CN103197640A - Intelligent management and control system and method of manufacturing technique - Google Patents
Intelligent management and control system and method of manufacturing technique Download PDFInfo
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- CN103197640A CN103197640A CN2013101013752A CN201310101375A CN103197640A CN 103197640 A CN103197640 A CN 103197640A CN 2013101013752 A CN2013101013752 A CN 2013101013752A CN 201310101375 A CN201310101375 A CN 201310101375A CN 103197640 A CN103197640 A CN 103197640A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention provides an intelligent management and control system of a manufacturing technique. The intelligent management and control system comprises one or a plurality of working procedure computers corresponding to each manufacturing working procedure, the working procedure computers are connected with a server through a router to form a local area network; client ends of a working procedure data base are installed on the working procedure computers, entering interfaces corresponding to working procedures are provided, and each entering interface at least comprises an input box of product ID numbers; a user inputs production information corresponding to the working procedures after the working procedures are finished, and then the working procedure computers send the production information corresponding to the working procedures to the server through the local area network; and data bases of each working procedure are installed on the server, and data bases of each working procedure are mutually connected. The server receives the production information which corresponds to the working procedures and is sent from each working procedure computer, checks and tests validity of contents in the production information, feeds back mistake contents in the production information to the corresponding working procedure computers, gives an alarm and prompts. The intelligent management and control system is used for managing and controlling a manufacturing process.
Description
Technical field
The present invention relates to a cover production information typing intelligent monitor system, build hardware with computing machine, LAN (Local Area Network), set up database and client on computers, to form the real time data system of a production information.
Background technology
At present product in process of production, during through each production process, need be on the information flow card production informations such as associated materials, model, specification, operator of record product, to make things convenient for the execution of next procedure work.The information spinner of product will adopt the hand-written mode record of papery, loses easily, and statistical study is extremely inconvenient, and office efficiency is low.Mainly distinguish product with ID number of product in the production run, to record the quality situation of each product for ID number, before next inspection process, need guarantee that product is qualified in circulation.So can only be corresponding unique ID number of each product, and situation about repeating for ID number very easily takes place in artificial production run, manually can't check and find ID number repetition timely, the quality of product and the sale in market are brought unnecessary trouble.
Summary of the invention
Production technology intelligence managing and control system provided by the present invention, production information with each each operation of product under the form complete documentation of e-text, comprise ID number, material, model, specification etc., set up a production information database, before production process circulation, system can self-verifying ID number repeatability, whether a last process product qualified etc., and the employing intelligent reminding, solved problems such as ID number repetition, omission.The technical solution used in the present invention is:
A kind of production technology intelligence managing and control system comprises the operation computer that one or more is corresponding with the per pass production process, and described operation computer expert crosses router Connection Service device, forms LAN;
The client of this operation database is installed on the described operation computer, provides this operation corresponding input interface, comprise the input frame of product IDs number in the described input interface at least; The user utilizes described input interface after this road production process finishes, import the corresponding production information of this procedure, comprises product IDs number in the production information of described procedure correspondence at least; The operation computer sends to server with the production information of this procedure correspondence by LAN subsequently;
The database of each operation is installed on the described server, and the database of each operation is interlinked; Described server receives the production information of the corresponding operation that each operation computer sends, check the correctness that checks content in the production information, wrong content in the production information is fed back alarm to corresponding operation computer, so that the user re-enters correct content at the input interface of operation database client; Correct production information is saved to the database of corresponding operation.
The input frame that also comprises this procedure test status (being whether this procedure product is qualified) in the described input interface also comprises the content of this procedure test status in the corresponding production information of this procedure of user input.
Also comprise material, model, specification of product etc. in the described production information.
