AU2018282264A1 - Modular Container Assembly for a Pool and Method of Construction - Google Patents
Modular Container Assembly for a Pool and Method of Construction Download PDFInfo
- Publication number
- AU2018282264A1 AU2018282264A1 AU2018282264A AU2018282264A AU2018282264A1 AU 2018282264 A1 AU2018282264 A1 AU 2018282264A1 AU 2018282264 A AU2018282264 A AU 2018282264A AU 2018282264 A AU2018282264 A AU 2018282264A AU 2018282264 A1 AU2018282264 A1 AU 2018282264A1
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- AU
- Australia
- Prior art keywords
- pool
- frame
- support
- modular
- members
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000010276 construction Methods 0.000 title claims description 17
- 239000000758 substrate Substances 0.000 claims abstract description 16
- 239000012530 fluid Substances 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims description 20
- 238000009413 insulation Methods 0.000 claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 239000002689 soil Substances 0.000 claims description 7
- 230000000284 resting effect Effects 0.000 claims description 3
- 238000005304 joining Methods 0.000 claims description 2
- 230000009182 swimming Effects 0.000 abstract 1
- 229910000831 Steel Inorganic materials 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 238000003466 welding Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229920005439 Perspex® Polymers 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 238000009412 basement excavation Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 238000009432 framing Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920006327 polystyrene foam Polymers 0.000 description 1
- 238000013022 venting Methods 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H4/00—Swimming or splash baths or pools
- E04H4/0018—Easily movable or transportable swimming pools
- E04H4/0043—Easily movable or transportable swimming pools mainly made of panels
- E04H4/005—Easily movable or transportable swimming pools mainly made of panels characterised by the framework for supporting the panels
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H4/00—Swimming or splash baths or pools
- E04H4/14—Parts, details or accessories not otherwise provided for
- E04H2004/146—Fixing of liners
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H4/00—Swimming or splash baths or pools
- E04H4/14—Parts, details or accessories not otherwise provided for
- E04H4/144—Means for facilitating access, e.g. step units or slides
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
- Floor Finish (AREA)
Abstract
- 26 - figure 23 A modular support assembly 1 to support a pool liner 2 for a swimming pool, which is adapted be assembled from components and to be located above or below ground 6. The 5 modular support assembly 1 includes at least the following components of a frame support structure 32 and floor structure 36, which are connected together such that the frame support structure 32 supports the pool liner 2 so that the components together form an open top container having a recess space 114 to support a pool liner 2 to hold fluid therein to form the pool. The frame support structure 32 includes elongate members connected together forming 10 interconnected horizontal frame(s) and transverse vertical frame(s). The horizontal frames include a perimeter ring frame assembly 94 and the transverse vertical frame include column members 80 interconnected with horizontal members 82 to form transverse vertical frames. The horizontal frames positioned and constructed to surround and support the pool liner 2. The frame support structure 32 includes a side cradle frame 220 located on the side 88 or 15 length dimension of the pool 4, which is interconnected with the horizontal frame and the transverse frame. The floor structure 36 provides the base and includes a lower floor frame structure 38 supported by a substrate 8 (ground 6, base course or slab 10) and upper planar floor panel member(s) 40 to support the pool liner 2 there on. A method of assembly is also included.
Description
Modular Container Assembly for a Pool and Method of Construction
The invention relates to a modular container assembly for a pool for use in residential, industrial, schools and commercial situations and to a method of construction. The invention 5 is directed particularly but not solely towards a modular support assembly for a pool which is especially useful for tight spatial requirements that may or may not have an internal stairway. The word ‘container’ is not being used in connection to transport or shipping containers but is merely a descriptive word to describe a shape that is able to contain a pool liner and/or water.
Background of Invention
Existing pools are constructed by specialists which require extensive excavations and construction expertise and also requiring special design to meet strength requirements in terms 15 of soil and seismic load requirements as a well meeting drainage and safety requirements.
Central government and local Government, also have regulatory requirements with appropriate official fees. Therefore existing pools are complicated to build taking a long time to receive regulatory approval and time to construct.
All of these factors combine to significantly increase the cost of installing such a pool.
Some premade pools exist but these can be still be expensive to construct or form.
In this specification unless the contrary is expressly stated, where a document, act or item of knowledge is referred to or discussed, this reference or discussion is not an admission that the document, act or item of knowledge or any combination thereof was at the priority date, publicly available, known to the public, part of common general knowledge; or known to be relevant to an attempt to solve any problem with which this specification is concerned.
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Object of the Invention
It is an object of the invention to provide an improved modular support assembly for a pool 5 and method of construction that ameliorates some of the disadvantages and limitations of the known art or at least provide the public with a useful choice.
Summary of Invention
Accordingly in one aspect the invention consists in a modular support assembly 1 to support 10 a pool liner 2 to contain fluid therein for a pool 4, and said assembly which is adapted be assembled from components and to be located above or below ground 6, the pool 4 has sides 12 defining a width or transverse dimension 14 and ends 16 defining a length or longitudinal dimension 18 including a recess space 20 for the pool of fluid being water, and the modular support assembly 1 includes a shape of a container having sides and a base with a recess 15 space in between, wherein the modular support assembly 1 includes at least the following components of a frame support structure 32 and floor structure 36, which are connected together such that the frame support structure 32 supports the pool liner 2 so that the components together form an open top container having a recess space 114 to support a pool liner 2 to hold fluid therein to 20 form the pool, wherein the frame support structure 32 includes elongate members connected together forming or being formed from interconnected horizontal frame(s) and transverse vertical frame(s), wherein the horizontal frames include a perimeter ring frame assembly 94 and the transverse vertical frame includes column members 80 interconnected with horizontal members 82 to form transverse vertical frames and the horizontal frames to surround and support the pool liner 2, wherein the frame support structure 32 includes a side cradle frame 220 located on the side 88 or length dimension of the pool 4, which is interconnected with the horizontal frame and the transverse frame whereby the side cradle frame 220 is interconnected by suitable fixing 30 and/or fastening, wherein, the floor structure 36 provides the base and includes a lower floor frame structure 38 supported by a substrate 8 (ground 6, base course or slab 10) and upper planar floor panel member(s) 40 to support the pool liner 2 there on.
