptance
criteria for the SST and CCT tests shown in Table 4 are as
follows. SST (corrosion resistance of processed part): 3.5 or
more, SST (cut part): 1.5 or less, SST (top and bottom of end
surface): 6.1 or less, CCT (cut part): 0.7 or less, CCT (top
and bottom of end surface): 3.5 or less
[00831
[Table 4]
) E oU'P .- in. .- Nr nJ -in.J I- .- r Nr r eN (N e'iee mm -;
-CC1- o E0 a0 N. M' N Itt oa rn- .t- njnj-- Not U o LU
U U r .)
U ca r oE _0 U 0 50 5 -0 a3) E .0 Na M M N t LO M c E- E.----LU--------------------- ItI t I t I t I t t L D % O U
rLOl aExoamle 57 t o o to Eoxample 1o to 17] > D L) U)
- 2
UO tnLO LOLOLOLOLO LOl LOl LO LOl LOl LOl LOl LflLfl N
HoU_0L LOL a)t cn Hu O 2 LOLOfLOlLflLflLOl LO LLOLf fLOlf LO. N -I -I tq ai Ea e
u-c HO LO L LOlLOfLO r r r Lf Lfl Lfl L MNfl Lfl
C) L
0- ru H O LOLOLOLO fLOlLO LOl LOl LO LOl LOl LOl LO LO LOt t flN N LOl 0 Surface treatmentarr rrern mtesme mane
ru
2Idwex] 2Idwex] 2A!WJedwoj
[Examples 57 to 74, Comparative Examples 14 to 17]
Surface treatment agents were prepared in the same manner
as in Examples 22 to 33 and Comparative Examples 6 to 9 except that metal oxide particles (D), polyurethane resin (E), and block isocyanate resin (F) of the types and amounts shown in
Table 5 were further added, and in Example 65, A1203 as metal
oxide particles (D) having an average particle diameter (D50)
of 100 nm were used. The test sheet was prepared by the same
procedures as in Examples 22 to 38 and Comparative Examples 6
to 9 except that a hot-dip galvanized steel sheet (GI)
(manufactured by Nippon Test Panel Co., Ltd., sheet thickness
0.35 mm) was used as the metal base material and immersed in a
nickel sulfate-based surface conditioner (NP conditioner 700,
pH 3.0, 600C) for 5 seconds after spray washing.
[00851
[Table 5]
E 000 C Mn 10 1 n 00 0 O 0 m0 N00000
o L U :( nJ C L : )0 : )U ) U
w 1 - - -m c m L)L) c c C UJ
5L
2-w
(Jj -- j - j - j j- j - j - - -- 4
>-0 J70 2 4- rM M m n N N N N N-)
a) r OLtL) O u N ro~~On O~. ~0~~ w w-N 00000
UU < N N N
O E U
2 < 0 EU
[00 ] <Evluaion
[Stability]
The liquid stability of the surface treatment liquid after
being left still for 3 months in an incubator at 400C after
preparation was visually evaluated according to the following
criteria.
1: No problem, 2: Somewhat cloudy
[0087]
Evaluation was carried out under the same conditions as in
Examples 22 to 38 and Comparative Examples 6 to 9 except for
the above. The results are shown in Table 6. Note here that
the acceptance criteria for the SST and CCT tests shown in
Table 6 are as follows. SST (corrosion resistance of processed
part): 3.5 or more, SST (cut part): 6.0 or less, SST (top and
bottom of end surface): 6.1 or less, CCT (cut part): 0.7 or
less, CCT (top and bottom of end surface): 3.5 or less
[0088]
[Table 6]
E
E 01 rjr N N N N NN N N NN N M M M N 1- 1
E L. UU o u
EE o u 0U I' 'OO N N r~ r~ M q N N kD0lMfM M m MN M ;.
