AU2012372445B2 - The circular polyethylene (PE) floating fish cage system and its method of manufacture - Google Patents
The circular polyethylene (PE) floating fish cage system and its method of manufacture Download PDFInfo
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- AU2012372445B2 AU2012372445B2 AU2012372445A AU2012372445A AU2012372445B2 AU 2012372445 B2 AU2012372445 B2 AU 2012372445B2 AU 2012372445 A AU2012372445 A AU 2012372445A AU 2012372445 A AU2012372445 A AU 2012372445A AU 2012372445 B2 AU2012372445 B2 AU 2012372445B2
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- floating
- floating device
- polyethylene
- fish cage
- double ring
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- 238000007667 floating Methods 0.000 title claims abstract description 284
- 239000004698 Polyethylene Substances 0.000 title claims abstract description 163
- 229920000573 polyethylene Polymers 0.000 title claims abstract description 163
- -1 polyethylene Polymers 0.000 title claims abstract description 151
- 241000251468 Actinopterygii Species 0.000 title claims abstract description 86
- 238000000034 method Methods 0.000 title claims description 47
- 238000004519 manufacturing process Methods 0.000 title claims description 25
- 239000012528 membrane Substances 0.000 claims abstract description 94
- 238000005452 bending Methods 0.000 claims description 18
- 238000009434 installation Methods 0.000 claims description 17
- 238000010438 heat treatment Methods 0.000 claims description 8
- 238000005304 joining Methods 0.000 claims description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 40
- 230000008569 process Effects 0.000 description 22
- 229910001220 stainless steel Inorganic materials 0.000 description 17
- 239000010935 stainless steel Substances 0.000 description 17
- 238000009395 breeding Methods 0.000 description 9
- 230000001488 breeding effect Effects 0.000 description 9
- 238000010276 construction Methods 0.000 description 9
- 238000007500 overflow downdraw method Methods 0.000 description 8
- 238000004804 winding Methods 0.000 description 6
- 238000002360 preparation method Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910000619 316 stainless steel Inorganic materials 0.000 description 1
- 241000442132 Lactarius lactarius Species 0.000 description 1
- FFBHFFJDDLITSX-UHFFFAOYSA-N benzyl N-[2-hydroxy-4-(3-oxomorpholin-4-yl)phenyl]carbamate Chemical compound OC1=C(NC(=O)OCC2=CC=CC=C2)C=CC(=C1)N1CCOCC1=O FFBHFFJDDLITSX-UHFFFAOYSA-N 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 230000004224 protection Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000009182 swimming Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K61/00—Culture of aquatic animals
- A01K61/60—Floating cultivation devices, e.g. rafts or floating fish-farms
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/80—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in fisheries management
- Y02A40/81—Aquaculture, e.g. of fish
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Marine Sciences & Fisheries (AREA)
- Zoology (AREA)
- Animal Husbandry (AREA)
- Biodiversity & Conservation Biology (AREA)
- Farming Of Fish And Shellfish (AREA)
- Artificial Fish Reefs (AREA)
Abstract
The circular polyethylene floating fish cage system in accordance this invention which consists of a number of pairs of floating devices (1,2) of a floating fish cage with certain curvature and both ends of each floating device is equipped with inner membrane and outer membrane; a number of inner membranes and outer membranes which are used to seal each ends of curved floating device; a number of double rings (3) which joins the pairs of inner curved floating device and outer curved floating device; a number of fence pole / net hook (3a) to install the fence (4) and act as the net hook of the floating cage; a number of bolts and nuts to bind each end of the inner and outer curved floating device with other pair of inner and outer curved floating device through the bolt holes of the outer circle on the outer membrane; wherein the floating devices of the circular floating fish cage have a different length such that the inner curved floating device is shorter than the outer curved floating device which enables an assembly of a precisely circular floating fish cage.
Description
WO 2013/132473 1 PCT/ID2012/000007
Description
THE CIRCULAR POLYETHYLENE (PE) FLOATING FISH CAGE SYSTEM AND ITS METHOD OF MANUFACTURE 5 Field of the Invention
This invention is about a knockdown circular polyethylene floating fish cage and its construction method. In particular, this invention deals with a circular floating fish cage that can be precisely and easily dismantled and reassembled with the purpose of convenience in transporting it from the manufacturing factory to a fish breeding location or relocating the 10 floating fish cage as well as the convenience of maintenance and its construction method.
Background of the Invention
This invention is an improvement of the previous applications in the field of floating fish cages among others: application No. P00200900480 and No. P00200900481, both of 15 which were registered on August 31, 2009; No P00201000291 on 22 April 2010; No. P00201100079 on January 27, 2011; and P00201200014 on January 12,2012.
In fish breeding, one of the most frequently used floating fish cages is the circular floating fish cage. Circular floating fish cage provide a vast cultivating area required for the breeding of fast swimming fish such as tuna and milk fish. 20 However, the circular floating fish cage on the market is impractical and expensive.
This is due to the fact that this circular floating fish cage is usually made with butt fusion method. Butt fusion method requires that all equipment and components used in manufacturing the circular floating fish cage be taken to the coast near the site of the breeding. The equipment includes an electric generator, but fusion machines, and a pair of 25 large trucks, while the components include polyethylene pipes and other components of 2 2012372445 12 Apr 2017 polyethylene pipes. The equipment and components are very difficult and time consuming to be transported.
