TW569117B - Real-time management method and system for production message - Google Patents

Abstract

A real-time management method and system for production message firstly allow user to go through a network terminal for input of production line data intended for real-time management of production message. Secondly, enable a data acquisition module to obtain the corresponding production line data from the production line based on the production line data; subsequently, enable a data statistics module to integrate the acquired production line data from the data acquisition module for statistical analysis; later, use a data judgment module to compare the pre-stored statistical data of the data statistics module with the standard production data in database server system for storing production management message data, if the production data is abnormal, then issue an abnormal message to a message delivery module; moreover, use the message delivery module to search the corresponding responsible personnel list from the database server in accordance with the abnormal message and send abnormal email to the responsible personnel; finally, use a data inquiry module to search corresponding message data from the data server system based on the search condition inputted by user so as to generate a message inquiry web page screen for user to view via the web terminal.

Description

569117 V. Description of the invention ο) [Field of invention] A method and system for real-time management of production information. More specifically, it relates to a method and system for users to perform instant management of production information through an Internet system. [Background of the Invention] In order to achieve the purpose of reducing production costs and improving production efficiency, many manufacturers will add monitoring or management mechanisms to their manufacturing processes, so as to truly grasp the production status of each link of the production line. The traditional production line process monitoring or management is performed manually by employees. However, the biggest disadvantage of manual management is that it cannot achieve immediate and comprehensive monitoring. In addition, the cost of human resources is too high. It is obviously extremely unreasonable for manufacturers who urgently seek to reduce production costs to increase product competitiveness. In order to solve the lack of economic benefits of human monitoring of production information, coupled with the fact that most of the manufacturing tools in production lines today are automated and computerized, the relevant production line information is also digitized and informationized. The management of the relative production information must also rely on the computer to summarize and analyze the data. Compared with the conventional method of human monitoring, computerized production information management can indeed reach the level of detail. However, these collected data often cannot be passed to the relevant management personnel at the first time, and the management personnel must wait until After the data is compiled, the normality of the production line can be judged, or the problem can be further identified. Although such a production information management method can grasp the integrity of the data, it cannot take into account the immediacy of the information transmission. It is possible to communicate immediately, except in an emergency

16717.ptd Page 5 569117---- ^ Manage people to make appropriate instructions or respond. This! ^ 1 When the production line manager receives an abnormal message from the production line, he can make a preliminary judgment from the content of the obtained message. If: If you understand the situation of the difference, you must go to the production line to understand, such as a certain顼 泰 不良 's defect rate is suddenly too high, but it is impossible to detect the 情 abnormal situation immediately. &Amp; Rie Renbei must arrive at the production line in person to perform the abnormal situation. Such a production information management method is for remote management. For this person, it is obviously difficult to monitor the production line information in real time. Furthermore, even though it can be used for remote transmission of real-time production line information through the network communication system, it is at best only the historical news of the previous moment. I cannot actively and directly query further production line information. For this reason, for a production line that emphasizes efficiency, how can management personnel grasp detailed production line information in real time, and immediately make a question that needs to be resolved before it is said. Amp & s [Objective and summary of the invention] In order to solve the shortcomings of the above-mentioned conventional technologies, the main purpose of the present invention is to provide a method and system for real-time management of production information, which can provide the two parties to timely transfer production lines through a network communication system. The message is immediately sent to the relevant management personnel to achieve the purpose of real-time transmission of production information. Another object of the present invention is to provide a method and system for real-time management of production information, so as to provide users with real-time access to the production line management system through the network communication system after receiving the production line information. Production To achieve the above-mentioned object, the production information real-time management system of the present invention

569117 V. Description of the invention (3) Contains: a network server for providing the production information real-time management system to interconnect with a network terminal device through a network communication system and provide the network terminal device with data access System; a database server system used to store at least production equipment data, abnormal situation classification data, abnormal situation notification units and their management personnel data, production line operation data and production process monitoring data; a database servo system A production line operation data input by a terminal device is used to obtain a production data acquisition module that allows production data of the production line operation data during the production line operation process; a production data set used by the data acquisition module is used for Relevant preset production line process data calculation formula, and then calculate the data statistics module of the relevant production line process data; a production line process data calculated by the data statistics module and a production line stored in the database servo system in advance Compare process data benchmark values to determine whether the production line is operating Whether it is a normal data comparison module; a corresponding management personnel data is retrieved from the database server system according to the production limit exception message output by the data comparison module to transmit the production line abnormality message to the management personnel's message transmission module And a data query module for retrieving the relevant query webpage screen from the database server system according to the query conditions input by the user through the network terminal device. The method for real-time management of production information through the real-time production information management system is: first, the user inputs the production line data for real-time management of production information through a network terminal device; secondly, a data acquisition module is based on the The production line data retrieves the corresponding production line data from the production line; then, a data statistics module is made to retrieve the data extraction module

