AU2021104256A4 - Method for preparing biomass-based composite material for repairing saline-alkali soil - Google Patents
Method for preparing biomass-based composite material for repairing saline-alkali soil Download PDFInfo
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- AU2021104256A4 AU2021104256A4 AU2021104256A AU2021104256A AU2021104256A4 AU 2021104256 A4 AU2021104256 A4 AU 2021104256A4 AU 2021104256 A AU2021104256 A AU 2021104256A AU 2021104256 A AU2021104256 A AU 2021104256A AU 2021104256 A4 AU2021104256 A4 AU 2021104256A4
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- Australia
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- biomass
- oil
- sterilization
- drying device
- straw
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F11/00—Other organic fertilisers
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F3/00—Fertilisers from human or animal excrements, e.g. manure
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Fertilizers (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
OF THE DISCLOSURE
The present disclosure discloses a method for preparing a biomass-based
composite material for repairing saline-alkali soil, including: Step A: crushing a straw,
and transporting the crushed straw to a cracking furnace for thermal cracking, to obtain
a high-temperature cracking gas and a straw biomass char; Step B: transporting the
straw biomass char to a mixing tank, adding a livestock and poultry manure thereto, and
mixing the straw biomass char and the livestock and poultry manure, to obtain a
biomass slow release fertilizer; and transporting the biomass slow release fertilizer to a
sterilization and drying device, while transporting the high-temperature cracking gas to
the sterilization and drying device to dry the biomass slow release fertilizer, to obtain a
low-temperature cracking gas, a dried biomass slow release fertilizer and a biomass oil;
and Step C: transporting the low-temperature cracking gas to the mixing tank for
pneumatic mixing of the straw biomass char and the livestock and poultry manure
therein and pre-drying of the resulting mixture, and packaging the dried biomass slow
release fertilizer, and collecting the biomass oil. The method makes the livestock and
poultry manure, and agricultural straw turn into treasures, which continuously provides
a slow release fertilizer for crops.
17885414_1 (GHMatters) P116726.AU
Description
[01] The present disclosure relates to the field of fertilizer technology, and more specifically, relates to a method for preparing a biomass-based composite material for
repairing saline-alkali soil.
[02] A large amount of livestock and poultry manure produced by the breeding industry not only causes water pollution, but also causes air pollution in the surrounding
environment. Although the livestock and poultry manure is equivalent to undergoing a
certain degree of composting during collection and storage, there are still germs, insect
eggs or weed seeds, and thus it is not suitable for direct application in farmland. If the
large amount of manure is composted, it will not only take up a lot of land resources,
but also exacerbate the air pollution in the surrounding environment. On the other hand,
in agricultural production, the straw is usually returned to the field directly after
crushing or returned to the field after incineration. The fertility effect of returning
directly to the field after crushing is very slow. The direct emission of flue gas after the
straw incineration may cause air pollution, and the ash after the incineration is alkaline,
having no sustainability.
[03] In view of this, the technical problem to be solved by the present disclosure is to
provide a method for preparing a biomass-based composite material for repairing
saline-alkali soil, which makes the livestock and poultry manure, and the agricultural
straw turn into treasures, thereby continuously providing a slow release fertilizer for
crops.
[04] In order to solve the above technical problem, the present disclosure provides the
following technical solutions:
[05] A method for preparing a biomass-based composite material for repairing
saline-alkali soil, comprising:
[06] Step A: crushing a straw, and transporting the crushed straw to a cracking furnace
17885414_1 (GHMatters) P116726.AU for thermal cracking, to obtain a high-temperature cracking gas and a straw biomass char;
[07] Step B: transporting the straw biomass char to a mixing tank, adding a livestock and poultry manure thereto, and mixing the straw biomass char and the livestock and
poultry manure, to obtain a biomass slow release fertilizer; and
[08] transporting the biomass slow release fertilizer to a sterilization and drying device, while transporting the high-temperature cracking gas to the sterilization and drying
device to dry the biomass slow release fertilizer, to obtain a low-temperature cracking
gas, a dried biomass slow release fertilizer and a biomass oil; and
[09] Step C: transporting the low-temperature cracking gas to the mixing tank for pneumatic mixing of the straw biomass char and the livestock and poultry manure
therein and pre-drying of the resulting mixture, and packaging the dried biomass slow
release fertilizer, and collecting the biomass oil.
