JP3880250B2 - Sheet processing apparatus and image forming apparatus - Google Patents

Description

[0001]
BACKGROUND OF THE INVENTION
Sheet processing apparatus for stacking image-formed sheets and image forming apparatus In place Related.
[0002]
[Prior art]
2. Description of the Related Art Conventionally, a copying apparatus having a mode such as a cover sheet mode or a slip sheet mode in which a sheet different from a normal recording sheet (hereinafter referred to as a special sheet) is inserted into the first page, last page, or intermediate page of a recording sheet. is there. When the user sets these modes on the operation unit of the copying apparatus, for example, different color sheets or color copy sheets can be inserted as a cover sheet, or can be inserted as a partition sheet every arbitrary number of sheets.
[0003]
As a special sheet supply method, a special cassette provided on the copying machine main body side is supplied, or a sheet feeding unit for supplying a special sheet is provided on the sheet processing apparatus side such as a finisher. A method for supplying a special sheet has been proposed.
[0004]
[Problems to be solved by the invention]
However, if the size of the special sheet set in the operation unit is different from the size of the special sheet actually set in the paper feeding unit due to a user's setting error or the like, there is a possibility that an erroneous jam detection may occur. When this occurs, the user must remove the sheet. If the sheet is torn or soiled during the sheet removal operation, the user must prepare the same sheet again. In other words, there is a possibility that unnecessary labor and labor for the user are increased and the cost is increased. Therefore, it is desirable to prevent the above-described problems caused by the difference between the size of the special sheet set by the user and the size of the special sheet actually set in the sheet feeding unit.
[0005]
[Means for Solving the Problems]
In order to solve the above problem, the present invention provides a first stacking unit that stacks sheets in a sheet processing apparatus that can be connected to an image forming apparatus and stacks sheets formed by the image forming apparatus. A feeding unit configured to feed a sheet stacked on the first stacking unit; a conveying unit configured to convey a sheet fed by the feeding unit; and the first stacking unit conveyed by the conveying unit. A second stacking unit that stacks the sheet from the image forming unit and the sheet from the image forming unit; and a size of the sheet conveyed from the first stacking unit that is provided in the middle of the sheet transport path by the transport unit Do First Size detection means; A second size detecting means provided in the middle of the sheet conveying path by the conveying means for detecting the size of the sheet passing through the first size detecting means; An abnormality detection unit that detects an abnormality in conveyance of the sheet conveyed by the conveyance unit, and the abnormality detection unit is configured to detect the abnormality from the start of sheet feeding by the feeding unit. First Until the size detection by the size detection means, the conveyance abnormality is detected based on the maximum size of the sheet that can be normally conveyed from the first stacking means to the second stacking means, First The sheet whose size is detected after the size detection by the size detection means is the second sheet. Size detection by size detection means In the meantime, First It is an object of the present invention to provide a sheet processing apparatus that detects a conveyance abnormality on the basis of a sheet size detected by a size detection unit.
[0006]
According to the present invention, in an image forming apparatus having an image forming means for forming an image on a sheet based on input data, a first stacking means for stacking sheets and a stack on the first stacking means. A feeding unit that feeds the fed sheet, a conveying unit that conveys the sheet fed by the feeding unit, a sheet from the first stacking unit conveyed by the conveying unit, and the image forming unit A second stacking unit that stacks sheets from the first stacking unit, and a sheet transport path provided by the transport unit, and detects the size of the sheet transported from the first stacking unit First Size detection means; A second size detecting means provided in the middle of the sheet conveying path by the conveying means for detecting the size of the sheet passing through the first size detecting means; An abnormality detection unit that detects an abnormality in conveyance of the sheet conveyed by the conveyance unit, and the abnormality detection unit is configured to detect the abnormality from the start of sheet feeding by the feeding unit. First Until the size detection by the size detection means, the conveyance abnormality is detected based on the maximum size of the sheet that can be normally conveyed from the first stacking means to the second stacking means, First The sheet whose size is detected after the size detection by the size detection means is the second sheet. Size detection by size detection means In the meantime, First An image forming apparatus for detecting a conveyance abnormality on the basis of a sheet size detected by a size detecting unit. Place Is to provide.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
FIG. 1 is a cross-sectional view showing the internal structure of a copying apparatus 1000 according to an embodiment of the present invention. The copying apparatus 1000 includes a document feeding unit 100, an image reader unit 200, a printer unit 300, a folding processing unit 400, a finisher 500, and an inserter 900.
[0009]
Referring to FIG. 1, a document is set on tray 1001 of document feeder 100 in an upright state as viewed from the user and in a face-up state (the surface on which an image is formed is facing upward). It is assumed that the binding position of the document is located at the left end portion of the document. Documents set on the tray 1001 are conveyed by the document feeder 100 one by one from the first page in the left direction (arrow direction in the figure), that is, with the binding position at the leading edge. Further, the original is conveyed from the left direction to the right direction on the platen glass 102 through a curved path, and is then discharged onto the paper discharge tray 112. At this time, the scanner unit 104 is held in a predetermined position, and a document reading process is performed when the document passes through the scanner unit 104 from left to right. The above-described reading method is assumed to be document scanning. When the document passes over the platen glass 102, the document is irradiated by the lamp 103 of the scanner unit 104, and reflected light from the document is guided to the image sensor 109 via the mirrors 105, 106, 107 and the lens 108. .
[0010]
It is also possible to perform document reading processing by temporarily stopping the document conveyed by the document feeding unit 100 on the platen glass 102 and moving the scanner unit 104 from left to right in this state. This reading method is referred to as fixed document reading. When reading a document without using the document feeding unit 100, the user lifts the document feeding unit 100 and sets the document on the platen glass 102. In this case, the above-described original fixed reading is performed.
[0011]
The document image data read by the image sensor 109 is subjected to predetermined image processing and sent to the exposure control unit 110. The exposure control unit 110 outputs laser light corresponding to the image signal. The laser light is irradiated onto the photosensitive drum 111 while being scanned by the polygon mirror 110a. An electrostatic latent image corresponding to the scanned laser beam is formed on the photosensitive drum 111.
