AU2018332058B2 - Irrigation system - Google Patents

Irrigation system Download PDF

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Publication number
AU2018332058B2
AU2018332058B2 AU2018332058A AU2018332058A AU2018332058B2 AU 2018332058 B2 AU2018332058 B2 AU 2018332058B2 AU 2018332058 A AU2018332058 A AU 2018332058A AU 2018332058 A AU2018332058 A AU 2018332058A AU 2018332058 B2 AU2018332058 B2 AU 2018332058B2
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AU
Australia
Prior art keywords
chamber
fluid
distributing
distributor arm
exit
Prior art date
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Expired - Fee Related
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AU2018332058A
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AU2018332058A1 (en
Inventor
Sayyed Ahmad FANI YAZDI
Axel Schulze
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Hugo Petersen GmbH
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Hugo Petersen GmbH
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D3/00Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping
    • B01D3/008Liquid distribution
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/14Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
    • B01D53/18Absorbing units; Liquid distributors therefor
    • B01D53/185Liquid distributors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/48Sulfur compounds
    • B01D53/50Sulfur oxides
    • B01D53/501Sulfur oxides by treating the gases with a solution or a suspension of an alkali or earth-alkali or ammonium compound
    • B01D53/504Sulfur oxides by treating the gases with a solution or a suspension of an alkali or earth-alkali or ammonium compound characterised by a specific device

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Analytical Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Biomedical Technology (AREA)
  • Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)
  • Supply Of Fluid Materials To The Packaging Location (AREA)
  • Devices And Processes Conducted In The Presence Of Fluids And Solid Particles (AREA)
  • Physical Or Chemical Processes And Apparatus (AREA)

Abstract

The aim of the invention is to develop the possibility of distributing a liquid over packed-tower packing, which distribution minimises the occurring drop formation using simple means. This aim is achieved, according to the invention, by means of an irrigation system (10) comprising at least one apparatus (1) for distributing a stream of fluid over a width B, said apparatus comprising at least one device (2) for supplying the fluid, at least one distribution arm (3) having at least one first chamber (31) and at least one second chamber (32), which is arranged downstream of the first chamber (31) in the flow direction S of the fluid, a perforated plate (4) being arranged between the first and the second chamber, and the second chamber (32) comprising an outlet wall (34), there being at least one, preferably a plurality of, outlet slots (5) in the outlet wall (34), and the apparatus (1) comprising a guide surface (6) which, during operation, is struck by fluid that is exiting the outlet slots (5) and that is poured out of the distributor arm (3).