16717.ptd Page 7 569117 V. Description of the invention (4) The production line data is integrated and counted; afterwards, a data judgment module is used to store the statistical data of the data statistics module and store it in advance to store production management information. Compare the standard production data in the database servo system, if the production data is abnormal, send an abnormal message to a messaging module; further, make the messaging module retrieve from the database server based on the abnormal message Create a corresponding list of relevant responsible personnel, and send an abnormal message email to the relevant responsible personnel. Finally, make a data query module retrieve the corresponding message data from the data server system according to the query conditions entered by the user. Generate a message query webpage screen for users to view through the network terminal device. Compared with the conventional production information management method, the method and system for real-time production information management of the present invention may provide users with real-time transmission of information on the production line to relevant management personnel through a network communication system, so as to achieve real-time transmission of production information. purpose. In addition, Fude provides users with real-time and complete production line information control after receiving production line information through the network communication system to enter the production line management system in real time. [Inventive embodiment] Please refer to FIG. 1, which shows the production information real-time management system 1 of the present invention, which is connected to a network terminal device 3 and a network terminal device 4 having a network connection function through a network communication system 2. Interconnected. The network communication system 2 may be an Internet (11 ^ 61 * 1 ^ 1 :) enterprise network (1111: 1 ^ 1161 :) or an intranet (Extranet). The communication mode of the network communication system 2 can be ^ wired analog, wired digital or wireless communication mode; the network terminal device 3 569117, the description of the invention ⑸ from the terminal device 4 = use the network communication system 2 and the Production news: Time management system 丨 Interconnected for data transmission, which can be a personal computer (PC) or a notebook computer (NB). In this embodiment, the shoulders: the terminal device 3 Sun Wei-personal computer 'And this network terminal device 4 is a laptop thunderbolt. The aforementioned network communication is known to you, so I will repeat it here. The system architecture of System 2 is as follows: Refer to FIG. 2 'its: the system architecture showing the real-time management of production information of the present invention' as shown in the figure, the production information real-time management system 1 ^ contains a network servo system 200, a The database servo system 21, a data extraction module 22, a data statistics module 23, a data comparison module, a message transmission module 250, and a data query module 26. Read, ϊ: The road temple service system 200 provides the production information real-time management system 1 through the network communication system 2 and the network terminal device 3 and the network terminal device IA, and provides the network terminal device 3 and the network The road terminal device 4 responds to a user's instruction or other needs for data access. In this embodiment, the network terminal device 3 and the network terminal device 4 use a network browser on the network terminal device (such as Microsoft's Internet Explorer or Netscape Navi gator). Through the network communication system 2 through the network servo system 2 0 0 and the production information real-time management system 1 are interconnected. The database word server system 2 1 0 provides the production information real-time management system 1 for storing production equipment data, abnormal condition classification data, abnormal condition notification units and management personnel data input by users from any network terminal device. , Production line operation data and production process monitoring data ^ data. In this embodiment, in order to increase the efficiency of data query and retrieval, the

16717.ptd

569117 V. Description of the invention (6), _ Database 2 1 0 can be a relational database. An example of its structure is the production equipment data sheet 300 shown in Figure 3 (A), which contains information such as organic type code, standard line speed, daily standard production capacity, and number of machines per board. (B) The abnormal condition classification data table 310 shown in the figure, which contains a plurality of abnormal condition description data corresponding to the abnormal condition description data block; bite the abnormal condition notification unit table 320 shown in FIG. 3 (C), It contains the data block of the relevant responsible management unit corresponding to the multiple abnormal conditions. Or, as shown in Figure 3 (D), the production line operation information table 33〇, which contains information on organic models, actual number of employees, planned number, and opening time, etc. Or the production process monitoring data table 34o as shown in Figure 3 (E), which contains the defective rate, #industry efficiency, overall efficiency and compliance. f: The establishment of the seed bank. When the user enters any of the above data, the production information is the blind technique M ^ its associated corresponding data. However, the item ^ ,,, can quickly find the material field and the data to which it belongs' are each of the foregoing, and its content can be more clear and detailed. In the actual situation, this 6 ′ may contain other data blocks: :: The content of each of these data blocks is also limited and the statement is concise, so the list of data may be limited, due to some of the data in the space. On the other hand, ^ the species that are not related to the real-time management of production information are familiar: how the system structure of the joint database also has more data acquisition module 220, which is not a narrative. Of it. The input production line operation data is collected according to the number of users who output the production line operation data through a terminal device during the production line operation. The infrared sensing units # ¥ are obtained during the operation of the production line. In this embodiment, it can be placed at the material input of the production line and the finished product.

