CN102403386A - Double-sided solar cell module and manufacturing method thereof - Google Patents
Double-sided solar cell module and manufacturing method thereof Download PDFInfo
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- CN102403386A CN102403386A CN2010102785094A CN201010278509A CN102403386A CN 102403386 A CN102403386 A CN 102403386A CN 2010102785094 A CN2010102785094 A CN 2010102785094A CN 201010278509 A CN201010278509 A CN 201010278509A CN 102403386 A CN102403386 A CN 102403386A
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The invention relates to a double-sided solar cell module which comprises super-white low-iron tempered glass (1) and a transparent bottom layer (6); four EVA (Ethylene Vinyl Acetate) layers are arranged between the tempered glass (1) and the transparent bottom layer (6), wherein an upper layer (3) of solar cell slices connected together in series is arranged between the first EVA layer (21) and the second EVA layer (22); a lower layer (5) of the solar cell slices connected in series is arranged between the third EVA layer (23) and the fourth EVA layer (24); and a middle layer (4) is arranged between the second EVA layer (22) and the third EVA layer (23). The invention also relates to a manufacturing method of the solar cell module, which comprises the following steps of: welding the front surfaces of the cell slices; welding the back surfaces of the cell slices in series; laying; laminating; framing; and testing. The double-sided solar cell module has two illuminated surfaces, and can simultaneously absorb sunlight, convert the sunlight into power, and output the power, so that the total output power of the module is increased.
Description
Technical field
The present invention relates to solar module, relate in particular to a kind of double-sided solar battery assembly, promptly the obverse and reverse of solar module all can absorb sunlight and produce power output.The invention still further relates to the manufacture method of this solar module.
Background technology
In recent years, solar energy has received increasing concern as a kind of cleaning, green renewable new forms of energy, and its application is also very extensive.In the various application of solar energy, a most important application at present is exactly a photovoltaic generation, and along with the attention of various countries to solar power generation, photovoltaic generation shared ratio in the whole generating system is increasing.
The elementary cell of solar energy power generating is a solar cell, in concrete application, normally a plurality of solar battery sheets is constituted solar modules, and then each solar module is coupled together integrant electric current output.Present widely used solar module is mainly conventional monocrystalline silicon, polysilicon and amorphous silicon membrane assembly; These assemblies have a common characteristic; Be that they can only single face absorption sunlight be electric energy with transform light energy all; And when solar irradiation is mapped to the back side of assembly, then can not produce photovoltaic effect.
Because the conversion efficiency of solar module is lower, the power output of single solar module is less, in order to reach very high power output, must use a lot of solar modules, and obviously so multicompartment will occupy very big area.Do not have the local occasion that solar module is installed of abundance for those, like the roof of ground and building, in order to reach the power output of expection, only way is the power that increases monolithic element, promptly lets the energy output of per unit area assembly maximize.The method that improves monolithic element power has, and wherein a kind of is the conversion efficiency that improves assembly, just improves the conversion efficiency of battery sheet, because the restriction of technology, the lifting of component efficiency at present is slower, and the space of its increase is also little; A kind of in addition method is that assembly uses double-sided solar battery; Like application number is that 200810138159.4 one Chinese patent application Publication Specification has just been mentioned a kind of double side photovoltaic battery wall component and preparation method thereof; This double side photovoltaic battery wall component has adopted two-sided monocrystaline silicon solar cell sheet; Connect with interconnecting strip between each two-sided monocrystaline silicon solar cell sheet, be connected to terminal box with busbar between every group of double-sided solar battery sheet.The positive and negative of double-sided solar battery sheet have all obtained utilization, thereby have improved the corresponding conversion efficiency of monolithic battery sheet indirectly.But as the record of this patent in specification: in use, only can use one side to produce electric energy, promptly can not use two faces simultaneously.Therefore the use of this double-sided solar battery sheet is restricted.
The complex manufacturing technology of this two-sided curtain wall component in addition, cost is higher, makes that the cost of whole assembly is also very high, is difficult to promote the use of.
Summary of the invention
To the problems referred to above; The purpose of this invention is to provide a kind of double-sided solar battery assembly; This assembly tow sides can absorb sunlight simultaneously and convert electric energy output to, make assembly make full use of solar energy resources, have directly improved the assembly gross output.
