AU2020100395A4 - Foldable photovoltaic module - Google Patents

Foldable photovoltaic module Download PDF

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Publication number
AU2020100395A4
AU2020100395A4 AU2020100395A AU2020100395A AU2020100395A4 AU 2020100395 A4 AU2020100395 A4 AU 2020100395A4 AU 2020100395 A AU2020100395 A AU 2020100395A AU 2020100395 A AU2020100395 A AU 2020100395A AU 2020100395 A4 AU2020100395 A4 AU 2020100395A4
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Australia
Prior art keywords
membrane
membrane layer
layer
adhesive
gaps
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AU2020100395A
Inventor
Gui Chengxin
Chen Feng
Gui Jianghong
Wang Weihan
Li YUN
John Yupeng Gui
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FLEXTECH Co
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FLEXTECH Co
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/10Photovoltaic [PV]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Photovoltaic Devices (AREA)

Abstract

Abstract Disclosed is a foldable photovoltaic module. The existing photovoltaic tile has a complicated structure, resulting in heavy weight, inconvenient transportation, insufficient flexibility, and high costs in installation and maintenance. In the disclosure, the foldable photovoltaic module includes a front membrane layer, a first adhesive membrane layer, a photovoltaic cell layer, a second adhesive membrane layer and a back membrane layer, wherein the front membrane layer, the first adhesive membrane layer, the photovoltaic cell layer, the second adhesive membrane layer and the back membrane layer are integrally formed. The disclosure is both a power generation device and a building element, which reduces the costs in structure, reinforcement and installation, is easy to maintain, and saves maintenance costs. The disclosure can be applied in a variety of forms, can be applied for arc-shaped surface, planar or elevation installations, and can be additionally installed an existing roof or used as a building element, i.e., for building integrated PV. The disclosure can be folded and tailored. 201910197081.1 22 Certified Translation 6 -2 Figure,3 A-A o B 9 Figures 4 5-1 3 5-2 5-3 Figure 5 201910197081.1 20 CertifiedTranslation v - 7cIa

Description

Specifications
FOLDABLE PHOTOVOLTAIC MODULE
Technical Field
The disclosure relates to a photovoltaic module, which belongs to the technical field of power generation, transformation or distribution.
Background
Building Integrated PV (BIPV) means that photovoltaic modules are both functional materials, i.e., materials for power generation, and building elements. Compared with Building Applied PV (BAPV), BIPV has many advantages in terms of cost and other aspects. For most parts of China, the development of BIPV is the most likely way to make the levelised costs of photovolt ic power generation equal to or even lower than the cost of fossil energy power generation. However, the current BIPV application in China accounts for only about 3% of the total installed capacity of photovoltaic power generation. A large number of roof resources are idle, and there is a great development potential.
Photovoltaic tile is a structure in whic;h photovoltaic modules- are embedded in a supporting structure , so that solar panels and building materials are integrated into one. Photovoltaic tiles can be directly applied to the roof, and installed on the roof structure like ordinary roof tiles. However, when traditional photovoltaic modules and their improved modules are applied for BIPV, many problems, such as high quality, disability of applying to curved surfaces, inconvenient transportation, insufficient flexibility, and high costs in structural reinforcement, installation and maintenance, may be en countered.
201910197081.1 2 Certified Translation
2020100395 16 Mar 2020
Summary of the Invention:
To solve the problems re ated In the above background , an object of the disclosure is to provide a foldable photovoltaic module .
A foldable photovoltaic module includes a front membrane layer, a first adhesive membrane layer, a photovoltaic cell layer, a second adhesive membrane layer and a back membrane layer, wherein the front membrane layer, the first adhesive membrane layer, the photovoltaic cell layer, the second adhesive membrane layer and the back membrane layer are integrally formed.
As a preferred solution, the front membrane layer, the first adhesive membrane layer, the second adhesive membrane layer and the back membrane layer are all layers made of a flexible material.
As a preferred solution, the photovoltaic cell layer includes a plurality of photovoltaic cells, the plurality of photovoltaic cells are on a same horizontal plane, and the plurality of photovoltaic cells are arranged between the first adhesive membrane layer and a second adhesive membrane layer.