Description

Sprinkling System
The invention relates to a device for distributing the liquid over a packing in a gas-liquid-contact apparatus as "falling film distributor" in such a way that no primary pressure exists when the liquid exits from the distributor, which, in turn, minimizes the drop formation of the liquid very strongly or eliminates it completely, respectively.
In the industrial fluid distribution on packing packs, the liquid is distributed on the packing of a packing bed by means of a device. The liquid can thereby contain dissolved and/or dispersed gas or gas compositions, respectively. The liquid can additionally or alternatively contain at least one further dissolved and/or dispersed liquid and/or at least one dissolved and/or dispersed solid material. The term "fluid" will also be used hereinafter for liquids or material systems of this type, respectively. A fluid of this type is, for example, sulfuric acid. Sulfuric acid plants are a main application area for this invention.
In front of the exit for the liquid from the device, these devices for distributing the fluid have a primary liquid pressure, which increases the speed of the acid, which causes a drop formation and stresses the filter, which is connected downstream, due to the introduced drops, which are created as a result of the tear-off of the drops. In a sulfuric acid contact plant, the entrained fine drops can overload the filter systems, which are connected downstream, and can cause significant corrosion.
It is an object of the invention to address at least one shortcoming of the prior art and/or provide a useful alternative.
In one aspect of the invention there is provided a sprinkling system, in particular for packing packs, comprising at least one distributing-device for distributing a fluid stream to a width B with at least one supplying device for supplying the fluid, at least one distributor arm comprising at least one first chamber and at least one second chamber, which is arranged downstream from the first chamber in the direction of flow S of the fluid, wherein a perforated plate is arranged between the first and the second chamber, and wherein the second chamber comprises an exit wall, wherein at least one, preferably a plurality of exit slots, are present in the exit wall, and wherein the distributing-device comprises a guide surface, onto which fluid, which exits from the exit slots during operation, impinges and is poured out of the distributor arm, wherein the distributor arm has a lid, which delimits the first chamber to the top, and a bottom, which delimits the first chamber to the bottom and which is simultaneously the lid of the second chamber, which delimits the latter to the top, wherein the first chamber and the second chamber are delimited jointly on one side by means of a side wall, which extends from the lid of the first chamber to a bottom of the second chamber, wherein viewed in the direction of flow S of the fluid flowing in through the supplying-device, the distributor arm has a region located opposite to the supplying-device, which does not comprise any holes, wherein the region is an integral part of the bottom of the first chamber.
In one or more embodiments, the invention provides a device for distributing the liquid on the packing pack, which using simple means minimizes or, to an extent as large as possible, eliminates the resulting drop formation, respectively.
Disclosed herein is a sprinkling system in particular for packing packs, comprising at least one device for distributing a fluid stream to a respective width, with at least one device for supplying the fluid, at least one distributor arm comprising a first chamber and a second chamber, which is arranged downstream from the first chamber in the direction of flow of the fluid, wherein a perforated plate 4 is arranged between the first and the second chamber, and wherein the second chamber has an exit wall, wherein at least one exit slot, preferably a plurality of exit slots, are present in the exit wall, and wherein the device comprises a guide surface, onto which fluid, which exits from the exit slots during operation, impinges and is poured out of the distributor arm.
2a
In an advantageous embodiment of the invention, the distributor arm comprises a lid, which delimits the first chamber to the top, and a bottom, which delimits the first chamber to the bottom and which is simultaneously the lid of the second chamber, which delimits the latter to the top. Thereby, the invention enables an essentially and, according to the function as distributor arm for a fluid, closed construction of the distributor arm. Except for the device for supplying the fluid into the first chamber and the exit slots in the one exit wall of the second chamber, the device, thus, has a distributor arm which is closed completely to the outside, in an advantageous further embodiment. For this purpose, the first chamber and the second chamber can furthermore be delimited jointly on one side by means of a side wall, which extends from the lid of the first chamber to a bottom of the second chamber.
In particular, on the side located opposite to the side
wall, the first chamber is delimited by a side wall, which
extends from the lid of the first chamber to the bottom of
the first chamber, wherein, on the side located opposite to
the side wall, the second chamber is delimited by the exit
wall, in which the exit slots are located, and wherein the
side wall of the first chamber transitions into the guide
surface, viewed from the direction of its extension,
starting at the lid downstream from the bottom. The
invention thereby provides a structurally simple
construction, which allows for producing a distributor arm
for the device, for example essentially solely of planar
plates by means of buckling or bending, respectively, and
attaching a straight welding seam. The invention creates a
further option for a simple production in that the
distributor arm is embodied in the manner of a pipe, which
has in particular a circular cross section.
To support a uniform distribution of the fluid which enters
the first chamber as liquid film on the bottom of the first
chamber, the distributor arm comprises, in an advantageous
further embodiment of the invention, a region located
opposite to the device, viewed in the direction of flow of the fluid, which enters through the device or the supply, respectively, and which does not comprise any holes and is in particular formed as stopping plate for the fluid below the supply, which flows in during operation, wherein the region is in particular an integral part of the bottom of the first chamber.
In an advantageous further embodiment of the invention, the
uniform distribution of the fluid in the chambers of the
distributor arm can be supported in that the distributor
arm comprises at least one gas outlet, wherein at least one
venting pipe is positioned in particular in the lid of the
first chamber. In the context of the invention, the
distributor arm can additionally or alternatively comprise
at least one venting device located on the inside of the
distributor arm, wherein at least one venting pipe is
positioned between the first chamber and the second chamber
in particular in the bottom of the first chamber.
A steady supply of the fluid for example into a packing
pack in the form of a liquid film and not as drops is
supported in a reliable manner in that, in an advantageous
further embodiment of the invention, the second chamber
comprises only one exit wall through which fluid can leave