The technical scheme that addresses the above problem that the present invention proposes is: a kind of double-sided solar battery assembly; Comprise low iron toughened glass of ultrawhite and transparent underlayer; Be provided with four layers of EVA layer between said toughened glass and the transparent underlayer, wherein, be provided with the upper strata solar battery sheet that is serially connected between an EVA layer and the 2nd EVA layer; Being provided with the lower floor's solar battery sheet that is serially connected between the 3rd EVA layer and the 4th EVA layer, is the intermediate layer between said the 2nd EVA layer and the 3rd EVA layer.
Another object of the present invention provides the manufacture method of above-mentioned double-sided solar battery assembly, and technology is simple, has reduced cost of manufacture effectively, very suitable the popularization.
The manufacture method of said double-sided solar battery assembly is following:
(1) the positive welding of battery sheet: the welding that will soak scaling powder is welded on the positive main grid line of battery sheet, and the temperature of welding is at 300~360 degree;
(2) cell back face series welding: be serially connected according to the battery sheet arrangement mode of assembly battery sheet with some;
(3) lay: the material that assembly is required is range upon range of in a certain order, and the order of laying is from top to bottom successively: toughened glass, EVA, the whole string of last battery, EVA, intermediate layer, EVA, the whole string of following battery, EVA, bottom;
(4) lamination: the assembly that will lay is put into laminating machine, and assembly each several part material is bonded together into as a whole laminate under the vacuum high-temperature condition, then it is carried out deburring and handles;
(5) frame up: the component layer casting die is installed aluminum alloy frame, and the part that laminate contacts with frame is used silica gel sealing, and the installation connection box at the assembly back side cleans it at last then;
(6) test: the assembly that under standard test condition, the cleaning that frames up is finished carries out final electric performance test, confirms each item unit for electrical property parameters of assembly.
Compared with prior art, beneficial effect of the present invention is:
Double-sided solar battery assembly of the present invention has two sensitive surfaces; Can absorb sunlight simultaneously; When solar irradiation is mapped on this assembly; Solar battery sheet absorption is through the light generation power output of the low iron toughened glass of ultrawhite at the middle and upper levels for it, and lower floor's solar battery sheet then absorbs through light generation another part power of primer to be exported, and has therefore directly increased the gross output of assembly.The manufacture method of this double-sided solar battery assembly is simple, is suitable for promoting.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is described further.
Fig. 1 is the profile of first kind of execution mode of double-sided solar battery assembly of the present invention;
Fig. 2 is the profile of second kind of execution mode of double-sided solar battery assembly of the present invention;
Wherein, 1, toughened glass, the 21, the one EVA layer, the 22, the 2nd EVA layer, the 23, the 3rd EVA layer, the 24, the 4th EVA layer, 3, the upper strata solar battery sheet, 4, the intermediate layer, 41, vee-cut, 5, lower floor's solar battery sheet, 6, transparent underlayer.
Embodiment:
For further understanding the technical characterictic and the content of patent of the present invention, combine accompanying drawing that the detailed technology of this patent is described below at present:
As shown in Figure 1; A kind of double-sided solar battery assembly comprises low iron toughened glass 1 of ultrawhite and transparent underlayer 6, is provided with four layers of EVA layer between said toughened glass 1 and the transparent underlayer 6; Wherein, Being provided with between the one EVA layer 21 and the 2nd EVA layer 22 between series welding upper strata solar battery sheet 3, the three EVA layers 23 and the 4th EVA layer 24 together and being provided with series welding lower floor's solar battery sheet 5 together, is intermediate layer 4 between said the 2nd EVA layer 22 and the 3rd EVA layer 23.
The toughened glass 1 of its mesexine has high transmission rate and plays the effect of protection solar battery sheet; The EVA material has the effect of sealing and bonding; Intermediate layer 4 has isolation and the insulation effect of two-layer solar battery sheet up and down; Bottom adopts the material of high transmission rate, like toughened glass, transparent TPT, PET etc.Wherein the TPT material also has ageing-resistant, corrosion-resistant, as to stop water vapor permeable ability and good insulation performance performance except having the function of printing opacity.