[10] In above method of preparing a biomass-based composite material for repairing saline-alkali soil, in some embodiments, the cracking furnace is fixedly connected with
a first feed pipe at the top, a first discharge port at the bottom, and a first air outlet pipe,
a second air outlet pipe and a third air outlet pipe at one side.
[11] In above method of preparing a biomass-based composite material for repairing
saline-alkali soil, in some embodiments, the mixing tank is fixedly connected with a
second discharge port at the bottom, and a second feed pipe and a third feed pipe at the
top, and also a first air inlet pipe at the upper surface; the first air inlet pipe is connected
to an air outlet port on the top of the sterilization and drying device; afirst steam turbine
is fixedly installed on the top of the mixing tank, and a driving gas inlet of the first
steam turbine is in fluid communication with a second air outlet pipe; an output end of
the first steam turbine is drivingly connected with a stirring shaft, and a free end of the
stirring shaft with stirring blades is located inside the mixing tank.
[12] The technical solution provided by the present disclosure has the following
beneficial effects:
[13] In the present disclosure, the rubber sheet installed on the sterilization and drying
device is lapped on the upper and lower surfaces of a link plate to seal the inlet and 2 17885414_1 (GHMatters) P116726.AU outlet of the link plate, which could effectively reduce the gas leakage inside the sterilization and drying device; moreover, the rubber sheet has a certain elasticity, and thus would not scrape off a large number of materials delivered on the link plate.
[14] The method of the present disclosure could dry the materials three times by using the cracking gas inside the mixing tank, the first drying chamber and the second drying
chamber, and the temperature of the cracking gas during the three drying is increased
sequentially, so that the materials could be dried more thoroughly.
[15] FIG.1 shows a schematic structural diagram of the cracking furnace of the present
disclosure;
[161 FIG.2 shows a schematic structural diagram of the mixing tank of the present
disclosure;
[17] FIG.3 shows a schematic structural diagram of the sterilization and drying device
of the present disclosure;
[18] FIG.4 shows a schematic structural diagram of the automatic oil drainage and
anti-leakage mechanism of the present disclosure;
[19] FIG.5 shows a schematic diagram of the workflow of the present disclosure.
[20] The reference numerals in the figures are described as follows: 100-cracking
furnace; 200-sterilization and drying device; 300-mixing tank; 101-first feed pipe;
102-first discharge port; 103-first air outlet pipe; 104-second air outlet pipe; 105-third
air outlet pipe; 201-air outlet port, 202-link plate; 203-second steam turbine;
204-rubber sheet; 205-filter screen; 206-blanking port; 207-second air inlet pipe;
208-third discharge port; 209-first drying chamber; 210-second drying chamber;
211-automatic oil drainage and air anti-leakage unit; 212-squeegee; 213-rotating shaft;
214-fixing frame; 215-biomass oil sprayer; 216-second spring; 217-strut; 218-first
spring; 219-annular blanking plate; 220-buffer tank for oil drainage; 221-oil return
pipe; 222-ball sealer; 223-oil leakage baffle; 224-oil drain pipe; 225-oil storage tank;
226-sprocket; 301-second discharge port; 302-second feed pipe; 303-third feed pipe;
304-first air inlet pipe; 305-first steam turbine; 306-stirring shaft.