the second chamber during operation of the device.
Further risks of known sprinkling systems are plugging
caused by ceramic particles, that is, splintering from
packing material. Systems of this type are dimensioned by
means of diameters of bores in the distributor arms or
diameters of distributor pipes, respectively, as a function of the acid flow rate. This does not apply for a sprinkling system according to the invention. The dimensioning of the size of the openings in the perforated plate as well as of the exit slots is thereby independent from the flow rate of the fluid and is dimensioned according to the maximum particle size in liquid stream appearing during operation.
In the context of the invention, these risks caused by
plugging can be prevented in that in an advantageous
embodiment of the device, the diameter of the openings of
the perforated plate is at least 4 mm and/or that the
dimensions of the exit slots are larger than those of the
openings in the perforated plate. This will be discussed in
more detail further below.
In an advantageous further embodiment of the invention, the
device can furthermore also be provided with at least one
outlet port. For this purpose, it is in particular provided
that an outlet port, which is in particular dimensioned to
be larger than the openings of the perforated plate, is
positioned on the bottom of the second chamber.
The invention can in particular be used for the following
preferred fields of application:
• for the distribution of the sulfuric acid in drying
tower
• for the distribution of the sulfuric acid in
absorption towers
• for the distribution of aqueous H202 solutions in
chemisorption towers
• for the distribution of the water or process water,
respectively, in the quench tower
• for the distribution of the brine/acid in
chemisorption towers
The invention is generally suitable for distributing any
liquid media, in particular to packing packs. The invention
provides the advantage that the device for distributing a
fluid stream on a packing pack forms a film of the fluid,
in particular of the liquid, and the formation of drops is
prevented essentially completely. The invention achieves
this by means of a structurally extremely simple
construction, which makes it possible to produce the
device, for example essentially solely of planar plates, by
means of buckling or bending, respectively, and attaching
of a straight welding seam. A machine production is thus
made possible, in particular by using robots, in particular
for the welding. Openings or holes, respectively, in the
plates can be punched mechanically as well as manually.
The invention furthermore provides a distributor arm and a
perforated plate for an above-described sprinkling system.
A sprinkling system of this type is particularly suitable
for the fluid distribution to a packing pack, in particular
in response to the sulfuric acid synthesis.
The invention is illustrated in more detail on the enclosed
drawings by means of exemplary embodiments. Identical and
similar components are thereby provided with the same
reference numerals, wherein the features of the different exemplary embodiments can be combined with one another, in which
Figure 1 shows a sprinkling system 10 or falling film
fluid distributor, respectively, according to the
invention,
Figure 2 shows a schematic illustration of an embodiment
of a distributor arm 3 for the sprinkling system
10 or the falling film fluid distributor,
respectively, in a partially broken perspective
illustration,
Figure 3 shows a schematic lateral illustration of a
distributor arm for the sprinkling system or the
falling film fluid distributor, respectively,
according to an embodiment of the invention in
the cross section,
Figure 4 shows a schematic illustration of a further
embodiment of a distributor arm in a partially
broken perspective illustration,
Figure 5 shows a schematic lateral illustration of a
distributor arm of the embodiment of the
invention shown in Figure 4 in the cross section,
Figure 6 shows a schematic perspective illustration of a
distributor arm in a further embodiment of the
invention,
Figure 7 shows a schematic perspective illustration of a
distributor arm in a further embodiment of the
invention,
Figure 8 shows a schematic perspective illustration of a
distributor arm in a further embodiment of the
invention comprising a lateral fluid supply,
Figure 9A shows a schematic perspective illustration of a
distributor arm in a variation of the invention,
Figure 9B shows a schematic perspective illustration of a
distributor arm in a further variation of the
invention,
Figure 10 shows a schematic illustration of variations of
the exit slot shapes,
Figure 11 shows a schematic illustration of variations of
the bores in the perforated plate,
Figure 12 shows a schematic and functional illustration of
the fluid flow in a distributor arm of a
sprinkling system according to an embodiment of
the invention in the cross section,
Figure 13A shows a schematic and functional
illustration of the fluid flow in a distributor
arm of a sprinkling system according to a further
embodiment of the invention in a partially
broken-open perspective illustration,
Figure 13B shows a schematic and functional
illustration of the fluid flow in a distributor
arm of a sprinkling system according to the
embodiment of the invention shown in Figure 13A
in the cross section.
Figure 14 shows a known device for the fluid distribution
from DE 10 2007 035639 B3,
Figure 15 shows a known device for the fluid distribution
from US 20040182013 Al,
Figure 16 shows a known device for the fluid distribution
from US 5906773 A,
Figure 17 shows a known device for the fluid distribution
from US 5439620 A,
Figures 18 and 19 show schematic illustrations of
embodiments according to the invention comprising
preferred operating parameters,
Figure 20 shows a schematic illustration of a further
embodiment of a distributor arm in a partially
broken-open perspective illustration comprising
venting to the outside,
Figure 21 shows a schematic illustration of a further
embodiment of a distributor arm in a partially
broken-open perspective illustration comprising
an internal pressure compensation.
Figure 1 shows a sprinkling system 10 or falling film fluid
distributor, respectively, according to the invention. In
the shown example, the sprinkling system 10 comprises eight
devices 1. The sprinkling system 10 furthermore comprises a
supply device 100, which, in the shown example, comprises a
pipeline 120, which is arranged transversely to the
longitudinal extension 12 of the devices 1 and which is
connected to a supply line 150. As illustrated in Figure 1,
the sprinkling system 10 can be easily placed onto the
upper edge of the wall (brick lining) 8 of the plant
component in an advantageous manner, which contains the
packing bed 7, which is to be wetted. A further fastening
is not necessary. The invention thus provides for a
significant cost reduction as compared to arrangements,
which require separate fastening or mounting means,
respectively.
In a plant, in which a sprinkling system according to the
invention is used, in the illustration in Figure 1, below
the sprinkling system 10 the packing bed 7 could be
arranged through which in particular a gaseous fluid flows
from the bottom to the top during operation (compare Figure
18). Following the sprinkling system in the direction of
flow thereof, the roof of the plant could be positioned
thereabove, in which filters, in particular cartridge
filters, are positioned for separating liquid or other