The upper strata battery sheet of described double-sided solar battery assembly all adopts the connected mode of connecting with lower floor battery sheet, and the last output of this two-layer battery sheet is separate; Upper strata battery sheet and lower floor's battery sheet can adopt identical or different arrangement mode.
Described intermediate layer is generally opaque material; It has very big reflectivity to incident light in two surfaces up and down; The incident light that wherein upper surface can reflecting & transmitting glass, this part reverberation are absorbed by upper strata battery sheet again, thereby increase the power output of upper strata battery sheet; The lower surface in intermediate layer is the incident light of reflecting & transmitting bottom then, and this part reverberation is absorbed by lower floor's battery sheet more then, has equally also increased the power output of lower floor's battery sheet.
Material transparent also can be adopted in described intermediate layer, makes the double-sided solar battery assembly also have the function of printing opacity simultaneously, is similar to a kind of transparent solar cell assembly.
As first kind of execution mode, the shape on the upper and lower surface in said intermediate layer 4 is preferably the plane.
Fig. 2 is another embodiment of the present invention, and different with first kind of execution mode is: the upper and lower surface in intermediate layer 4 be shaped as regularly arranged V-groove, this structure has very high reflectivity with respect to first kind of execution mode.When solar irradiation was mapped on this double-sided solar battery assembly, its tow sides all can absorb sunlight.For the upper strata solar battery sheet; See through the light of toughened glass except normal absorption; Absorb the secondary reflection light of a part from lower glass surface in addition, because the intermediate layer upper surface has high reflectance and is provided with V-groove, the interior angle of said vee-cut (41) is 120 degree~138 degree.The refractive index of toughened glass is about 1.5; When light when glass (optically denser medium) enters into air (optically thinner medium); Critical angle is 42 degree; V-groove makes angle when this surperficial reverberation incides the toughened glass lower surface once more greater than critical angle, absorbed by the upper strata solar battery sheet thereby total reflection takes place, so upper strata solar battery sheet power output increases.For lower floor's solar battery sheet, same phenomenon is also arranged, bigger power output is promptly also arranged.Than the single face solar module of same area, can see significantly that the double-sided solar battery assembly has higher power output, promptly the output of latter's unit are is higher.
The solar module that is 1580mm * 808mm with a specification is an example; Conventional single face assembly power output is 180W; The average power of the double-sided solar battery assembly of same specification then can reach about 250W; The energy output that is to say the one of which sky is 1.4 times of single face assembly, this shows, the energy output of double-sided solar battery assembly unit are has significant increase.
The manufacture method of double-sided solar battery assembly, making step is following:
(1) the positive welding of battery sheet: the welding that will soak scaling powder is welded on the positive main grid line of battery sheet, and the temperature of welding is at 300~360 degree;
(2) cell back face series welding: be serially connected according to the battery sheet arrangement mode of assembly battery sheet with some;
(3) lay: the order of laying is from top to bottom successively: ultrawhite is hanged down iron toughened glass, an EVA layer, upper strata solar battery sheet, the 2nd EVA layer, intermediate layer, the 3rd EVA layer, lower floor's solar battery sheet, the 4th EVA layer, transparent underlayer;
(4) lamination: the assembly that will lay is put into laminating machine, and assembly each several part material is bonded together into as a whole laminate under the vacuum high-temperature condition, then it is carried out deburring and handles;
(5) frame up: the component layer casting die is installed aluminum alloy frame, and the part that laminate contacts with frame is used silica gel sealing, and the installation connection box at the assembly back side cleans it at last then;
(6) test: the assembly that under standard test condition, the cleaning that frames up is finished carries out final electric performance test, confirms each item unit for electrical property parameters of assembly.
When in the system of reality, using this double-sided solar battery assembly; Although the up and down two-layer battery sheet of assembly all can absorbing light and produce power output; But because the solar irradiation intensity of two-layer battery sheet is different up and down; Then their output parameter such as peak power output voltage, peak power output electric current etc. also can be variant; Therefore in system design, the output of the upper strata solar battery sheet of all component is connected, lower floor's solar battery sheet output of all component carries out other connection, utilizes the DC/DC transducer that the upper strata solar battery sheet is equated with the output end voltage of lower floor solar battery sheet; Be connected in parallel at last, will reduce the power loss that mismatch is brought like this.