As a preferred solution, the foldable photovoltaic module is a module having dual functions of photovoltaic power generation and building tiles.
As a preferred solution, the foldable photovoltaic module has a thickness of less than 5 mm.
As a preferred solution, the back membrane layer is formed by sequentially laminating a first composition membrane, an intermediate adhesive membrane, and a second composition membrane, wherein the first composition membrane is an EVA membrane, a PVF membrane, a PO membrane, a PE membrane, or a PA membrane; the second composition membrane is an EVA membrane, a PVDF 201910197081.1 3 Certified Translation
2020100395 16 Mar 2020 membrane, a PO membrane, a PE membrane or a PA membrane; the intermediate adhesive membrane, the first adhesive membrane layer and the second adhesive membrane layer are all. EVA membranes; the front membrane layer is an ETEF membrane, a PVDF membrane or an FEP membrane.
As a preferred solution, folding gaps are formed between adjacent photovoltaic cells.
As a preferred solution, first crease grooves corresponding to the folding gaps are processed on an upper surface of the front membrane layer, and the first crease grooves are recessed toward the folding gaps.
As a preferred solution, second crease grooves corresponding to the folding gaps are processed on a lower surface of the back membrane layer, and the second crease grooves are recessed toward the folding gaps.
As a preferred solution, the folding gaps comprise a plurality of vertical gaps and a plurality of horizontal gaps; a vertical gap formed between a side,of each photovoltaic cell and the adjacent photovoltaic cell is the vertical gap, and a horizontal gap formed between an end oJ each photovoltaic cell and the adjacent photovoltaic cell is the horizontal gap; both ends of each of the vertical gaps are communicated with the adjacent horizontal gaps, respectively.
Compared with the prior art, the present invention has the following beneficial effects:
i. In the disclosure, the overall structure formed by matching the front membrane layer, a photovoltaic cell layer and the back membrane layer with each other is simple and reasonable, the front membrane layer and the first adhesive membrane layer are laminated to form a double-layered sheet, and 201910197081.1 4 Certified Translation
2020100395 16 Mar 2020 the back membrane layer that is itself a three-layered sheet and the second adhesive membrane layer are laminated to form a four-layered sheet, so that a multi-layer laminatio n connection mode of two above and four below for the photovoltaic cell layer, thereby making the overall structure become more stable.
ii. In the disclosure, the front membrane layer, the first adhesive membrane layer, the second adhesive membrane layer and the back membrane layer are all flexible sheets, which facilitates folding and tailoring, and the plurality of photovoltaic cells are arranged horizontally side by side between the first and second adhesive membrane layers, wherein the folding gap formed by the plurality of photovoltaic cells provides a folding space for the folding of the disclosure.
111. The disclosure may be folded, and has a small occupied area, facilitating the transportation. The disclosure may realize on-site tailoring, so that the operation is convenient and flexible.
iv. The disclosure has a simple structure and a light overall weight. From the sample test, it can be shown that the weight of the disclosufe is 1/20 to 1/40 of that of the traditional photovoltaic module.
v. The disclosure is both a power generation device and a building element, which reduces the costs in the structure, reinforcement and installation, is easy to maintain, and saves the maintenance costs. - v1. The disclosure can be applied in a variety of forms, can be applied for arc-shaped surface, planar or elevation installations, and can be additionally installed an existing roof or used as a building element, i.e., for building integrated PV.
201910197081.1 5 Certified Translation
2020100395 16 Mar 2020
Brief Description of the Drawings
For ease of description, the disclosur is described in detail by the following specific embodiments and drawings.
Fig. 1 is a top view showing the structure of the disclosure;
Fig. 2 is a top view showing the structure of the disclosure when the first crease groove 7 is provided;
Fig. 3 is a bottom view showing the structure of the disclosure when the second crease groove 8 is provided;
Fig. 4 is a cross-sectional structural view of A-A in Fig. 1;
Fig. 5 is an enlarged structural view of B in Fig. 4;
Fig. 6 is an enlarged structural view of C in Fig. 4;
Fig. 7 is a circuit diagram of a photovoltaic cell.