3 17885414_1 (GHMatters)P116726.AU
[21] The technical solutions in the embodiments of the present disclosure will be clearly and completely described in detail below with reference to the accompanying
drawings in the examples. It should be understood that the described examples are only
a part of the examples of the present disclosure, not all of the examples. Based on the
examples of the present disclosure, all other examples obtained by those skilled in the
art without creative work should fall within the protection scope of the present
disclosure.
[22] As shown in FIG. 1, the method for preparing a biomass-based composite material
for repairing saline-alkali soil in the example comprises:
[23] Step A: crushing a straw, and transporting the crushed straw to a cracking furnace
100 for thermal cracking, to obtain a high-temperature cracking gas and a straw biomass
char;
[24] Step B: transporting the straw biomass char to a mixing tank 300, adding a livestock and poultry manure thereto, and mixing the straw biomass char and the
livestock and poultry manure, to obtain a biomass slow release fertilizer; and
[25] transporting the biomass slow release fertilizer to a sterilization and drying device
200, while transporting the high-temperature cracking gas to the sterilization and drying
device 200 to dry the biomass slow release fertilizer, to obtain a low-temperature
cracking gas, a dried biomass slow release fertilizer and a biomass oil; and
[26] Step C: transporting the low-temperature cracking gas to the mixing tank 300 for
pneumatic mixing of the straw biomass char and the livestock and poultry manure
therein and pre-drying of the resulting mixture, and packaging the dried biomass slow
release fertilizer, and collecting the biomass oil
[27] As shown in FIG. 1, the cracking furnace 100 is fixedly connected with a first feed
pipe 101 at the top, a first discharge port 102 at the bottom, and a first air outlet pipe
103, a second air outlet pipe 104 and a third air outlet pipe 105 at one side.
[28] Working principle is described as follows: a straw is crushed, and the crushed
straw is transported to a cracking furnace 100 for thermal cracking, to obtain a
high-temperature cracking gas and a straw biomass char; the straw biomass char is 4 17885414_1 (GHMatters) P116726.AU transported to a mixing tank 300, and a livestock and poultry manure is added thereto, and they are mixed, to obtain a biomass slow release fertilizer; the biomass slow release fertilizer is transported to a sterilization and drying device 200, while the high-temperature cracking gas is transported to the sterilization and drying device 200 to dry the biomass slow release fertilizer, to obtain a low-temperature cracking gas, a dried biomass slow release fertilizer and a biomass oil; the low-temperature cracking gas is transported to the mixing tank 300 for the pneumatic mixing of the straw biomass char and the livestock and poultry manure therein and pre-drying of the resulting mixture, and the dried biomass slow release fertilizer is packaged, and the biomass oil is collected.
[29] The straw is crushed, and subjected to a thermal cracking to obtain a straw biomass char and a high-temperature cracking gas, respectively. The straw biomass char are mixed with the livestock and poultry manure, which could not only avoid the shortcomings of direct application of the straw biomass char, but also achieve the purpose of water and fertilizer preservation by utilizing the characteristics of porous and strong adsorptionn of the straw biomass char. The high temperature cracking gas could kill the germs, eggs and weed seeds in the livestock and poultry manure, making the livestock and poultry manure be directly applied without special composting, thereby saving the land resources occupied by compost and avoiding pollution gas emission produced during the composting. The low-temperature cracking gas discharged from the sterilization and drying device 200 is transported to the bottom of the mixing tank 300 through the first air inlet pipe 304, which plays a role of pneumatic stirring on the one hand, and of pre-drying of the materials on the other hand, and also realizes the temperature rise during the mixing process of the livestock and poultry manure and the straw biomass char, making the mixing process equivalent to a low-temperature composting fermentation. The high-temperature cracking gas is in contact with the pre-dried biomass slow release fertilizer in the sterilization and drying device, making the livestock and poultry manure equivalent to undergoing a short high-temperature composting, while making the biomass oil carried in the high-temperature cracking gas attach to the surface of the biomass slow release fertilizer to form an oil film, so as to 5 17885414_1 (GHMatters) P116726.AU achieve a slow and controlled release of fertilizer efficiency.