A kind of production technology intelligence management-control method may further comprise the steps:
Step 101 is set up the database of each operation at server, and the database of each operation is interlinked; Client in that the operation computer of each operation is installed this operation database provides this operation corresponding input interface, comprises the input frame of product IDs number in the described input interface, the input frame of this procedure test status; Operation computer and the server of each operation connect;
After step 104, server are received above-mentioned production information, at first check the product IDs that checks user's input and number whether repeat, if then to corresponding operation computer feedback alarm, and transfer step 103 to; If not, then transfer step 105 to;
Advantage of the present invention:
1, will store the form of keeping product information in the past with the paper information card, change the form of e-text into, reduce the storage area, improve life-span and the integrity degree of information storage, make things convenient for reviewing and managing of product information.
2, for the data analysis of process control facilitates, data system has improved the analysis efficiency of procedural information, has saved the time in a week before a same problem is compared.
3, before product flows to subsequent processing, system can Intelligent Measurement on the situation that is up to the standards of an operation, in time tackle substandard product, loss by before 5% drop to now 0.17%, improved product quality.
4, stop the phenomenon that repeats for ID number, dropped to now zero from before ID repetition rate 5/10000ths, reduced client's complaint.
Description of drawings
Fig. 1 is local area network structure figure of the present invention.
Fig. 2 is each production process synoptic diagram of the present invention.
Fig. 3 is embodiments of the invention production information input interface.
Fig. 4 is production information typing process flow diagram of the present invention.
Embodiment
The invention will be further described below in conjunction with concrete drawings and Examples.
This production technology intelligence managing and control system comprises hardware system and software systems two parts.Hardware system comprises the operation computer that one or more is corresponding with the per pass production process, and described operation computer expert crosses router Connection Service device, forms LAN; Just can provide a platform for the operation of software systems.
Fig. 1 has provided the structure of LAN (Local Area Network), and server is connected with router by netting twine, and other operation computer in the LAN (Local Area Network) also is connected on the router by netting twine, and all like this operation computers can access server.At the per pass production process, each self-configuring corresponding operation computer.
Software systems utilize the VB language based on ACCESS software programming exploitation, according to assembly production, operation requirement that each operation is concrete, develop each operation database of a corresponding operation function, and the client of operation database.
The client of this operation database is installed on the described operation computer, provides this operation corresponding input interface, comprise the input frame of product IDs number in the described input interface at least; The user utilizes described input interface after this road production process finishes, import the corresponding production information of this procedure, comprises product IDs number in the production information of described procedure correspondence at least; The operation computer sends to server with the production information of this procedure correspondence by LAN subsequently;
The database of each operation is installed on the described server, and the database of each operation is interlinked; Described server receives the production information of the corresponding operation that each operation computer sends, check the correctness that checks content in the production information, wrong content in the production information is fed back alarm to corresponding operation computer, so that the user re-enters correct content at the input interface of operation database client; Correct production information is saved to the database of corresponding operation.
Further, also comprise the input frame of this procedure test status (being whether this procedure product is qualified) in the above-mentioned input interface, also comprise the content of this procedure test status in the corresponding production information of this procedure of user's input.
Also comprise material, model, specification of product etc. in the described production information.
As shown in Figure 2, the production run of present embodiment comprises a plurality of production processes: the production schedule, the sorting of battery sheet, machine line infrared detection, manual line infrared detection, the check of semi-manufacture laminate, road, back finished product infrared detection, finished product visual testing, packing shipment.Each production process has corresponding operation content, after the operating personnel of certain production process execute this road production process, and need be with the production information typing production technology intelligence managing and control system of this road production process correspondence.
At first need before the typing to carry out:
Step 101 is set up the database of each operation at server, and the database of each operation is interlinked; Client in that the operation computer of each operation is installed this operation database provides this operation corresponding input interface, comprises the input frame of product IDs number in the described input interface, the input frame of this procedure test status; Operation computer and the server of each operation connect;
Subsequently, be example with manual line infrared detection operation, the detailed typing process of production information is described, the content of this procedure is: the product to artificial welding carries out electroluminescence, utilizes thermal camera to carry out the detection of product inside.After this procedure finished, the user need utilize the client of this operation database, and the production information that input is corresponding is as information such as: product IDs number, welding personnel job number, test status (whether this procedure is qualified), other auxilliary material producer specifications.System can check whether product IDs number repeats.The corresponding input interface of this procedure as shown in Figure 3.