In Figures, 1-front membrane layer; 2-first adhesive membrane layer; 3photovoltaiccell; 4-second adhesive membrane layer; 5-back membrane layer; 51-lower membrane; 5-2-intermediateadhesive membrane ; 5-3-upper membrane; 6-folding gap; 6-1-vertical gap; 6-2-horizontal gap; ?-first crease groove; 8-second crease groove; 9-junction box.
Detailed Description of the Embodiments
To make the objective, technical solutions and advantages of the disclosure more clear, the disclosure is described below by the specific embodiments shown in the drawings. However, it should be understood that the descriptions are merely exemplary and are not intended to limit the scope of the disclosure. Moreover, in the following descriptions, descriptions of well-known structures and techniques are omitted to avoid unnecessarily obscuring the concepts of the disclosure.
Here, it should be further noted that in order to avoid obscuring the disclosure 201910197081.1 6 Certified Translation
2020100395 16 Mar 2020 due to unnecessary details, only the structures and/or processing steps that are closely related to the solution according to the disclosure are sho':'n in the drawings, and other detai_ls tl9at have little relations with the disclosure are omitted
Embodiment 1: As shown in Figs. 1, 2, 3, 4, 5, 6 and 7, the present specific embodiment adopts the following technical solutions: the present embodiment includes a front membrane layer 1, a first adhesive membrane layer 2, a photovoltaic cell layer, a second adhesive membrane layer 4 and a back membrane layer 5, wherein the front membrane layer 1, the first adhesive membrane layer 2, the photovoltaic cell layer, the second adhesive membrane layer 4 and the back membrane layer 5 are integrallyformed.
Further, the front membrane layer 1, the first adhesive membrane layer 2, the second adhesive membrane layer-4 and the back membrane layer 5 are all layers made of a flexible material.
Further, the photovoltaic cell layer includes a plurality of photovoltaic cells 3, the plurality of photovoltaic cells 3 are on a same horizontal plane, each of the photovoltaic cells 3 has a rectangular shape, and the plurality of photovoltaic cells 3 are arranged in a rectangular array betw en the first adhesive membrane layer 2 and a second adhesive membrane layer 4.
Further, the foldable photovoltaic module is a module having dual functions of photovoltaic power generation and building tiles.
Further, the foldable photovoltaic module has a thickness of less than 5 mm.
Further, the back membrane layer 5 is formed by sequentially laminating a first composition membrane 5-1, an intermediate adhesive membrane 5-2, and a second composition membrane 5-3, wherein the first composition membrane 5-1 is an EVA membrane, a PVF membrane, a PO membrane, a PE membrane, or a PA 201910197081.1 7 Certified Translation
2020100395 16 Mar 2020 membrane; the second composition membrane 5-3 is an EVA membrane, a PVDF membrane, a PO membrane, a PE membrane or a PA membrane; the intermediate adhesive membrane 5-2, the first adhesive membrane layer 2 and the second adhesive membrane layer 4 are all EVA membranes; the front membrane layer 1 is an ETEF membrane, a PVDF membrane or an FEP membrane.
Further, a lower surface of the front membrane layer 1 is adhered to the first adhesive membrane layer 2, so that when the front membrane layer 1 is the ETFE membrane, the ETFE membrane is at the outermost layer, and the first adhesive membrane layer 2 is between the ETFE membrane and the photovoltaic cell layer. The first adhesive membrane layer 2 is the EVA membrane with a thickness ranging from 0.25 to 0.6 mm, and the ETFE membrane has a thickness ranging from 0.05 to 0.3mm. The front membrane layer 1 is modified, so that a bonding surface thereof with the EVA membrane is corona treated, wherein a peel strength with the EVA membrane is 280N I 20mm, this is similar to the connection process between the second adhesive membrane layer 4 and the back membrane layer 5. The modification process in the above process is the prior art.