[0012]
The electrostatic latent image formed on the photosensitive drum 111 is developed by the developing device 113 and visualized as a toner image. On the other hand, the recording paper is conveyed to the transfer unit 116 from any of the cassettes 114 and 115, the manual paper feeding unit 125, and the double-sided conveyance path 124. Then, the visualized toner image is transferred to the recording paper in the transfer unit 116. The recording sheet after the transfer is subjected to a fixing process by the fixing unit 117.
[0013]
The recording paper that has passed through the fixing unit 117 is once guided to the path 122 by the flapper 121, and after the trailing edge of the recording paper has passed through the flapper 121, the recording paper is switched back and conveyed to the discharge roller 118 by the flapper 121. Then, the recording paper is discharged from the printer unit 300 by the discharge roller 118. As a result, the surface on which the toner image is formed can be discharged from the printer unit 300 in a downward state (face down). This is called reverse paper discharge.
[0014]
As described above, when the image forming process is performed sequentially from the first page by discharging the recording paper face-down as described above, for example, when performing the image forming process using the document feeding unit 100, or from the computer When the image forming process is performed on the image data, the page order can be made uniform.
[0015]
When image forming processing is performed on a hard sheet such as an OHP sheet conveyed from the manual sheet feeding unit 125, the surface on which the toner image is formed is faced upward without introducing the sheet to the path 122 (face The sheet is discharged from the printer unit 300 by the discharge roller 118.
[0016]
When image forming processing is performed on both sides of the sheet, the sheet is guided straight from the fixing unit 117 toward the discharge roller 118, and the sheet is switched back immediately after the trailing edge of the sheet passes through the flapper 121. Guide to the duplex transport path.
[0017]
Next, an image forming processing method in each of the case of fixed original reading and the case of original scanning will be described with reference to FIG.
[0018]
In the case of fixed document reading, the document image is scanned by scanning the scanner unit 104 from left to right. That is, as shown in FIG. 2A, the original image is read and scanned with the main scanning direction as Sy and the sub-scanning direction as Sx, and the image sensor 109 reads the original image. For the image read by the image sensor 109, the image read in the main scanning direction Sy is sequentially converted into laser light by the exposure control unit 110, and the laser light is scanned by the polygon mirror 110a (scanned in the direction of the arrow in the figure). ) To form an electrostatic latent image on the photosensitive drum 111. When the electrostatic latent image thus formed is visualized as a toner image and the toner image is formed on the sheet, a normal image (non-mirror image) that is not a mirror image is formed on the sheet.
[0019]
On the other hand, in the case of original flow reading, as shown in FIG. 2B, the original image is read and scanned with the main scanning direction as Sy and the sub-scanning direction Sx, and the image sensor 109 reads the image. . When scanning a document, the document is conveyed from left to right, so that the sub-scanning direction is opposite to the sub-scanning direction during fixed document reading. Therefore, since the image read by the image sensor 109 becomes a mirror image with respect to the document image, it is necessary to correct the mirror image to a normal image. Therefore, in the case of document scanning, mirror image processing is performed to convert an image read by the image sensor 109 into a normal image. In the mirror image process, as a process of switching the main scanning direction to the reverse direction, an image read with respect to one direction in the main scanning direction is processed so as to be reversed in the reverse direction with respect to the one direction in the main scanning direction.
[0020]
That is, the mirror image processing of the present embodiment is processing for rotating the read image by 180 degrees and outputting it, as shown in FIG. 2B, and rotating the input image by 180 degrees. In this embodiment, this is called mirror image processing.
[0021]
An image read by the image sensor 109 by the mirror image processing is converted into a normal image, and an electrostatic latent image after mirror image processing is formed on the photosensitive drum 111. When the electrostatic latent image thus formed is visualized as a toner image and the toner image is formed on the sheet, a normal image that is not a mirror image is formed on the sheet. Further, by reversely discharging the sheet on which the image is formed, the sheet on which the toner image is formed can be discharged from the outside of the machine (printer unit 300). If the rear end side of the sheet discharged by the reverse discharge is bound by a stapler 601 of the finisher 500 described later, when the sheet is viewed from the surface on which the image is formed, the left side of the sheet with respect to the image is formed. Can be bound.
[0022]
Note that mirror image processing can also be performed by switching the sub-scanning direction to the reverse direction. Considering binding of the left end side of the sheet to the image by rear end binding, mirror image processing by switching the main scanning direction is preferable.
[0023]
With reference to FIG. 1, the sheet discharged from the printer unit 300 by the discharge roller 118 is sent to the folding processing unit 400. In the folding processing unit 400, folding processing is performed so that the sheet is folded in a Z shape. For example, when an A3 size or B4 size sheet is specified and the folding process is designated by the operation unit, the folding process is performed on the sheet discharged from the printer unit 300. On the other hand, in other cases, the sheet discharged from the printer unit 300 is sent to the finisher 500 without being folded.
[0024]
An inserter 900 is provided on the finisher 500. The inserter 900 is for inserting a sheet different from the normal recording paper into the first page, last page, or intermediate page of the recording paper, and the sheet and sheet on which an image is formed by the printer unit 300 This is for inserting a slip sheet or a cover sheet. In the finisher main body 500, a bookbinding process, a binding process, a punching process, and the like are performed on a sheet bundle including a sheet conveyed from the printer unit 300 and a sheet from the inserter 900.
[0025]
FIG. 3 is a block diagram of the copying apparatus 1000. The CPU circuit unit 150 includes a CPU (not shown), and follows a control program stored in the ROM 151 and settings of the operation unit 1, and a document feeding control unit 101, an image reader control unit 201, and an image signal control unit 202. The printer control unit 301, the folding processing control unit 401, the finisher control unit 501, and the external I / F 203 are controlled. The document feeding control unit 101 is the document feeding unit 100, the image reader control unit 201 is the image reader unit 200, the printer control unit 301 is the printer unit 300, the folding processing control unit 401 is the folding processing unit 400, The finisher control unit 501 controls the finisher 500. The operation unit 1 includes a plurality of keys for setting various functions relating to image formation, a display unit for displaying a setting state, and the like, and sends a key signal corresponding to the operation of each key by the user to the CPU circuit unit 150. While outputting, corresponding information is displayed on the display unit based on the signal from the CPU circuit unit 150.