[30] It is obvious that the above example is merely illustrative, and is not limited to the embodiment. For those skilled in the art, other variations or changes in different forms could also be made based on the above description. It is not necessary and impossible to list all the embodiments here. The obvious variations or changes derived therefrom should still fall within the protection scope of the claims of the present disclosure.
[31] It is to be understood that, if any prior art publication is referred to herein, such reference does not constitute an admission that the publication forms a part of the common general knowledge in the art, in Australia or any other country.
[32] In the claims which follow and in the preceding description of the invention, except where the context requires otherwise due to express language or necessary implication, the word "comprise" or variations such as "comprises" or "comprising" is used in an inclusive sense, i.e. to specify the presence of the stated features but not to preclude the presence or addition of further features in various embodiments of the invention.
6 17885414_1 (GHMatters) P116726.AU
Claims (4)
1. A method for preparing a biomass-based composite material for repairing
saline-alkali soil, wherein comprising the following steps:
Step A: crushing a straw, and transporting the crushed straw to a cracking furnace
(100) for thermal cracking, to obtain a high-temperature cracking gas and a straw
biomass char;
Step B: transporting the straw biomass char to a mixing tank (300), adding a
livestock and poultry manure thereto, and mixing the straw biomass char and the
livestock and poultry manure, to obtain a biomass slow release fertilizer; and
transporting the biomass slow release fertilizer to a sterilization and drying device
(200), while transporting the high-temperature cracking gas to the sterilization and
drying device (200) to dry the biomass slow release fertilizer, to obtain a
low-temperature cracking gas, a dried biomass slow release fertilizer and a biomass oil;
and
Step C: transporting the low-temperature cracking gas to the mixing tank (300) for
pneumatic mixing of the straw biomass char and the livestock and poultry manure
therein and pre-drying of the resulting mixture, and packaging the dried biomass slow
release fertilizer, and collecting the biomass oil.
2. The method for preparing a biomass-based composite material for repairing
saline-alkali soil of claim 1, wherein the cracking furnace (100) is fixedly connected
with a first feed pipe (101) at the top, a first discharge port (102) at the bottom, and a
first air outlet pipe (103), a second air outlet pipe (104) and a third air outlet pipe (105)
at one side.
3. The method for preparing a biomass-based composite material for repairing
saline-alkali soil of claim 2, wherein an air outlet port (201) is fixedly connected to the
top of the sterilization and drying device (200); a link plate (202) passes through the
inner portion of the sterilization and drying device (200), and is installed on a sprocket 1 17885414_1(GHMtters) P116726.AU
(226); the sprocket (226) is drivingly connected to a second steam turbine (203); a
driving gas inlet of the second steam turbine (203) is in fluid communication with a
third air outlet pipe (105) on the cracking furnace (100); a rubber sheet (204) is fixedly
installed on the inner wall of the sterilization and drying device (200) and located at the
upper and lower edges of the inlet and outlet of the link plate (202); the free end of the
rubber sheet (204) above the link plate (202) is lapped on the upper surface of the link
plate (202), and the free end of the rubber sheet (204) below the link plate (202) is
lapped on the lower surface of the link plate (202); a second air inlet pipe (207) is
fixedly connected to the top of the sterilization and drying device (200), and one end of
the second air inlet pipe (207) located outside of the sterilization and drying device (200)
is in fluid communication with the first air outlet pipe (103) of the cracking furnace
(100); the other end of the second air inlet pipe (207) located inside of the sterilization
and drying device (200) extends laterally into the internal portion of the sterilization and
drying device (200), and extends longitudinally upward to the pipe orifice along the
center of the sterilization and drying device (200) and is connected to a filter screen
(205); an oblique downward annular blanking plate (219) is fixedly installed on the
circumferential wall of the second air inlet pipe (207) adjacent to the filter screen (205);