media. Even in the case of a filter malfunction, the risk
of corrosion for following plant parts is explicitely low
with the help of the invention, because no drops of the
fluid, which is supplied by means of the sprinkling system
10 via the device(s) 1, are present which drops can be
entrained by a gas.
A sieve is often attached in a plant part containing a
packing bed, for example for retaining fragments of damaged
packing. In particular in the case of ceramic packing beds,
however, particles can be present as fragments, which are
so small that they can plug the openings of conventional
moistening devices (fluid distribution devices). In the
case of known moistening devices, liquids are often applied
to the packing bed via openings of relatively thin pipes.
Openings of this type can be plugged by the fragments of
the packing.
The sprinkling system 10 according to Figure 1 according to
the invention is suitable in particular for packing packs
and comprises at least one device 1 for distributing a
fluid stream to a width B with at least one device 2 for
supplying the fluid, at least one distributor arm 3
comprising a first chamber 31 and a second chamber 32,
which is arranged downstream from the first chamber in the
direction of flow S of the fluid, wherein a perforated
plate 4 is arranged between the first and the second
chamber, and wherein the second chamber 31 has an exit wall
34, wherein at least one exit slot 5, preferably a
plurality of exit slots 5, are present in the exit wall 34,
and wherein the device 1 comprises a guide surface 6, onto
which fluid which exits from the exit slots 5 during
operation, impinges and is poured out of the distributor
arm 3. Devices 1 comprising the above-mentioned features
are illustrated in more detail in embodiments in the further figures. For the sake of clarity, only one of a plurality of exit slots is thereby denominated with reference number 5.
For example, in case of sulfuric acid synthesis, the amount
of acid corresponds to the hole area, for the invention in
particular to the entire cross sectional area of the exit
slots 5. With a predetermined amount of acid per flown
through cross sectional area of the packing pack and given
number of pipes as well as holes, the diameter of the holes
in the pipes, from which the liquid drops then fall onto
the packing pack, results from the amount of acid. A
plugging then leads to an extremely unreliable mode of
operation, because the uniform moistening cannot be ensured
any longer.
In contrast, with the help of the invention the size of
openings can be determined independently of the amount of
acid. This is caused by how the second chamber 32 of the
device 1 cooperates with the first chamber 31. Figure 2
shows a schematic illustration of an embodiment of a
distributor arm 3 for the sprinkling system 10 or the
falling film fluid distributor, respectively, in a
partially broken perspective illustration.
The distributor arm 3 has a supply device 2 for the fluid
which is to be distributed. Further, according to a first
embodiment, the distributor arm comprises a lid 36, which
delimits the first chamber 31 to the top (see Figures 2,
2A, 3, 6, 7, 8, 9B, 12, and 18 to 21, see in particular
Figure 3). The first chamber is delimited to the bottom by means of a bottom 40. The bottom 40 of the first chamber 31 is simultaneously the lid of the second chamber 32. First and second chamber are delimited jointly on one side by means of a side wall 35, which extends from the lid 36 of the first chamber 31 to the bottom 33 of the second chamber
32. On the side located opposite to the side wall 35, the
first chamber 31 is delimited by a side wall 37, which
extends from the lid 36 of the first chamber 31 to the
bottom 40 of the first chamber. On the side located
opposite to the side wall 35, the second chamber 32 is
delimited by the exit wall 34, in which the exit slots 5
are located. The side wall 37 of the first chamber 31
transitions into the guide surface 6, viewed from the
direction of its extension, starting at the lid 36
downstream from the bottom 40. A distance Daus exists
between the guide surface 6 and the exit wall 34 of the
second chamber 32.
In a further embodiment of the invention, the distributor
arm 3 is formed in the manner of a pipe, which has, for
example, a circular cross section. While the above
described embodiment can also be produced automatically in
a simple manner by bending plates, the round alternative of
the distributor arm, which will be described below, can
likewise be produced in a simple manner by inserting a
bottom 400 into a pipe and by attaching the guide surface
600. This further embodiment of the invention is shown in
Figures 4, 5, 13A and 13B.
The functions of the lid 36, of the side wall 35, of the
bottom 33, of the exit wall 34, and of the side wall 37 are taken over by regions of the pipe wall located on the top, on the side, and on the bottom. The regions 350 for the side wall located opposite to the exit slots 5, which are located in the region 340 according to the exit wall 34, are shown in the figures in an exemplary manner. In this embodiment, due to the bent, in particular round shaping, the distance Daus between the region 340 comprising the exit slots 5 and the guide surface 600 is a function of the distance x from the fastening point 610, at which the guide surface 600 starts to extend out of the pipe of the distributor arm 3 (see Figure 5).
The fluid enters into the first chamber 31 through the
device 2 for supplying said fluid (see also Figure 3). The
bottom 40 of the first chamber 31 comprises at least one
perforated plate 4. The perforated plate 4 is the region of
the bottom 40, in which holes or openings 45, respectively,
are arranged. For the sake of clarity, only one of a
plurality of openings is thereby provided with reference
number 45.
Viewed in the direction of flow S (see also Figures 9B,
13A, 19, 20, and 21) of the fluid flowing in through the
device 2, the bottom 40 does not have any holes in the
region 42 located opposite to the device 2 in the shown
exemplary embodiment. In other words, the device 1 can thus
have a stopping plate below the supply 2. A stopping plate
of this type in the form of the region 42 located opposite
to the device 2 for supplying the fluid can be an integral
part of the bottom 40 of the first chamber 31. The at least
one perforated plate 4 can also be an integral part of the bottom 40 of the first chamber 31. Due to the fact that the bottom 40 does not have any holes in the region 42, the fluid flowing in during operation of the device 1 is distributed to the outside in the first chamber 31.
The openings 45 in the perforated plate 4 serve for the
distribution of the liquid over the entire length of the
device 1. During operation of the device 1, a uniform
liquid film Fl is created in the first chamber 31 upstream
of the fluid supply into the second chamber 32 (see Figures
12, 13B, and 18). From this, the fluid falls into the
second chamber 32. It thereby enters into the second
chamber 32 in particular in a region, which is located
opposite to the region in which exit slots 5 are arranged
in the outer wall of the second chamber 32. A uniform
liquid film F2 is also created in the second chamber 32
upstream of the fluid outlet through the exit slots 5
towards the guide surface 6, 600 in the operating state of
the device 1.
By means of the exit slots 5 in one of the two lateral
outer walls of the second chamber 32, the respective wall
becomes the exit wall 34. According to the invention, the