In addition to logistical difficulties encountered in the process of making a circular floating fish cage with butt fusion method, another obstacle is that this process requires a 5 lot of space. The process of making a circular floating fish cage with butt fusion method requires more space than the diameter a circular floating fish cage, which is not always available near the site ofbreeding.
Another difficulty encountered in manufacturing the circular floating fish cage with butt fusion method is that all these processes should be conducted in a place near the site of 10 breeding. Such processes as (a) curving polyethylene pipe with a pair of trucks to join both ends of the pipe, (b) heating both ends of the pipe to be joined with a hot plate using electricity from an electric generator, and (c) attaching both ends of the pipe with butt fusion machine using the power from an electric generator, must be conducted at the site of breeding and are very costly. 15 The circular floating fish cage with butt fusion method also has a disadvantage as the floating device consists of only a unit of space, so if there is a leakage the entire system will be flooded with water and sink. In addition, a circular floating fish cage with butt fusion method cannot be dismantled so it does not enable the relocation of the cage.
In response to the above mentioned points, "The Circular Polyethylene (PE) 20 Floating Fish Cage System and Its Method of Manufacture" comes with a circular floating fish cage which may address some of the abovementioned issues. The circular floating fish cage made by this process consists of curved sections which can be joined with stainless steel bolts to form an intact circular floating fish cage.
Unlike the manufacturing of circular floating fish cage with butt fusion method, the 25 process of making a circular floating fish cage with 'The Circular Polyethylene (PE) 2012372445 12 Apr 2017 3
Floating Fish Cage System and Its Method of Manufacture" which can be dismantled and reassembled does not require the manufacturing process to be carried out right on the sea shore. This is replaced by the process of assembling the curved section previously made in the factory using stainless steel bolts. This process, therefore, can reduce the difficulty of 5 the existing logistics and transportation costs.
By using a circular floating fish cage with "The Circular Polyethylene (PE) Floating Fish Cage System and Its Method of Man ufacture", the assembling does not require a large area. In contrast, the curved section can float on the water and the assembling process can be done on the sea. 10 As 'The Circular Polyethylene (PE) Floating Fish Cage System and Its Method of
Manufacture" consists of a number of curved sections which can be combined into a single circular floating fish cage, a leakage in the curved section will not sink the whole system of cage. In case of a leakage, it is only the broken curved section that needs to be replaced and the floating fish cage will function as before. In addition, the "The Circular Polyethylene 15 (PE) Floating Fish Cage System and Its Method of Manufacture" is completely knockdown (being able to be dismantled and reassembled) to enable the relocation of cage.
These features of "The Circular Polyethylene (PE) Floating Fish Cage System and Its Method of Manufacture" will improve breeding conditions and help fish breeding anywhere. 4 2012372445 12 Apr 2017
Summary of the invention
According to the present invention, there is provided a circular polyethylene floating fish cage system comprising: a number of pairs of floating device of a floating fish cage with certain curvature and both ends of each floating device is equipped with inner membrane and outer membrane; a number of inner membranes and outer 5 membranes which are used to seal each end of curved floating device; a number of double rings which joins the pairs of inner curved floating device and outer curved floating device; a number of fence poles / net hooks to install the fence and act as the net hook of the floating cage; a number of bolts and nuts to bind each end of the inner and outer curved floating device with other pair of inner and outer curved floating 10 device through the bolt holes on the outer circle of the outer membrane; wherein the pairs of the floating devices of the circular floating fish cage has a different length where the inner curved floating device is shorter than the outer curved floating device which enables an assembly of a precisely circular floating fish cage; wherein the double ring is joined with the floating device by heating process using wire so that the 15 double ring and the floating device are strongly bounded.
The present invention also provides a method of making a precisely circular polyethylene floating fish cage comprising: inserting the outer polyethylene pipe into the rear hole of double ring and the inner polyethylene pipe into the front hole of double ring; installing the inner membrane and the outer 20 membrane to each end of the polyethylene pipe, making it into floating device; binding the end of outer floating device with the end of other outer floating device with bolts and nuts through holes provided on the outer circle of the outer membrane; bending the floating devices until the end of inner floating device are in contact with the end of other inner floating device and a desired curvature formed; 2012372445 12 Apr 2017 5 binding firmly the ends of the inner floating devices with bolts and nuts through holes provided on the outer circle of the outer membrane; joining the double ring with floating device by heating process using wire so that the double ring and the floating device are strongly bounded. 5 2012372445 12 Apr 2017 6
Brief Description of the Drawings
In order to understand this invention easily, the following explanation will describe in detail with reference to the attached Figures:
Figure 1 is a top view of a circular floating cages, which shows a curved sections of 5 floating devices in which each is removed from one another, in accordance with this invention.
Figure 2A is a top view of a distance adjusting device of inner and outer floating devices during the construction of the curved section of floating devices, in accordance with this invention. 10 Figure 2B is a perspective view of a distance adjusting device of the inner and outer floating device during the bending of the curvature of the curved section of floating devices, in accordance with this invention.
Figure 3A is a side view of inner membrane of polyethylene floating device in accordance with this invention. 15 WO 2013/132473 7 PCT/ID2012/000007
Figure 3B is a front view of inner membrane of the polyethylene floating device, in accordance with this invention.
Figure 3C is a rear view of the inner membrane of the polyethylene floating device, in accordance with this invention.
Figure 4A is a side view of the outer membrane of the polyethylene floating device, in accordance with this invention.
Figure 4B is a front view of the outer membrane of the polyethylene floating device, in accordance with this invention.
Figure 4C is a rear view of the outer membrane of the polyethylene floating device, in accordance with this invention.