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-3 Preferably the modular support assembly 1 includes a panel support structure 30 which forms part of the sides of the assembly 1 being shaped and constructed to abut an outside of the frame support structure 32 wherein a recess space 42 is created there between wherein an 5 insulation layer 44 is located in recessed space 42 between the pool liner 2 and panel support structure 30 and the panel support structure 30 provides part of the sides of the assembly and includes a modular wall structure 34 comprising interconnected wall panels.
Preferably, a deck 204 and stairs 206 are attached to and supported by the frame support 10 structure 32 at one end of the modular support assembly 1.
Preferably, an access-way 210 or 212 is provided in at least one side or end of the pool support structure 30 wherein there are two access ways 210, 212 located on sides opposite each other.
Preferably, the access-way 210, 212 is a hinged door comprising a frame like structure.
Preferably, the access way 210, 212 are provided at one end of the walls of the panel support structure 30.
Alternatively, the access way 210, 212 are provided in the middle of the walls of the panel support structure 30.
Preferably the horizontal frame forms a perimeter ring frame assembly 94 located at and 25 around a top perimeter of the pool or modular support assembly for a pool which are joined to the transverse frames to provide support for the deck 204 and stairs 206.
Preferably, the frame support structure 32 abuts and connects to one side of the modular wall structures 34.
The side cradle frame 220 comprises an overall frame shape forming inclined sides extending furthermost at a bottom, which is made up of inclined vertical elongate members 222, substantially horizontal strut members 224 and side rail members 226.
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Preferably the inclined vertical elongate members 222 are connected at their upper portion to an upper inside portion of the column members 80 on the sides 88 and at their lower portion being connected to the lower base frame 38 wherein there are several members 222 spaced 5 along the length of the pool.
Preferably the strut members 224 are elongate members that provide lateral support to the sides of the pool liner 2 and to the inclined vertical elongate members 222, strut members 224 are varied in length and angle of orientation depending on the length 18, size or volume 10 of the pool 4 and their vertical position with respect to the slope of the inclined vertical elongate members 222 whereby strut members 224 extend from and are supported by the column members 80 (spaced along the length of the pool) from one end to protrude inwardly towards the pool liner 2 to end at a distal end, and the distal end of strut members 224 are capped by side rails 226 which extend substantially horizontally.
Preferably on one or each side of the pool, there can be two separate rows of spaced struts 224 thereby requiring two side rail members 226.
Preferably lower base frame 38 is sitting and supported on compacted hardfill and the lower 20 base frame 38 comprises two longitudinal outer beams 230 with first cross members 232 spanning there between.
Preferably the lower base frame 38 includes extra longitudinal members 234 as well as the first cross members 232, which comprise flat strip elongate members which are laid over the 25 top of the first cross members 232, the lower base frame 38 includes second cross members which are also box sections similar sections to the box sections of columns 80 which are end connected (eg welded) to a bottom end of columns 80 which are lapped on top of and bolted to cross members 232.
Preferably perimeter ring frame 94 includes RHS bolted to the top and side of columns 80, and the columns 80 at one end of the pool abutting the decked area are larger in section than the columns 80 in the rest of the pool and can be for example 65x65x3mm and columns at the ends of the pool can be 65x35x3
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Alternatively, the perimeter beam 94 includes an angle support 236 underneath the perimeter beam 94.
Preferably, a hand rail structure 214 is provided to upwardly protrude and be connected on top of the perimeter ring frame 94 or peripherally on the deck.
Preferably, the pool liner 2 is provided in the middle of the length 18 of the pool.
Alternatively, the pool liner 2 is provided at one end of the pool or pool support structure.
Preferably, the modular wall structure 34 is formed of at least one planar modular wall panel structure which include edge joining means enabling several wall panel structures to be removably connected to each other.
Preferably, the modular wall structures 34 include end walls and side walls.
Preferably, the pool 4 or modular support assembly for a pool 1 is mounted and or supported by a base including a base material 3 wherein the base material is a suitably compacted 20 hardfill of a certain thickness and grade.
Accordingly, in another aspect the invention consists in a method of construction of a modular support assembly 1 for a pool 4, a modular support assembly 1 to support a pool liner 2 to contain fluid therein for a pool 4, and said assembly which is adapted be assembled 25 from components and to be located above or below ground 6, the pool 4 has sides 12 defining a width or transverse dimension 14 and ends 16 defining a length or longitudinal dimension 18 including a recess space 20 for the pool of fluid being water, and the modular support assembly 1 includes a shape of a container having sides and a base with a recess space in between, wherein the modular support assembly 1 includes at least the following components of a frame support structure 32 and floor structure 36, which are connected together such that the frame support structure 32 supports the pool liner 2 so that the components together form an
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-62018282264 18 Dec 2018 open top container having a recess space 114 to support a pool liner 2 to hold fluid therein to form the pool, wherein the frame support structure 32 includes elongate members connected together forming or being formed from interconnected horizontal frame(s) and transverse vertical frame(s), wherein the horizontal frames include a perimeter ring frame assembly 94 and the transverse vertical frame includes column members 80 interconnected with horizontal members 82 to form transverse vertical frames and the horizontal frames to surround and support the pool liner 2, wherein the frame support structure 32 includes a side cradle frame 220 located on the side 10 88 or length dimension of the pool 4, which is interconnected with the horizontal frame and the transverse frame whereby the side cradle frame 220 is interconnected by suitable fixing and/or fastening, wherein the floor structure 36 provides the base and includes a lower floor frame structure 38 supported by a substrate 8 (ground 6, base course or slab 10) and upper planar floor panel member(s) 40 to support the pool liner 2 there on, wherein the method includes the following steps of:
1. Prepare the floor structure 36 by first placing a lower frame structure 38 on top of a support surface of the basecoarse/hard fill or substrate.