second chamber 32 has only one exit wall 34 of this type,
through which fluid can leave the second chamber 32 during
operation of the device 1. The distributor arm 3 according
to the invention has openings to the outside only by means
of the device 2 for supplying the fluid into the first
chamber 31 and by means of the exit slots 5 in the one exit
wall 34 of the second chamber 32.
Except for the device 2 for supplying the fluid into the
first chamber 31 and the exit slots 5 in the one exit wall
34 of the second chamber 32, the distributor arm 3
according to the invention is set-up completely closed to
the outside, in particular quasi in the manner of a box or
pipe, respectively, and, viewed in its longitudinal
direction 12, is thereby divided on the inside into at
least two chambers 31, 32, which are connected to one
another via openings 45 (see also Figure 3, Figure 5). The
shape of the distributor arm 3 in the manner of a box,
which is closed on the outside, is shown, for example, in
Figures 2, 2A, 3, 6 to 8, 9B, 12, as well as 18 to 21. The
shape of the distributor arm 3 in the manner of a pipe,
which is closed on the outside, is shown, for example, in
Figures 4, 5, 13A, and 13B. Both alternatives can also be
combined with one another, which is illustrated by means of
the embodiment shown in Figure 9A.
The, thus, shape of the distributor arm 3 according to the
invention essentially closed to the outside, is also shown
in external views of Figures 6, 7, 8, and 9A. The
distributor arm 3 does not have an opening in the side wall
35 of the distributor arm 3, which, in relation to the
longitudinal direction 12 thereof, is located opposite to
the side comprising the exit wall 34.
The exit slots 5 in the embodiment shown in Figure 2 each
have In their outline essentially the shape of the letter
Y, wherein the upper region thereof is open between the two
legs as triangular area. The exit slots 5 are positioned in
the exit wall 34 of the second chamber 32 with their perpendicular end, quasi the base of the Y, towards the bottom. According to a further alternative of the invention, the exit slots 5 according to the embodiment shown in Figure 2A each have the shape of an isosceles triangle and are positioned in the exit wall 34 of the second chamber 32 with their tip towards the bottom.
Further alternatives of shapes of the exit slots 5
according to the invention are illustrated schematically in
Figure 10.
The exit slots 5 are dimensioned to be significantly larger
than the openings of the perforated plate 4.
The openings in the perforated plate 4 or the exit slots 5
according to the invention, respectively, cannot be plugged
by the fragments detaching from the packing pack, because,
on the one hand, these particles should not reach up to
these openings due to the construction in particular during
operation of the device 1. On the other hand, the openings
are dimensioned to be sufficiently large. The holes in the
perforated plate 4 are selected, for example, to have a
diameter, which is about 150% larger than the largest
particle in the closed system of the plant, into which the
device 1 is installed. In the case of typical packing beds,
the diameter of the openings 45 of the perforated plate 4
can in particular be at least 4 mm.
The dimensions of the exit slots 5 are preferably larger
than those of the openings in the perforated plate 4. The
perforated plate 4 can be replaced completely or partially,
respectively, by a wire mesh. As a wire mesh, a material is understood which is made of one or a plurality of wires and which has openings in the manner of loops in a mesh or meshwork. The permeability function of the perforated plate
4 is thus maintained, but structural design is varied, when
structural or procedural, as well as financial aspects of
the apparatus can be optimized thereby.
A further embodiment of the invention is illustrated
schematically in Figure 2A by means of an illustration,
which is partially broken open in the longitudinal
direction 12 in a plane perpendicular through the device 1.
The supply 2, the first chamber 31, the perforated plate 4,
the second chamber 32, and the exit slots 5 thereof can be
seen. In the shown example, the openings 45 of the
perforated plate 4 between first and second chamber have a
rectangular profile. In the shown embodiment, a plurality
of openings 45 is arranged next to one another aligned with
their outer sides by forming a plurality of rows, wherein
the openings, which are quasi arranged on top of one
another in adjacent rows, are also aligned with one another
with their outer sides.
This design is not mandatory. In the context of the
invention, the shape of the openings 45 as well as the
relative arrangement of the openings 45 to one another can
be varied. Shape, size, and relative arrangement of the
openings relative to one another can thus be adapted, for
example, to the flow behavior and the required operational
capacity of the fluid, which is distributed via the device
1. As further example for the formation of a perforated
plate 4, in Figures 2, 4, 9B, and 13A an arrangement is shown comprising elongate openings 45, which have a rounded, in particular circular contour, on their narrow sides. In Figure 2, additionally an arrangement of the openings 45 in the perforated plate 4 is illustrated aligned in rows next to one another and quasi offset on top of one another. Further shapes for the openings 45 are illustrated schematically in Figure 11.
An outlet port 320 is positioned on the bottom of the
second chamber, as illustrated in Figure 2A, 20, and 21.
The outlet port 320 can in particular be arranged in the
center in the bottom of the second chamber 32 of the
distributor arm 3. The outlet port is preferably arranged
in the region of the transition of the exit wall 34 into
the bottom 33 of the second chamber 32. The outlet port 320
is also dimensioned to be larger than the openings of the
perforated plate 4. It provides for an essentially complete
discharge of the device 1, which can be important, for
example, in case of a plant comprising a sprinkling system
according to the invention is taken out of service for
remodeling or maintenance work.
In the case of the known sprinkling system illustrated in
Figure 14, an even sprinkling along the distributor arm
through the one liquid chamber thereof takes place at a low
speed of the exiting liquid. The formation of small drops
is avoided thereby. In the context of the invention, the
free passage area for gas is approximately between 65 and
80% of the total area. However, the large disadvantage of
this is that there is an increased plugging risk due to the small hole diameter and gaps in particular in the case of low sprinkling rates.
A known device for the fluid distribution from
US 20040182013 Al is shown in Figure 15. A known device for
the fluid distribution from US 5906773 A is shown in Figure
16. A known device for the fluid distribution from
US 5439620 A is shown in Figure 17.
Operating parameters, which are preferred for embodiments
according to the invention, are specified in Figures 18 and
19. The speed of the fluid supply in and through the device
2 for supplying the fluid is in the range of between 0.5
m/s and 3 m/s and is preferably 2 m/s. The dimensioning of
the distributor arm is thereby preferably set in such a way
that in the case of a speed of the fluid supply in and
through of preferably 2 m/s, the speed in the flow in the
film Fl in the first chamber 31 is in the range of between
0.25 m/s and 3 m/s and is preferably 1 m/s. The speed at