[0026]
The RAM 152 is used as an area for temporarily storing control data and a work area for computations associated with control. An external I / F 203 is an interface between the copying apparatus 1000 and an external computer 204, develops print data from the computer 204 into a bitmap image, and outputs it to the image signal control unit 202 as image data. Further, the image of the original read by the image sensor 209 is output from the image reader control unit 201 to the image signal control unit 202. The printer control unit 301 outputs the image data from the image signal control unit 202 to the exposure control unit 110.
[0027]
FIG. 4 is a block diagram for explaining the image signal control unit 202 in detail. The image signal control unit 202 includes an image processing unit 203, a line memory 204, a page memory 205, and a hard disk 206. The image processing unit 203 performs image correction processing and editing processing according to the settings from the operation unit 1. In the line memory 204, the above-described processing for switching the main scanning direction, that is, mirror image processing is performed. An image output from the line memory 204 is input to the printer control unit 301 via the page memory 205. The hard disk 206 is used for processing for changing the page order, that is, for electronic sorting.
[0028]
Next, the configuration of the folding processing unit 400 and the finisher 500 will be described with reference to FIG. FIG. 5 is a diagram illustrating the configuration of the folding processing unit 400 and the finisher 500 of FIG.
[0029]
The folding processing unit 400 has a conveyance path 402 for introducing the sheet discharged from the printer unit 300 and guiding the sheet to the finisher 500 side. On the conveyance path 402, conveyance roller pairs 403 and 404 are provided. A switching flapper 410 provided in the vicinity of the conveying roller pair 404 is for guiding the sheet conveyed by the conveying roller pair 403 to the folding path 420 or the finisher side 500.
[0030]
When performing the folding process, the switching flapper 410 is switched to the folding path 420 side, and the sheet is guided to the folding path 420. The sheet guided to the folding path 420 is conveyed to the folding roller 421 and is folded into a Z shape. On the other hand, when the folding process is not performed, the switching flapper 410 is switched to the finisher side 500 and the sheet discharged from the printer unit 300 is directly fed through the conveyance path 402.
[0031]
The configuration of the finisher 500 will be described. The finisher 500 takes in a sheet from the printer unit 300 conveyed via the folding processing unit 400, aligns a plurality of fetched sheets and bundles them as a single sheet bundle, and staples the rear end side of the sheet bundle. This is for post-processing of sheets such as processing (binding processing), sorting processing, non-sorting processing, and bookbinding processing.
[0032]
As shown in FIG. 5, the finisher 500 includes an entrance roller pair 502 for taking a sheet from the printer unit 300 conveyed via the folding processing unit 400 into the apparatus. A switching flapper 551 for guiding the sheet to the finisher path 552 or the first bookbinding path 553 is provided downstream of the inlet roller pair 502.
[0033]
The sheet guided to the finisher path 552 is conveyed toward the buffer roller 505 via the conveyance roller pair 503. Note that the conveying roller pair 503 and the buffer roller 505 are configured to be capable of forward and reverse rotation.
[0034]
An entrance sensor 531 is provided between the entrance roller pair 502 and the transport roller pair 503. Note that the second bookbinding path 554 branches from the finisher path 552 in the vicinity of the upstream of the entrance sensor 531. Hereinafter, this branch point is referred to as branch A.
[0035]
Branch A branches from the entrance roller pair 502 side to the conveyance path for conveying the sheet to the conveyance roller pair 503 side. However, the conveyance roller pair 503 is rotated in the reverse direction so that the sheet is conveyed from the conveyance roller pair 503 side. When transporting to the entrance sensor 531 side, it forms a branch having a one-way mechanism so as to transport only to the second bookbinding path 554 side.
[0036]
A punch unit 550 is provided between the conveying roller pair 503 and the buffer roller 505, and the punch unit is operated as necessary to punch a hole near the rear end of the sheet conveyed via the conveying roller pair 503 ( Perforation) processing.
[0037]
The buffer roller 505 is a roller capable of winding a predetermined number of sheets conveyed via the conveying roller pair 503, and is wound by pressing rollers 512, 513, and 514 while the rollers 505 are rotating. The sheet wound around the buffer roller 505 is conveyed in the direction in which the buffer roller 505 rotates.
[0038]
A switching flapper 510 is provided between the pressing roller 513 and the pressing roller 514, and a switching flapper 511 is provided on the downstream side of the pressing roller 514. The switching flapper 510 is for separating the sheet wound around the FF roller 505 from the buffer roller 505 and leading it to the non-sort path 521 or the sort path 522.
[0039]
The switching flapper 511 is for separating the sheet wound around the buffer roller 505 from the buffer roller 505 and guiding it to the sort path 522. Further, it is also for guiding the sheet wound around the buffer roller 505 to the buffer path 523 while being wound.
[0040]
The sheet guided to the non-sort path 521 by the switching flapper 510 is discharged onto the sample tray 701 via the discharge roller pair 509. In the middle of the non-sort path 521, a paper discharge sensor 533 for jam detection is provided.
[0041]
On the other hand, the sheet guided to the sort path 522 by the switching flapper 510 is stacked on an intermediate tray (hereinafter, processing tray) 630 via a pair of conveying rollers 506 and 507. The group of sheets stacked in a bundle on the processing tray 630 is subjected to alignment processing and stapling processing according to the setting from the operation unit 1 and then discharged onto the stack tray 700 by the discharge rollers 680a and 680b. . Note that the above-described stapling process is performed by the stapler 601. The stack tray 700 is configured to be capable of self-propelling in the vertical direction.