Figure 4D is a front perspective view of the outer membrane which shows another form in accordance with this invention.
Figure 4E is a rear perspective view of the outer membrane which shows another form in accordance with this invention.
Figure 5A is a side view of a double ring for polyethylene floating device, in accordance with this invention.
Figure 5B is a side view of the net hook, which illustrates the net hook removed from the holder at the double ring, in accordance with this invention.
Figure 5C is a perspective view of a double ring of floating device, which illustrates the net hook mounted on the holder at the double ring, in accordance with this invention.
Figure 6A is a top view of the polyethylene pipe an inner/short and an outer/long polyethylene pipe in the initial step of preparing for a section of circular floating fish cage, in accordance with this invention. WO 2013/132473 8 PCT/ID2012/000007
Figure 6B is a top view of an inner/short polyethylene pipe and outer/long polyethylene pipe in the next step for the provision of a mark for the double ring holder that will be installed in accordance with this invention.
Figure 6C is a top view of an inner/short polyethylene pipe and outer/long polyethylene pipe, in the next step with the installation or winding of the nickel wire on the previously marked part in accordance with this invention.
Figure 6D is a top view of an inner/short polyethylene pipe and outer/long polyethylene pipe and double rings, which illustrates the next step to insert the long polyethylene pipe first into the holes of the back double ring in accordance with this invention.
Figure 6E is a top view of an inner/short polyethylene pipe and outer/long polyethylene pipe and double rings, which illustrates the next step where the long polyethylene pipe is already inserted into the hole behind the double ring in accordance with this invention.
Figure 6F is a top view of an inner/short polyethylene pipe and outer/long polyethylene pipe and double rings, which illustrate the next step in preparation to insert inner/short polyethylene pipe to the front hole of double ring in accordance with this invention.
Figure 6G is a top view of an inner/short polyethylene pipe and outer/long polyethylene pipe and double rings, which illustrate that both the short and long polyethylene pipe already completely fitted to the double ring in accordance with this invention.
Figure 7 A is a side view of the outer membrane illustrating the outer membrane before being wound with nickel wire, in accordance with this invention. WO 2013/132473 PCT/ID2012/000007 9
Figure 7B is a perspective view of nickel wire before being wound around the outer membrane, in accordance with this invention.
Figure 7C is a side view of the outer membrane, which illustrates the nickel wire already wound around the outer membrane, in accordance with this invention.
Figure 8A is a side view of the outer membrane which is already wound with nickel wire, the end of the polyethylene pipe, which illustrates the steps of the installation of the outer membrane at the end of polyethylene pipe, in accordance with this invention.
Figure 8B is a side view illustrating of a floating device which illustrates the outer membrane already wound by nickel wire and inserted into the hole of the end of polyethylene pipe, forming a floating device in accordance with this invention.
Figure 8C is a side view of the floating device, which illustrates the outer membrane, has fused with the hole of the end of the floating device, in accordance with this invention.
Figure 9A is a side view of pairs of floating devices already inserted in the hole of the double ring, which illustrates the next step in preparation of the forming of the curvature or bending of the sections of floating device, in accordance with this invention.
Figure 9B is a side view of floating device already inserted into the hole of the double ring where the end of the long floating device is firmly fastened with a bolt/nut, and is followed by the bending until the end of the short floating device in contact with one another and then is firmly fastened with bolts /nut, in accordance with this invention.
Figure 10A is a top view illustrating the bending and curvature of the short floating device and the long one is already done forming a curvature floating device section, in accordance with this invention.
Figure 1 OB is a top view of the enlarged joints between the short floating device and long one that is already tied with bolts / nuts, in accordance with this invention.
Figure IOC is a top view of the enlarged joints between the short floating device and long one, which illustrates the installation of an auxiliary device in the process the process of bending, in accordance with this invention.
Figure 11 is a top view of a floating fish cage, which illustrates the time course of 5 the bending sections of polyethylene floating device, in accordance with this invention.
Figure 12 is a top view of the floating fish cage, which illustrates the bending process that is perfectly done, where each connection at each section is already perfectly tied, in accordance with this invention.
Figure 13 is a top view of the enlarged curvature of the long and short floating 10 devices the bending process of which is already done, in accordance with this invention.
Figure 14A is a top view illustrating the installation of the nickel wire on the fence pipe for the installation of fence to the pole of the net hook, in accordance with this invention.
Figure 14B is a top view illustrating the installation process of the cover of the fence 15 pipe end to the net hook pole, according to this invention.
Figure 15 A is an enlarged side view of the cover of the end of the fence pipe and the lock of the fence on the pole of the net hook which is completely installed, in accordance with this invention.
Figure 15B is an enlarged intersection view of the locking component of the fence 20 pipe, in accordance with this invention.
Figure 16 is a front view of a track platform which will be installed on the top side of the short floating device as well as the long one, in accordance with this invention.
Figure 17A is a top view illustrating the winding of nickel wire around the long floating device as well as the short one for the installation track platform, in accordance 25 WO 2013/132473 10 PCT/ID2012/000007 with this invention. WO 2013/132473 11 PCT/ID2012/000007
Figures 17B is a Figure that illustrates a track platform being installed on a wound nickel wire which is already installed on the long floating device as well as on the short one, according to this invention.
Figure 18 is a side view illustrating track platform is already perfectly installed in the end of the floating device, in accordance with this invention.
Figure 19 is a top view illustrating the track is perfectly installed in the floating device track platfonn, where the track platform is fixed in the floating device of floating fish cage, in accordance with this invention.