Detailed production information typing process as shown in Figure 4.
After step 104, server are received above-mentioned production information, at first check the product IDs that checks user's input and number whether repeat, if then to corresponding operation computer feedback alarm, and transfer step 103 to; If not, then transfer step 105 to;
Above-mentioned production technology intelligence management-control method can prevent product IDs number repetition effectively, and can check the test status of a last operation, avoids the product of omission to continue to flow into subsequent processing.
Claims (4)
1. production technology intelligence managing and control system, it is characterized in that: comprise the operation computer that one or more is corresponding with the per pass production process, described operation computer expert crosses router Connection Service device, the formation LAN;
The client of this operation database is installed on the described operation computer, provides this operation corresponding input interface, comprise the input frame of product IDs number in the described input interface at least; The user utilizes described input interface after this road production process finishes, import the corresponding production information of this procedure, comprises product IDs number in the production information of described procedure correspondence at least; The operation computer sends to server with the production information of this procedure correspondence by LAN subsequently;
The database of each operation is installed on the described server, and the database of each operation is interlinked; Described server receives the production information of the corresponding operation that each operation computer sends, check the correctness that checks content in the production information, wrong content in the production information is fed back alarm to corresponding operation computer, so that the user re-enters correct content at the input interface of operation database client; Correct production information is saved to the database of corresponding operation.
2. production technology as claimed in claim 1 intelligence managing and control system, it is characterized in that: also comprise the input frame of this procedure test status in the described input interface, also comprise the content of this procedure test status in the corresponding production information of this procedure of user's input.
3. production technology intelligence managing and control system as claimed in claim 1 is characterized in that: the material, model, the specification that also comprise product in the described production information.
4. a production technology intelligence management-control method is characterized in that, may further comprise the steps:
Step 101 is set up the database of each operation at server, and the database of each operation is interlinked; Client in that the operation computer of each operation is installed this operation database provides this operation corresponding input interface, comprises the input frame of product IDs number in the described input interface, the input frame of this procedure test status; Operation computer and the server of each operation connect;
Step 102, the user opens the client of this operation database after this road production process finishes, enter login interface, the input login password; If login password is correct, then enter the input interface of this operation database client; If the login password mistake is then pointed out mistake, rest on login interface;
Step 103, the user imports the production information of this road production process correspondence in the input interface of this operation database client, comprise the content of product IDs number, this procedure test status; The operational sequence computer sends to server with the production information of described this road production process correspondence subsequently;
After step 104, server are received above-mentioned production information, at first check the product IDs that checks user's input and number whether repeat, if then to corresponding operation computer feedback alarm, and transfer step 103 to; If not, then transfer step 105 to;
Step 105, server continue to check whether last procedure is qualified, if last procedure is qualified, then transfers step 106 to, if last procedure is defective, then to corresponding operation computer feedback alarm, and transfer step 108 to;
Step 106, whether the production information that server continuation inspection user fills out is complete, if then transfer step 107 to; If not, then to corresponding operation computer feedback alarm, and transfer step 103 to;
Step 107, server are added complete production information to the database of this operation correspondence;
Step 108, the interpolation of completed product run information.