[0042]
Sheets from the first bookbinding path 553 or the second bookbinding path 554 pass through the bookbinding entrance sensor 817 and are stored in the storage guide 820 via the conveyance roller pair 813. Note that the sheet conveyed by the conveyance roller 813 is conveyed until the leading end of the sheet comes into contact with the movable sheet positioning member 823. Further, a bookbinding entrance sensor 817 is disposed on the upstream side of the transport roller 813. Further, two pairs of staplers 818 are provided on the downstream side of the conveying roller 813, that is, in the middle of the storage guide 820, and an anvil 819 is provided at a position facing the stapler 818. The stapler 818 is configured to bind the center of the sheet bundle in cooperation with the anvil 819.
[0043]
A folding roller pair 826 is provided on the downstream side of the stapler 818, and a protruding member 825 is provided at a position opposite to the folding roller pair 826. By projecting the protruding member 825 toward the sheet bundle stored in the storage guide 820, the sheet bundle is pushed out between the folding roller pair 826 and folded by the folding roller pair 826. Then, the paper is discharged to a discharge tray 832 via a paper discharge roller 827. A bookbinding paper discharge sensor 830 is disposed on the downstream side of the paper discharge roller 827.
[0044]
When the sheet bundle bound by the stapler 818 is folded, the positioning member 823 is moved during the stapling process so that the staple position of the sheet bundle comes to the center position (nip point) of the pair of folding rollers 826 after the stapling process is completed. Descent a predetermined distance from the place. As a result, the sheet bundle can be folded around the position where the stapling process is performed.
[0045]
Next, the inserter 900 provided in the upper part of the finisher 500 will be described. The inserter 900 is for feeding a sheet set on the tray 901 to any of the sample tray 701, the stack tray 700, and the tray 832 without passing through the printer unit 300. In this embodiment, it is assumed that a cover sheet (or slip sheet) is set on the tray 901 of the inserter 900 in a face-up state (a state where the surface is up) by the user. Sheet bundles stacked on the tray 901 by the user are sequentially separated one by one and conveyed to the finisher path 552 or the bookbinding path 553. The configuration of the inserter 900 will be described below.
[0046]
A sheet bundle stacked on the tray 901 is conveyed by a sheet feeding roller 902 to a separation unit including a conveyance roller 903 and a separation belt 904. Then, the sheet is separated one by one from the uppermost sheet by the conveying roller 903 and the separation belt 904. Then, the separated sheet is conveyed to a conveyance path 908 by a drawing roller pair 905 adjacent to the separation unit, and is conveyed to an inlet roller pair 502 via a conveyance roller pair 906.
[0047]
A paper set sensor 910 for detecting whether or not a sheet has been set is provided between the paper feed roller 902 and the transport roller 903. Further, a paper feed sensor 907 that detects whether or not a sheet is conveyed by the drawing roller pair 905 is provided in the vicinity of the drawing roller pair 905. A conveyance path 908 for conveying a sheet from the inserter 900 joins with a conveyance path 402 for conveying a sheet from the printer unit 300 in the vicinity of the upstream side of the entrance roller pair 502.
[0048]
Next, the configuration of the finisher control unit 501 for driving and controlling the finisher 500 will be described with reference to FIG. FIG. 6 is a block diagram illustrating a configuration of the finisher control unit 501 in FIG.
[0049]
The finisher control unit 501 includes a CPU circuit unit 510 including a CPU 511, a ROM 512, a RAM 513, and the like as shown in the figure. The CPU circuit unit 510 communicates with the CPU circuit unit 150 provided on the copying apparatus main body side via the communication IC 514 to perform data conversion, and based on instructions from the CPU circuit unit 150, various programs stored in the ROM 512 To control the drive of the finisher 500. Further, the CPU circuit unit 510 has a jam timer (not shown) for detecting a jam.
[0050]
When the drive control of the finisher 500 is performed, detection signals from various sensors are input to the CPU circuit unit 150. The various sensors include an entrance sensor 531, a bookbinding entrance sensor 817, a bookbinding paper discharge sensor 830, a paper feed sensor 907, a paper set sensor 910, a paper discharge sensor 533, and the like (see FIG. 5).
[0051]
A driver 520 is connected to the CPU circuit unit 510, and the driver 520 drives various motors and solenoids, the clutch CL1, the clutch CL10, and the like based on a signal from the CPU circuit unit 510.
[0052]
The various motors include an entrance motor pair 502, a transport roller pair 503, an entrance motor M1 that is a drive source of the transport roller pair 906, a buffer motor M2 that is a drive source of the buffer roller 505, a transport roller pair 506, and a discharge roller. A sheet discharge motor M3 that is a drive source of the pair 507 and the discharge roller pair 509, a bundle discharge motor M4 that is a drive source of the discharge rollers 680a and 680b, a conveyance motor M10 that is a drive source of the conveyance roller pair 813, and a sheet positioning member A positioning motor M11 that is a driving source of 823, a folding motor M12 that is a driving source of the protruding member 825, a folding roller pair 826, and a folding paper discharge roller pair 827, a paper feeding roller 902 of the inserter 900, a conveying roller 903, and a separation belt 904. A paper feed motor M20 which is a drive source of the drawing roller pair 905.
[0053]
The entrance motor M1, the buffer motor M2, and the paper discharge motor M3 are stepping motors, and by rotating the pair of rollers driven by each motor at a constant speed by controlling the excitation pulse rate or rotating at a unique speed. I can do it. Further, the inlet motor M1 and the buffer motor M2 can be driven by the driver 520 in forward and reverse rotation directions.
[0054]
The conveyance motor M10 and the positioning motor M11 are stepping motors, and the folding motor M12 is a DC motor. The conveyance motor M10 is configured to be able to convey the sheet in synchronism with the inlet motor M1.
[0055]
The sheet feeding motor M20 is composed of a stepping motor, and is configured to be able to convey the sheet in synchronization with the inlet motor M1.
[0056]
Solenoids include a solenoid SL1 that switches the switching flapper 510, a solenoid SL2 that switches the switching flapper 511, a solenoid SL10 that switches the switching flapper 551, and a solenoid SL20 that drives a paper feed shutter (not shown) of the inserter 900. There is a solenoid SL21 that drives the paper feed roller 902 of the inserter 900 up and down.