569117 Description of the invention (7) —----------- 1 ί The signal obtained by scanning the infrared sensing unit is used to extract the module 2 2 0 for production line operation data Retrieval of data. , = Data statistics module 230 The data extracted by the data extraction module 22 is used to calculate the formula of the production line process data ′ ^ + f, and then ^ the second process data of Yiguan production line. In this embodiment, the second formula of the defective rate a L t is set as follows: defective rate = number of defectives + total production X 100%; operation 1 眭: calculation formula is: operation efficiency = actual output x standard man-hours + Makes ^ = &: 1000 > <100%; The calculation formula of the overall efficiency is: standard efficiency of the overall efficiency rate + overall hours + 100 × 100%; up to Γ 1 ί) / The calculation formula of θ is: compliance rate = actual output + planned output of production and sales, that is, r is input in advance through the foregoing formula. The data statistics module 230 is two, = according to the relevant production line data captured by the extraction module 220.丄 > If it is stored in the database servo system 2 10, it is used for the relevant modules to exhaust 1¾, & according to the car and module 2 4 〇 The data statistics module 2 3 0 statistics = Machine data is stored in advance in the database servo system 2 of the database ", L process = Compared with the reference value, and then determine whether the operation of the production line is as described by Cheng Cheng. In this embodiment, Assume that the data acquisition module 2 2 0 φ2, the number of defectives to a product on the production line is 20, and the total output of the product = 2 1 0 0 0 0, through the calculation of the defective rate The formula can be obtained that the line rate standard i is οΊ 2% 'If the preset bad value that meets the conditions of the production line is compared, ·%', then the data comparison module 240 will compare the preset value with the actual measurement '. This defect rate is the result of abnormal conditions, and

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I Yuangong L (Compared with module 240, the abnormal result message is transmitted to its related module for supply change. The messaging module 25 is based on the production limit exception message output by the data comparison module 240. The database servo system 2 10 retrieves the corresponding management personnel data to transmit the abnormal message of the production line to the management personnel. As mentioned earlier, in this embodiment, it is assumed that the high failure rate is an abnormal condition of the type of quality abnormality. , The corresponding related unit is the quality control, R & D, and manufacturing departments as shown in Figure 3 (C). Therefore, the message transmission module 2 50 will pass the abnormal message through the network servo system 2 0 0 is sent to the management personnel of the relevant department, and the method of sending messages is as email. The data query module 2 60 is based on the query conditions entered by the user through the network terminal device. The library server system 2 10 retrieves the relevant query web page screen for users to enter a production line message query screen after receiving the abnormal message email sent by the messaging module 2 50. Query the relevant data in one step. Through the aforementioned real-time production information management system 1, the steps for implementing the real-time production information management method are as follows. ^ First, the user inputs the desired production through a network terminal device. Production line data for real-time management. Please refer to Figure 4 (A), as shown in the figure. = The webpage screen 400 contains data input fields such as organic code, actual number of people, count and opening time, etc. Corresponding data is rotated through the terminal device, and serves as a basis for data comparison of the production information real-time management system 1. Second, a data acquisition module 220 is made according to the user through the terminal