Further, the photovoltaic cell layer includes a plurality of photovoltaic cells 3, and the plurality of photovoltaic cells 3 are arranged in a rectangular array between the first adhesive membrane layer 2 and a second adhesive membrane layer 4. The photovoltaic cell 3 has a rectangular shape. An upper end face of the front membrane layer 1 is provided with a junction box 9, and the photovoltaic cell layer is connected to a cable 14 through the junction box 9. The junction box 9 is an existing product, which is connected to the plurality of photovoltaic cells 3 through lines to control the working conditions of the photovoltaic cells 3 The photovoltaic 201910197081.1 8 Certified Translation
1) u.
2020100395 16 Mar 2020 cell layer includes a plurality of photovoltaic cells 3, the junction box 9 is arranged in a position that is matched with the way the plurality of photovoltaic; cells 3 is arranged, and the working process in which the junction box 9 is cooperated with the photovoltaic cells 3 is the same as the prior art. When the photovoltaic cell 3 is a crystalline silicon solar cell, the plurality of photovoltaic cells 3 are connected in a multi-wire interconnection way, that is, connected by 12 to 22 metal wires; when the photovoltaic cell 3 is n-IBC, they are connected in a flexible transparent electrode membrane interconnection way; when the photovoltaic cell 3 is a PERC cell, an Ntype crystalline silicon solar cell or other hig h-efficiency crystalline silicon cell, they are connected in a solder tape interconnection way.
Further, first crease grooves 7 corresponding to the folding gaps 6 are processed on an upper surface of the front membrane layer 1, and the first crease grooves 7 are recessed toward the folding gaps 6. The positions where the first crease grooves 7 are located are positions for tailoring to realize effects in prompting and guiding the tailoring direction, so as to avoid damages on the photovoltaic cell 3 during tailoring and also avoid material wastes due to inappropriate tailoring.
Further, second crease grooves 8 corresponding to the folding gaps 6 are processed on a lower surface of the back membrane layer 5, and the second crease grooves 8 are recessed toward the folding gaps 6. Similar to the first crease grooves 7, the positions where the first crease grooves 8 are located are positions for tailoring to realize effects in prompting and guiding the tailoring direction, so as to avoid damages on the photovoltaic cell 3 during tailoring and also avoid material wastes due to inappropriate tailoring. The first crease grooves 7 are cooperated 201910197081.1 9 Certified Translation
2020100395 16 Mar 2020 with the first crease grooves 8 to achieve the dual effects in limiting up and down, which facilitates more accurate tailoring of the disclosure with scissors or other cutting tools.
Further, the plurality of photovoltaic cells 3 are arranged in a rectangular array between the first adhesive membrane layer 2 and a second adhesive membrane layer 4; the folding gaps 6 include a plurality of vertical gaps 6-1 and a plurality of horizontal gaps 6-2; a vertical gap formed between a side of each photovoltaic cell 3 and the adjacent photovoltaic cell 3 is the vertical gap 6-1, and a horizontal gap formed between an end of each photovoltaic cell 3 and the adjacent photovoltaic cell 3 is the horizontal gap 6-2; both ends of each of the vertical gaps 6-1 are communicated with the adjacent horizontal gaps 6-2, respectively. Both ends of each of the horizontal gaps 6-2 are communicated with the adjacent horizontal gaps 6-2, respectively. The plurality of vertical gaps 6-1 is communicated with the plurality of horizontal gaps 6-2 to provide a folding space for the disclosure, which facilitates folding and portability of the disclosure.
