AU2010361365B2 - Device and method for processing material by means of focused electromagnetic radiation - Google Patents

Device and method for processing material by means of focused electromagnetic radiation Download PDF

Info

Publication number
AU2010361365B2
AU2010361365B2 AU2010361365A AU2010361365A AU2010361365B2 AU 2010361365 B2 AU2010361365 B2 AU 2010361365B2 AU 2010361365 A AU2010361365 A AU 2010361365A AU 2010361365 A AU2010361365 A AU 2010361365A AU 2010361365 B2 AU2010361365 B2 AU 2010361365B2
Authority
AU
Australia
Prior art keywords
radiation
electromagnetic radiation
divergence
pattern
image
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
AU2010361365A
Other versions
AU2010361365A1 (en
Inventor
Claudia Gorschboth
Peter Riedel
Berndt Warm
Franziska Woittennek
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Alcon Inc
Original Assignee
Alcon Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Alcon Inc filed Critical Alcon Inc
Publication of AU2010361365A1 publication Critical patent/AU2010361365A1/en
Application granted granted Critical
Publication of AU2010361365B2 publication Critical patent/AU2010361365B2/en
Assigned to ALCON INC. reassignment ALCON INC. Request for Assignment Assignors: WAVELIGHT GMBH
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/04Automatically aligning, aiming or focusing the laser beam, e.g. using the back-scattered light
    • B23K26/046Automatically focusing the laser beam
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F9/00Methods or devices for treatment of the eyes; Devices for putting-in contact lenses; Devices to correct squinting; Apparatus to guide the blind; Protective devices for the eyes, carried on the body or in the hand
    • A61F9/007Methods or devices for eye surgery
    • A61F9/008Methods or devices for eye surgery using laser
    • A61F9/00825Methods or devices for eye surgery using laser for photodisruption
    • A61F9/00836Flap cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/04Automatically aligning, aiming or focusing the laser beam, e.g. using the back-scattered light
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/062Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam
    • B23K26/0622Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses
    • B23K26/0624Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses using ultrashort pulses, i.e. pulses of 1ns or less
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/064Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
    • B23K26/066Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms by using masks
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F9/00Methods or devices for treatment of the eyes; Devices for putting-in contact lenses; Devices to correct squinting; Apparatus to guide the blind; Protective devices for the eyes, carried on the body or in the hand
    • A61F9/007Methods or devices for eye surgery
    • A61F9/008Methods or devices for eye surgery using laser
    • A61F2009/00844Feedback systems
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F9/00Methods or devices for treatment of the eyes; Devices for putting-in contact lenses; Devices to correct squinting; Apparatus to guide the blind; Protective devices for the eyes, carried on the body or in the hand
    • A61F9/007Methods or devices for eye surgery
    • A61F9/008Methods or devices for eye surgery using laser
    • A61F2009/00861Methods or devices for eye surgery using laser adapted for treatment at a particular location
    • A61F2009/00872Cornea
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F9/00Methods or devices for treatment of the eyes; Devices for putting-in contact lenses; Devices to correct squinting; Apparatus to guide the blind; Protective devices for the eyes, carried on the body or in the hand
    • A61F9/007Methods or devices for eye surgery
    • A61F9/008Methods or devices for eye surgery using laser
    • A61F2009/00897Scanning mechanisms or algorithms

Landscapes

  • Optics & Photonics (AREA)
  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Ophthalmology & Optometry (AREA)
  • Surgery (AREA)
  • Veterinary Medicine (AREA)
  • Vascular Medicine (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Biomedical Technology (AREA)
  • Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
  • Laser Surgery Devices (AREA)
  • Eye Examination Apparatus (AREA)
  • Manufacturing Of Printed Wiring (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)
  • Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)

Abstract

The invention relates to a device for processing material (M) by means of focused electromagnetic radiation comprising: a source (10), which emits electromagnetic radiation (12), means (14, 16, 18, 22, 26) for directing the radiation at the material (M), means (28) for focusing the radiation on or in the material (M), an apparatus (20) for producing a pattern (32) in the beam path of the electromagnetic radiation, an at least partially reflective surface (30) in the beam path in front of the focus (F) of the focused radiation, wherein said pattern (32) is imaged on said at least partially reflective surface (30) by means of at least some of said means for directing the radiation and said means for focusing the radiation, at least one detector (D1, D2), onto which an image of the pattern (32) of said surface (30) is reflected and which produces electrical signals corresponding to said image, wherein the image contains a piece of information about the position of the focal point (F), a computer (C), which receives said electrical signals and which is programmed to process said image in order to generate an electrical signal (34) that depends on the position of the focal point, and a divergence setting element (18), which is arranged in said beam path and designed to receive said electrical signal (34) of the computer (10) in order to change a divergence of the electromagnetic radiation according to the signal.