569117 V. Description of the invention (9) The production line data input by the device is used to retrieve the corresponding production line data from the production line. According to the previous description, “It is necessary to provide the data acquisition module by using an infrared sensing unit provided at the material input and the finished product output of the production line, and the signal obtained through scanning of the infrared sensing unit”. 220 Perform the acquisition of production line operation data. Next, a data statistics module 230 is integrated to collect statistics on the production line data acquired by the data extraction module 2220. In this embodiment, the defect rate of the production line and printing production is taken as an example. The calculation formula of the defect rate is as described above, and the data statistics module 230 can obtain the correlation obtained through the data acquisition module 22. After the production line data calculates the defective rate of the product of the production line, the statistical data and the servo system of the warehouse are abnormal. In the sending example, the standard value of the raw material is 0. Do a comparison, and then pass the abnormal information to the module. '' The stock server sends abnormal messages with high yield

A data judging module 240 is instructed to store the data statistics module 2304 in advance to store standard information of production management information in the 2nd system. The standard production data in the system 2 10 is compared. A messaging module 25. Produced in this implementation. The defective rate of the line product is 0.2%, and the U 'of the preset defective rate is the data comparison module 24. The preset value and the measured value of $ are acceptable, and the result of the abnormal rate is abnormal. , 々 fruit Λ w is sent to the messaging module 2 5 0 俾 for the message to further make corresponding actions. The η messaging module 2 50 retrieves the corresponding list of persons in charge of notifications from the source according to the different message, and transmits a T: piece to the person in charge. In this embodiment +, this; belongs to-abnormalities of the type of qualitative anomalies, the corresponding ones are related "

Ι67ΐ7 · ρώ page 13 569117 V. Description of the invention (10) One ^ is the quality control, research and development and manufacturing departments. Therefore, the message transmission module Up will send the abnormal message to the management personnel of the relevant department through the web server system 200 in an email manner as a response. Finally, the data query module 260 is made to retrieve the corresponding message data from the data server system 21 according to the $$ condition entered by the user, and a message query webpage screen is generated for the user to view through the network terminal. . In this embodiment, after receiving the e-mail of the abnormal message notification, the management personnel of each corresponding department of the abnormal condition can enter the network communication system 2 through the network terminal device, and then enter the fourth communication channel (B). Not one of the pictures provides a user-inquired web page screen 401 for detailed information on the status of the production line. The web page screen 401 contains at least the information of the production line and a plurality of blocking options for the user to enter or select. Select or enter the data conditions of the production line data to be queried in the day, and after confirming that the input f is a query of the defective rate, the data query module 26 will use the query conditions from the data servo system 21 Retrieve the corresponding message data, and generate one of the message query webpage screens 402 shown in Figure 4 (C) to further grasp the production line message. Please refer to FIG. 6, which shows the flow of the production information real-time management method of the present invention. The production information real-time management system is pre-established to store production equipment data, abnormal condition classification data, abnormal condition notification units and their management personnel's production line operation data and production process monitoring data input from any network terminal device. The data such as the data and the servo system 210, and then step S501 is performed. In step S501, the user turns in desire through a network terminal device.

16717.ptd 569117 V. Description of the invention (11) ^ Production line data for real-time management of production information, and then proceed to step S5 02 〇 In step S502, 'make a data acquisition module 220 according to the user input through the terminal device The production line materials are operated from the corresponding production line data, and then step S503 is performed. In step S503, a data statistics module 230 is instructed to integrate and collect the production line data captured by the data extraction module 220. Then, step S504 is performed. In step S504, a data judgment module 240 is configured to The statistical data of the data statistics module 230 is compared with the standard production data stored in a database server system 2 10 for storing production management information in advance, and an abnormal message is sent to a message transmission module 2 5 0, then proceed to step S5 0 5 ° In step S505, make the message passing module 25 0 retrieve the corresponding list of persons in charge of notification from the database server 2 1 0 according to the abnormal message, and send the abnormal message electronically Mail to the person in charge, then proceed to + step S506. v In step S506, the query conditions for the data input are caused to generate a message query network terminal device from the data server information data 'for review. Through the aforementioned production information of the present invention, the user is provided to the relevant management personnel through the network communication system, and the query module 2 6 0 retrieves the corresponding information page screen for use according to the system 2 10 of the user. Through the real-time management method and system of network interest, the information on the production line can be timely and timely achieved.

569117 V. Description of invention (12). In addition, FOUNDATION provides users with real-time and complete production line information control through real-time access to production line management systems through network communication systems after receiving production line information. The above is only a preferred embodiment of the method and system for real-time production information management of the present invention, and is not intended to limit the scope of the essential technical content of the present invention. The real-time management method and system of the production information of the present invention are broadly defined in the scope of patent application described below. Any technical entity or method completed by others is exactly the same as defined in the scope of patent application described below. , Or equivalent changes, will be considered to be covered by this patent.