2. Laying an upper floor panel structure 40 over and on top of the lower frame structure
38;
3. Prepare frame support structure 32 by placing column members 80 vertically spaced around an outside of the modular wall structures 34 by abutting to outer wall surface 136 of modular wall structure 34;
4. Connect column members 80 to outer wall surface 136 of modular wall structure 34;
5. Form transverse vertical frame structures as rectangular frames to match the cross sectional area of the pool;
6. Place horizontal beam members 82 on top of all end faces of modular wall structures 34 of the pool support structure and/or of column members 80 and on top of transverse frame structures, to form the perimeter ring frame structure 94;
7. Connect beam members 82 to column members 80 and the perimeter ring frame structure 94 to the transverse frame structures to form the modular support assembly for a pool;
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8. Erect side cradle frame 220 inside of the already erected parts of the frame support structure forming recessed space 37 for the pool liner 2;
9. Insert pool liner in recessed space 37 by resting on cradle frame 220
Preferably after erecting the frame support structure 32, place and erect modular wall structures 34 having inner wall surface 134, by connecting at a lower end 140 of the modular wall structure 34 to abut inner surface 122 of a perimeter edge of upper floor panel 40.
Preferably place insulation layer 44 inside one side of the modular wall panel structures 34 by abutting inner wall surface 134 of the modular wall structures 34;
Preferably after placing insulation layer 44, place and insert pool liner 2 over insulation layer and floor structure 36 to bed there against and seal there between.
Preferably after placing liner 2, install pool equipment at end of pool;
Preferably then attach side doors 210 for access to pool equipment;
Preferably insert stairs 206 and gate 210, 212;
Preferably lay deck 204 on frame support structure 32;
Preferably insert and affix hand rail structure 214 to form the pool;
Preferably then prepare a substrate, by removing top soil;
Preferably laying and then compacting a base material 3 as a bedding material;
Preferably lift modular support assembly 2 for a pool with pool liner on to the prepared base material 3.
Preferably then fill pool liner 2 with water.
To those skilled in the art to which the invention relates, many changes in construction and widely differing embodiments and application of the invention will suggest themselves without departing from the scope of the invention as defined in the appended claims. The 30 disclosures and the descriptions herein are purely illustrative and are not intended to be limiting.
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Brief Description
The invention will now be described, by way of example only, by reference to the accompanying drawings:
Figure 1 is a perspective view of the modular support assembly for a pool of the present invention and pool located inside the container.
Figure 2 is an upper perspective view of the components of the modular support assembly 10 for a pool in exploded form.
Figure 3 is an upper perspective view of the floor frame of the modular support assembly for a pool.
Figure 4 is a top plan of the floor of figure 3.
Figure 5 is a cross section upper top view of the modular support assembly for a pool 15 showing positions of transverse views 7-7, 8-8 and 9-9.
Figure 6 is a cross section middle top view of the modular support assembly for a pool showing positions of transverse views 7-7, 8-8 and 9-9.
Figure 7 is a side cross sectional view (lengthwise) of the pool including the modular support assembly for a pool of the present invention- see figures 5 and 6 for location of this 20 cross section.
Figure 8 a transverse or middle end cross sectional view 8-8 of a left end of the pool of figure 7- see figures 5 and 6 for location of cross sections.
Figure 9 a transverse or end cross sectional view 9-9 of the right end (ie the deck end) of the pool of figure 7 - see figures 5 and 6 for location of cross sections.
Figure 10 a side view of the pool and modular support assembly for a pool.
Figure 11 is amend view of the pool and modular support assembly for a pool.
Figure 12 is another side view of the modular support assembly for a pool with a handrail located on top of at least one end over the deck and stairs
Figure 13 is an end of the modular support assembly for a pool of figure 12.
Figure 14 is a side view of modular support assembly for a pool with two transverses frames.
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Figure 15 is a first cross sectional view of the modular support assembly for a pool of figure 14.
Figure 16 is a second cross sectional view of the modular support assembly for a pool of figure 14.
Figure 17 is a third cross sectional view of the modular support assembly for a pool of figure 14.
Figure 18 is a top plan view of the modular support assembly for a pool without the floor panels
Figure 19 is a first end view of the modular support assembly for a pool
Figure 20 is a second end view of the modular support assembly for a pool
Figure 21 is a first side view of the modular support assembly for a pool
Figure 22 is another side view of the modular support assembly for a pool
Figure 23 is a cross sectional end view of the cradle at the end distal to the deck
Figure 24 is a cross sectional end view of the cradle looking towards the deck end
Figure 25 is a side view of the lower base frame and cradle of frame support structure 32
Figure 26 is a top plan view of the lower base frame
Figure 27 is copy of a photograph of the panel support structure
Description of Drawings
The following description will describe the invention in relation to preferred embodiments of the invention, namely a modular support assembly 1 for a pool 4 for a pool and method of construction. The invention is in no way limited to these preferred embodiments as they are
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-102018282264 18 Dec 2018 purely to exemplify the invention only and that possible variations and modifications would be readily apparent without departing from the scope of the invention.