[0057]
Next, an operation mode setting method will be described with reference to FIG. FIGS. 7A and 7B show screens displayed on the display panel of the operation unit 1 of the copying apparatus main body 1000. FIG. The screen is a touch panel, and the function is executed by touching the frame of the displayed function.
[0058]
On the screen shown in FIG. 7A, the user can select an operation mode such as a non-sort mode, a sort mode, a staple sort mode (binding mode), or a bookbinding mode.
[0059]
In the screen shown in FIG. 7B, the cover page mode and the slip sheet mode can be set, and the cover sheet and the slip sheet are inserted from the inserter 900 or the manual feed unit 125 into the first page, the last page, and the middle of the recording sheet. Can be set to insert on a page.
[0060]
Next, sheet conveyance from the inserter 900 and the printer unit 300 to the processing tray 630 in the finisher 500 will be described with reference to FIGS. 8 to 13 show the flow of sheets when sheets are conveyed from the inserter 900 and the printer unit 300, respectively, and the sheets from the inserter 900 and the sheets from the printer unit 300 are stored on the processing tray 630 of the finisher 500. It is a figure for demonstrating.
[0061]
In this embodiment, a sheet conveyed from the inserter 900 is used as a cover sheet, and one sheet from the inserter 900 and two sheets conveyed from the printer unit 300 are combined into one copy and stored in the processing tray. Shall.
[0062]
When the sheet of the sheet bundle C is inserted as a cover into the sheet on which an image is formed by the printer unit 300, the sheet bundle C is set on the tray 901 of the inserter 900 by the user as shown in FIG. . At this time, on the tray 901 of the inserter 900, the sheet bundle C is in a face-up state (the surface on which the image is formed is upward) and the binding position is on the left side, that is, in an upright state. Is set by the user (see FIG. 8A). The sheet set on the tray 901 is conveyed in the direction of the arrow shown in the figure.
[0063]
Next, referring to FIG. 9, when the sheet bundle C is set on the tray 901 by the user and a start key (not shown) is pressed by the operation unit 1, a separation unit (conveying roller 903 and the insertion roller 903) in the inserter 900 is pressed. In the separation belt 904), the uppermost sheet (hereinafter referred to as sheet C 1) of the sheet bundle C is sequentially separated and conveyed to the conveyance path 908. At this time, the switching flapper 551 is switched to the finisher path 552 side as shown in the figure.
[0064]
The uppermost sheet C1 of the sheet bundle C conveyed to the conveyance path 908 is conveyed to the buffer roller 505 side. As shown in FIG. 9, the sheet C1 is conveyed to the buffer roller 505 with the surface on which the image is formed facing downward (face-down).
[0065]
Further, in response to the leading edge of the sheet C1 conveyed from the conveyance path 906 via the inlet roller pair 502 passing through the inlet sensor 531, the conveyance of the sheet from the printer unit 300 into the finisher 500 is started. Note that the sheets conveyed from the printer unit 300 into the finisher 500 are the sheets P1 and P2 (see FIGS. 10 to 13), and the sheet P2 is conveyed following the sheet P1.
[0066]
Next, referring to FIG. 10, the switching flappers 510 and 511 are both switched to the sort path 522 side, and the sheet C1 conveyed to the buffer roller 505 is guided to the sort path 522. At this time, the sheet P1 from the printer unit 300 is conveyed into the finisher 500 following the sheet C1. Further, as shown in the drawing, the sheet P1 is guided to the finisher 500 with the surface on which the image is formed facing downward. Details will be described below.
[0067]
In this embodiment, the image reading unit 200 performs reading processing of a document set on the document feeding unit 100, and the printer unit 300 performs image forming processing so as to form an image of the read document on a sheet. As for the original reading method, original reading is performed.
[0068]
As described above, in the case of document scanning, mirror image processing (that is, processing for rotating the input image by 180 degrees) is performed on the read image so that a normal image is formed on the sheet. Then, an image subjected to the mirror image processing is formed on the sheet. Further, when the sheet on which the image is formed is discharged from the printer unit 300, the reverse discharge is performed so that the surface on which the image is formed faces downward (face down). Therefore, as shown in FIGS. 10 to 13, the sheet P <b> 1 and the sheet P <b> 2 from the printer unit 300 are sent to the finisher 500 with the surface on which the image is formed facing downward.
[0069]
The sheet C1 conveyed to the sort path 522 is conveyed to the processing tray 630 with reference to FIG. On the other hand, the sheet P 1 from the printer unit 300 conveyed subsequent to the sheet C 1 is conveyed to the buffer roller 505 via the finisher path 552 and guided to the sort path 522. At this time, following the sheet P1, the conveyance of the sheet P2 from the printer unit 300 into the finisher 500 is started. In the case of outputting the second copy, at this time, the separation of the sheet (in this case, the sheet C2) following the sheet C1 stacked on the tray 901 is performed by the separation unit of the inserter 900.
[0070]
Next, referring to FIG. 12, the sheet C <b> 1 is stored in the storage tray 630 with the image-formed surface facing down and the binding position on the stapler 601 side. Further, the sheet P1 subsequent to the sheet C1 is conveyed toward the processing tray 630 in the same manner as the sheet C1. The sheet P2 following the sheet P1 is guided to the finisher 500 main body and conveyed toward the buffer roller 505. The sheet P1 and the sheet P2 are sequentially conveyed to the storage tray 630 and stored.
[0071]
In the case of outputting the second copy, at this time, the sheet C2 for the cover of the second copy is conveyed to the conveyance path 908 following the sheet P2, but the sheet P2 is transferred to the processing tray 630. While being transported, it temporarily stops near the front of the transport roller pair 906. Then, when the preceding first sheet P2 is stored in the storage tray 630, the conveyance of the sheet C2 is resumed.