Technology of the present invention is simple; Realized the function that the solar module tow sides all can generate electricity; Indirect increase the assembly gross output; The energy output that is the unit are assembly has increased, and therefore uses this double-sided solar battery assembly for the limited place of those installing spaces, will obtain than the bigger income of conventional single face solar module.
Claims (10)
1. a double-sided solar battery assembly comprises low iron toughened glass (1) of ultrawhite and transparent underlayer (6), it is characterized in that:
Be provided with four layers of EVA layer between said toughened glass (1) and the transparent underlayer (6); Wherein, Be provided with the upper strata solar battery sheet (3) that is serially connected between the one EVA layer (21) and the 2nd EVA layer (22); Being provided with the lower floor's solar battery sheet (5) that is serially connected between the 3rd EVA layer (23) and the 4th EVA layer (24), is intermediate layer (4) between said the 2nd EVA layer (22) and the 3rd EVA layer (23).
2. double-sided solar battery assembly as claimed in claim 1 is characterized in that: the upper strata solar battery sheet has identical arrangement mode with the lower floor solar battery sheet.
3. double-sided solar battery assembly as claimed in claim 1 is characterized in that: upper strata solar battery sheet (23) has different arrangement modes with lower floor's solar battery sheet (24).
4. double-sided solar battery assembly as claimed in claim 1 is characterized in that: the material of intermediate layer (4) is TPT or PET.
5. double-sided solar battery assembly as claimed in claim 4 is characterized in that: said intermediate layer (4) are opaque material.
6. double-sided solar battery assembly as claimed in claim 5 is characterized in that: the upper and lower surfaces of said intermediate layer (4) be shaped as the plane.
7. double-sided solar battery assembly as claimed in claim 5 is characterized in that: the upper and lower surfaces of said intermediate layer (4) be shaped as regularly arranged V-groove (41), the interior angle of said vee-cut (41) is 120 degree~138 degree.
8. double-sided solar battery assembly as claimed in claim 4 is characterized in that: intermediate layer (4) are material transparent.
9. double-sided solar battery assembly as claimed in claim 1 is characterized in that: a kind of in the toughened glass of high transmission rate, TPT or the PET material of transparent underlayer (6).
10. the manufacture method of double-sided solar battery assembly as claimed in claim 1, making step is following:
(1) the positive welding of battery sheet: the welding that will soak scaling powder is welded on the positive main grid line of battery sheet, and the temperature of welding is at 300~360 degree;
(2) cell back face series welding: be serially connected according to the battery sheet arrangement mode of assembly battery sheet with some;
(3) lay: the order of laying is from top to bottom successively: ultrawhite is hanged down iron toughened glass, an EVA layer, upper strata solar battery sheet, the 2nd EVA layer, intermediate layer, the 3rd EVA layer, lower floor's solar battery sheet, the 4th EVA layer, transparent underlayer;
(4) lamination: the assembly that will lay is put into laminating machine, and assembly each several part material is bonded together into as a whole laminate under the vacuum high-temperature condition, then it is carried out deburring and handles;
(5) frame up: the component layer casting die is installed aluminum alloy frame, and the part that laminate contacts with frame is used silica gel sealing, and the installation connection box at the assembly back side cleans it at last then;
(6) test: the assembly that under standard test condition, the cleaning that frames up is finished carries out final electric performance test, confirms each item unit for electrical property parameters of assembly.