Figure 20 is a side view, illustrating the binding of the ends of the floating device after fixing a rubber pad between the ends of the floating device in contact, in accordance with this invention.
Figure 21A is a side view of the ends of the floating device that are already in contact and ready to be fixed with bolt and nut to tie them, in accordance with this invention.
Figure 2IB is a side view of the ends of the floating device that are already in contact and already fixed with a bolt and a nut, in accordance with this invention.
Detailed Description of the Invention
Detailed descriptions of this invention will be explained by referring to the referred numbers of the respective Figure.
Referring to Figure 1, it is a top view of a circular floating fish cage, which shows the detached curved sections of floating devices, in accordance with this invention.
The circular polyethylene fish cage system in accordance with this invention consists of: WO 2013/132473 12 PCMD2012/000007 A number of pairs of floating devices of a floating fish cage (1,2) with certain curvature and both ends of each floating device is equipped with inner membrane and outer membrane; A number of inner membranes and outer membranes which are used to seal each ends of curved floating device A number of double rings (3) which joins the pairs of inner curved floating device and outer curved floating device. A number of fence pole / net hook (3a) to install the fence (4) and act as the net hook of the floating cage. A number of bolts and nuts to bind each end of the inner and outer curved floating device with other pair of inner and outer curved floating device through the bolt holes of the outer circle on the outer membrane.
That the pairs of the floating devices of the circular floating fish cage has a different length where the inner curved floating device is shorter than the outer curved floating device which enables an assembly of a precisely circular floating fish cage.
This invention includes a knockdown circular floating fish cage system made from polyethylene and its construction method, which consisted of curved sections to be joined with stainless steel bolts, including the whole components but not limited to curved section, inner membrane, the outer membrane, double rings, net hook, net cage, rubber pad, and fence.
This invention includes the method of construction of the curved section using a pair of floating device of different lengths, double ring, and nickel wire.
This invention includes the method of installing locking system on the railing of a circular floating fish cage WO 2013/132473 13 PCT/ID2012/000007
The invention includes the method of installing components on the circular floating fish cage.
This invention includes the method of assembling curved section using 316 grade stainless steel bolts.
The method of constructing a precisely circular polyethylene floating fish cage includes as follows: providing several pairs of polyethylene pipes of different lengths with predetermined measurement of length to turn into floating device for floating fish cage; providing a number of double ring, net hook, and fence which are components of floating fish cage; inserting the outer polyethylene pipe [long one] into the rear of the double ring and inner polyethylene pipe [short one] into the front hole of double ring, these polyethylene pipes will be made into floating devices by covering the ends using inner and outer membranes; installing the inner membrane and then outer membrane to each end of polyethylene pipe, making it into floating device; providing a number of grade 316 stainless steel bolts to bind the ends of polyethylene floating device through the holes provided on the outer circle of the outer membrane. The outer membrane attached at each end of polyethylene floating device; installing or joining at least one double ring of floating devices with the long/outer one first by heating process using nickel wire (to be explained later); binding the ends of long floating device [outer one] with stainless bolts first bending the floating devices with rope/chain/crowbar/pulley until each end of the front floating devices are in contact and a desired curvature formed; WO 2013/132473 14 PCT/ID2012/000007 binding firmly the ends of short curved floating device [inner one] with stainless steel bolt/nut; leaving the configuration for a few hours so that each curved section will not be back to its original shape. 5 joining the double ring on the short floating device (inner one) by heating process using nickel wire (to be explained later) so that the double ring and the short floating device can be strongly bounded; removing the bolt/nut which fastens the connection of each end of floating device and leaving curved floating device sections that can be assembled to be a precisely circular 10 floating fish cage.
The precisely circular knockdown polyethylene [PE] floating fish cage system and its construction method, which consists of several curved sections that are assembled with stainless steel bolts to be a complete circular floating fish cage. 15 The curved section is the main part of The Circular Polyethylene (PE) Floating Fish
Cage System and Its Method of Manufacture. The curved section is made from a pair of polyethylene pipe of different length, with the ends covered by the inner membrane and outer membrane, forming floating device, equipped with double ring and net hook.
The following is the process of making the curved section using a pair of 20 polyethylene floating devices of different lengths, several double rings, net hook, and polyethylene fence.
In making the curved section, it is necessary that we play close attention first to the diameter of the circular floating fish cage to be made. Making a circular floating fish cage with a certain diameter will require certain curvature as well. The curvature of the curved 25 section is controlled by the length differences of the pair of the polyethylene floating devices to be used. The following is sample table of polyethylene floating device lengths and the number of sections to make a circular floating fish cages. (The following table is just a sample; other combinations on the length of the polyethylene floating devices and the number of curved sections can be applied to make a circular floating fish cage with a 5 certain diameter) .