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| CN201310101375.2A CN103197640B (en) | 2013-03-26 | 2013-03-26 | Production technology intelligence managing and control system and method |
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| CN201310101375.2A CN103197640B (en) | 2013-03-26 | 2013-03-26 | Production technology intelligence managing and control system and method |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105184581A (en) * | 2015-09-02 | 2015-12-23 | 云南中科物联网科技有限公司 | Intelligent production quality detection tracing method and system based on Internet of things |
| CN105260822A (en) * | 2015-09-23 | 2016-01-20 | 福州汉邦尚品服饰有限公司 | Fast response type apparel processing quality control management method and management system |
| TWI560636B (en) * | 2015-09-24 | 2016-12-01 | King Yuan Electronics Co Ltd | Chip ID code automatic checking system and its method |
| CN106557709A (en) * | 2015-09-28 | 2017-04-05 | 京元电子股份有限公司 | Chip identifier automatic inspection system and its method |
| CN108107302A (en) * | 2017-12-18 | 2018-06-01 | 广州亚美信息科技有限公司 | A kind of QC detection methods of the vehicle-mounted product of Internet of Things |
| CN108388552A (en) * | 2018-02-28 | 2018-08-10 | 重庆拾秒科技有限公司 | A kind of electronic technology traveler and preparation method thereof, application method and application system |
| CN108665947A (en) * | 2018-05-14 | 2018-10-16 | 深圳市东亿健康服务有限公司 | A kind of pathological data input management-control method and system |
| CN111507231A (en) * | 2020-04-10 | 2020-08-07 | 三一重工股份有限公司 | Automatic detection method and system for correctness of process steps |
| CN114326614A (en) * | 2021-12-21 | 2022-04-12 | 西部新锆核材料科技有限公司 | Quality data management and control system for metal material preparation process |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105184581A (en) * | 2015-09-02 | 2015-12-23 | 云南中科物联网科技有限公司 | Intelligent production quality detection tracing method and system based on Internet of things |
| CN105260822A (en) * | 2015-09-23 | 2016-01-20 | 福州汉邦尚品服饰有限公司 | Fast response type apparel processing quality control management method and management system |
| TWI560636B (en) * | 2015-09-24 | 2016-12-01 | King Yuan Electronics Co Ltd | Chip ID code automatic checking system and its method |
| CN106557709A (en) * | 2015-09-28 | 2017-04-05 | 京元电子股份有限公司 | Chip identifier automatic inspection system and its method |
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| CN108107302A (en) * | 2017-12-18 | 2018-06-01 | 广州亚美信息科技有限公司 | A kind of QC detection methods of the vehicle-mounted product of Internet of Things |
| CN108388552A (en) * | 2018-02-28 | 2018-08-10 | 重庆拾秒科技有限公司 | A kind of electronic technology traveler and preparation method thereof, application method and application system |
| CN108665947A (en) * | 2018-05-14 | 2018-10-16 | 深圳市东亿健康服务有限公司 | A kind of pathological data input management-control method and system |
| CN111507231A (en) * | 2020-04-10 | 2020-08-07 | 三一重工股份有限公司 | Automatic detection method and system for correctness of process steps |
| CN111507231B (en) * | 2020-04-10 | 2023-06-23 | 盛景智能科技(嘉兴)有限公司 | Automatic detection method and system for correctness of process steps |
| CN114326614A (en) * | 2021-12-21 | 2022-04-12 | 西部新锆核材料科技有限公司 | Quality data management and control system for metal material preparation process |
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| Publication number | Publication date |
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| CN103197640B (en) | 2015-10-28 |
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Address after: 214413, Jiangsu, Wuxi province Jiangyin Gu industrial concentrated Eastern District Applicant after: Jiangsu Runda PV Co., Ltd. Address before: 214413, Jiangsu, Wuxi province Jiangyin Gu industrial concentrated Eastern District Applicant before: Jiangsu Runda PV Co., Ltd. |
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Effective date of registration: 20170829 Address after: Lake town of Xishan District 214116 Jiangsu city of Wuxi province Yan Xiang Road No. 108 Patentee after: Jiangsu embellish photovoltaic Wuxi Co., Ltd. Address before: 214413, Jiangsu, Wuxi province Jiangyin Gu industrial concentrated Eastern District Patentee before: Jiangsu Runda PV Co., Ltd. |
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