As shown in Figures 1-27 modular support assembly 1 for a pool 4 is shaped and designed to 5 hold and support at least one pool liner 2 to form a pool 4. The modular support assembly 1 is constructed and adapted to support a pool of water in the pool liner, to be located above or below ground 6 on a substrate 8. The substrate 8 can include any supporting structure or surface including a base structure comprising for example at least one compacted hard-fill or base-coarse 10 layer and/or concrete pad.
The pool 4 has sides 12 defining a width or transverse dimension 14 and ends 16 defining a length or longitudinal dimension 18 including a recess space 20 for the pool of water.
The modular support assembly 1 for a pool 4 includes the following components of a panel support structure 30, a frame support structure 32, which connected together can be mounted on the base structure to support a pool of water in the pool liner 2 therein to form the pool 4. The pool 4 and modular support assembly 1 have sides 22, ends 24 and base 26.
The panel support structure 30 includes interconnected modular wall structures 34 and connected floor structure 36 being operatively joined to each together to form an open top container having a recess 37 therein wherein the floor structure 36 includes a lower base frame 38 and upper planar panel member 40 to support the pool liner 2 there on.
There is an enclosed perimeter recessed space 42 between the pool liner 2 and panel support 25 structure 30 which is used to contain and confine or sandwich there between a suitable insulation material as used in the form of an insulation layer 44. The panel support structure 30 and frame support structure 32 are each shaped in overall shape in this example as being a rectangular structure to define a length or longitudinal dimension 46 between ends 48 and sides 50 between the ends 48 defining a width or transverse dimension 52.
The base structure 6 is a specially designed bedding material (eg base-course or hard-fill) having specific physical characteristics, a certain designed thickness 54 and outer surface 56,
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-11 2018282264 18 Dec 2018 supported underneath by the substrate 8. Substrate 8 can be formed as part of a ground or floor structure eg a concrete pad.
Pool liner 2 is formed as a water impermeable material being a planar member having a thickness 60, an inner surface 62 and outer surface 64 forming a recess 66 to be able to retain a fluid therein, with a length 68, width 70 and height 72. Height 72 is an effective height for the contained fluid ie water and the pool liner 2 extends above this height to include in one option an up and over curved top edge portion 72a to give a top edge height 72b. Insulation layer 44 is a layer of material of varying thickness 40, having an outer surface 42 and an inner surface 4 5.
The frame support structure 32 is connected and supported by and supports panel support structure 30 to provide support for any external structures.
The frame support structure 32 includes elongate members connected or joined together forming a horizontal frame and at least one transverse vertical frame. Each elongate member has is adapted to be able to be joined or connected together with each other and to the panel support structure 30 by suitable connection means 92 (eg welding or bolting), to provide structural support as a frame thereto.
The horizontal frame is formed and connected of transverse beams and longitudinal beams into a perimeter ring frame assembly 94 having a width 96, and length 98 extending around the top perimeter of the pool liner 2. The horizontal frame also has extra transverse beams located at one end to provide support for other structures.
The transverse vertical frames (see figures 2, 9, 14-17), comprise column members 80 and horizontal beam members 82 which are elongate members having any suitable cross section (eg RHS - Rectangular Hollow Section of 100x50x6mm section) defining a shape having a length, 84 between ends 86 and sides 88 defining a thickness 90. include further column 30 members 80 connected to horizontal members 82 as part of the extra transverse beams of the perimeter ring frame as shown in figure 9 by any suitable connection (eg welding or bolts) to form an overall shape or area similar to a transverse cross sectional area of the pool. In this example each wall frame can have a horizontal top rail 100 consisting of part of the
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- 122018282264 18 Dec 2018 perimeter ring assembly and at least one further horizontal middle rail 102 oriented parallel with the top rail member 100 and column members 80 with for example one column member 80 at each end or corner and middle column member 80 being parallel with each other column members 80.
The perimeter ring frame assembly 94 includes beam members 104 end connected to each other using any suitable connection (eg welding or bolting), to form a shape commiserate with the perimeter shape of the top of the pool liner 2 and the walls of the panel support structure 30.
The panel support structure 30 comprises the floor structure 36 and modular wall structures 34 forming the recessed space 37 there between for receipt of the pool liner 2.
Floor structure 36 is formed of a body with a planar lower floor frame structure 38 having an 15 inner floor surface 118 and outer floor surface 120 with edges 122. Floor structure 36 also has an upper floor panel structure 40 which has an upper surface 122 and lower surface 124 and edges 126. The floor structure 36 extends at least partially of the length 18 of the pool in that there does not need to be a floor structure underneath the area of the pool 4 covered by the deck 204.
Modular wall structures 34 includes a planar panel body structure having side and end walls 130 defining a thickness 132 there between an inner wall surface 134 and outer wall surface 136 with a top end edge 138 and lower end edge 140 defining a height 142.
For the frame support structure 32 if using more than one vertical transverse frame, there is also provided a space 200 located between the vertical frames and beyond the pool support structure 30. Space 200 can be located at one end of the pool or somewhere between the ends of the pool but beyond the pool liner 2.
Other components that can be held and supported in the space 200 beyond the container assembly 1 are a deck 204 stairs or steps 206, pool equipment 208, access way structures eg door(s) or gates 210, 212 and handrail structure 214 (eg wall support frame and infill panels).
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The pool liner 2 can be sized to extend the complete part or only part way of the length 20 of the pool.
Deck 204 is applied to, connected and supported on a top of the extra transverses beams of the perimeter ring frame assembly. The stairs or steps 206 are also supported by the perimeter ring frame assembly and transverse vertical frames.
As shown in figures 23-27, the frame support structure 32 includes a side cradle frame220 located on the side 88 or length dimension of the pool 4, which is interconnected with the horizontal frame and the transverse frame whereby the side cradle frame 220 is interconnected by suitable fixing and/or fastening eg welding and bolting as located in the side space 42 between an outside of the pool liner 2 and inside the wall structures 34. The side cradle 220 can be fabricated out of steel. The side cradle frame 220 is included in all the sides including or excluding the ends of assembly as required.