U wE -o t
U) U C __ 4_ _
o- ui6~ ~ N N N N N N N r r m 0 uU U
0~ 0
mo 00
> Mn
ald 0X 0
[0089]
Cpra _E
The 4s rac reaitmenq t t tM agnt were preare and tes) t sheets*I
0 39
werprpae n the sam manra n Exmpe 22t 3 n Copaatv Exmls6t0 in the same mniner werepreare xetthtea as inExamles xd 22 to atce 38 nd
(D), polyurethane resin (E), and block isocyanate resin (F) of
the types and amounts shown in Table 7 were further added, and
in Example 83, A1203 as metal oxide particles (D) having an
average particle diameter (D50) of 140 nm was used, and the
metal base material was a stainless steel sheet (in Table 7,
304 indicates SUS304, and 430 indicates SUS430) (manufactured
by Nippon Test Panel Co., sheet thickness 0.35 mm).
[00901
[Table 7] ra L U : MMm ') mo WQU ooo0e0ooo nenenenen ooo 000
Wrn
_~rnLU n
0) (10 2 n w
wJ - j - j - j _ -J
_n u N N
U N N NN NN
N N U U <I
E
07 co
<I~ux .2d 0x 4-j 0) - Ln L An 2Jirdi OJ U :Z0091]. . . . T m T NT m L c<Evaluation> rm 0
Evaluation was carried out in the same manner as in
Examples 57 to 74 and Comparative Examples 14 to 17 except
that the SST and CCT were set to 1500 hours. The results are
shown in Table 8. The acceptance criteria for the SST and CCT
tests shown in Table 8 are as follows. SST (corrosion
resistance of processed part): 4.0 or more, SST (cut part):
1.0 or less, SST (top and bottom of end surface): 0.5 or less,
CCT (cut part): 0 or less, CCT (top and bottom of end
surface): 0.5 or less
[00921
[Table 8] cu E oDu o oooo oooo
E E
oot U) 0000000000000000006660o oo o
1 U t .DD _0U a
-DoEH
- a -aC n 000
oU)U 00 .0n 0 -. 00 0 - 0 - 00 - - -0 .n -I- 0 0 UD F
2 o V) 0 - Oo)U)U) I - U)U)N O L O N
C C L
( (U0-r cn o _0
C -v.2 NS~
(U 0
1.n~~ ~ ~L e -|Nme1n Ln n 't o - Qooo
Hn D rrnNmo-Nmu TU xCO01- NC a O LO M M M M M M M M M M M M M M M M- M- N M
dfl aexH a|dLUeX aldLe.eeXuo
0093]
[Examples 93 to 112, Comparative Examples 22 to 25]
A surface treatment agent was prepared in the same manner
as in Examples 22 to 38 and Comparative Examples 6 to 9 except that metal oxide particles (D), polyurethane resin (E), and block isocyanate resin (F) of types and amounts shown in Table
9 were further added. The test sheet was prepared as follows.
The GI sheet or the GL sheet (both manufactured by Nippon Test
Panel Co., Ltd., sheet thickness 0.35 mm) shown in Table 9
were spray-degreased by Surf Cleaner 155 (manufactured by
Nippon Paint Surf Chemicals Co., Ltd.) at 60°C for 10 seconds,
then spray-washed with water, immersed in a cobalt ion
containing alkaline surface conditioner (NP conditioner 200,
pH 11, 60°C) for 5 seconds, washed with water, and dried at a
PMT of 80°C, and then the treatment agent including the
described components was applied to the GI sheet or the GL
sheet by bar coater #3, followed by drying at a PMT (peak
metal temperature) of 80°C. After the surface treatment, a
urethane-based adhesive was applied, and then an acrylic
laminate film (polypropylene film with a thickness of 50 pm)
was compression-bonded with a roller, heated at 230°C, and
adhesively bonded to obtain the test sheets of Examples 93 to
112 and Comparative Example 22 to 25.
[0094]
[Table 9]
4~ 1 U' j - - - -- -- -- - --- - - -
E
41
SU01 .U)
C:
41 . Cj O' C C C C C r r4 r4 r4
L.