Description

H: ixp\Interwoven\NRPortbl\DCC\IXP\6846236_1docx-3/10/2014 Device and method for processing material by means of focused electromagnetic radiation FIELD 5 The invention generally relates to an apparatus and a method for processing material with focussed electromagnetic radiation. The apparatuses in question may include optical systems directing electromagnetic radiation, generated e.g. by lasers or LEDs as radiation sources, onto or into a material to 10 be processed, and forming and focussing said electromagnetic radiation. Material processing can here e.g. be a patterning of material in the micro-range of the type executed e.g. in semiconductors or also in metallic materials. The present invention may especially be used for ophthalmologic optical systems, in particular in refractive cornea surgery, such as LASIK. 15 BACKGROUND When material is processed by means of focussed electromagnetic radiation, it is normally of decisive importance to precisely position the focus, in particular in the direction of the electromagnetic radiation (normally referred to as "z-direction"). The position of the focus 20 is normally referred to as "focal position". This term covers not only the above-explained location of the focus in the direction of the radiation (the so-called focus depth), but, more generally, also the position and the orientation of the focussed radiation, i.e., by way of example, a displacement of the radiation with respect to the optical axis of the system or an angular position relative thereto. 25 US 2002/0171028 describes an apparatus for focus control, in which reflected light is made to interfere with a second beam through an optical imaging path, and an interferometric measurement and control are executed. 30 Also in US 6,666,857 B2 focus control is executed by means of an interferometric wavefront control. Active wavefront control during photoablation on the human eye is H: ixp\Interwoven\NRPortbl\DCC\IXP\6846236_1docx-3/10/2014 -2 accomplished by a combination of adaptive mirrors. In US 2004/0021851 an optical array consisting of a laser and a subsequent beam shaping optics is used for measuring the focal length of an unknown lens. Measurement of the focal 5 length is executed by focussing on a reference surface at different distances. The back reflected part of the radiation is detected. The spot diameters are then evaluated with the respective distances. The focal length is determined by means of the "Newton" relation Z Z'= f 2 . A diffraction grating, which is not described in detail, is used for outcoupling the back-reflected part of the radiation. Also the Jones matrix formalism is used for calculating 10 the focal length. The method has a precision of 1%. WO 2007/096136 Al describes an apparatus for detecting the focal position of an optical system with a partially reflective surface on the focus to be measured, a camera for recording an image that is reflected by said surface, and a computer for evaluating the 15 image recorded by the camera. An optical element is arranged in the optical path of the optical system before the focussing imaging system, said optical element influencing said image in accordance with the focal position. The focal position is controlled through elements of the focussing optics. 20 It is desired to address or ameliorate one or more disadvantages or limitations associated with the prior art, or to at least provide a useful alternative. SUMMARY In accordance with the present invention, there is provided an apparatus for processing 25 material with focussed electromagnetic radiation, comprising: - a source of electromagnetic radiation, - optical components for directing and focussing the radiation on or in the material, - a unit for generating a pattern in the optical path of the electromagnetic radiation, - a partially reflective surface in the optical path before the focus of the focussed radiation, 30 said pattern being imaged onto said partially reflective surface through at least part of said optical components, H: ixp\Interwoven\NRPortbl\DCC\IXP\6846236_1docx-3/10/2014 -3 - at least one detector onto which an image of the pattern is reflected by said surface and which generates electrical signals corresponding to said image, said image containing information on the position of the focus, - a computer receiving said electrical signals and programmed to process said image so as 5 to generate an electrical signal depending on the focal position, and - a divergence adjustment element arranged in said optical path characterized in that - the computer is adapted to ascertain changes of the image size of the images as function of changes in divergence of the radiation and to generate therefrom the electrical signal depending on the focal position, and 10 - the divergence adjustment element is adapted to receive said electrical signal of the computer so as to change a divergence of the electromagnetic radiation depending on said signal. The present invention also provides a method for processing material with focussed 15 electromagnetic radiation, comprising: - generating electromagnetic radiation by means of a source, - directing the radiation onto the material to be processed, - focussing the radiation on or in the material, - generating a pattern by means of the electromagnetic radiation, 20 - providing a partially reflective surface in the optical path of the electromagnetic radiation before the focus of the focussed radiation, - imaging said pattern on said partially reflective surface, - detecting, by means of at least one detector, radiation reflected by said surface, the detected images containing information on the position of the focus, 25 - generating electrical signals representative of the detected images, and - processing said electrical signals in a computer so as to generate an electrical signal depending on the focal position, characterized by - ascertaining changes of the image size of the images as function of changes in 30 divergence of the radiation and generating therefrom the electrical signal depending on the focal position by means of the computer, and H: ixp\Interwoven\NRPortbl\DCC\IXP\6846236_1docx-3/10/2014 -4 - adjusting the divergence of the radiation depending on said electrical signal. BRIEF DESCRIPTION OF THE DRAWINGS Preferred embodiments of the present invention are hereinafter described, by way of non 5 limiting example only, with reference to the accompanying drawings, in which: Fig. 1 shows schematically an apparatus for processing material with focussed electromagnetic radiation; 10 Fig. 2 shows an embodiment for a mask in the optical path of the electromagnetic radiation; and Fig. 3 shows schematically the influence which changes in the beam divergence have on a pattern. 15 DETAILED DESCRIPTION In the following, embodiments of the present invention will be described and explained especially with respect to the so-called fs-LASIK (femtosecond lasik), the use of embodiments of the present invention in connection with other kinds of material 20 processing, in the case of which an accurate control of the focal position is desired, resulting analogously. The described method and apparatus allow in the processing of material with focussed electromagnetic radiation a control, in particular a closed-loop control, of the focal position 25 in a simple and reliable manner. In one embodiment, the invention provides an apparatus for processing material with focussed electromagnetic radiation, comprising: - a source emitting the electromagnetic radiation, 30 - means for directing the radiation on the material, - means for focussing the radiation onto or in the material, H: ixp\Interwoven\NRPortbl\DCC\IXP\6846236_1docx-3/10/2014 -5 - means for generating a pattern in the optical path of the electromagnetic radiation, - an at least partially reflective surface in the optical path before the focus of the focussed radiation, said pattern being imaged onto said at least partially reflective surface through at least part of said means for directing and said means for focussing, 