Table of floating device length and number of sections
No. Variable Value 1 The desired Diameter of the circular floating fish cage 8 m 28m 38m 48m 73m 98m 149m 199m 249m 299m 2 The length of outer floating device 778 cm 778cm 778cm 778cm 778cm 778cm 778 cm 778 cm 778 cm 778 cm 3 The length of the inner floating device 740 cm 755cm 763cm 768cm 774cm 778cm 781cm 783 cm 784 cm 784 cm 4 The distance between the pipes (hub to hub) 60cm 60cm 60cm 60cm 60cm 60cm 60cm 60cm 60cnt 60cm 5 Number of curved section 10 12 16 20 30 · 40 60 80 100 120 * the above number is rounded
Table of floating device length and number of sections
No Variabel Value 1 The desired Diameter of the circular floating fish cage 24m 29m 40m 50m 76m 102m 153m 205m 257m 309m 2 The length of Outer floating device 813cm 813cm 813cm 813cm 813cm 813cm 813cm 813cm 813cm 813cm 3 The length of the inner floating device 774cm 780cm 788cm 793cm 799cm 803cm 806cm 808cm 809cm 809cm 4 The distance between the pipes (hub to hub) 60cm 60cm 60cm 60cm 60cm 60cm 60cm 60cm 60cm 60cm 5 Number of curved section 10 12 16 20 30 40 60 80 100 120 WO 2013/132473 15 PCT/ID2012/000007 * the above number is rounded WO 2013/132473 16 PCT/ID2012/000007
Table of floating device length and number of sections
No. Variabel Value 1 The desired Diameter of the circular floating fish cage 28m 43m 58m 74m 111m 149m 224m 300m 2 The length of Outer floating device 1185cm 1185cm 1185cm 1185cm 1185cm 1185cm 1185cm 1185cm 3 The length of the inner floating device 1137cm 1152cm 1160cm 1165cm 1171cm 1175cm 1178cm 1180cm 4 The distance between the pipes (hub to hub) 60cm 60cm 60cm 60cm 60cm 60cm 60cm 60cm 5 Number of curved section 10 12 16 20 30 40 60 80 * the above number is rounded
By using the outer polyethylene floating device and inner one with lengths as shown according to the table above, the curved section can be fonned with the proper curvature to build a circular floating fish cage with a certain diameter. By using the curved section that is already made, a circular floating fish cage with a certain diameter can be assembled using a number of curved sections as shown in the table above.
The following is the construction method of the curved section by using a pair polyethylene pipe of different lengths, several double rings, net hook, and polyethylene fence.
Next, referring to Figure 2A through 5C, in which Figure 2 A is the top view of a distance adjusting device of inner and outer floating. Meanwhile Figure 2B is a perspective view of a distance adjusting device of the inner and outer floating device during the construction of the curved section.
Then, Figure 3A is the side view of the inner membrane for polyethylene floating device and Figure 3B is the front view of the inner membrane for polyethylene floating WO 2013/132473 17 PCT/ID2012/000007 device, while Figure 3C is the rear view of the inner membrane for polyethylene floating device.
Next, Figure 4A is a side view of the outer membrane for polyethylene floating device and Figure 4B is a front view of the outer membrane for polyethylene floating device and Figures 4C is a rear view of the outer membrane for polyethylene floating device. Figure 5A is a side view of a double ring for polyethylene floating device and Figure 5B is a side view of the net hook, which illustrates the net hook is removed from the holder at the double ring while shooting 5C is a perspective view of a double ring for floating device, which illustrates the net hook mounted on the stand at the double ring.
Tools needed: - Nickel wire - rope / chain / sling / pulley. - a pipe spacing adjustment device.
Components required: - polyethylene pipe for the outside section (to be made into floating device). - polyethylene pipe for the inside section (to be made into floating device). - Inner membrane and outer membrane for polyethylene pipe.
Furthermore, referring to the Figures 6A through 6G, which shows step-by-step process of bending floating devices into polyethylene curved sections for manufacturing a circular floating net.
Figure 6A is a top view of on the short polyethylene pipe and long polyethylene pipe, in the initial step for the provision of the components needed to manufacture curved section for circular floating cage. Next, Figure 6B is a top view of the short polyethylene pipe and long polyethylene pipe, the next step of marking the place where the double ring will be mounted. WO 2013/132473 18 PCT/ID2012/000007
The next Figure, Figure 6C, is a top view of the inner/short polyethylene pipe and the outer/long polyethylene pipe, in the next step of winding the nickel wire on the part that has been previously marked
Then Figure 6D is a top view of the short/inner polyethylene pipe and the long/outer polyethylene pipe and double rings, which illustrates the next step to insert the long polyethylene pipe into the hole of the back of the double ring first.
Figure 6E is a top view of the inner/short polyethylene pipe and outer/long polyethylene pipe and double rings, which illustrates the next step in which the long polyethylene pipe is completely inserted into the hole of the double ring.
Next is Figure 6F which is a view of the inner/short polyethylene pipe and the outer/ long polyethylene pipe and double rings, which illustrates the next step of preparing to insert the short/inner polyethylene pipe into the front hole of the double ring and is followed by Figure 6G, which is a top view of the inner/short polyethylene pipe and the long/outer polyethylene pipe and double rings, which illustrates that both the short and long polyethylene pipe is already installed in the double ring.