an annular blanking port (206) is arranged between the edges of the annular blanking
plate (219) and the inner wall of the sterilization and drying device (200); the bottom of
the sterilization and drying device (200) is provided with a third discharge port (208),
and the interior of it is divided from top to bottom into a first drying chamber (209) and
a second drying chamber (210); the first drying chamber (209) is above the link plate
(202), and the second drying chamber (210) is below the link plate (202); an automatic
oil drainage and air anti-leakage unit (211) is fixedly connected to the joint between the
transverse portion and the longitudinal portion of the second air inlet pipe (207), and
includes an buffer tank for oil drainage (220), an oil return pipe (221), a ball sealer
(222), and an oil leakage baffle (223); an oil inlet of the oil return pipe (221) is
connected to a circular oil outlet on the transverse portion of the second air inlet pipe
(207), and an oil outlet of the oil return pipe (221) is in fluid communication with the
buffer tank for oil drainage (220) located in the sterilization and drying device (200); the 2 17885414_1 (GHMatters) P116726.AU oil leakage baffle (223) is obliquely installed on the inner wall of the longitudinal portion of the second air inlet pipe (207), and its plate surface towards the circular oil outlet on the transverse portion of the second air inlet pipe (207); the ball sealer (222) is located between the circular oil outlet and the oil leakage baffle (223), and the spherical diameter of it is larger than the diameter of the circular oil outlet; an inclined surface
(227) is formed between the circular oil outlet and the longitudinal partial wall of the
second air inlet pipe (207), and it gradually rises from the circular oil outlet to the
longitudinal partial wall of the second air inlet pipe (207); the bottom portion of the
buffer tank for oil drainage (220) is in fluid communication with an oil storage tank
(225) outside the sterilization and drying device (200) through an oil drain pipe (224); a
squeegee (212) is installed on the terminal of the link plate (202), and installed on a
fixing frame (214) by a rotating shaft (213); a biomass oil sprayer (215) is fixedly
connected to the side of the fixing frame (214) closed to the free end of the squeegee
(212); the squeegee (212) is provided with a hole on the plate surface thereof; a nozzle
of the biomass oil sprayer (215) passes through the hole and towards the link plate (202);
the outer surface of the biomass oil sprayer (215) is provided with a second spring (216);
a strut (217) is fixedly connected to a side of the biomass oil sprayer (215), and an end
of a strut (217) that is in contact with the squeegee is provided with a ball; and a first
spring (218) is connected between the fixing frame (214) and the squeegee (212), and
located below the rotating shaft (213) and above the biomass oil sprayer (215).
4. The method for preparing a biomass-based composite material for repairing
saline-alkali soil of claim 3, wherein the mixing tank (300) is fixedly connected with a
second discharge port (301) at the bottom, and a second feed pipe (302) and a third feed
pipe (303) at the top, and also a first air inlet pipe (304) at the upper surface; the first air
inlet pipe (304) is connected to an air outlet port (201) on the top of the sterilization and
drying device (200); a first steam turbine (305) is fixedly installed on the top of the
mixing tank (300), and a driving gas inlet of the first steam turbine (305) is in fluid
communication with a second air outlet pipe (104); an output end of the first steam
turbine (305) is drivingly connected with a stirring shaft (306), and a free end of the 3 17885414_1 (GHMatters) P116726.AU stirring shaft (306) with stirring blades is located inside the mixing tank.
4 17885414_1(GHMtters) P116726.AU
Priority Applications (1)
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AU2021104256A AU2021104256A4 (en) | 2021-07-16 | 2021-07-16 | Method for preparing biomass-based composite material for repairing saline-alkali soil |
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AU2021104256A AU2021104256A4 (en) | 2021-07-16 | 2021-07-16 | Method for preparing biomass-based composite material for repairing saline-alkali soil |
Publications (1)
Publication Number | Publication Date |
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AU2021104256A4 true AU2021104256A4 (en) | 2021-09-09 |
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2021
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