5 - at least one detector onto which an image of the pattern is reflected by said surface and which generates electrical signals corresponding to said image, wherein said image contains information on the position of the focus, - a computer receiving said electrical signals and programmed to process said image so as to generate an electrical signal depending on the focal position, and 10 - a divergence adjustment element arranged in said optical path and adapted to receive said electrical signal of the computer so as to change a divergence of the electromagnetic radiation depending on said signal. Making use of such an apparatus it is possible to control or control in a closed loop the 15 focal position through the divergence adjustment element in that the computer derives the information on the focal position during image processing so as to generate, if the actual focal position should not correspond to a desired nominal focal position, a signal according to which the divergence adjustment element will change the beam divergence such that the actual focal position will correspond to the nominal focal position. A change in the beam 20 divergence has the effect that the focal position will change without any necessity of actuating the focussing means (i.e. the focussing optics in the narrow sense of the term). If the beam divergence is increased, the focus will migrate in the direction of the beam, and if the beam divergence is reduced, the focus will migrate in a direction opposite to the beam direction. 25 According to a preferred embodiment of the present invention, said partially reflective surface is arranged at a location of the apparatus at which also the electromagnetic radiation exits the apparatus in the direction of the material to be processed. 30 Another preferred embodiment of the present invention is so conceived that the material to H: ixp\Interwoven\NRPortbl\DCC\IXP\6846236_1docx-3/10/2014 -5A be processed is eye tissue, preferably the cornea. When embodiments of the present invention are applied in this way, the apparatus is used for producing e.g. the so-called "flap", especially by means of a femtosecond laser. When the cornea is cut for producing the flap in fs-LASIK procedures, the cut has to be made, by controlling the focal position, 5 in a particularly precise way and as planar as possible, i.e. the cut should be faithful to the focus depth. A glass plate is here typically pressed against the cornea with a so-called applanation surface so as to fix the eye and obtain a reference surface for cutting the flap in the stroma of the cornea. The focussed pulses of the laser then cut in a depth of typically approx. 100 ptm relative to the applanation surface a planar cut in the cornea. At the edge 10 of the cut, the cutting depth is reduced so that the edge of the flap can be detached, with the exception of a "hinge", so that the flap can be clapped sideways. The above-described embodiments allow an exact and unvarying adjustment of the cutting depth thus overcoming problems which occasionally arise in the prior art and which can 15 originate from undesired variations of the cutting depth due to changes in the focal position occurring during the procedure in question. By means of embodiments of the present invention, variations in the cutting depth can be reduced to a few pim. In typical systems used nowadays for fs-LASIK, the cutting depth with respect to the so 20 called applanation surface, i.e. the surface with which the above-mentioned glass plate presses the cornea into a defined plane, is normally adjusted prior to the treatment by executing cuts on test specimens. The described apparatus and method are present invention is based on the finding that, in 25 spite of such a determination of the cutting depth with test specimens, undesirable variations of the preset cutting depths may nevertheless occur. Undesirable variations of the cutting depth may occur in the period of time between the determination of the cutting depth with respective test specimens as well as during surgery itself (i.e. during the execution of the cut), such undesirable variations being especially caused by 30 - a change in the divergence of the laser beam, especially due to thermal changes of the laser components or of other optical components, and also due to a drift of the H: ixp\Interwoven\NRPortbl\DCC\IXP\6846236_1docx-3/10/2014 - 5B laser beam direction, - changes of the optical components used for focussing, again especially due to thermal changes, and - manufacturing inaccuracies of the surfaces of the glass plate, which is pressed against the 5 eye so as to define the applanation surface. Once the cutting depth has been preset, making use of e.g. the above-mentioned test specimen, subsequent changes in the components, which influence the focal position, are no longer discerned and, in particular, no longer corrected in the prior art. The described 10 apparatus and method overcome this drawback and allow, selectively: - recognition of changes in the laser beam divergence, caused in particular by thermal effects; - recognition of changes in the focussing characteristics of the focussing optics, caused in particular by thermal effects; 15 - recognition of changes in the shape of the laser beam; - recognition of changes in the beam direction; - recognition of manufacturing inaccuracies with respect to the above-mentioned applanation surface and measurement of the same; and - examination of the optical path up to a point directly before the material processing 20 location, i.e. especially the cuts in fs-LASIK procedures; and, in addition, - recognition of system faults in the laser or in the optical path, in particular during surgery. Further preferred embodiments of the present invention are described in the dependent 25 claims. The apparatus for processing material with focussed electromagnetic radiation, which is shown in Fig. 1, concerns the cutting of a so-called flap in femtosecond lasik procedures, i.e. the production of a cut in the cornea of an eye representing here the material M. 30 A femtosecond laser of the type known for this kind of use serves as a radiation source 10.
H: ixp\Interwoven\NRPortbl\DCC\IXP\6955640_1.docx-6/11/2014 - 5C The radiation 12 emitted by the femtosecond laser is supplied via two deflection mirrors 14 to a beam expander 16 which expands the beam diameter. The expanded laser beam is directed into a divergence adjustment element 18, i.e. a unit by means of which the divergence of the laser beam can be increased or reduced. Components that can be used as 5 a divergence adjustment element are especially a WaveLight GmbH - 6 - 30A-111 371 English translation of PCT patent application PCT/EP2010/005976 telescope with adjustable lenses, a system of deformable mirrors or deformable lenses. Subsequently, the laser beam passes through a pattern generator 20, e.g. a shadow mask of the type described in more detail hereinbelow. The pattern generator 20 produces an inhomogeneous distribution of the beam intensity across 5 the cross-section of the beam. Fig. 2 shows exemplarily a shadow mask used for generating a pattern having four dots in the corners of a square. Also structures other than the holes shown are suitable for pattern generation. A variation of the divergence of the laser beam by means of the divergence adjustment element 18 causes a change in the dimensions of the mask images, i.e. the patterns, which are 10 produced by the beam behind the mask. The pattern generator is preferably adapted to be swivelled into an out of the optical path. After having passed the mask, the expanded laser beam, whose divergence has been adjusted, impinges on a beam splitter 22. A part of the beam is deflected by the 15 beam splitter 22 in Fig. 1 downwards through a lens Li onto a first detector D1. Another part of the laser beam passes rectilinearly through the beam splitter 22. This subbeam impinges on a shutter 24 and, if said shutter 24 is open, onto a deflection unit 26 by means of which the beam is guided and positioned relative to the eye M. A focussing optics is schematically represented by a lens 28. A glass plate is pressed 20 against the cornea of the eye M with a (lower) applanation surface 30, as is common practice for cutting the flap in fs-LASIK procedures. The focus F of the laser beam is adjusted by the focussing optics (lens 28), and, during cutting of the flap, the focus is located in the cornea in a plane that is substantially perpendicular to the beam direction, e.g. at a depth of 100 pm relative to the surface of the cornea. 