Method of construction The preparation process 1. Prepare 2 polyethylene pipe of different lengths. The longer polyethylene pipe will be the outer side of the circular floating fish cage and the shorter polyethylene pipe will be the inner part of a circular floating fish cage. 2. Mark on both the polyethylene pipe the place where the double ring will be fitted. The number of the double ring mounted on the curved section is at least 2 pieces, with at least 1 piece of double ring is near each end of the polyethylene pipe (the example below uses 3 pieces of double rings at one curved section). WO 2013/132473 19 PCT/ID2012/000007 3. Wind the nickel wire around both the polyethylene pipe on the part where the double ring will be fitted. The length of the nickel wire used is directly proportional to the surface area of polyethylene pipe to be covered with the double rings. 4. Insert the longer polyethylene pipe into the back of the double ring[the part of the double ring facing out the circular floating cage] so that all the wire winding is covered by the back of the double ring. The nickel wire is now between the outer surface of the longer polyethylene pipe and the rear surface of the double ring. 5. Make sure the wire on the long polyethylene pipe covered with the back of the double ring does not undergo a short circuit by using an AVO meter, then electrify the nickel wire with a certain voltage so that an electrical current of +/- 5 amperes is created for+/- 5minutes. The resulting electrical current will heat the outer surface of the long polyethylene pipe and the inner surface of the back of the double ring, binding the two components together perfectly. 6. After the longer polyethylene pipe and the back of the double ring are bound together, insert the shorter polyethylene pipe into the front of the double ring (the part of the double ring facing inside the circular floating cage and having holders for net hooks) parallel with the longer polyethylene pipe. If the number of the polyethylene pipe double ring on the longer polyethylene pipe is odd, place the shorter polyethylene pipe as such that the wire winding in the middle of the shorter polyethylene pipe is covered by the central double ring. 7. Make sure that the nickel wire does not undergo short circuits by using an avometer, and then electrify the nickel wire with a certain electrical voltage to produce an electric current of +/- 5 amperes for +/-5 minutes. Note: the electric heating is only done on the wire winding on the centre of the short polyethylene pipe and the double ring; do not do electrical heating the other wire. WO 2013/132473 20 PCT/ID2012/000007
Next, Figure 7 A to 7C and Figure 8A to Figure 8C describe the sequence of installation of the inner membrane and outer membrane to the ends of polyethylene pipe. Figure 7A is a side view illustrating the outer membrane before being wound by nickel wire and Figure 7B is a perspective view of nickel wire before being wound around the outer membrane and Figure 7C is a side view of the outer membrane, which illustrates the nickel wire already wound around the outer membrane. Then Figure 8A is a side view of the outer membrane already wound by nickel wire, and the tip of the polyethylene pipe, which illustrates the steps of mounting the outer membrane at the tip of the polyethylene pipe.
Next, Figure 8B shows a side view of a polyethylene pipe that illustrates the outer membrane already wound by nickel wire inserted into the hole of the end of the polyethylene pipe and Figure 8C is a side view of the polyethylene pie, which illustrates that the outer membrane has fused with the end of the polyethylene pipe hole, forming a floating device.
Cover all the four polyethylene pipe ends with the polyethylene pipe membrane as follows: a. Wind the nickel wire around the side of the inner membrane that will come into contact with the polyethylene pipe back and forth without touching each other so that both ends of wire stick out at the front of the inner membrane. The length and resistance (ohms)of the nickel wire is directly proportional to the inner membrane side surface area that will come contact with the inner sides of the polyethylene pipe. b. Insert the inner membrane that has wound by the nickel wire into polyethylene pipes at a distance of 10-15cm from the end of the pipes. WO 2013/132473 21 PCT/ID2012/000007 c. Make sure the wires that are wound around the inner membrane does not have a short circuit by being tested using an avo meter. Electrify the nickel wire with a certain voltage resulting in a current of around 5 A for about 5 minutes. d. After the nickel wire is electrified, leave it for about 10 minutes. The inner membrane is now perfectly united with polyethylene pipes. 8. Cover all the four ends of the polyethylene pipes with the outer membrane: a. Wind the nickel wire around the side of the outer membrane which will come into contact with the inner side of the polyethylene pipe (either already fitted with inner membrane or not) back and forth without touching each other so that both ends of the wire stick out on the front side of the outer membrane. The length and resistance (ohms) of the nickel wire is directly proportional to the side surface area of the outer membrane that will be in contact with the inner side the polyethylene pipe. b. Insert the outer membrane already wound with nickel wire into the end of the polyethylene pipe. c. Make sure the nickel wire already wound around the outer membrane does not undergo a short circuit by being tested using an AVO meter. Electrify the nickel wire with a certain voltage resulting in around 5 A current for about 5 minutes. d. After the nickel wire is electrified, leave it untouched for about 10 minutes. The outer membrane is now perfectly united with the polyethylene pipe, forming floating device. 9. After the four ends of the polyethylene pipes are covered with the outer and inner membrane, join the constructed floating device configurations at the end of the outer floating device using stainless steel bolts. WO 2013/132473 22 PCT/ID2012/000007
Further, refer to the Figure 9A to Figure 9B andFigurelOA to Figure 10C, which illustrate the sequence of steps of curving of the floating device configuration to form curved section. Figure 9A is a side view of pairs of floating devices already inserted into the hole of a double ring, which illustrates the next step of preparation to make the curvature or the bending of the floating device sections.
Figure 9B is a side view of floating devices already inserted into the hole of double rings, the end of the long floating device tightly fastened with a bolt / nut, and followed by bending so that the end of the short floating device in contact with each other and tightly fastened with bolts / nuts. Figure 10A is a top view illustrating that the bending or curvature of the short floating devices and the long ones has been completed forming a curved floating device section.
Figure 10 B is a top view of the enlarged connection of short and long floating devices, which has been completely tied with bolts7 nuts. Figure IOC is a top view of the enlarged connection of the short and long floating devices which illustrates the installation of the auxiliary device during the process of curving. 10. After a few pieces of floating device configurations are joined with stainless steel bolts, pull the configuration on the part to be bent by using a rope / chain / sling / pulley so that it curves and forms parts of the circular floating fish cage. The pulling is done so that the tips of the front floating device touches each other and are joined by stainless steel bolts.