which the fluid passes through the openings 45 of the
perforated plate 4 is in the range of between 0.2 m/s and 1
m/s and is preferably 0.5 m/s.
Further, the dimensioning of the distributor arm is thereby
preferably set in such a way that in the case of the above
described values, the speed in the flow in the film F2 in
the second chamber 32 in a direction essentially parallel
to the bottom 33 towards the exit wall 34 is in the range
of between 0.2 m/s and 1 m/s and is preferably 0.5 m/s. The
exit speed of the fluid out of the exit slots 5 is in the range of between 0.05 m/s and 0.4 m/s and is preferably 0.2 rn/s.
The guide surface 6 is illustrated in Figure 18 in relation
to a packing bed 7. In the context of the invention, it is
also possible to embody the guide surface 6 with an
projection 65, as shown in Figure 18. The angle a (alpha)
between an projection 65 of this type and the remaining
guide surface 6 can be selected so as to be adapted to the
special application, depending on the operating conditions.
The projection 65 can, for example, be attached to the
guide surface in such a way that it runs essentially
perpendicular, in particular parallel, to the side walls of
the chambers 31 and 32 (see for example Figure 3). The
supply of the fluid onto or into the packing pack,
respectively, can thus be set when using the device.
Further embodiments of the invention are illustrated in
Figures 20 and 21, in the case of which the distributor arm
has at least one gas outlet.
In the variant illustrated in Figure 20, for this purpose
two venting pipes 311 are positioned in the lid 36 of the
first chamber 31. In this case, except for the device 2 for
supplying the fluid into the first chamber 31 and the exit
slots 5 in the one exit wall 34 of the second chamber 32
and the venting pipes 311, the device 1 has a distributor
arm 3 which is closed completely to the outside. In the
shown example, the venting pipes 311 are positioned at the
distal ends of the distributor arm 3 with respect to the
device 2 for supplying the fluid.
These venting pipes 311, which are located on the outside
on the distributor arm 3, ensure that the fluid is
distributed into the entire distributor arm 3 and no gas
remains in the chamber 31 during operation of the device 1.
In addition, a certain primary pressure can be ensured in
the distributor arm 3 by varying the length of the pipe
311, measured starting at the lid 36 (thus "to the top" in
the figure), during operation in response to a possibly
slight outflow of the fluid from the venting pipe 311. For
this purpose, the fluid can be supplied through the device
2 in a pressurized manner.
A further variant of the invention provides for a vent
located on the inside of the distributor arm 3. One example
for this is illustrated in Figure 21. Two venting pipes 321
are thereby positioned between the first chamber 31 and the
second chamber 32 in the bottom 40 of the first chamber. In
the shown example, said venting pipes are located at the
distal ends of the distributor arm 3 with respect to the
device 2 for supplying the fluid. During operation, a
pressure compensation can be ensured in the upper chamber
and lower chamber in the gas phase by means of an internal
pressure compensation of this type by means of the pipes
321 located in the distributor arm 3 between first chamber
31 and second chamber 32, which, in turn, signifies a
slight positive pressure in the fluid phase. This slight
positive pressure causes a uniform fluid exit into the
lower chamber 32. In addition, when the liquid film Fl
overflows the pressure compensating pipe 321 in the first chamber 31, the excess fluid is captured in the lower chamber 32.
The device 1 according to the invention is also named as
fall film distributor ("FFD"). In contrast to known trough
systems, deflection plate systems, and pipe distributors,
the device according to the invention, as fall film
distributor, provides for a uniform sprinkling along the
distributor arm through the liquid chamber thereof, which
comprises the first and second chamber, with the lowest
speed of the exiting liquid - for example the acid inlet
speed in sulfuric acid synthesis - of all of today's known
systems due to the solely gravity actuated mode of
operation. The formation of small droplets is thus avoided.
In addition, there is no plugging risk, because the
smallest dimension is at least 50% larger than the
screening gap. In the context of the invention, the free
passage surface for the gas preferably lies at between
approximately 65 and 80% of the total area of the device 1.
In contrast, the sprinkling in the case of pipe
distributors does not take place uniformly, but locally
through holes along the pipes on both sides thereof. The
liquid inlet speed is approximately 1 m/sec or more through
internal pressure, and a small portion of small droplets is
formed. Due to the small hole diameter, there is a high
plugging risk.
In the case of trough systems, the sprinkling takes place
along evenly distributed pipes over the packing surface.
Due to the small liquid column in the trough, the liquid inlet speed is low and the formation of small droplets is avoided. Due to the small trough diameter, however, there is an increased plugging risk. Additionally, the free passage area for gas here is only between approximately 45 and 60% of the total area.
In the case of deflection plate systems, more than 50% of
the sprinkling takes place above the uppermost region of
the packing. The liquid inlet speed remains at
approximately 1 to 2 m/sec due to the internal pressure. A
large amount of small droplets is formed here by the
deflection, which necessitates a low gas speed. Due to the
reduced hole diameters, there is an increased plugging risk
at small sprinkling rates. The free passage area for the
gas additionally is only at approximately 55% of the total
area here.
It is obvious to the person skilled in the art that the
invention is not limited to the above-described examples,
but can in fact be varied in a large variety of ways. The
features of the individually illustrated examples can in
particular also be combined with one another or be
interchanged.
List of Reference Numerals
10 sprinkling system
100 supply device
120 pipeline
150 supply line
1 device for distributing a fluid stream
12 longitudinal extension of the device
2 device for supplying the fluid
3 distributor arm
31 first chamber
311 venting pipe of the first chamber
32 second chamber
321 venting pipe of the second chamber
33 bottom of the second chamber
34; 340 exit wall of the second chamber
35; 350 side wall of the device, which is located opposite
to the side comprising the exit wall 34; 340
36 ceiling of the first chamber
37 side wall of the first chamber
320 outlet port
4 perforated plate
40 bottom of the first chamber
42 region of the bottom 40 of the first chamber
located opposite to the system 2 in the direction
of flow S; stopping plate
45 openings, hole of the perforated plate
5 exit slot
6; 600 guide surface
610 fastening parts of the guide surface 600
65 projection
7 packing bed, packing pack
8 upper edge of the wall or brick lining,
respectively, of a plant,
B with of the fluid stream, which leaves the
respective distributor arm during operation of the
device 1
Daus distance between exist wall 34 and guide surface 6;
600
Fl liquid film in the first chamber
F2 liquid film in the second chamber
S direction of flow of the fluid
x distance from the fastening point 610 for the guide
surface 600
a angle between attachment piece 65 und guide
surface 6