25 When the divergence of the laser beam is changed by means of the divergence adjustment element 18, the position of the focus F will change, as symbolized by the double arrow in Fig. 1, even if the other adjustments of the optical components remain unchanged. 30 The applanation surface 30 of the glass plate is partially reflective so that the image of the pattern generated by the pattern generator 20 on the applanation surface 30 is reflected back and is transmitted via the beam splitter 22 and a lens L2 to a second detector D2. The reflective applanation surface is located as close to the 35 focus F as the material to be processed allows. The two detectors D1, D2 are high-resolution electronic cameras and generate electrical signals from the images of the pattern produced by the pattern generator WaveLight GmbH - 7 - 30A-111 371 English translation of PCT patent application PCT/EP2010/005976 20, which have been recorded by them, said electrical signals being transmitted to a computer C for image processing. As a result of the function of the beam splitter 22, the first detector D1 receives 5 pattern images which are transmitted from the radiation source 10 to the first detector D1 without having been reflected on the partially reflective surface 30. The second detector D2 receives pattern images which are reflected back from the partially reflective surface 30. The lenses Li and L2 format the images on the detectors so as to accomplish the maximum resolution. 10 Due to the above-described arrangement of the optical components with respect to the detectors D1 and D2, the pattern images received by the detectors contain information on the optical condition of all the optical components of the apparatus, in particular information on the divergence of the beam, when said beam passes 15 through the pattern generator 20. The first detector D1 detects this information for the optical path before the beam splitter 22, and the second detector D2 detects this information with respect to all the components in the optical path from the source 10 to the applanation surface 30. 20 The pattern generator 20 can e.g. be configured as a plate with holes (shadow mask) that is adapted to be inserted in the optical path. The fact that the shadow mask is displaceable is indicated in Fig. 1 by the double arrow, and the position at which the shadow mask is removed from the optical path is designated by reference numeral 20'. 25 Instead of the shadow mask, also electro-optical means may be provided, which remain in the optical path and which can be controlled such that they allow, selectively, free passage of the beam or the formation of a mask in the optical path, said mask being used for generating a pattern. 30 The function of the apparatus according to Fig. 1 for effecting control or closed-loop control of the position of the focus F is as follows: As has been explained at the beginning, undesirable displacements of the focal 35 position may occur in apparatuses of the type in question due to changes in the optical characteristics of components in the optical path of the radiation emitted by the source 10, said changes being especially caused by thermal effects. A change in the focal position occurs in particular when the beam divergence changes. When the WaveLight GmbH - 8 - 30A-111 371 English translation of PCT patent application PCT/EP2010/005976 divergence of the laser beam changes, the images of the mask (i.e. the images of the pattern produced by the mask) on the detectors D1, D2 will become larger or smaller, depending on whether the divergence increases or decreases. Characteristics of the image, in particular the size of the mask image formed on the 5 applanation surface 30, are also a measure of the focal position, i.e. the radiation pattern image formed on the applanation surface contains information on the position of the focus F, the radiation pattern being generated by the pattern generator 20. The image processing means in the computer C can use this information for computing control signals for the divergence adjustment element 18, 10 which are used for controlling the divergence of the beam such that the focus F will have a desired position. Fig. 2 shows an example of a shadow mask having four dots P. Fig. 3 shows how the image of this shadow mask on the applanation surface 30 may change in 15 dependence upon varying divergences of the radiation. These changes are marked e.g. by the double arrows in Fig. 3. For example, when the divergence changes symmetrically, the original positions of the dots P1, P2, P3, P4 can migrate inwards to the respective positions P1', P2', P3' and P4', which means that the focus F will approach the applanation surface 30. If the desired focal position corresponds, 20 however, to the original position of the dots P1, P2, P3 and P4, this original position can be re-established by changing the divergence (e.g. by increasing the divergence depending on the nature of the optical components). This can be executed after the fashion of a closed loop, so that in the period of time between preparatory surgery measures, e.g. an optical calibration of the system, and the end of surgery the 25 desired focus depth will always be maintained with high accuracy. From the above it can be seen that the image of the mask on the surface 30 contains information on the position of the focus F. It can also be seen that the image of the pattern on said surface can be changed by adjusting the divergence by means of a 30 divergence adjustment element 18. Making use of these functional dependencies, it is possible to calibrate the optical apparatus according to Fig. 1 with respect to the focal position, i.e. to experimentally assign to each focal position an image on the surface 30 in the variation ranges to be 35 expected using a test eye or the like. This image is then recorded by the detector D2 and stored in the computer C together with data, e.g. the focus depth, characterizing the focal position. For the purpose of image processing, the computer C can have stored therein data which are acquired experimentally (empirically) in that specific WaveLight GmbH - 9 - 30A-111 371 English translation of PCT patent application PCT/EP2010/005976 focal positions are assigned to respective pattern images. This functional assignment can be executed e.g. in tabular form or by an empirically obtained mathematical function. For the given optical system of the apparatus, changes in the image sizes of the pattern are an unequivocal function of changes in the divergence of the radiation 5 and, in addition, changes in the focal position are also an unequivocal function of the change in image sizes and, consequently, an unequivocal function of changes in divergence. These functional dependencies can be ascertained empirically for a given optical system, i.e. an apparatus according to Fig. 1, in advance, and stored in the computer C in the way described. 