The side cradle 220 comprises an overall frame shape forming incline sides extending furthermost at a bottom, which is made up of inclined vertical elongate members 222, substantially (or close to) horizontal strut members 224 and side rail members 226.
For example for a pool of say 1730mm high, 2300 wide and length of 6000mm, members
222, 224 can be box sections of 65x35x3 mm SHS welded together whereas members 226 can be box sections 100x100 bolted to the strut members 224 and welded to the members 222.
Inclined vertical elongate members 222 are connected at their upper portion to an upper 25 inside portion of the column members 80 on the sides 88 and at their lower portion being connected to the lower base frame 38. As shown in the drawings there can be several members 222 spaced along the length of the pool.
The strut members 224 are those elongate members that provide lateral support to the sides 30 of the pool liner 2 and to the inclined vertical elongate members 222. Strut members 224 are varied in length and angle of orientation depending on the length 18, size or volume of the pool 4 and their vertical position with respect to the slope of the inclined vertical elongate members 222. These strut members 224 extend from and are supported by the column
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-142018282264 18 Dec 2018 members (spaced along the length of the pool) from one end to protrude inwardly towards the pool liner 2 to end at a distal end. The distal end of strut members 224 are capped by side rails 226 which extend substantially horizontally. For example on one or each side of the pool, there can be two separate rows of spaced struts 224 thereby requiring two side rail 5 members 226.
As shown in figures 3 and 4 lower base frame 38 is sitting on compacted hardfill 10 eg 200mm thick with GAP 40 with top soil removed, with a hardfill extension 10a eg 500 mm extending beyond the extent of the lower base frame 38. The lower base frame 38 comprises 10 two longitudinal outer beams 230 (eg channel 180PFC steel beam) with first cross members 232 (eg channel 180PFC steel beam at 420 centres maximum) spanning there between.
However as shown in figure 26 the lower base frame 38 includes extra longitudinal members 234 as well as the first cross members 232 as shown in figures 3 and 4. The extra longitudinal members 234 include 100x5 flat at 540 mm centres, elongate members which are simply laid over the top of the first cross members 232. Also as shown in figure 27 there are second cross members which are also box sections similar sections to the box sections of columns 80 which are end connected (eg welded) to a bottom end of columns 80 (Eg 65x35x3 SHS welded together) which are lapped on top of and bolted to cross members 232.
Perimeter ring frame assembly 94 includes for example RHS 100x50x6 or a 100x100 x5 with Ml 2 bolt to the top and side of columns 80. The columns 80 at one end of the pool abutting the decked area are larger in section than the columns 80 (eg 65x35x3mm SHS at 850mm centres welded together) in the rest of the pool and can be for example 65x65x3mm 25 and columns at the ends of the pool can be 65x35x3. In another option, with the perimeter beam 94, an angle support 236 (eg being 100x100x5) can be located and connected underneath perimeter beam 94.
Assembly
As shown in the figures, the pool liner 2 can be sized to extend at least a portion of the complete length 18 between ends of the pool 4. In this example the pool liner 2 can extend part of the length 18 of the pool 4, to leave at least one void for the location of the ‘other components”.
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The ground 6 or substrate 8 for a pool 4 is prepared by removing the top soil and then laying a suitable bedding material such as a basecoarse or hardfill (eg GAP 40) which is then compacted. Alternatively, a concrete pad 10 can be laid on top of the ground 6 after removal 5 of the top soil.
The modular support assembly 1 for a pool 4 can be assembled offsite (either fully or partially) and simply transported and/or lifted into place or alternatively the modular modular support assembly for a pool 1 can be assembled (either fully or partially) on site.
The modular modular support assembly 1 for a pool 4 is partially assembled before installing the pool liner 2 with the rest of the frame support structure being completed afterwards ie the perimeter ring frame structure 94.
One method of construction · Prepare the floor structure 36 by first placing a lower frame structure 38 on top of a support surface of the basecoarse/hard fill or substrate.
2. Laying an upper floor panel structure 40 over and on top of the lower frame structure 38;
3. Prepare frame support structure 32 by placing column members 80 vertically spaced around an outside of the modular wall structures 34 by abutting to outer wall surface 136 of modular wall structure 34;
4. Connect column members 80 to outer wall surface 136 of modular wall structure 34;
5. Form transverse vertical frame structures as rectangular frames to match the cross sectional area of the pool;
6. Place horizontal beam members 82 on top of all end faces of modular wall structures 34 of the pool support structure and/or of column members 80 and on top of transverse frame structures, to form the perimeter ring frame structure 94;
7. Connect beam members 82 to column members 80 and the perimeter ring frame structure 94 to the transverse frame structures to form the modular support assembly for a pool;
8. Erect side cradle frame 220 inside of the already erected parts of the frame support structure forming recessed space 37 for the pool liner 2;
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-162018282264 18 Dec 2018
9. Insert pool liner in recessed space 37 by resting on cradle frame 220
Other suggested step in an order that can be re-ordered to suit customer requirements, site conditions and manufacturing requirements:
After erecting the frame support structure 32, place and erect modular wall structures 34 having inner wall surface 134, by connecting at a lower end 140 of the modular wall structure 34 to abut inner surface 122 of a perimeter edge of upper floor panel 40.
Place insulation layer 44 inside one side of the modular wall panel structures 34 by abutting 10 inner wall surface 134 of the modular wall structures 34;
After placing insulation layer 44, place and insert pool liner 2 over insulation layer 44 and floor structure 36 to bed there against and seal there between.