Note: sometimes the front part of the floating device is not really curved during the curving process. This can result in the tip of the front floating device cannot be connected to each other using stainless steel bolts. If it does, bending can be done by using two pipe spacing adjustment devices. WO 2013/132473 23 PCT/ID2012/000007 11. The curving of the curved section is continued to form an intact circular floating cage. When this is being carried out, insert small polyethylene pipe of a certain length into each net hook to form the fence of the floating fish cage 12. Leave it untouched for several hours until each curved section has no tendency to 5 return to its original shape. Then electrify each wire that has not been electrified, which is between the inner floating device and the front of the double ring, with a certain voltage so as to create a current of +/-5 amperes for +/-5 minutes. Thus the curved section will not change its shape.
Then referring to Figure 11, which is a top view of the floating fish cage, which 10 illustrates the time course of the curving sections of floating polyethylene floating device.
Next, refer to Figure 12, which is the top view of the floating fish cage, which illustrates the perfectly finished bending process, where each of the ends of each floating device curved section has been perfectly locked.
Further, refer to Figure 13, which a top view of the enlarged curvature of the short and long 15 floating device, which has completed the process of bending. 13. Dismantle the configuration into a separate curved section. The process of curving the curved sections no 10 to 13 can be done separately without having to construct the whole circular floating cage if the place is not sufficient. After being dismantled, the curved sections which can be reassembled to form a circular floating cage are 20 obtained.
Further, refer to the Figure 14A to 14B and Figure 15A to 15B, which shows step-by-step installation of a fence pipe.
Method of Making Railing. WO 2013/132473 24 PCT/ID2012/000007
Here is the process of making a fence [railing] to complement the curved section already constructed. Basically, the railing is made of smaller pipe already equipped with a lock and a lid of the pipe tip so that the fence [railing] is not shifted from the hook. Tools needed: - Small PE Pipe (already inserted in the net hook] - Nickel wire - A polyethylene pipe cylinder as a lock - A lid for the pipe.
Ways of making: - Wind nickel wire around the small PE pipe in the part to be locked and where the lid will be placed, - Cover the part already wound with nickel wire with a polyethylene pipe cylinder and lid, then electrify them with a certain voltage so that it results in an electrical current of +/-5 amperes for +5 minutes.
Even further refer to Figure 16, 17A up to 17B, and Figure 18 through Figure 19, which illustrates the installation steps of track platform, and track on the floating device of the floating fish cage.
Method of Component Addition
Sometimes it is necessary that other accessories such as the track support for the track be installed in the floating fish cage. Here is a method of mounting the components on a circular floating cage. WO 2013/132473 25 PCT/ID2012/000007 - Components to be mounted on a circular floating cage such as the stepping pedestal [track] (can also be applied to other components).
Ways of making: 5 1. Attach the nickel wire on the part to be fitted with track support or additional components. 2. Place and press the track support on the part wound with nickel wire. Then electrify the nickel wire with a certain voltage to create a current of +/-5 amperes for +/-5 minutes. 10 Finally, refer to Figure 20, 21A to 21B, where Figure 20 is a side view which illustrates the binding steps of floating device tips preceded by placing a rubber pad between the tips of the floating device in contact.
Next, Figure 21A is a side view of the tips of the floating device already in contact and ready to be mounted with bolts as fasteners and Figure 2 I B is a side view of the tips of 15 the floating device already in contact and installed with fastening bolt / nut, in accordance with this invention.
The Installation method of the Circular Floating fish cage using Stainless steel bolts: The Installation of curved sections using stainless steel bolts enables a circular 20 floating fish cage to be dismantled later by removing the stainless steel bolts. This method will make it easy to transport a circular floating fish cage to the location of installation, where the breeders only have to transport a number of curved sections with a container or truck and then assemble them on the assembly location using stainless steel bolts. Here is the way of the installation of the curved section using stainless steel bolts: 2012372445 12 Apr 2017 26 1. Attach the tips of the floating device of the curved section by inserting rubber pad between the floating device in contact so as to be connected with another curved section. Fit the bolt holes so as to be aligned. 2. Insert the stainless steel bolt into the bolt hole. The number of stainless bolts used 5 in each floating device contact in this example is 16. The example below uses two rings and one lock nut for each stainless steel bolt. 3. Tighten all the bolts. The curved section is now firmly attached.
The invention "The Circular polyethylene (PE) floating fish cage System and its 10 Method of Manufacture" by Budiprawira Sunadim has been tested and produced with very satisfactory results. This invention has a feature that is needed in fish breeding and various applications.
The invention has been described clearly and in detail with reference to the attached Figures, but the description is not intended to limit the scope of this invention, because by 15 reading the description wholly or partially or seeing the Figures, an expert in this field can easily modify and change and do many others. Therefore, all kinds of modifications, shape configuration or other possible changes of this invention, have their protections covered in the following patent application claims.
Although reference numerals have been used in the claims to assist with interpretation, the 20 reference numerals should not be construed as limiting the claims to the embodiments illustrated in the accompanying drawings.
Claims (7)
- Claims:1. A circular polyethylene floating fish cage system comprising: a number of pairs of floating device (1,2) of a floating fish cage with certain curvature and both ends of each floating device (1,2) is equipped with inner membrane (la) and outer membrane (lb); a number of inner membranes (la) and outer membranes (lb) which are used to seal each end of curved floating device (1,2); a number of double rings (3) which joins the pairs of inner curved floating device (2) and outer curved floating device (1); a number of fence poles / net hooks (3 a) to install the fence (4) and act as the net hook of the floating cage; a number of bolts and nuts to bind each end of the inner and outer curved floating device (2,1) with other pair of inner and outer curved floating device (2,1) through the bolt holes on the outer circle of the outer membrane (lb); wherein the pairs of the floating devices (1,2) of the circular floating fish cage has a different length where the inner curved floating device (2) is shorter than the outer curved floating device (1) which enables an assembly of a precisely circular floating fish cage; wherein the double ring (3) is joined with the floating device (1, 2) by heating process using wire so that the double ring (3) and the floating device (1, 2) are strongly bounded.