10 In the closed loop, the divergence adjustment element 18 acts as an adjustment element. The disturbance variable of the closed loop is determined on the basis of the detector images. For example, length information (dimensions), e.g. dimensions between the dots according to Fig. 3, can be obtained from the image of the mask. 15 Through interpolation the magnitudes used as a basis for the analysis can be more accurate than pixel dimensions of the detectors D1, D2. According to Fig. 3, for example, the distance between the solid dots and the empty dots can be ascertained in the computer C by image processing, and an empirically 20 obtained function, which comprises the change in the distances in response to a change in the focal position, can be used for reestablishing, through a change in divergence caused by means of the divergence adjustment element 18, the position of the dots calculated from the stored functions, and, consequently, the desired focal position. This is all done relatively with reference to an initially experimentally 25 (empirically) ascertained reference situation in which the focal position is measured on the basis of e.g. a test eye or the like and in which this focal position represents e.g. precisely the desired cutting depth for cutting a flap in the fs-LASIK procedure. This desired reference depth has then associated therewith very specific dimensions of the dots in the pattern image according to Fig. 2 and 3, and the computer C 30 controls the divergence adjustment element 18 such that the dot distances corresponding to the desired focal position will be maintained before and during surgery. Disturbance variables are especially thermal changes in the optical wavelength on the 35 path of the radiation from the source 10 to the beam splitter 22, changes in divergence along this path or also other changes of the optical components. This leads to changes in the images on both detectors D1, D2, the change on detector D1 containing already all the information on these disturbance variables.
WaveLight GmbH - 10 - 30A-111 371 English translation of PCT patent application PCT/EP2010/005976 Changes of the optical components occurring along the path from the beam splitter 22 to the applanation surface 30, in particular thermally conditioned changes, or also an incorrect positioning of the applanation surface 30 lead to changes in the image on 5 the detector D2, without any influence on the images recorded by detector D1. This means that the computer can also be used for evaluating the disturbance variables, and the disturbances can possibly be localized, i.e. associated with specific optical components. 10 The above-described system allows, in addition to the above-described control of the focal position, also monitoring of the system in other essential respects under the aspect of increased operational reliability. For example, a monitoring function can be implemented by means of the computer for detecting beam interruptions, changes in 15 beam ellipticity, contaminations, defects of the optical system, etc.. All this affects the pattern image appearing on one of the two detectors D1, D2, and can be evaluated so as to exclude any risk for the patient, e.g. when surgery has to be discontinued due to the fact that the above-mentioned parameters deviate from predetermined nominal values. 20 In order to limit the computational effort required for image processing in the computer C as far as possible, it will be advisable to choose the simplest possible version of the pattern produced by the pattern generator 20. This can be accomplished by making use of the comparatively simple mask shown in Fig. 2. On 25 the basis of the array of dots shown, respective one-dimensional distributions with two peaks each can be produced by summing up columns and rows. The distance between these peaks can be determined without major computing effort with local resolutions better than a pixel distance (by interpolation). 30 Shadow masks can be realized e.g. by providing holes in metal plates, blackened films, holographic elements, lens arrays, etc. Simple masks can be processed by image processing without major computational effort and almost in real time, whereas more complex masks allow a larger number of controlling functions and error analyses. 35 As a modification of the embodiment described hereinbefore with respect to Fig. 1, it is possible to omit the detector D1 and the associated lens Li or to replace it by a mirror. When the detector D1 is replaced by a mirror, a beam deflection can be H: ixp\Interwoven\NRPortbl\DCC\IXP\6955640_1.docx-6/11/2014 - 11 added, which either allows the beam to pass to the focus F or blocks it towards the mirror. Another modification of the embodiment according to Fig. 1 can be so conceived that the detector D2 and the associated lens L2 are omitted or replaced by a mirror. If the shutter 5 24 is closed, this will allow the measurement of the beam distribution of the exiting beam. If the shutter 24 is open, the image distribution, which is already present on the detector D1, will be superimposed by a second beam distribution (reflected by the surface 30). The two images can be processed relative to one another; one image can, for example, be subtracted from the other. In so doing, the two images can be spatially separated from one 10 another, whereby image processing will be simplified. If the detector D1 and the associated lens LI are omitted, the shutter 24 can be replaced by a swivelling mirror so as to record, with a time shift and depending on the angular condition of the mirror, the images which are here of interest with only one detector D2 15 (camera). Instead of using two-dimensional cameras as detectors, it is also possible to use line scan cameras for this purpose, when line patterns are predetermined for the pattern generator. 20 Likewise, the focal position can be controlled, with regard to its position and its angle, by a configuration of the deflection mirrors 14. Also the focus position, i.e., the location of the focus in a plane extending perpendicular to the beam direction, has an influence on the image of the pattern on the applanation surface 30 and can, by image processing in the computer C, be used for controlling the focus position by means of the deflection mirrors, 25 which are implemented as motor-adjustable elements controllable by the computer C. To this end, the computer C can, analogously to that which has been explained hereinbefore on the basis of the focus depth in connection with the divergence, also be programmed empirically (experimentally) such that it will control the deflection mirrors 14 in such a way that the focus position will be adjusted at right angles to the beam direction to a 30 desired value predetermined by the computer. This desired position of the focus is maintained during cutting of a flap in the plane defined by the constant focus depth.
H: ixp\Interwoven\NRPortbl\DCC\IXP\6846236_1docx-3/10/2014 - 12 The above applies in a corresponding manner also to the direction of the radiation at the location of the focus F, which also finds expression in the image of the pattern on the surface 30 and which can therefore be subjected to control and closed-loop control, analogously to the statements made hereinbefore with respect to the connection between 5 focus depth and divergence, by controlling the deflection mirrors 14 by means of the computer C. Throughout this specification and the claims which follow, unless the context requires otherwise, the word "comprise", and variations such as "comprises" and "comprising", will 10 be understood to imply the inclusion of a stated integer or step or group of integers or steps but not the exclusion of any other integer or step or group of integers or steps. The reference in this specification to any prior publication (or information derived from it), or to any matter which is known, is not, and should not be taken as an acknowledgment or 15 admission or any form of suggestion that that prior publication (or information derived from it) or known matter forms part of the common general knowledge in the field of endeavour to which this specification relates.
WaveLight GmbH - 13 - 30A-111 371 English translation of PCT patent application PCT/EP2010/005976 List of reference numerals 10 source of radiation 5 12 radiation 14 mirror 16 beam expander 18 divergence adjustment element 20 pattern generator 10 22 beam splitter 24 shutter 26 beam guide 28 focussing 30 applanation surface 15 F focus Li lens L2 lens D1 detector D2 detector 20 C computer 32 pattern P dot 34 signal EDITORIAL NOTE Number: 2010361365 The following claim pages start at page 13