16717.ptd Page 16 569117 Schematic description [simple schematic description] In the following, the characteristics and effects of the present invention will be further described in detail with preferred embodiments in conjunction with the attached drawings: Figure 1 is an application architecture block Schematic diagram showing the application architecture of the instant production information management system of the present invention; FIG. 2 is a system architecture block diagram showing the system architecture of the instant production information management system of the present invention; Sections 3 (A) to 3 ( E) The figure is an application diagram showing the structure of the database data field of the production information real-time management system of the present invention;

Figures 4 (A) to 4 (C) are application schematic diagrams for displaying the webpage screen of the production information real-time management system of the present invention when being managed by a user; and Figure 5 is a flowchart for displaying this Invented process for real-time management of production information. [Schematic labeling]

1 Real-time production information management system 2 Network communication system 3 Network terminal device 4 Network terminal device 200 Network server system 210 Database server system 220 Data acquisition module 230 Data statistics module 240 Data comparison module 250 Message Transmission module 260 Data query module 300 Production equipment data table 310 Abnormal condition classification data table 320 Abnormal condition notification unit table 330 Production line operation data table 340 Production process monitoring data table 400 Web page screen

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Claims (1)

569117 6. Scope of patent application 1. A method for real-time management of production information, which provides users with a network terminal device to manage production information through a network communication system. The production information data is stored in a database server system, and the production information is real-time. The management method includes: making a data acquisition module acquire the corresponding production line data from the production line according to the production line data input by the user through the terminal device; making a data statistics module acquire the data acquisition module Take the production line data for integrated statistics; make a data judgment module compare the statistical data of the data statistics module with the standard production data stored in a database server system for storing production management information in advance. If the data is abnormal, send an abnormal message to a messaging module; make the messaging module retrieve the corresponding list of persons in charge of notification from the database server according to the abnormal message, and send an abnormal message email to the person in charge ; And make a data query module based on user input Query conditions The corresponding message data is retrieved from the data server system, and a message query webpage screen is generated for users to view through the network terminal device. 2. The method of claim 1 in which the network terminal device is any of a personal computer and a notebook computer. 3. The method according to item 1 of the scope of patent application, wherein the network communication system is the Internet, an intranet, or an enterprise. 16717.ptd Page 19 569117 6. Any one of the extranets in the scope of patent application. 4. If the method of applying for the first item of the patent park, the order, the network communication system is any of a wired communication system and a wireless communication system. 5 " If the method of the first scope of patent application is applied, the database is a related database. 6. · A real-time production information management system, which provides users with network and terminal devices to manage production information through a network communication system. The real-time production information management system includes: ° A silk road feeding system to provide the production The real-time information management system is connected to a network terminal device through a network communication system and provides the network terminal device with data access; ° A database server system for storing at least production equipment data and abnormal conditions Classification data, abnormal situation notification unit management personnel data, production line operation data are 4 ^ data; Throne Green You Beisheng and production process monitoring data-a data acquisition module 'is based on the user through a cook = enter the life, line operation In the process of production line operation, the data is used to obtain the production data that allows the operation data of the production line; Production: Module 'is the formula used by the data extraction module to calculate the relevant production line process data Comparison module, system = data, statistics of production line process and preliminary data statistics module A flow meter production line in the sub-data of the reference value of the servo system database so as to determine the operation of the production line ^ 9Π ^ 16717.ptd 569117 6. Whether the scope of patent application is normal; a messaging module that retrieves the corresponding management personnel information from the database server system based on the production limit exception message output by the data comparison module To pass the abnormal message of the production line to the manager; and a data query module, which retrieves the relevant query webpage screen from the database server system according to the query conditions entered by the user through the network terminal device for use After receiving the abnormal message email sent by the messaging module, the user may enter a production line message query screen to further query related data. 7. If the system of item 6 of the patent application is applied, the network terminal device is any one of a personal computer and a notebook computer. 8. If the system of claim 6 is applied for, the network communication system is any one of Internet, Intranet, and Enterprise Network (E X t r a n e t). 9. If the system under the scope of patent application is No. 6, wherein the network communication system is any of a wired communication system and a wireless communication system. 10. The system according to item 6 of the patent application scope, wherein the database is an associated database. 16717.ptd Page 21