41
41 0 1 00 0 0 ' 0E0oo0 4X (0 NN N N NNN -N N N N
NNFNF-U U < NNNN N NN E U) 401 0141
U') 0
.- 0..1
< .2~ -0 U M-' 0 r-. D0M '-~ ~M M ',-'I 00 0 -I C1 0 0- U
CO 0 o U NIIN I IN onEt Mk lM Il-I
0095C
[Poesn prmr adeso tes (5 ri 0 0InN n testN)] I I I
Th~etetsetwsctwt acutri agrdpten extruded to 8 mm with an Erichsen tester, and then the tape was peeled off. The tape peeling test was carried out according to JIS Z0237: 2009. The degree of tape peeling was evaluated according to the following criteria, and 4 or more was regarded as acceptable. The results are shown in Table 10.
: No peeling, 4.5: 1 to 10% peeling, 4: 11 to 20% peeling,
3.5: 21 to 30% peeling, 3: 31 to 40% peeling, 2.5: 41 to 50%
peeling, 2: 51 to 60% peeling, 1.5: 61 to 70% peeling, 1: 71
to 80% peeling, 0.5: 81 to 90% peeling, 0: 91 to 100% peeling
[00961
[Processing secondary adhesion test (Erichsen test)]
As a pre-processing, the test sheet was cut with a cutter
in a grid pattern, extruded to 6 mm with an Erichsen tester,
immersed in boiling water at 980C for 1 hour, and then tape
peeled from the extruded portion. The degree of tape peeling
was evaluated in the same manner as in the first processing
adhesion test. The results are shown in Table 10.
[0097]
In addition to the above, SST and CCT were set to 1000
hours and evaluation was carried out. The results are shown in
Table 10. Note here that the acceptance criteria for the SST
and CCT tests shown in Table 10 are as follows. SST (cut
part): 5.0 or less, SST (top and bottom of end surface): 6.0
or less, CCT (cut part): 2 or less, CCT (top and bottom of end
surface): 3.5 or less
[00981
[Table 10]
Evaluation
Processing Processing SST1000hr(mm) CCT1000hr(mm) End End End End Stability primary secondary adheion adheion Cut part surface surface Cut part surface surface adhesin a/top /bottom /top /bottom 93 1 5 5 2.9 4.8 2.9 0.9 1.9 1.8 94 1 5 5 3.1 5.1 4.7 1.2 2.1 1.9 95 1 5 5 3.2 5.1 4.2 1.1 1.9 2.2 96 1 5 5 2.9 4.3 3.2 0.8 1.8 1.5 97 1 5 5 3.1 4.5 4.5 0.9 2.2 2.2 98 1 5 5 3.1 4.6 4.3 0.9 2.3 2.3 99 1 5 5 3.2 5.8 5.3 1.3 2.7 2.6 100 1 5 4 2.9 4.4 3.9 0.9 1.8 2.1 101 1 5 5 3.1 4.2 4.1 0.9 2.6 2.2 a 102 1 5 4.5 3.5 4.1 3.9 0.9 2.2 1.9 E S103 1 5 5 3.2 4.2 4.1 0.9 2.2 2.1 Lu 104 1 5 4 3.9 4.4 4.2 1.1 2.2 2.2 105 1 5 5 3.9 4.9 4.5 1.2 2.6 2.5 106 1 5 3 4.5 5.7 5.6 1.8 3.2 3.3 107 1 5 4.5 4.7 5.8 5.5 1.7 3.3 3.4 108 1 5 4.5 4.7 5.8 5.7 1.8 3.4 3.4 109 1 4 4 4.7 5.8 5.7 1.8 3.4 3.3 110 2 4.5 4.5 4.8 5.9 5.7 1.8 3.4 3.2 111 1 5 5 1.8 2.3 2.1 0.6 1.1 1.1 112 1 5 5 1.9 2.5 2.2 0.6 1.1 1.2 22 1 3 2 0.6 6.8 7.1 2.5 4.2 4.1
[ - 23 1 2 2 5.9 6.9 7.2 2.4 4.1 4.2 E a p 24 1 2 2 6.2 6.9 6.9 2.6 4.6 4.8 E x. U 25 - 5 5 2.9 4.8 4.1 1.1 1.8 7
[0099]
The results of the Examples and Comparative Examples show
that the aqueous chromium-free metal surface treatment agents
according to Examples are more excellent in coating adhesion
to the metal base material as compared with the surface
treatment agent according to Comparative Examples, and that a
film capable of withstanding high-strength workability can be
formed on a metal base material.