[0072]
Next, referring to FIG. 13, the sheet P1 is stacked and stored on the sheet C1 already stored in the processing tray 630, and the sheet P2 subsequent to the sheet P1 is stacked on the sheet P1. It is stored (see FIG. 13A). The images formed on the sheet P1 and the sheet P2 are subjected to mirror image processing so as to be a normal image. Further, when the sheet is conveyed from the printer unit 300 to the finisher 500, the sheet is reversed and discharged on the printer unit 300 side. Therefore, like the sheet C1, the sheet P1 and the sheet P2 have the surfaces on which the images are formed downward ( Face down) and the binding position is stored in the processing tray 630 with the stapler 601 side.
[0073]
As a post-processing, when a binding process is performed on a sheet bundle composed of a plurality of sheets, it is performed by the stapler 601 in response to the sheet P2 being stored in the processing tray 630. When the sheet bundle subjected to the binding process by the stapler 601 is viewed from the arrow direction shown in FIG. 13A, a state as shown in FIG. 13B is obtained. In this embodiment, when the stapling process is performed on the sheet bundle formed of the sheet from the inserter and the sheet on which the image is formed by the printer unit 300, in this embodiment, the image orientation and binding position of each sheet match. . Therefore, when the sheet from the inserter 900 and the sheet on which the image is formed by the printer unit 300 are mixed, the first page process and the post-process can be made compatible.
[0074]
As described above, in this embodiment, the input image is rotated by 180 degrees as a process for aligning the orientation of the sheet image set on the tray 901 of the inserter 900 with the orientation of the image input from the image reader 200. Processing (referred to as mirror image processing in this embodiment), a mirror image processed image is formed on a sheet, and the sheet from the inserter 900 and the sheet on which the image has been formed are placed on a processing tray 630 (or later described). It is loaded on the storage guide 820).
[0075]
Thus, when the sheet from the inserter 900 and the sheet from the printer unit 300 are mixedly loaded on the processing tray 630 (or a storage guide 820 described later), the orientation of the sheet image from the inserter 900 and the sheet from the printer unit 300 are changed. The direction of the image can be matched. Therefore, it is easy to align the sheets during post-processing, and it is possible to prevent problems that occur when post-processing is performed on a sheet bundle in which sheets from the inserter 900 and sheets from the printer unit 300 are mixedly mounted.
[0076]
Further, regarding the conveyance of the sheet to the processing tray 630, the sheet set on the inserter 900 is reversed and conveyed to the processing tray 630. Similarly, the sheet on which the image is formed by the printer unit 300 is also reversed and the processing tray 630 is reversed. Then, the sheet is conveyed from the inserter 900 before the sheet is conveyed from the printer unit 300. As a result, when the sheet from the inserter 900 and the sheet on which an image is formed by the printer unit 300 are mixedly loaded, both the first page process and the post-process can be achieved. For example, when the stapler 601 performs a stapling process on a sheet bundle composed of a plurality of sheets stacked on the processing tray 630, as shown in FIG. 13B, the image orientation and binding of each sheet. The positions can be matched.
[0077]
Also, the setting direction of the document set on the tray 1001 of the document feeder 100 (the stacking direction of the document on the tray 1001) and the setting direction of the sheet set on the tray 901 of the inserter 900 (the stacking direction of the sheet on the tray 901) are as follows. In the same direction (see FIGS. 1 and 8), each tray can be set in an upright state and face-up state (the surface on which the image is formed faces upward) as viewed from the user. . Therefore, in using the cover mode and slip sheet mode, it is possible to prevent user's erroneous operation and improve operability for the user.
[0078]
In this embodiment, referring to FIG. 1, the feeding direction (from right to left) of the documents stacked on the tray 1001 of the document feeding unit 100 and the feeding of the sheets stacked on the tray 901 of the inserter 900 are described. Since the direction (left to right) is the opposite direction and each tray is configured to face the outside of the apparatus, the apparatus can be downsized and the sheet setting property to the inserter 900 can be improved. .
[0079]
In this embodiment, the case where an image of a document is input from the image reader unit 200 has been described. However, the present invention is also applied to a case where image data is input from an external computer 210 with reference to FIG. it can. Also in this case, in consideration of the orientation and binding position of the sheet image set on the tray 901 of the inserter 900, rotation processing (referred to as mirror image processing in this embodiment) is performed on the input image as necessary. Then, the processed image is formed on the sheet, and the sheet is reversely discharged and discharged to the finisher 500. As a result, when the sheet from the inserter 900 and the sheet from the printer unit 300 are mixedly loaded, it is possible to achieve both the first page process and the post-process. Then, when post-processing such as stapling processing is performed on a sheet bundle composed of a plurality of sheets stored in the processing tray 630, the image orientation and binding position of each sheet can be matched.
[0080]
8 to 13, the case where the sheet from the inserter 900 is inserted into the first page of the sheet from the printer unit 300 as the cover mode has been described. However, the sheet and sheet from the printer unit 300 are described as the slip sheet mode. In the meantime, the present invention can be applied even when the sheet from the inserter 900 is inserted as a partition paper for the slip sheet.
[0081]
Next, the bookbinding process will be described with reference to FIG. This process is performed when the operation mode set by the user is the bookbinding mode on the display panel of the operation unit 1 shown in FIG. FIG. 14 is a diagram for explaining image forming processing in the bookbinding mode in the copying apparatus 1000 shown in FIG.
[0082]
When the bookbinding mode is designated, the original set on the tray 1001 of the original feeding unit 100 is sequentially read from the first page, and the read original image is sequentially stored in the hard disk 206 in the image signal control unit 202 and read. Count the number of originals. When the document reading process is completed, the read document image is classified by the following equation (1), and the image forming order and the image forming position are determined.
[0083]
M = n × 4-k (1)
(M represents the number of documents. N is an integer equal to or greater than 1, and represents the number of sheets used when forming an image of the read document. K is a value of 0, 1, 2, or 3. To do).
[0084]
The image forming process in the bookbinding mode will be described by taking the case where the number of read originals is eight as an example. As shown in FIG. 14A, the hard disk 206 has eight pages of original image data (R1, R2). , R3, R4, R5, R6, R7, R8) are stored in the read order.