The folding gaps 6 include a plurality of vertical gaps 6-1 and a plurality of horizontal gaps 6-2, and correspondingly, the first crease grooves 7 include a plurality of upper single grooves; each of the vertical gaps 6-1 is correspondingly provided with one upper single groove, and each of the horizontal gaps 6-2 is correspondingly provided with one upper single groove; a projection of each upper single groove in a vertical direction is within the corresponding vertical gaps 6-1 or horizontal gaps 6-2, and an end of each upper single groove is connected to other adjacent upper single grooves. Provision of the first crease grooves 7 is to provide positions for tailoring, to guide the positions and routes for tailoring, and to simplify 201910197081.1 10 Certified Translation
2020100395 16 Mar 2020 the difficulty in tailoring. Similar to the objective for providing the second crease grooves 8, the first crease grooves 8 incl ude a plurality of lower sing le grooves; each of the vertical gaps 6-1 is provided with one lower single groove, and each of the horizontal gaps 6-2 is correspondingly provided with one lower single groove; a projection of each lower single groove in a vertical direction is within the corresponding vertical gaps 6-1 or horizontal gaps 6-2, the upper single grooves correspond to the lower single grooves, and an end of each lower single groove is connected to other adjacent lower single grooves. Each of the lower single grooves and its corresponding upper single groove are on the same plane.
Embodiment 2: As shown in Figs. 1, 2, 3, 4, 5, 6 and 7, the present specific embodiment adopts the follow! ng technical solutions: the present embodiment includes a front membrane layer 1, a first adhesive membrane layer 2, a photovoltaic cell layer, a second adhesive membrane layer 4 and a back membrane layer 5, wherein the front membrane layer 1, the first adhesive membrane layer 2, the second adhesive membrane layer 4 and the back membrane layer 5 are arranged horizontally in order from top to oottom; the front membrane layer 1 and the first adhesive membrane layer 2 are adhered to each other to be integrated, and the second adhesive membrane layer 4 and the back membrane layer 5 are adhered to each other to be integrated; the front membrane layer 1, the first adhesive membrane layer 2, the second adhesive membrane layer 4 and the back membrane layer 5 are all flexible sheets; the photovoltaic cell layer includes a plurality of photovoltaic cells 3, the plurality of photovoltaic cells 3 are arranged horizontally between the first adhesive membrane layer 2 and the second adhesive membrane layer 4 side by side, and the folding gaps 6 are formed 201910197081.1 ii Certified Translation
W„<
2020100395 16 Mar 2020 between the adjacent photovoltaic cells 3. The plurality of photovoltaic cells 3 are on the same plane.
Further, the back membrane layer 5 includes a lower membrane 5-1, an intermediate adhesive membrane 5-2 and an upper membrane 5-3, wherein the lower membrane 5-1, the intermediate adhesive membrane 5-2 and the upper membrane 5-3 are arranged horizontally from bottom to top, and the lower membrane 5-1, the intermediate adhesive membrane 5-2 and the upper membrane 5-3 are adhered to each other from bottom to top to beintegrated.
Further, first crease grooves 7 corresponding to the folding gaps 6 are processed on an upper surface of the front membrane layer 1, and the first crease grooves 7 are recessed toward the folding gaps 6. The positions where the first crease grooves 7 are located are positions for tailoring to realize effects in prompting and guiding the tailoring direction, so as to avoid damages on the photovoltaic cell 3 during tailoring and also avoid material wastes due to inappropriate tailoring.
Further, second crease grooves 8 corresponding to the folding gaps 6 are processed on a lower surface of the back membrane layer 5, and the second crease grooves 8 are recessed toward the folding gaps 6. Similar to the first crease grooves 7, the positions where the first crease grooves 8 are located are positions for tailoring to realize effects in prompting and guiding the tailoring direction, so as to avoid damages on the photovoltaic cell 3 during tailoring and also avoid material wastes due to inappropriate tailoring. The first crease grooves 7 are cooperated with the first crease grooves 8 to achieve the dual effects in limiting up and down, 201910197081.1 12 Certified Translation
2020100395 16 Mar 2020 which facilitates more accurate tailoring of the disclosure with scissors or other cutting tools.
Further, the first adhesive membrane layer 2, the second adhesive membrane layer 4 and the intermediate adhesive membrane 5-2 are all EVA membranes. The EVA membrane is a kind of adhesive membrane, which is considered as an existing product. The EVA membrane is a membrane made of ethylene-vinyl acetate copolymer. A lower surface of the front membrane layer 1 is adhered to the first adhesive membrane layer 2. The front membrane layer 1 is modified to ensure sufficient bonding strength with the EVA membrane, with an outer surface treated by an anti-reflection texture process. Similar to the connection process between the second adhesive membrane layer 4 and the back membrane layer 5, and to the connection process among the lower membrane 5-1, the intermediate adhesive membrane 5-2 and the upper membrane 5-3, the modification process in the above process is the prior art.