Claims (15)

1. An apparatus for processing material with focussed electromagnetic radiation, comprising: - a source of electromagnetic radiation, - optical components for directing and focussing the radiation on or in the material, - a unit for generating a pattern in the optical path of the electromagnetic radiation, - a partially reflective surface in the optical path before the focus of the focussed radiation, said pattern being imaged onto said partially reflective surface through at least part of said optical components, - at least one detector onto which an image of the pattern is reflected by said surface and which generates electrical signals corresponding to said image, said image containing information on the position of the focus, - a computer receiving said electrical signals and programmed to process said image so as to generate an electrical signal depending on the focal position, and - a divergence adjustment element arranged in said optical path characterized in that - the computer is adapted to ascertain changes of the image size of the images as function of changes in divergence of the radiation and to generate therefrom the electrical signal depending on the focal position, and - the divergence adjustment element is adapted to receive said electrical signal of the computer so as to change a divergence of the electromagnetic radiation depending on said signal.
2. An apparatus according to claim 1, wherein said surface is arranged at the location where the electromagnetic radiation exits the apparatus.
3. An apparatus according to claim 1, wherein the material is eye tissue
4. An apparatus according to claim 3, wherein the material is the cornea. H: ixp\Interwoven\NRPortbl\DCC\IXP\6846236_1docx-3/10/2014 - 14
5. An apparatus according to claim 1, wherein the source is a laser.
6. An apparatus according to claim 5, wherein the laser is a femtosecond laser.
7. An apparatus according to claim 1, wherein said surface is an applanation surface which is adapted to be pressed against a cornea.
8. An apparatus according to claim 1, wherein the pattern comprises two or more dots.
9. An apparatus according to claim 1, wherein the divergence adjustment element comprises one of a telescope, a deformable mirror, and a deformable lens.
10. An apparatus according to claim 1, including two detectors, one of said detectors detecting radiation emitted by the source, and the other of said detectors detecting radiation reflected by the surface.
11. An apparatus according to claim 1, wherein the unit generating the pattern is disposed in the optical path of the electromagnetic radiation after the divergence adjustment element.
12. An apparatus according to claim 1, wherein the pattern comprises dots arranged in the form of a matrix.
13. A method for processing material with focussed electromagnetic radiation, comprising: - generating electromagnetic radiation by means of a source, - directing the radiation onto the material to be processed, - focussing the radiation on or in the material, - generating a pattern by means of the electromagnetic radiation, - providing a partially reflective surface in the optical path of the electromagnetic radiation before the focus of the focussed radiation, H: ixp\Interwoven\NRPortbl\DCC\IXP\6846236_1docx-3/10/2014 - 15 - imaging said pattern on said partially reflective surface, - detecting, by means of at least one detector, radiation reflected by said surface, the detected images containing information on the position of the focus, - generating electrical signals representative of the detected images, and - processing said electrical signals in a computer so as to generate an electrical signal depending on the focal position, characterized by - ascertaining changes of the image size of the images as function of changes in divergence of the radiation and generating therefrom the electrical signal depending on the focal position by means of the computer, and - adjusting the divergence of the radiation depending on said electrical signal.
14. An apparatus substantially as hereinbefore described with reference to any one or more of the accompanying drawings and/or examples.
15. A method substantially as hereinbefore described with reference to any one or more of the accompanying drawings and/or examples.
AU2010361365A 2010-09-30 2010-09-30 Device and method for processing material by means of focused electromagnetic radiation Active AU2010361365B2 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/EP2010/005976 WO2012041351A1 (en) 2010-09-30 2010-09-30 Device and method for processing material by means of focused electromagnetic radiation

