AU2011238239B2

AU2011238239B2 - A rotary piston pump

Info

Publication number: AU2011238239B2
Application number: AU2011238239A
Authority: AU
Inventors: Thomas Bohme; Reinhard Denk; Mathias Gradl; Gunter Herr; Hisham Kamal; Stefan Kern; Franz Kneidl; Johann Kreidl; Robert Kurz; Hans Jurgen Linde; Bernhard Murrenhoff; Josef Strassl; Mikael Tekneyan; Marcel Verhoeven; Erwin Weber; Stefan Weigl; Roger Willis
Original assignee: Netzsch Pumpen and Systeme GmbH
Current assignee: Netzsch Pumpen and Systeme GmbH
Priority date: 2010-04-08
Filing date: 2011-04-06
Publication date: 2015-08-13
Anticipated expiration: 2031-04-06
Also published as: US20130129555A1; CN103201458B; WO2011124212A3; EP2556255A2; BR112012025732A2; EP2556255B1; SG184425A1; CL2012002794A1; DE102010014248A1; AU2011238239A1; DE102010014248B4; BR112012025732B1; MX2012011669A; CN103201458A; WO2011124212A2

Abstract

The rotary piston pump (20) according to the invention consists of at least two counter-rotating rotary pistons (22) and an oval pump housing (28). Every rotary piston (22) has a rotary piston vane and is provided with at least one contact element (34a). The contact points of the flanks (24) of the at least two rotary pistons (22) in which the at least two rotary pistons (34) form a friction pairing are provided with at least one contact element (34a) each. The interior (32) of the oval pump housing (28) is likewise provided with at least one exchangeable contact element (34b).

Description

H:\jI\Introvn\NRPortbl\DCC\JLL\7972091 L.docx-26/06/2015 A ROTARY PISTON PUMP The present invention relates to a rotary piston pump. Rotary piston pumps have at least two counter-rotating rotary pistons which are disposed in a pump housing. In use of the pump, the pistons are rotated to displace fluid through the pump. German patent application DE 37 07 722 Al discloses a rotary pump, in particular for conveying solid-containing fluids. The patent application discloses a rotary pump, wherein plastic or rubber strips are detachably connected to the outer ends of the displacer vanes of the rotary pistons. The described elastic strips are fitted into a groove and are connected detachably in the radial direction to the outer end of the displacer vane with one or more screws. In German patent specification DE 1 553 031 Al, a rotary piston pump is described, wherein the housing interior wall is provided with an enamel layer. This enamel layer serves on the one hand to protect the housing against corrosive media and on the other hand is intended to reduce media slippage between the rotary pistons and the housing interior wall. German patent DE 1 807 392 Al describes a rotary piston pump, wherein at least the head flanks of the rotary pistons, interacting with the housing interior wall, are provided with a corrosion- and abrasion-resistant plastic. Furthermore, the interior wall of the housing is provided with an enamel layer. In addition to the corrosion- and/or abrasion-resistant protection, the end faces of the rotary pistons and/or the housing can be lined with enamelled plates or plates made of plastic. A flexible soft material is preferably used for the lining.