After placing liner 2, install pool equipment at end of pool;
Then attach side doors 210 for access to pool equipment;
Insert stairs 206 and gate 210, 212;
Then lay deck 204 on frame support structure 32;
Insert and affix hand rail structure 214 to form the pool;
Then prepare a substrate, by removing top soil;
Laying and then compacting a base material 3 as a bedding material;
Lift modular support assembly 2 for a pool with pool liner on to the prepared base material 3. Finally then fill pool liner 2 with water.
Optional Advantages
a) Relatively safe
b) Compact design
c) Able to be moved
d) Rapid construction
e) Rapid installation
f) Durable construction
g) Able to be transported
h) Modest cost to manufacture
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-172018282264 18 Dec 2018
i) Straight forward assembly
j) Meets safety requirements
k) Less regulatory requirements
l) Can be assembled offsite or onsite
m) Able to make secure in terms of children safety
n) Able to access pool equipment under stairs
o) Includes stairs within the pool structure
p) Able to have stairs in selected position
Variations
Throughout the description of this specification, the word “comprise” and variations of that word such as “comprising” and “comprises”, are not intended to exclude other additives, components, integers or steps. The pool or modular support assembly 1 for a pool 4 can be 15 located above ground 6 or be recessed partially or fully in the ground 6.
It will also be understood that where a product, method or process as herein described or claimed and that is sold incomplete, as individual components, or as a “kit of Parts”, that such exploitation will fall within the ambit of the invention.
The pool and pool liner and corresponding pool support structure can be formed or constructed of any suitable shape such any polygonal or angular shape or even circular or curved, and can include for example rectangular, square, triangular etc. There can also be more than one pool liner 2 eg pool liners 2 on each side of an access way or steps 206 or be one pool liner 2 extending from end to end. The pool liner 2 can be made from any combination of materials 25 eg plastics or fibreglass, a composite plastics material or be vinyl sprayed on the inner surface of the modular support assembly 1 for a pool 4.
In yet other variations the pool liner 2 can be recessed below the walls of the panel support structure 30 or can be located to be extending above the walls of the pool support structure. The location of the steps 206 can also be located in the ends of the pool or panel support 30 structure 30. The deck 204 can be located level with the perimeter beam structure 94 or can be recessed below.
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-182018282264 18 Dec 2018
The modular wall structures 34 can be any suitable structure including panels without or without an internal frame and floor structure 36 of the pool support structure can be provided by 180 PFC steel beams x 100x50x4 CC Dura Gal channel at 300 CRS 5mm FWAR TO 150 PFC. And the members of the frame support structure 32 can include for example a RHS ie a 5 rolled hollow steel members 100x50x6mm. The perimeter ring frame assembly 94 can include a lower support frame faced with a timber beam extending level from the deck 204.
The insulation layer 44 can be any suitable material such as for example polystyrene foam and can be inserted anywhere there is a recess or cavity within the assembly 1 or pool 4 ie in the sides, ends and base. The decking 204 and handrails 214 are optional features. The stairs 206 10 can be located within the decking 204 or be located outside of the modular support assembly 1 for a pool 4.
The column members 80 of the frame support structure 32 are shown as being located and/or connected externally of the modular wall structures 34 but equally the column members 80 can be located and/or connected between the modular wall structures 34 or even on an inner 15 side of the modular wall panel structures 34 in any suitable positon and or spacing.
The modular support assembly 1 and pool 4 can be formed of suitable dimensions to assist in being able form as a modular structure and be transportable. Some examples of length are 12100mm and width of 2500mm and height of 1450mm. Being modular’ also allows the container to be repaired as required. The hand rail 214 can be formed of for example of plastic 20 or steel or aluminium framing with glass or Perspex panels. The modular wall structures 34 and/or doors 201, 212 can also include venting 220 in any shape or form as required.
These and other features and characteristics of the present invention, as well as the method of operation and functions of the related elements of structures and the combination of parts and economics of manufacture, will become more apparent upon consideration of the following 25 description with reference to the accompanying drawings, all of which form part of this specification, wherein like reference numerals designate corresponding parts in the various figures.
It is acknowledged that the term ‘comprise’ may, under varying jurisdictions, be attributed with either an exclusive or an inclusive meaning. For the purpose of this specification, and 30 unless otherwise noted, the term ‘comprise’ shall have an inclusive meaning - i.e. that it will
G:\196742AU COMP SPEC HDec2018 850 MCG/«fi author»/
- 192018282264 18 Dec 2018 be taken to mean an inclusion of not only the listed components it directly references, but also other non-specified components or elements. This rationale will also be used when the term ‘comprised’ or 'comprising' is used in relation to one or more steps in a method or process.
For purposes of the description hereinafter, the terms “upper”, “lower”, “right”, “left”, “vertical”, “horizontal”, “top”, “bottom”, “lateral”, “longitudinal”, “side”, “front”, “rear” and derivatives thereof shall relate to the invention as it is oriented in the drawing figures. However it is to be understood that the invention may assume various alternative variations, except where expressly specified to the contrary. It is also to be understood that the specific 10 devices illustrated in the attached drawings, and described in the following specification are simply exemplary embodiments of the invention. Hence specific dimensions and other physical characteristics related to the embodiments disclosed herein are not to be considered as limiting.
It will of course be realised that while the foregoing has been given by way of illustrative example of this invention, all such and other modifications and variations thereto as would be apparent to persons skilled in the art are deemed to fall within the broad scope and ambit of this invention as is hereinbefore described.
Claims (5)
1. Prepare the floor structure 36_by first placing a lower frame structure 38 on top of a
5 support surface of the basecoarse/hard fill or substrate.