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Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102931262A (en) * | 2012-11-01 | 2013-02-13 | 乐凯胶片股份有限公司 | Transparent back film for solar cell |
CN103137758A (en) * | 2013-03-11 | 2013-06-05 | 常州天合光能有限公司 | Double-sided solar cell module composited by crystalline silicon solar cell and hull cell |
CN104300018A (en) * | 2013-07-16 | 2015-01-21 | 国电光伏有限公司 | Solar battery |
CN104347745A (en) * | 2014-09-17 | 2015-02-11 | 凤冈县凤鸣农用机械制造有限公司 | Solar energy double-layer energy-gathering plate |
CN105450158A (en) * | 2015-12-31 | 2016-03-30 | 徐秀萍 | Photovoltaic module |
CN106159020A (en) * | 2015-02-02 | 2016-11-23 | 光城公司 | Use the two-sided photovoltaic module of heterojunction solar battery |
CN106784079A (en) * | 2016-12-16 | 2017-05-31 | 成都佰思汇信科技有限责任公司 | Two-sided hetero-junction solar cell module and preparation method thereof |
CN107863409A (en) * | 2017-12-08 | 2018-03-30 | 苏州阿特斯阳光电力科技有限公司 | Solar cell module |
CN109087961A (en) * | 2018-08-14 | 2018-12-25 | 东腾投资集团有限公司 | A kind of photovoltaic module and preparation method thereof |
CN110289331A (en) * | 2019-07-01 | 2019-09-27 | 北京天航华创科技股份有限公司 | A kind of the solar components structure and its application of generating electricity on two sides |
CN111106194A (en) * | 2018-10-26 | 2020-05-05 | 比亚迪股份有限公司 | Double-sided solar cell and photovoltaic module |
CN111564514A (en) * | 2020-04-29 | 2020-08-21 | 晋能清洁能源科技股份公司 | Double-layer combined double-sided assembly for P/N type battery piece |
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JP2002168062A (en) * | 2000-12-01 | 2002-06-11 | Sanyo Electric Co Ltd | Solar battery module and window structure |
CN101226970A (en) * | 2008-01-31 | 2008-07-23 | 张二建 | Processing method for avoiding hot spot effect of solar cell module |
US20080283115A1 (en) * | 2004-01-28 | 2008-11-20 | Yuko Fukawa | Solar Battery Module and Photovoltaic Generation Device |
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Patent Citations (3)
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JP2002168062A (en) * | 2000-12-01 | 2002-06-11 | Sanyo Electric Co Ltd | Solar battery module and window structure |
US20080283115A1 (en) * | 2004-01-28 | 2008-11-20 | Yuko Fukawa | Solar Battery Module and Photovoltaic Generation Device |
CN101226970A (en) * | 2008-01-31 | 2008-07-23 | 张二建 | Processing method for avoiding hot spot effect of solar cell module |
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102931262A (en) * | 2012-11-01 | 2013-02-13 | 乐凯胶片股份有限公司 | Transparent back film for solar cell |
CN103137758A (en) * | 2013-03-11 | 2013-06-05 | 常州天合光能有限公司 | Double-sided solar cell module composited by crystalline silicon solar cell and hull cell |
CN104300018A (en) * | 2013-07-16 | 2015-01-21 | 国电光伏有限公司 | Solar battery |
CN104347745A (en) * | 2014-09-17 | 2015-02-11 | 凤冈县凤鸣农用机械制造有限公司 | Solar energy double-layer energy-gathering plate |
CN106159020A (en) * | 2015-02-02 | 2016-11-23 | 光城公司 | Use the two-sided photovoltaic module of heterojunction solar battery |
CN105450158A (en) * | 2015-12-31 | 2016-03-30 | 徐秀萍 | Photovoltaic module |
CN106784079A (en) * | 2016-12-16 | 2017-05-31 | 成都佰思汇信科技有限责任公司 | Two-sided hetero-junction solar cell module and preparation method thereof |
CN107863409A (en) * | 2017-12-08 | 2018-03-30 | 苏州阿特斯阳光电力科技有限公司 | Solar cell module |
CN109087961A (en) * | 2018-08-14 | 2018-12-25 | 东腾投资集团有限公司 | A kind of photovoltaic module and preparation method thereof |
CN111106194A (en) * | 2018-10-26 | 2020-05-05 | 比亚迪股份有限公司 | Double-sided solar cell and photovoltaic module |
CN110289331A (en) * | 2019-07-01 | 2019-09-27 | 北京天航华创科技股份有限公司 | A kind of the solar components structure and its application of generating electricity on two sides |
CN111564514A (en) * | 2020-04-29 | 2020-08-21 | 晋能清洁能源科技股份公司 | Double-layer combined double-sided assembly for P/N type battery piece |
CN111564514B (en) * | 2020-04-29 | 2022-09-06 | 晋能清洁能源科技股份公司 | Double-layer combined double-sided assembly for P/N type battery piece |
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