Claims (13)

Claims
1. A sprinkling system, in particular for packing packs, comprising at least one distributing-device for distributing a fluid stream to a width B with at least one supplying device for supplying the fluid, at least one distributor arm comprising at least one first chamber and at least one second chamber, which is arranged downstream from the first chamber in a direction of flow S of the fluid, wherein a perforated plate is arranged between the first and the second chamber, and wherein the second chamber comprises an exit wall, wherein at least one, preferably a plurality of exit slots, are present in the exit wall, and wherein the distributing-device comprises a guide surface, onto which fluid, which exits from the exit slots during operation, impinges and is poured out of the distributor arm, wherein the distributor arm has a lid, which delimits the first chamber to the top, and a bottom, which delimits the first chamber to the bottom and which is simultaneously the lid of the second chamber, which delimits the latter to the top, wherein the first chamber and the second chamber are delimited jointly on one side by means of a side wall, which extends from the lid of the first chamber to a bottom of the second chamber, wherein viewed in the direction of flow S of the fluid flowing in through the supplying-device, the distributor arm has a region located opposite to the supplying-device, which does not comprise any holes, wherein the region is an integral part of the bottom of the first chamber.
2. Distributing-device for a sprinkling system according to claim 1, wherein, on the side located opposite to the side wall, the first chamber is delimited by a side wall, which extends from the lid of the first chamber to the bottom of the first chamber, and wherein, on the side located opposite to the side wall, the second chamber is delimited by the exit wall, in which the exit slots are located, wherein the side wall of the first chamber downstream from the bottom transitions into the guide surface, viewed from the direction of its extension starting at the lid.
3. The distributing-device according to any one of the preceding claims, characterized in that except for the supplying-device for supplying the fluid into the first chamber and the exit slots in the one exit wall of the second chamber, the device has a distributor arm, which is closed completely to the outside.
4. The distributing-device according to any one of the preceding claims, characterized in that the distributor arm is formed in the manner of a pipe, which has in particular a circular cross section.
5. The distributing-device according to any one of the preceding claims, characterized in that the region located opposite to the supplying-device viewed in the direction of flow S of the fluid flowing in through the supplying-device is formed as stopping plate below the supply for the fluid.
6. The distributing-device according to any one of the preceding claims, characterized in that the second chamber comprises only one exit wall, through which fluid can leave the second chamber during operation of the distributing-device.
7. The distributing-device according to any one of the preceding claims, characterized in that the diameter of the openings of the perforated plate is at least 4 mm and/or that the dimensions of the exit slots are larger than those of the openings in the perforated plate.
8. The distributing-device according to any one of the preceding claims, characterized in that an outlet port, which is in particular dimensioned to be larger than the openings of the perforated plate, is positioned on the bottom of the second chamber.
9. The distributing-device according to any one of the preceding claims, characterized in that the distributor arm has at least one gas outlet, wherein at least one venting pipe is positioned in particular in the lid of the first chamber.
10. The distributing-device according to any one of the preceding claims, characterized in that the distributor arm comprises at least one venting device located on the inside of the distributor arm, wherein at least one venting pipe is positioned between the first chamber and the second chamber in particular in the bottom of the first chamber.
11. A distributor arm for a sprinkling system according to any one of the preceding claims.
12. A perforated plate for a sprinkling system according to any one of the preceding claims.
13. Use of a sprinkling system according to any one of the preceding claims for the fluid distribution to a packing pack, in particular in sulfuric acid synthesis.
10 8 120
150 1 1 1 1 1
1 1/24
1
1
12
Fig. 1
36 1
2
3
4 42 2/24
5 32 34
45 B
35
33 6 40 Fig. 2
31 2
4 45
36 42 3/24
40
5
35
320 32
33 34 Fig. 2A
2 36 1
31 37
45 35 4
32 4/24
5 34 5
Daus 33
6
Fig. 3
42 5/24
600
350
5 340
Fig. 4 x
5 6/24
340
Daus=f(x)
Fig. 5
1 35
36 7/24
34
6
Fig. 6
1 8/24
36
2 34 2
6
Fig. 7
1 35 9/24
36 2
34
6
Fig. 8
36 10/24
2
600
Fig. 9A
S
2
4
45
42 36 11/24
31
40
5
35 32
33
34 Fig. 9B
5 5 5 5 12/24
Fig. 10
45 45 45 45
45 45 45 45
45 45 45 45 13/24
Fig. 11
S
3 2
S 36 1
31 37
F1 45 4 35 14/24
32 34
5 F2
Daus S
33
6
Fig. 12
S 2
42 15/24
600
350
5 340
Fig. 13A
S
3 2
1 S
31
F1 45 4 350 32
340 F2 16/24
5
S
600
Fig. 13B
Prior art 17/24
Fig. 14
Prior art 18/24
Fig. 15
Prior art 19/24
Fig. 16
Prior art 20/24
Fig. 17
S 2 3 1 S 36
31 37
F1 45 4 35 21/24
0.2 to 1 m/s preferred 0.5 m/s 34 32 F2
5 exit out of slot 0.05 to 0.3 m/s Daus 0.05 to 0.4 m/s preferred 0.1 m/s preferred 0.2 m/s S
33
6 65
7 Fig. 18
S
0.5 to 3 m/s preferred 2 m/s
2
0.25 to 3 m/s preferred 1 m/s
42 31 4 22/24
45
36 40
5
35 32
33
34 Fig. 19
31 2
1 4 45 311 36
42 23/24
5 40
35
320 32
33 34
Fig. 20
321 2
1 4
45
36 42 24/24
5 40
35
320 32
321 33 34
Fig. 21
AU2018332058A 2017-09-14 2018-09-14 Irrigation system Expired - Fee Related AU2018332058B2 (en)