1 wherein, an access-way 210 or 212 is provided in at least one side or end of the pool
10 support structure 30 wherein there are two access ways 210, 212 located on sides opposite each other and the access ways 210, 212 are provided at one end of or in the sides of the assembly panel, of the support structure 30.
Claim 5: The modular support assembly 1 to support a pool liner 2 as claimed in claim
15 1 wherein the horizontal frame forms a perimeter ring frame assembly 94 located at and around a top perimeter of the pool or modular support assembly for a pool which are joined to the transverse frames to provide support for the deck 204 and stairs 206.
Claim 6: The modular support assembly 1 to support a pool liner 2 as claimed in claim
20 1 wherein the side cradle frame 220 comprises an overall frame shape forming inclined sides extending furthermost at a bottom, which is made up of inclined vertical elongate members 222, substantially horizontal strut members 224 and side rail members 226.
Claim 7: The modular support assembly 1 to support a pool liner 2 as claimed in claim
25 6 wherein the inclined vertical elongate members 222 are connected at their upper portion to an upper inside portion of the column members 80 on the sides 88 and at their lower portion being connected to the lower base frame 38 wherein there arc several members 222 spaced along the length of the pool and the strut members 224 are elongate members that provide lateral support to the sides of the pool liner 2 and to the inclined vertical elongate members 30 222, strut members 224 are varied in length and angle of orientation depending on the length
18, size or volume of the pool 4 and their vertical position with respect to the slope of the inclined vertical elongate members 222 whereby strut members 224 extend from and are supported by the column members 80 (spaced along the length of the pool) from one end to
G:\196742AU COMP SPEC HDec2018 850 MCG/«fi author»/
-222018282264 18 Dec 2018 protrude inwardly towards the pool liner 2 to end at a distal end, and the distal end of strut members 224 are capped by side rails 226 which extend substantially horizontally.
Claim 8: The modular support assembly 1 to support a pool liner 2 as claimed in claim
5 1 wherein on one or each side of the pool, there can be two separate rows of spaced struts
224 thereby requiring two side rail members 226.
Claim 9: The modular support assembly 1 to support a pool liner 2 as claimed in claim
7 wherein lower base frame 38 is sitting and supported on compacted hardfill and the lower 10 base frame 38 comprises two longitudinal outer beams 230 with first cross members 232 spanning there between and the lower base frame 38 includes extra longitudinal members 234 as well as the first cross members 232, which comprise flat strip elongate members which are laid over the top of the first cross members 232, the lower base frame 38 includes second cross members which are also box sections similar sections to the box sections of 15 columns 80 which are end connected (eg welded) to a bottom end of columns 80 which are lapped on top of and bolted to cross members 232.
Claim 10: The modular support assembly 1 to support a pool liner 2 as claimed in claim 1 wherein perimeter ring frame 94 includes RHS bolted to the top and side of columns 80, 20 and the columns 80 at one end of the pool abutting the decked area are larger in section than the columns 80 in the rest of the pool and can be for example 65x65x3mm and columns at the ends of the pool can be 65x35x3
Claim 11: The modular support assembly 1 to support a pool liner 2 as claimed in claim 25 1 wherein, the perimeter beam 94 includes an angle support 236 underneath the perimeter beam 94 and a hand rail structure 214 is provided to upwardly protrude and be connected on top of the perimeter ring frame 94 or peripherally on the deck.
Claim 12: The modular support assembly 1 to support a pool liner 2 as claimed in claim 30 1 wherein, the pool liner 2 is provided in the middle or at one end of the length 18 of the pool.
Claim 13: The modular support assembly 1 to support a pool liner 2 as claimed in claim
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-23 2018282264 18 Dec 2018
1 wherein the modular support assembly 1 includes a panel support structure 30 which forms part of the sides of the assembly 1 being shaped and constructed to abut an outside of the 30 frame support structure 32 wherein a recess space 42 is created there between wherein an insulation layer 44 is located in recessed space 42 between the pool liner 2 and panel support structure 30 and the panel support structure 30 provides part of the sides of the assembly and
G:\196742AU COMP SPEC HDec2018 850 MCG/«fl author»/
-21 2018282264 18 Dec 2018 includes a modular wall structure 34 comprising interconnected wall panels for the sides and ends of the assembly.
Claim 3: The modular support assembly 1 to support a pool liner 2 as claimed in claim
5 1 wherein, a deck 204 and stairs 206 are attached to and supported by the frame support structure 32 at one end of the modular support assembly 1.
Claim 4: The modular support assembly 1 to support a pool liner 2 as claimed in claim
2. Laying an upper floor panel structure 40 over and on top of the lower frame structure 38;
2 wherein, the modular wall structure 34 is formed of at least one planar modular wall panel structure which include edge joining means enabling several wall panel structures to be removably connected to each other.
5 Claim 14: The modular support assembly 1 to support a pool liner 2 as claimed in claim 1 wherein, the pool 4 or modular support assembly for a pool 1 is mounted and or supported by a base including a base material 3 wherein the base material is a suitably compacted hardfill of a certain thickness and grade.