Claims (10)

1. An aqueous chromium-free surface treatment agent
comprising a bifunctional silane compound (A), a
monofunctional silane compound (B), and an acetylene glycol
based surfactant (C).
2. The aqueous chromium-free surface treatment agent
according to claim 1, wherein a concentration of the
bifunctional silane compound (A) is in a range of 1 to 100 g/L,
a concentration of the monofunctional silane compound (B)
is in a range of 1 to 100 g/L, and
a concentration ratio (A/B) of the bifunctional silane
compound (A) to the monofunctional silane compound (B) is in a
range of 0.1 to 5.
3. The aqueous chromium-free surface treatment agent
according to claim 1 or claim 2, wherein a concentration of
the acetylene glycol-based surfactant (C) is in a range of
0.05 to 1 g/L.
4. The aqueous chromium-free surface treatment agent
according to any one of claim 1 to claim 3, wherein a contact
angle on a mirror-finished aluminum sheet surface is 25 degree
or less.
5. The aqueous chromium-free surface treatment agent
according to any one of claim 1 to claim 4, further comprising
water-dispersible metal oxide particles (D),
wherein an average particle diameter of the water
dispersible metal oxide particles (D) is 150 nm or less, and
a concentration of the water-dispersible metal oxide
particles (D) is in a range of 1 to 20 g/L.
6. The aqueous chromium-free surface treatment agent
according to any one of claim 1 to claim 5, further comprising
a polyurethane resin (E) that is at least any one of a water
dispersible polyurethane resin and a water-soluble
polyurethane resin, and
a concentration of the polyurethane resin (E) is in a
range of 1 to 20 g/L.
7. The aqueous chromium-free surface treatment agent
according to any one of claim 1 to claim 6, further comprising
a block isocyanate resin (F),
wherein a concentration of the block isocyanate resin (F)
is in a range of 1 to 20 g/L.
8. The aqueous chromium-free surface treatment agent
according to any one of claim 1 to claim 7, wherein pH of the
aqueous chromium-free surface treatment agent is in a range of
to 7.
9. A surface treated metal comprising a surface on which a
surface treatment film is formed with an aqueous chromium-free
surface treatment agent according to any one of claim 1 to
claim 8.
10. A surface treatment method comprising a surface treatment
film formation step including treating a surface of an object
to be coated with an aqueous chromium-free surface treatment
agent according to any one of claim 1 to claim 8 to form a
surface treatment film.
AU2022252372A 2021-03-29 2022-02-24 Aqueous chrome-free surface treatment agent, surface treatment metal, and surface treatment method Pending AU2022252372A1 (en)

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JPS63316164A (en) * 1987-06-18 1988-12-23 Oki Electric Ind Co Ltd Input picture display system
US6132808A (en) * 1999-02-05 2000-10-17 Brent International Plc Method of treating metals using amino silanes and multi-silyl-functional silanes in admixture
JP2003138385A (en) 2001-10-29 2003-05-14 Nippon Steel Corp Non-lubricating film removal type plated steel sheet having excellent adhesion of coating film, corrosion resistance in worked zone and reduced environmental load
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JP7101066B2 (en) 2018-07-10 2022-07-14 日本ペイント・サーフケミカルズ株式会社 Chromium-free metal surface treatment agents, metal surface treatment methods, and metal substrates
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