H:\jI\Introvn\NRPortb\DCC\JLL\7972091 L.docx-26/06/2015 -2 Another way of providing wearing parts on the displacer vanes of a rotary piston pump is described in German patent specification DE 20 56 661 C3. Unlike in the previously described publications, a jacket of corrosion- and abrasion resistant plastic is pulled over the metal working flanks of the displacer vanes in DE 20 56 661 C3. A seal, which prevents the penetration of the medium to be conveyed, is fitted at the lower edge of the plastic jacket. A rotary piston pump emerges from British patent application GB 2 429 751 A, wherein the housing interior is lined with four wearing plates. Two wearing plates are provided for the rear wall with bores for the shafts receiving the rotary pistons. Two further, semicircular wearing plates are provided for the lining of the upper shell and the lower shell of the housing. Furthermore, a method for removing the semicircular wearing plates is disclosed. A rotary piston pump for conveying liquid media with a high solid fraction is disclosed in German patent application DE 42 18 855 Al. The patent application discloses a rotary piston pump, wherein the rotary pistons are provided all around the periphery with a jacket. The jacket is characterised in that it comprises, on the outer surfaces of the piston circumferences, a profiling in the form of differently constituted grooves. The present invention provides a rotary piston pump comprising: at least two counter-rotating rotary pistons that each have flanks and caps, and at least one first contact element fitted to each flank; a pump housing having an interior within which the at least two rotary pistons are disposed; and H:\jI\Introvn\NRPortbl\DCC\JLL\7972091 L.docx-26/06/2015 -3 a second contact element that is insertable into the interior of the pump housing to completely surround the at least two rotary pistons, and form a seal with the pump housing, wherein the first contact elements of each rotary piston forms an active interrelation with the caps of another of the rotary pistons, such that the rotary pistons form a friction pair. At least some embodiments of the invention provide an economical and wear-resistant rotary piston pump which has a high delivery capacity. Preferably, the at least two rotary pistons of the rotary piston pump are provided at the contact points of their flanks with, in each case, at least one contact element. At least two rotary pistons in each case form a friction pair. The oval pump housing is also provided at its interior with at least one exchangeable contact element. The contact elements, which are disposed at the flanks of the two rotary pistons of the rotary piston pump, are also exchangeable. The active interrelation between the contact elements and the at least two rotary pistons is ensured in each rotational angle position of the rotary pistons by the arrangement and embodiment of the contact elements at the flanks of the rotary pistons. The exchangeable contact element of the pump housing is constituted by at least two contact elements, this also being able to be one contact element which is constituted by a plurality of parts. In the preferred embodiment, such a H:\jIl\Intrwovn\NRPortb\DCC\JLL\7972091 L.docx-26/06/2015 - 3a contact element is a structure which in one part covers the rear side of the pump housing and the radial surfaces, as well as the extension pieces of the inlets and outlets. Provided in the rear side are cutouts through which the shafts can be passed to receive the rotary pistons. Furthermore, the contact element of the pump housing comprises, on the radial surfaces, extension pieces which are inserted into the inflow opening and into the outflow opening of the pump housing. Another part of the contact element is located in the cover on the end face of the pump housing. After assembly of the cover, this part is in an active interrelation with the contact element of the pump housing in the region of the sealing surface. The contact elements of the at least two rotary pistons and/or of the pump housing are formed from a sealing and/or slidable material. These materials can be, amongst others, rubber, PTFE, metals or material mixtures. The contact elements of the rotary pistons and of the pump housing can be made from different materials and/or material mixtures. The material pairing between the rotary pistons and the contact element must be selected such that the rotary pistons form a friction pairing and that the motion of the rotary pistons in the pump housing is not blocked. It is clear to the person skilled in the art that rotary piston pumps can be lined with the most diverse materials depending on the area of application. The same applies to the contact elements of the rotary pistons. The aforementioned material selection does not therefore represent a conclusive limitation of the scope of protection. In a further embodiment, the contact elements for the pump housing and the rotary pistons can be produced from different materials. A first layer of the contact element, which is inserted into the interior of the pump housing, can for example be reinforced here with fibres and/or other materials. The second layer of the contact element is constituted in a rubberised form, as a result of which it is ensured that the rotary pistons form a friction pair with one another. The inner layer is therefore harder and more stable than the other. The same applies to the contact elements of the rotary pistons. The person skilled in the - 5 art is aware that the choice of the material combinations is dependent on the area of application of the rotary piston pump. The nature of the material arrangement may possibly have to be selected according to the nature of the application. Furthermore, it is possible to constitute the contact elements of the at least two rotary pistons and of the pump housing as wear protection. With this usage, it is not only ensured that the active interrelation of the rotary pistons with one another and with the pump housing is ensured, but also that the rotary pistons and/or the pump housing are additionally protected against wear. In the preferred embodiments, the contact elements of the rotary pistons are constituted rectangular or trapezoidal. In special embodiments, for example in the case of helical rotary pistons, it is in addition also necessary to provide the contact elements with a spatial curvature. The flanks of the rotary pistons, which are provided with contact elements, are constituted in their dimensions such that, in each rotational angle position of the rotary pistons, only materials form an active pairing with one another that give rise to as low a friction value as possible. This applies both to the friction partners between the rotary pistons, as well as to the friction partners at the end faces of the rotary pistons and the friction pairing comprising the rotary pistons and the piston housing. The disruption-free operation of the rotary piston pump is ensured by this friction pairing. This also occurs when the contact elements are constituted not only to ensure the friction pairing, but also as wear and/or corrosion protection. In a preferred embodiment, the contact elements of the rotary pistons are made from an elastomer and the rotary - 6 pistons themselves from a metallic material, because the friction surface of the rotary pistons is smaller than the friction surface of the contact elements. This thus ensures that excess wear does not occur on the pump components. The contact elements of the rotary pistons have a thickness from 0.5 mm to 20 mm or alternatively a thickness in a ratio of 1:3 to 1:300 to the spacing of the two piston flanks from one another. In the preferred embodiment, the contact elements are used with a thickness from 3 mm to 7 mm. In order to ensure a secure active interrelation between the rotary pistons, it is important that the contact elements are securely connected to the rotary pistons. This friction-locked and/or form-fit and/or firmly bonded interconnection is produced by the fact that the contact elements are connected by vulcanisation and/or gluing to the rotary pistons. It is also conceivable for the contact elements to be able to be connected to the rotary pistons by a screwed connection or by clamping connections. Further important features of the embodiment of the contact elements of the rotary pistons and/or of the contact element for the pump housing are, apart from their material thickness and their material shape, their hardness. The material in the embodiments can have a hardness between 10 Shore A and 100 Shore A and between 10 Shore D and 100 Shore D. In a preferred embodiment, the contact elements are constituted with a hardness between 50 Shore A and 100 Shore A. Possible metallic materials, which can also be used to produce the contact elements, can also be constituted in different degrees of hardness. The end face of the rotary pistons and the contact elements on the end plate of the pump housing form an active pairing after the assembly of the end plate. This active pairing is characterised by a particularly small contact or gap dimension. The very small gap dimension ensures that as - 7 little as possible of the material to be pumped flows past the rotary pistons and that the rotary piston pump exhibits a very good suction capacity. The same applies to the end face which is turned towards the bearing of the shafts and to the region between the rotary piston caps and the pump housing. Examples of embodiment are intended to explain the invention and its advantages in greater detail below with the aid of the appended figures. The size ratios of the individual elements with respect to one another in the figures do not always correspond to the actual size ratios, since some forms are represented simplified and other forms enlarged in relation to the other elements for the sake of better clarity. Figure 1 shows diagrammatically the structure of a rotary piston pump. Figure 2 shows diagrammatically the arrangement of the rotary pistons and the contact elements in the pump housing. Figure 3 shows an exploded drawing of a piston and of the pump housing with contact elements. Figure 4 shows a diagrammatic front view of the structure of the contact element for the pump housing. Figure 5 shows a diagrammatic front view of the open pump housing with the rotary pistons. Identical reference numbers are used for identical or identically acting elements of the invention. Furthermore, for the sake of clarity, only reference numbers that are required for the description of the given figure are represented in the individual figures.