10 Claim 15. A method of construction of a modular support assembly 1 for a pool 4, a modular support assembly 1 to support a pool liner 2 to contain fluid therein for a pool 4, and said assembly is adapted be assembled from components and to be located above or below ground 6, the pool 4 has sides 12 defining a width or transverse dimension 14 and ends 16 defining a length or longitudinal dimension 18 including a recess space 20 for the pool of
15 fluid being water, and the modular support assembly 1 includes a shape of a container having sides and a base with a recess space in between, wherein the modular support assembly 1 includes at least the following components of a frame support structure 32 and floor structure 36, which are connected together such that the frame support structure 32 supports the pool liner 2 so that the components together form an
20 open top container having a recess space 114 to support a pool liner 2 to hold fluid therein to form the pool, wherein the frame support structure 32 includes elongate members connected together forming or being formed from interconnected horizontal frame(s) and transverse vertical frame(s), wherein the horizontal frames include a perimeter ring frame assembly 94 and the 25 transverse vertical frame includes column members 80 interconnected with horizontal members 82 to form transverse vertical frames and the horizontal frames to surround and support the pool liner 2, wherein the frame support structure 32 includes a side cradle frame 220 located on the side 88 or length dimension of the pool 4, which is interconnected with the horizontal frame and
30 the transverse frame whereby the side cradle frame 220 is interconnected by suitable fixing and/or fastening, wherein, the floor structure 36 provides the base and includes a lower floor frame structure 38 supported by a substrate 8 (ground 6, base course or slab 10) and upper planar floor panel
G:\196742AU COMP SPEC HDec2018 850 MCG/«fi author»/
-242018282264 18 Dec 2018 member(s) 40 to support the pool liner 2 there on, wherein the method includes the following steps of:
3. Prepare frame support structure 32 by placing column members 80 vertically spaced around an outside of the modular wall structures 34 by abutting to outer wall surface
10 136 of modular wall structure 34;
4. Connect column members 80 to outer wall surface 136 of modular wall structure 34;
5. Form transverse vertical frame structures as rectangular frames to match the cross sectional area of the pool;
6. Place horizontal beam members 82 on top of all end faces of modular wall structures
15 34 of the pool support structure and/or of column members 80 and on top of transverse frame structures, to form the perimeter ring frame structure 94;
7. Connect beam members 82 to column members 80 and the perimeter ring frame structure 94 to the transverse frame structures to form the modular support assembly for a pool;
20 8. Erect side cradle frame 220 inside of the already erected parts of the frame support structure forming recessed space 37 for the pool liner 2;
9. Insert pool liner in recessed space 37 by resting on cradle frame 220
25 Claim 16. The method of construction of a modular support assembly 1 as claimed in claim 15 wherein after erecting the frame support structure 32, place and erect modular wall structures 34 having inner wall surface 134, by connecting at a lower end 140 of the modular wall structure 34 to abut inner surface 122 of a perimeter edge of upper floor panel 40 whereby then placing insulation layer 44 inside one side of the modular wall panel structures
30 34 by abutting inner wall surface 134 of the modular wall structures 34;
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-25 2018282264 18 Dec 2018
Claim 17. The method of construction of a modular support assembly 1 as claimed in claim 16 wherein after placing insulation layer 44, place and insert pool liner 2 over insulation layer 44 and floor structure 36 to bed there against and seal there between.
5 Claim 18. The method of construction of a modular support assembly 1 as claimed in claim 17 wherein after placing the pool liner 2, install pool equipment at end of pool and then attach side doors 210 for access to pool equipment.
Claim 19. The method of construction of a modular support assembly 1 as claimed in 10 claim 18 wherein insert stairs 206 and gate 210, 212 and lay deck 204 on frame support structure 32 and insert and affix hand rail structure 214 to form the pool.
Claim 20. The method of construction of a modular support assembly 1 as claimed in claim 19 wherein then prepare a substrate, by removing top soil followed by laying and then 15 compacting a base material 3 as a bedding material whereby then lifting the modular support assembly 1 for a pool with pool liner on to the prepared base material 3 and then fill pool liner 2 with water.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU2021103406A AU2021103406A4 (en) | 2017-12-22 | 2021-06-17 | Modular Container Assembly for a Pool and Method of Construction |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| NZ73872517 | 2017-12-22 | ||
| NZ738725 | 2017-12-22 |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| AU2021103406A Division AU2021103406A4 (en) | 2017-12-22 | 2021-06-17 | Modular Container Assembly for a Pool and Method of Construction |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| AU2018282264A1 true AU2018282264A1 (en) | 2019-07-11 |
| AU2018282264B2 AU2018282264B2 (en) | 2023-07-06 |
Family
ID=67148279
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| AU2018282264A Active AU2018282264B2 (en) | 2017-12-22 | 2018-12-18 | Modular Container Assembly for a Pool and Method of Construction |
| AU2021103406A Active AU2021103406A4 (en) | 2017-12-22 | 2021-06-17 | Modular Container Assembly for a Pool and Method of Construction |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| AU2021103406A Active AU2021103406A4 (en) | 2017-12-22 | 2021-06-17 | Modular Container Assembly for a Pool and Method of Construction |
Country Status (1)
| Country | Link |
|---|---|
| AU (2) | AU2018282264B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11795715B2 (en) | 2019-11-01 | 2023-10-24 | Latham Pool Products, Inc. | Customized and assembled pool |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3409916A (en) * | 1965-06-23 | 1968-11-12 | Bilnor Corp | Oval swimming pool |
| US3793651A (en) * | 1971-08-23 | 1974-02-26 | Atreo Mfg Co Inc | Portable swimming pool |
| US20090188034A1 (en) * | 2008-01-28 | 2009-07-30 | Gardenier W John | Integrated Hot Tub, Spa, or Pool and Frame and Method of Inground Installation |
| AU2010202868B2 (en) * | 2009-07-07 | 2016-09-08 | Spa Tech International Pty Ltd | Spa, Swim Spa or the like with Multi-functional Auxiliary Accommodation Module |
-
2018
- 2018-12-18 AU AU2018282264A patent/AU2018282264B2/en active Active
-
2021
- 2021-06-17 AU AU2021103406A patent/AU2021103406A4/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11795715B2 (en) | 2019-11-01 | 2023-10-24 | Latham Pool Products, Inc. | Customized and assembled pool |
Also Published As
| Publication number | Publication date |
|---|---|
| AU2018282264B2 (en) | 2023-07-06 |
| AU2021103406A4 (en) | 2021-08-19 |
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