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DE202017105557.4U DE202017105557U1 (en) 2017-09-14 2017-09-14 sprinkler system
PCT/EP2018/074900 WO2019053197A1 (en) 2017-09-14 2018-09-14 Irrigation system

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AU (1) AU2018332058B2 (en)
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EP2674206A1 (en) * 2012-06-11 2013-12-18 RVT Process Equipment GmbH Low load distributor
US20140166110A1 (en) * 2012-12-14 2014-06-19 Koch-Glitsch, Lp Distributor in mass transfer column and method of use

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US5439620A (en) 1994-01-12 1995-08-08 Mitsubishi Corporation Liquid distributor to be used in substance and/or heat exchanging
DE19615645A1 (en) * 1996-04-19 1997-10-23 Bayer Ag Device for distributing liquid in mass transfer columns
US5906773A (en) 1997-07-30 1999-05-25 Norton Company Liquid distributor
ATE401114T1 (en) * 2000-05-08 2008-08-15 Sulzer Chemtech Ag COLUMN WITH A FLOOR BETWEEN FILLING SECTIONS
US6722639B2 (en) * 2001-04-10 2004-04-20 Koch-Glitsch, Lp Liquid distributor in mass transfer column and method of installation and use
EP1464370A1 (en) 2003-03-17 2004-10-06 Sulzer Chemtech AG Liquid distributor
US7125004B2 (en) * 2003-12-15 2006-10-24 Koch-Glitsch, Lp Liquid distributor for use in mass transfer column
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EP2233183B1 (en) * 2009-03-23 2016-02-17 Sulzer Chemtech AG Liquid distributor

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US20080216659A1 (en) * 2007-03-05 2008-09-11 Hitachi Plant Technologies, Ltd. Water-flowing mechanism of wet type electrostatic precipitator
EP2674206A1 (en) * 2012-06-11 2013-12-18 RVT Process Equipment GmbH Low load distributor
US20140166110A1 (en) * 2012-12-14 2014-06-19 Koch-Glitsch, Lp Distributor in mass transfer column and method of use

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DE202017105557U1 (en) 2018-12-17
KR20200053574A (en) 2020-05-18
MA50237A (en) 2020-07-22
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MX2020002893A (en) 2020-07-22
AU2018332058A1 (en) 2020-04-02

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