- 2. A method of making a precisely circular polyethylene floating fish cage comprising: inserting the outer polyethylene pipe into the rear hole of double ring (3) and the inner polyethylene pipe into the front hole of double ring (3); installing the inner membrane (la)and the outer membrane (lb) to each end of the polyethylene pipe, making it into floating device (1,2); binding the end of outer floating device (1) with the end of other outer floating device (1) with bolts and nuts through holes provided on the outer circle of the outer membrane (lb); bending the floating devices (1,2) until the end of inner floating device (2) are in contact with the end of other inner floating device (2) and a desired curvature formed; binding firmly the ends of the inner floating devices (2) with bolts and nuts through holes provided on the outer circle of the outer membrane (lb); joining the double ring (3) with floating device (1,2) by heating process using wire so that the double ring (3) and the floating device (1,2) are strongly bounded.
- 3. Method of making a precisely circular polyethylene floating cage in accordance with claim 2, where the double ring (3) has two holes for inserting the floating device (1,2) which acts as a support/holder of floating devices (1,2) and has a place to put a net hook (3 a).
- 4. Method of making a precisely circular polyethylene floating fish cage in accordance with claim 2, where the net hook (3a) can be connected with a double ring (3).
- 5. Method of making a precisely circular polyethylene floating cage in accordance with claim 2, where the method of attaching the lock and lid on the polyethylene fence is similar to that performed on the double ring (3), the inner membrane (la), or outer membrane (lb).
- 6. Method of making a precisely circular polyethylene floating fish cage, in accordance with claim 2, is the one where the footrest/track platform installation methods to the floating device (1,2) is the same as the method of installation of a double ring (3), the inner membrane (la), and outer membrane (lb).
- 7. Method of making a precisely circular polyethylene floating fish cage, in accordance with claim 2, where the method of attaching the track support to the floating device (1,2) is the same as the method of installation of a double ring (3), the inner membrane (la), and outer membrane (lb).
Applications Claiming Priority (3)
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ID20120153 | 2012-03-07 | ||
IDP00201200153 | 2012-03-07 | ||
PCT/ID2012/000007 WO2013132473A1 (en) | 2012-03-07 | 2012-10-16 | The circular polyethylene (pe) floating fish cage system and its method of manufacture |
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AU2012372445A1 AU2012372445A1 (en) | 2014-07-03 |
AU2012372445B2 true AU2012372445B2 (en) | 2017-05-04 |
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CN (1) | CN104168764B (en) |
AU (1) | AU2012372445B2 (en) |
PH (1) | PH12014501349A1 (en) |
WO (1) | WO2013132473A1 (en) |
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CN105010187A (en) * | 2015-07-27 | 2015-11-04 | 广东联塑科技实业有限公司 | Integrated support for net cage |
CN105010191A (en) * | 2015-07-27 | 2015-11-04 | 广东联塑科技实业有限公司 | Handrail for cultivation net cage |
CN107568126B (en) * | 2017-09-22 | 2020-10-02 | 合肥学院 | Net cage system with detachable bottom net |
CN113170752B (en) * | 2021-05-13 | 2022-04-12 | 吴常文 | Deep-open sea double-column pile lifting type fence grazing culture system |
CN116114666B (en) * | 2023-03-15 | 2024-05-14 | 中国水产科学研究院东海水产研究所 | Keep-alive catching net tool and catching method for deep open sea cage cultured large yellow croaker |
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WO2010128494A1 (en) * | 2009-05-04 | 2010-11-11 | Budiprawira Sunadim | Knock-down (assembling and dissembling) system of a floating fish cage and method of manufacture thereof |
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JP3728596B2 (en) * | 2002-01-25 | 2005-12-21 | 合資会社 馬場商店 | Dredge equipment |
ES2201924B1 (en) * | 2002-09-03 | 2005-05-16 | Juan Ignacio Rodriguez Vazquez | BATEA CIRCULAR FOR THE BREEDING OF BIVALVES IN OPEN SEA. |
ES2200722B1 (en) * | 2003-10-21 | 2005-06-01 | Juan Ignacio Rodriguez Vazquez | SECTORIAL CIRCULAR FLOATING COMPLEX OF CAGES FOR FISHING. |
CN101720694A (en) * | 2008-10-28 | 2010-06-09 | 敖志辉 | Device and method for breeding sea cucumbers in bathyal half-hanging floating rafts and cages |
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2012
- 2012-10-16 AU AU2012372445A patent/AU2012372445B2/en not_active Ceased
- 2012-10-16 WO PCT/ID2012/000007 patent/WO2013132473A1/en active Application Filing
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WO2010128494A1 (en) * | 2009-05-04 | 2010-11-11 | Budiprawira Sunadim | Knock-down (assembling and dissembling) system of a floating fish cage and method of manufacture thereof |
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AU2012372445A1 (en) | 2014-07-03 |
PH12014501349A1 (en) | 2014-09-22 |
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CN104168764A (en) | 2014-11-26 |
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