[0085]
Then, the image forming order and the image forming position are determined for each image data (R1 to R8). As a result, as shown in FIG. 14B, an R4 image is formed on the left half of the first surface (front surface) of the sheet P1 of the first page, and an R5 image is formed on the right half. Is done. Note that the image formed on the sheet is an image after the mirror image processing is performed as described above.
[0086]
The sheet P1 on which the images R4 and R5 are formed is fed again to the transfer unit 116 via the duplex conveyance path 124. Then, on the second surface (back surface) of the sheet P1, an R6 image is formed on the left half, and an R3 image is formed on the right half. The sheet P1 on which images are formed on both sides is discharged from the printer unit 300 as it is (that is, on the back side) and conveyed to the first bookbinding path 553 of the finisher 500.
[0087]
When the sheet P1 is conveyed from the printer unit 300 to the finisher 500, as shown in FIG. 14C, the second surface on which the R6 image and R3 are formed faces upward, and the R6 image starts at the top. Then, it is conveyed in the direction of the arrow in the figure. As shown in the drawing, an R5 image is formed at the back side of the portion where the R6 image is formed, and R4 is formed at the back side of the portion where the R3 image is formed.
[0088]
Subsequent to the processing described above, the R2 image is formed on the left half and the R7 image is formed on the right half of the first surface (front surface) of the sheet P2 of the second page (see FIG. 14B). ). Note that the image formed on the sheet is an image after the mirror image processing is performed as described above.
[0089]
The sheet P2 on which the images R2 and R7 are formed is fed again to the transfer unit 116 via the duplex conveyance path 124. Then, on the second surface (back surface) of the sheet P2, an R8 image is formed on the left half, and an R1 image is formed on the right half. The sheet P2 on which images are formed on both sides is discharged from the printer unit 300 as it is (that is, as it is on the back side) and conveyed to the first bookbinding path 553 of the finisher 500.
[0090]
When the sheet P2 is conveyed from the printer unit 300 to the finisher 500, as shown in FIG. 14C, the second surface on which the R8 image and R1 are formed faces upward, and the R8 image is at the top. Then, it is conveyed in the direction of the arrow in the figure. As shown in the figure, the R7 image is formed at the back side of the portion where the R8 image is formed, and the R2 image is formed at the back side of the portion where the R1 image is formed. Yes.
[0091]
The sheet P1 and the sheet P2 are sequentially guided and stored in the storage guide 820 via the first bookbinding path 553 of the finisher 500. In the storage guide 820, as shown in FIG. 14D, the sheet P1 protrudes and is stored on the member 825 side, and the sheet P2 following the sheet P1 is stored on the folding roller pair 826 side. . Further, the first surfaces (front surfaces) of the sheets P1 and P2 are accommodated so as to face the protruding member 825 side. The positioning of the sheets P1 and P2 in the storage guide 820 is performed by the positioning member 823.
[0092]
Next, sheet conveyance from the inserter 900 and the printer unit 300 to the storage guide 820 in the finisher 500 in the bookbinding mode will be described with reference to FIGS. FIGS. 15 to 21 are diagrams for explaining the flow of sheets from the inserter 900 and the printer unit 300 to the storage guide 820 in the finisher 500 in the bookbinding mode. FIG. 22 is a diagram illustrating an example of binding to the finisher 500 illustrated in FIG. 5 by performing binding processing and folding processing.
[0093]
When the sheet C1 is inserted into a sheet after image formation as a cover and bound, the sheet C1 is set on the tray 901 of the inserter 900 as shown in FIG. The sheet C1 is set by the user. As shown in FIG. 15A, the sheet C1 is set on the tray 901 with the surface on which the image R and the image F are formed facing upward, and the image F is at the top. Are sent.
[0094]
That is, the sheet C1 is set in an upright state and a face-up state as viewed from the user, and the sheet setting state (sheet stacking direction with respect to the tray 901) is a document setting state (tray in the document feeding unit 100). This is the same as the original stacking direction with respect to 1001. Therefore, the operability when setting a sheet on the inserter 900 can be improved.
[0095]
When the user sets a sheet bundle including the sheet C1 on the tray 901 and presses a start key (not shown) on the operation unit 1, as shown in FIG. 16, feeding of the uppermost sheet C1 is started. Is done. At this time, the switching flapper 551 is switched to the finisher path 552 side. The sheet C1 is guided from the conveyance path 908 to the finisher path 552 through the inlet roller pair. When the leading edge of the sheet C1 is detected by the entrance sensor 531, feeding of the sheet (sheet P1 shown in FIG. 17) from the printer unit 300 is started.
[0096]
Next, referring to FIG. 17, the switching flapper 510 is switched to the non-sort path 521 side. The sheet C1 is guided to the non-sort path 521 side via the buffer roller 505, and the sheet P1 conveyed from the printer unit 300 is guided into the finisher.
[0097]
When the sheet C1 is guided to the non-sort path 521 side and conveyed to a position where the rear end of the sheet passes through the inlet sensor 531, the conveyance of the sheet C1 is temporarily stopped as shown in FIG. The position where the sheet C1 is stopped is a position where at least driving from the inlet roller pair 502 is not received.
[0098]
On the other hand, the sheet P1 from the printer unit 300 is guided into the finisher 500, and in a state where the conveyance of the sheet C1 is stopped, the sheet P1 is first bound by the switching flapper 551 as shown in FIG. It is guided to the path 553 and stored in the storage guide 820. Further, following the sheet P1, the sheet P2 is guided to the first bookbinding path 553.
[0099]
In the present embodiment, an example is given of the case where bookbinding is performed with a total of three sheets, the sheet C1 from the inserter 900 and the sheets P1 and P2 from the printer unit 300, but when outputting the second copy, At this point, the sheet C2 following the sheet C1 is separated from the sheet bundle set on the tray 901 of the inserter 900 and conveyed. The sheet C2 separated by the separation unit of the inserter 900 is conveyed to a position before the pair of conveyance rollers 906, and the position (conveyance) until the sheets P1, P2, and C1 are all stored in the storage guide 820. Waiting at a position before the roller pair 906).