Further, the front membrane layer 1 is an ETFE membrane, a PVDF membrane and an FEP membrane. The ETFE membrane is a membrane made of ethylene tetrafluoroethylene polymer, the PVDF membrane is a membrane made of polyvinylidenefluoride, and the FEP is a membrane made of fluorinated ethylene propylene polymer.
Further, the upper membrane 5-3 is an EVA membrane, a PVDF membrane, a PO membrane, a PE membrane or a PA membrane. The EVA membrane is a membrane made of ethylene-vinyl acetate copolymer, the PVDF membrane is a membrane made of polyvinylidene fluoride, the PO membrane is a membrane made of polyolefin, the PE membrane is a membrane made of polyethylene, and the PA membrane is a membrane made of polyamide.
201910197081.1 13 Certified Translation
2020100395 16 Mar 2020
Further, the lower membrane 5-1 is an EVA membrane, a PVF membrane, a PO membrane, a PE membraFle or a PA membrane. The EVA membrane is a membrane made of ethylene-vinyl acetate copolymer, the PVF membrane is a membrane made of polyvinyl fluoride, the PO membrane is a membrane made of polyolefin, the PE membrane is a membrane made of polyethylene, and the PA membrane is a membrane made of polyamide. According to specific conditions, different types of upper membranes 5-3 and different types of lower membranes 5-1 are matched. The upper membrane 5-3 is optimally selected as the PVDF membrane, and the lower membrane 5-1 is optimally selected as the PVF membrane.
Further, the photovoltaic cell 3 has a rectangular shape. The photovoltaic cell 3 is a PERC photovoltaic cell, which is an existing product.
Further, the plurality of photovoltaic cells 3 are arranged in a rectangular array between the first adhesive membrane layer 2 and a second adhesive membrane layer 4; the folding gaps 6 include a plurality of vertical gaps 6-1 and a plurality of horizontal gaps 6-2; a vertical gap formec_;j between a side of ead ( photovo Itaic cell 3 and the adjacent photovoltaic cell 3 is the vertical gap 6-1, and a horizontal gap formed between an end of each photovoltaic cell 3 and the adjacent photovoltaic cell 3 is the horizontal gap 6-2; both ends of each of the vertical gaps 6-1 are communicated with the adjacent horizontal gaps 6-2, respectively. Both ends of each of the horizontal gaps 6-2 are communicated with the adjacent horizontal gaps 6-2, respectively. The plurality of vertical gaps 6-1 is communicated with the plurality of horizontal gaps 6-2 to provide a folding space for the disclosure, which facilitates folding and portability of the disclosure.
201910197081.1 14 Certified Translation
2020100395 16 Mar 2020
The folding gaps 6 include a plurality of vertical gaps 6-1 and a plurality of horizontal gaps 6-2, and correspondingly, the first crease grooves 7 include a plurality of upper single grooves; each of the vertical gaps 6-1 is correspondingly provided with one upper single groove, and each of the horizontal gaps 6-2 is correspondingly provided with one upper single groove; a projection of each upper single groove in a vertical direction is within the corresponding vertical gaps 6-1 or horizontal gaps 6-2, and an end of each upper single groove is connected to other adjacent upper single grooves.
Provision of the first crease grooves 7 is to provide positions for tailoring, to guide the positions and routes for tailoring, and to simplify the difficulty in tailoring. Similar to the objective for providing the second crease grooves 8, the first crease grooves 8 include a plurality of lower single grooves; each of the vertical gaps 6-1 is provided with one lower single groove, and each of the horizontal gaps 6-2 is correspondingly provided with one lower single groove; a projection of each lower single groove in a vertical direction is within the corresponding vertical gaps 6-1 or horizontal gaps 6-2, the upper single grooves correspond to fne lower single grooves, and an end of each lower single groove is connected to other adjacent lower single grooves. Each of the lower single grooves and its corresponding upper single groove are on the sam e plane.