Publications (2)

Publication Number Publication Date
AU2010361365A1 AU2010361365A1 (en) 2013-03-21
AU2010361365B2 true AU2010361365B2 (en) 2014-12-11

Family

ID=44147910

Family Applications (1)

Application Number Title Priority Date Filing Date
AU2010361365A Active AU2010361365B2 (en) 2010-09-30 2010-09-30 Device and method for processing material by means of focused electromagnetic radiation

Country Status (14)

Country Link
EP (1) EP2621662B1 (en)
JP (1) JP5763771B2 (en)
KR (2) KR101629404B1 (en)
CN (1) CN103209798B (en)
AU (1) AU2010361365B2 (en)
BR (1) BR112013006408A2 (en)
CA (1) CA2809887C (en)
DK (1) DK2621662T3 (en)
ES (1) ES2731902T3 (en)
MX (1) MX341543B (en)
PL (1) PL2621662T3 (en)
PT (1) PT2621662T (en)
RU (1) RU2551921C2 (en)
WO (1) WO2012041351A1 (en)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102017215975A1 (en) * 2017-09-11 2019-03-14 Robert Bosch Gmbh Method and apparatus for shaping a laser beam by a programmable beamformer
DE102019109795B4 (en) * 2019-04-12 2023-11-30 Precitec Gmbh & Co. Kg Device and method for determining a focus position and associated laser processing head
DE102020134109B3 (en) 2020-12-18 2022-05-25 Primes GmbH Meßtechnik für die Produktion mit Laserstrahlung Device and method for determining the focal position
DE102020134317A1 (en) 2020-12-18 2022-06-23 Primes GmbH Meßtechnik für die Produktion mit Laserstrahlung Device and method for determining the focal position
DE102022101043B3 (en) 2022-01-18 2023-07-13 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung eingetragener Verein Methods and laser processing equipment for reducing the effects of thermal lens effects in laser material processing
CN115383287B (en) * 2022-05-24 2024-01-16 武汉松盛光电科技有限公司 Beam splitting type automatic focusing system and method
CN114951964B (en) * 2022-07-04 2024-04-26 西安理工大学 Focus determination device and focus determination method suitable for low-medium-high power laser

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090127429A1 (en) * 2006-02-20 2009-05-21 Wavelight Ag Apparatus and method for detecting the focal position of an optical system and opthalmological treatment apparatus
DE102007060344A1 (en) * 2007-12-14 2009-06-18 Alpha Laser Gmbh Processing laser for a workpiece, comprises a laser rod, a plane output mirror, a telescope, and an output lens or a group of output lenses of the telescope to infinitively form a reduced geometrical representation of the laser rod end
DE102008015403A1 (en) * 2008-03-22 2009-09-24 Daimler Ag Laser surface finishing assembly for pre-drilled hole has rotating pump-action emitter on a hollow spindle