- 8 Figure 1 shows the diagrammatic structure of a rotary piston pump 20. Rotary piston pump 20 essentially comprises a motor 44 and a pump housing 28 in which rotary pistons 22 are disposed. Furthermore, an inflow opening 41 and an outflow opening 42 are represented. Figure 2 shows how rotary pistons 22 are disposed in pump housing 28. Furthermore, inflow opening 41 and outflow opening 42 are represented, in which a contact element 34b of pump housing 28 can be seen. Contact elements 34a of rotary pistons 22 are fitted to flanks 24 of rotary pistons 22. A friction pairing arises when cap 26 of rotary piston 22 enters into an active interrelation with a contact element 34a of second rotary piston 22. Figure 3 shows the structure of a pump housing 28 with one of two rotary pistons 22 and contact elements 34a and 34b in an exploded drawing. Pump housing 28 can be seen, into interior 32 of which contact element 34b is inserted. Rotary pistons 22 are then inserted into contact element 34b. Rotary piston 22 has two flanks 24 and two caps 26. Cutouts 35 are introduced into flanks 24 to receive contact elements 34a. Contact elements 34a are dimensioned such that it is ensured that cap 26 of the one rotary piston 22 is always in an active interrelation with a contact element 34a of second rotary piston 22. Furthermore, an end plate 30 is represented, with which pump housing 28 is closed. End plate 30 of pump housing 28 is also provided with a contact element 34b. After assembly with an end face 27 of rotating piston 22, this contact element 34b forms a unit which has only a minimal gap. Furthermore, pump housing 28 is tightly sealed by the interaction of contact element 34b of end plate 30 with a sealing surface 37, which is located on contact element 34b of pump housing 28.