Further , an upper end face of the front membrane layer 1 is provided with a junction box 9, and the junction box 9 is connected to the photovoltaic cell layer. The junction box 9 is an existing product, which is connected to the plurality of photovoltaic cells 3 through lines to control the working conditions of the 201910197081.1 15 Certified Translation
2020100395 16 Mar 2020 photovoltaic cells 3 The working process in which the junction box 9 is cooperated with the photovoltaic cells 3 is the same as the prior art.
When the photovoltaic cell 3 is a crystalline silicon solar cell, the plurality of photovoltaic cells 3 are connected in a multi-wire interconnection way, that is, connected by 12 to 22 metal wires; when the photovoltaic cell 3 is n-IBC, they are connected in a flexible transparent electrode membrane interconnection way; when the photovoltaic cell is a PERC cell, an N-type crystalline silicon solar cell or other high-efficiency crystalline silicon cell, they are connected in a solder tape interconnection way. Other structures and connection relationships not mentioned are the same as those of Embodiment 1.

Claims (10)

1. A foldable photovoltaic module, comprising a front membrane layer, a first adhesive membrane layer, a photovoltaic cell layer, a second adhesive membrane layer and a back membrane layer, wherein the front membrane layer, the first adhesive membrane layer, the photovoltaic cell layer, the second adhesive membrane layer and the back membrane layer are integrally formed.
2. The foldable photovoltaic module according to claim 1, wherein the front membrane layer, the first adhesive membrane layer, the second adhesive membrane layer and the back membrane layer are all layers made of a flexible material.
3. The foldable photovoltaic module according to claim 1 or 2, wherein the photovoltaic cell layer comprises a plurality of photovoltaic cells, the plurality of photovoltaic cells are on a same horizontal plane, and the plurality of photovoltaic cells are arranged between the first adhesive membrane layer and a second adhesive membrane layer.
4. The foldable photovoltaic module according to claim 1 or 2, wherein the foldable photovoltaic module is a module having dual functions of photovoltaic power generation and building tiles.
5. The foldable photovoltaic module according to claimri or 2, wherein the foldable photovoltaic module has a thickness of less than 5 mm.
6. The foldable photovoltaic module according to claim 1, wherein the back membrane layer is formed by sequentially laminating a first composition membrane, an intermediate adhesive membrane, and a second composition membrane, wherein the first composition membrane is an EVA membrane, a 201910197081.1 17 Certified Translation
I
2020100395 16 Mar 2020
PVF membrane, a PO membrane, a PE membrane, or a PA membrane; the second composition membrane is an EVA membrane, a PVDF membrane, a PO membrane, a PE membrane or a PA membrane; the intermediate adhesive membrane, the first adhesive membrane layer and the second adhesive membrane layer are all EVA membranes; the front membrane layer is an ETEF membrane, a PVDF membrane or an FEP membrane.
7. The foldable photovoltaic module according to claim 3, wherein folding gaps are formed between adjacent photovoltaic cells.
8. The foldable photovoltaic module according to claim 7, wherein first crease grooves corresponding to the folding gaps are processed on an upper surface of the front membrane layer, and the first crease grooves are recessed toward the folding gaps.
9. The foldable photovoltaic module according to claim 8, wherein second crease grooves corresponding to the folding gaps are processed on a lower surface of the back membrane layer, and the second crease grooves are recessed toward the folding gaps.
10. The foldable photovoltaic module according to any one of claims 7to 9, wherein the folding gaps comprise a plurality of vertical gaps and a plurality of horizontal gaps; a vertical gap formed between a side of each photovoltaic cell and the adjacent photovoltaic cell is the vertical gap, and a horizontal gap formed between an end of each photovoltaic cell and the adjacent photovoltaic cell is the horizontal gap; both ends of each of the vertical gaps are communicated with the adjacent horizontal gaps, respectively.
AU2020100395A 2019-03-15 2020-03-16 Foldable photovoltaic module Ceased AU2020100395A4 (en)

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