Family Cites Families (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5445146A (en) * 1995-03-31 1995-08-29 Bellinger; Gary J. Biological tissue stimulation by low level optical energy
JP3162254B2 (en) * 1995-01-17 2001-04-25 三菱電機株式会社 Laser processing equipment
JP2000357835A (en) * 1999-06-15 2000-12-26 Amada Eng Center Co Ltd Laser oscillator
JP2001070337A (en) * 1999-09-01 2001-03-21 Nidek Co Ltd Laser operating device
US6624913B1 (en) * 2000-03-27 2003-09-23 Eastman Kodak Company Method of electronic processing of exposed photographic material
DE10120251B4 (en) * 2001-04-25 2006-03-23 Precitec Kg Method and sensor device for monitoring a laser processing operation to be performed on a workpiece and laser processing head with such a sensor device
US6794625B2 (en) 2001-05-15 2004-09-21 Applied Materials Dynamic automatic focusing method and apparatus using interference patterns
US6666857B2 (en) 2002-01-29 2003-12-23 Robert F. Smith Integrated wavefront-directed topography-controlled photoablation
JP3918583B2 (en) * 2002-03-01 2007-05-23 株式会社デンソー High density energy processing apparatus and high density energy processing method
JP2004069314A (en) 2002-08-01 2004-03-04 Olympus Corp Focal distance measuring instrument
JP2005345328A (en) * 2004-06-04 2005-12-15 Sharp Corp Optical object discrimination device
JP4491446B2 (en) * 2005-11-04 2010-06-30 株式会社オーク製作所 Peripheral exposure apparatus and method
DE502008000337D1 (en) * 2008-04-22 2010-03-11 Wavelight Ag Device for laser-optical eye surgery
DE102009007769B4 (en) * 2009-02-05 2016-07-14 Jenoptik Automatisierungstechnik Gmbh Laser processing head with integrated sensor device for focus position monitoring

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090127429A1 (en) * 2006-02-20 2009-05-21 Wavelight Ag Apparatus and method for detecting the focal position of an optical system and opthalmological treatment apparatus
DE102007060344A1 (en) * 2007-12-14 2009-06-18 Alpha Laser Gmbh Processing laser for a workpiece, comprises a laser rod, a plane output mirror, a telescope, and an output lens or a group of output lenses of the telescope to infinitively form a reduced geometrical representation of the laser rod end
DE102008015403A1 (en) * 2008-03-22 2009-09-24 Daimler Ag Laser surface finishing assembly for pre-drilled hole has rotating pump-action emitter on a hollow spindle

Also Published As

Publication number Publication date
JP2014501618A (en) 2014-01-23
WO2012041351A1 (en) 2012-04-05
RU2551921C2 (en) 2015-06-10
CA2809887A1 (en) 2012-04-05
PT2621662T (en) 2019-07-17
CN103209798B (en) 2015-11-25
AU2010361365A1 (en) 2013-03-21
KR101629404B1 (en) 2016-06-13
DK2621662T3 (en) 2019-07-22
KR20130091340A (en) 2013-08-16
CA2809887C (en) 2015-04-07
MX341543B (en) 2016-08-23
MX2013003527A (en) 2013-05-22
KR20150110822A (en) 2015-10-02
KR101679330B1 (en) 2016-11-24
EP2621662A1 (en) 2013-08-07
PL2621662T3 (en) 2019-09-30
RU2013117721A (en) 2014-11-10
CN103209798A (en) 2013-07-17
EP2621662B1 (en) 2019-05-01
ES2731902T3 (en) 2019-11-19
BR112013006408A2 (en) 2016-07-05
JP5763771B2 (en) 2015-08-12

Similar Documents

Publication Publication Date Title
AU2010361365B2 (en) Device and method for processing material by means of focused electromagnetic radiation
US11899421B2 (en) Calibrating a scanner device
CN111065900B (en) Beam orientation measurement system and method for determining and correcting beam orientation of laser beam
RU2440084C2 (en) Method and apparatus for optical system localisation, and ophthalmological therapeutic apparatus
JP7273999B2 (en) System and method for focus position control
US8439902B2 (en) Apparatus and method for processing material with focused electromagnetic radiation
JP2006054453A (en) Optical system for micro-lithography projection aligner
CN112839765B (en) Method and processing machine for determining a characteristic variable of a processing operation
US8379204B1 (en) System and method for automatic laser beam alignment
CN111225763B (en) Machining device and method for welding workpieces
CN212470240U (en) Light beam pointing stability monitoring and feedback device
KR20160127461A (en) Laser apparatus and method of manufacturing the same
JP7396851B2 (en) Control device, control system, and program
JP5414968B2 (en) Measuring device and operating method of optical imaging system
KR102052102B1 (en) Laser processing system and calibration for the same
US20240009761A1 (en) Device and Method for Determining a Focal Point
JP7382904B2 (en) Device for measuring masks for microlithography and automatic focusing method
KR20050063094A (en) Apparatus for focusing laser beam automatically
JP7411887B2 (en) Laser processing equipment and focus control method for laser processing equipment
DE102016219150A1 (en) Apparatus and method for generating EUV measuring radiation
JPS623280A (en) Diffraction grating exposure device
KR20240089554A (en) Method and system for setting reference path of OCT system
KR20190056895A (en) Micro Pattern Processing Apparatus Using Laser
KR20170016681A (en) Method of detecting a defect in registration controlled photomask

Legal Events

Date Code Title Description
FGA Letters patent sealed or granted (standard patent)
PC Assignment registered

Owner name: ALCON INC.

Free format text: FORMER OWNER(S): WAVELIGHT GMBH