-9 Figure 4 represents the structure of contact element 34b for pump housing 28 in a front view. Contact element 34b has an oval basic shape. Introduced into rear side 39 of contact element 34b, which is located closest to the drive, are two cutouts 36, through which the shafts (not represented here) are passed, to which rotary pistons 22 are fixed. Sealing surface 37 can be seen in the front view, which runs all around the periphery of contact element 34b at its front side. The sealing between contact element 34b of end plate 30 (not represented here) and pump housing 28 is ensured with this sealing surface 37. Furthermore, extension pieces 38 for inflow opening 41 and outflow opening 42 are represented at flanks 40 of contact element 34b. Figure 5 shows a front view of pump housing 28, in which contact element 34b for pump housing 28 and two rotary pistons 22 are located. Inflow opening 41 and outflow opening 42 can be seen at the two flanks 40 of pump housing 28. Sealing surface 37 can be seen running around pump housing 28. Rotary pistons 22 are disposed in interior 32 of pump housing 28. Contact elements 34a can be seen at flanks 24 of rotary pistons 22. Caps 26 of rotary pistons 22 are in an active connection either with contact element 34b of pump housing 28 or with contact element 34a of other rotary piston 22. The invention has been described by reference to a preferred embodiment. A person skilled in the art can however imagine that modifications or changes to the invention can be made without thereby departing from the scope of protection of the following claims.

H:\jII\Interwoven\NRPortbI\DCC\JLL\7972091 L.docx-26/06/2015 - 9a Throughout this specification and the claims which follow, unless the context requires otherwise, the word "comprise", and variations such as "comprises" and "comprising", will be understood to imply the inclusion of a stated integer or step or group of integers or steps but not the exclusion of any other integer or step or group of integers or steps. The reference in this specification to any prior publication (or information derived from it), or to any matter which is known, is not, and should not be taken as an acknowledgment or admission or any form of suggestion that that prior publication (or information derived from it) or known matter forms part of the common general knowledge in the field of endeavour to which this specification relates.

- 10 Reference numbers 20 rotary piston pump 22 rotary piston 24 flank 26 caps 27 end face of rotary pistons 28 pump housing 30 end plate of pump housing 32 interior of pump housing 34a contact element of rotary pistons 34b contact element of pump housing 35 cutout for contact elements 36 cutout for shaft 37 sealing surface 38 extension pieces for inflow and outflow opening 39 rear side of contact element of pump housing 40 flanks of pump housing 41 inflow opening 42 outflow opening 44 motor

Claims

1. A rotary piston pump comprising: at least two counter-rotating rotary pistons that each have flanks and caps, and at least one first contact element fitted to each flank; a pump housing having an interior within which the at least two rotary pistons are disposed; and a second contact element that is insertable into the interior of the pump housing to completely surround the at least two rotary pistons, and form a seal with the pump housing, wherein the first contact elements of each rotary piston forms an active interrelation with the caps of another of the rotary pistons, such that the rotary pistons form a friction pair.

2. A rotary piston pump according to claim 1, wherein the second contact element includes: a first part that covers a rear side and radial surfaces of the interior of the pump housing; and a second part that covers a front side of the interior of the pump housing.

3. A rotary piston pump according to claim 2, wherein the first part further includes extension pieces that extend through inflow and outflow openings of the pump housing.

4. A rotary piston pump according to either claim 2 or 3, wherein the second contact element is removably positioned within the interior of the pump. H:\jIl\Intrwovn\NRPortb\DCC\JLL\7972091 L.docx-26/06/2015 - 12

5. A rotary piston pump according to any one of claims 2 to 4, wherein the rear side of the first part has cutouts through which shafts are to pass, wherein the rotary pistons are to be mounted on the shafts.

6. A rotary piston pump according to any one of claims 1 to 5, wherein each flank has a recess that receives one or more of the first contact elements.

7. A rotary piston pump according to any one of claims 1 to 6, wherein the first contact elements are connected by a form-fit, friction-locked and/or bonded connection to the respective rotary piston.

8. A rotary piston pump according to any one of claims 1 to 7, wherein the second contact element is connected by a form-fit, friction-locked and/or bonded connection to the pump housing.

9. A rotary piston pump according to any one of claims 1 to 8, wherein the first contact elements and/or the second contact element of the pump housing are formed from a sealing and/or slidable material.

10. A rotary piston pump according to any one of claims 1 to 9, wherein the first contact elements and the second contact element are made from different materials and/or material combinations.

11. A rotary piston pump according to any one of claims 1 to 10, wherein the first contact elements and the second contact element of the pump housing are used as wear H:\jIl\Intrwovn\NRPortb\DCC\JLL\7972091 L.docx-26/06/2015 - 13 protection and/or as corrosion protection.

12. A rotary piston pump according to any one of claims 1 to 11, wherein the first contact elements have a rectangular or trapezoidal shape.

13. A rotary piston pump according to any one of claims 1 to 12, wherein the first contact elements and/or the second contact element have a thickness from 0.5 mm to 20 mm, preferably a thickness from 3 mm to 7 mm.

14. A rotary piston pump according to any one of claims 1 to 13, wherein the first contact elements and/or the second contact element can be produced from materials having differing degrees of hardness.

15. A rotary piston pump according to any one of claims 1 to 14, wherein the first contact elements and/or the second contact element are formed from plastically deformable materials.

16. A rotary piston pump according to any one of claims 1 to 15, wherein each of the first contact elements comprises at least two layers.

17. A rotary piston pump according to claim 16, wherein an inner layer of the at least two layers has a degree of hardness greater than that of an outer layer of the at least two layers.

18. A rotary piston pump according to either claim 16 or 17, wherein a first layer of the at least two layers is H:\jIl\Intrwovn\NRPortb\DCC\JLL\7972091 L.docx-26/06/2015 - 14 formed of a fibre-reinforced material, and a second layer of the at least two layers is made of a rubberised material.

19. A rotary piston pump according to any one of claims 1 to 15, wherein the at least one second contact element comprises at least two layers.

20. A rotary piston pump according to claim 19, wherein an inner layer of the at least two layers has a degree of hardness greater than that of an outer layer of the at least two layers.

21. A rotary piston pump according to either claim 19 or 20, wherein a first layer of the at least two layers is formed of a fibre-reinforced material, and a second layer of the at least two layers is made of a rubberised material.