[0100]
When the sheet P1 and the sheet P2 are stored in the storage guide 820, the conveyance of the sheet C1 is resumed. Specifically, as shown in FIG. 19, the sheet C <b> 1 is reversely fed to the storage tray 820 side and guided into the storage guide 820 through the branch A and the second bookbinding path 554. The sheet P1 and the sheet P2 are stored in the storage guide 820 in the state shown in FIG.
[0101]
At this time, since the sheet C1 is reversely fed, as shown in FIG. 20, the sheet C1 is conveyed with the image R side as the head, and is composed of the sheet P1 and the sheet P2 that are already stored in the storage guide 820. The sheets are stacked and stored on the sheet bundle.
[0102]
When outputting the second copy, the conveyance of the sheet C2 is resumed so that the sheet C2 following the sheet C1 is conveyed toward the buffer roller 505 in response to the sheet C1 being stored in the storage guide 820. To do. For example, when the sheet C2 is an inappropriate sheet having a size different from the predetermined size, the sheet C2 is discharged as it is to the sample tray 701 as shown in FIG. In such a case, in the state shown in FIG. 18, the sheet C2 is discharged onto the sample tray 701 via the buffer roller 505 without stopping the conveyance of the sheet C2.
[0103]
After the sheet C1 is stored in the storage guide 820, referring to FIG. 22A, the protruding member 825 protrudes from the sheet bundle composed of the sheet C1 and the sheets P1 and P2, and the sheet bundle is folded into a pair of folding rollers. Extrude toward 826. The sheet bundle pushed to the folding roller pair 826 side is folded at the center (image boundary portion of the image surface) by the folding roller pair 826 and discharged to the saddle discharge tray 832.
[0104]
In the folded sheet bundle, as shown in FIG. 22B, the image F of the sheet C1 is arranged on the cover page, and the image R of the sheet C1 is arranged on the last page. In addition, the images of the sheets P1 and P2 are arranged in the page order, and the orientations of the images of the sheets C1 and P1 and P2 match.
[0105]
As described above, when the bookbinding process is performed on a sheet bundle composed of a plurality of sheets, the sheet from the inserter 900 (in this case) is controlled by the sheet feeding control from the inserter 900 and the sheet conveyance control from the printer unit 300. , The image of the sheet C1) is arranged on the first page and the last page, the images of a plurality of sheets (in this case, sheets P1, P2) from the printer unit 300 are arranged in page order, and the directions of the images are made to coincide with each other. I can do it.
[0106]
In the state where the sheet C1 is stored in the storage guide 820, the stapler 818 can also bind the sheet bundle including the sheet C1 and the sheets P1 and P2 at the center. In this case, as shown in FIG. 22B, the left end portion of the bound sheet bundle is the binding position.
[0107]
Next, processing related to the drive control of the finisher 500 will be described with reference to FIGS.
[0108]
FIG. 23 is a flowchart regarding the operation mode determination processing for the finisher 500. The processing is executed by the CPU circuit unit 510 in the finisher control unit 501 based on an instruction from the CPU circuit unit 150.
[0109]
First, it is checked whether or not a finisher start signal for instructing the finisher 500 to start operation is input to the finisher control unit 501 (step S2301). The processing in step S2301 is repeated until a start key for instructing the start of copying is pressed by the user in the operation unit 1 and a finisher start signal is input from the CPU circuit unit 150 to the finisher control unit 501.
[0110]
If it is determined in step S2301 that a finisher start signal has been input to the finisher control unit 501, driving of the inlet motor M1 is started (step S2302). Next, based on the data from the communication IC 514, it is determined whether there is a paper feed request to the inserter 900 (step S2303). A paper feed request to the inserter 900 is sent to the finisher control unit 501 when an inserter is selected by the user on the setting screen displayed on the display panel of the operation unit 1 shown in FIG.
[0111]
If it is determined in step S2303 that there is a paper feed request for the inserter 900, the pre-inserter paper feed process is performed (step S2304). A detailed description of the pre-inserter paper feed process in step S2304 will be described later with reference to FIG.
[0112]
If it is determined in step S2303 that there is no paper feed request for the inserter 900, or if the pre-inserter paper feed process is completed in step S2304, the paper is fed to the CPU circuit unit 150 of the copying apparatus main body 1000 via the communication IC 514. A signal is output (step S2305). Upon receiving the paper feed signal, the CPU circuit unit 150 starts image forming processing.
[0113]
Next, based on the post-processing mode data received from the CPU circuit unit 150 via the communication IC 514, it is determined whether or not the operation mode set in the operation unit 1 is the bookbinding mode (step S2306). The operation mode is set by the user on the operation mode setting screen displayed on the display panel of the operation unit 1 shown in FIG.
[0114]
If it is determined in step S2306 that the set operation mode is the bookbinding mode, bookbinding processing is performed (step S2307). A detailed description of the bookbinding process in step S2307 will be described later with reference to FIG. When the bookbinding process in step S2307 is completed, the process returns to step S1.
[0115]
If it is determined in step S2306 that the set operation mode is not the bookbinding mode, it is determined whether the set operation mode is a non-sort mode, a sort mode, or a staple sort mode (step S2308). ).
[0116]
If it is determined in step S2308 that the set operation mode is the non-sort mode, non-sort processing is performed (step S2309). A detailed description of the non-sort process in step S2309 will be described later with reference to FIG.
[0117]
If it is determined in step S2308 that the set operation mode is the sort mode, a sort process is performed (step S2310). A detailed description of the sorting process in step S2310 will be described later with reference to FIG.
[0118]
If it is determined in step S2308 that the set operation mode is the staple sort mode, staple sort processing is performed (step S2311). A detailed description of the staple sort process in step S2311 will be described later with reference to FIG.
[0119]
If the non-sort process is completed in step S2309, if the sort process is completed in step S2310, or if the staple sort process is completed in step S2311, the driving of the inlet motor M1 is stopped (step S2312). Returning to S1, the input of the finisher start signal is awaited.
[0120]
Even when any of the processes of step S2307, step S2309, step S2310, and step S2311 is performed, if it is determined in step S2303 that there is a paper feed request to the inserter 900, first, before the inserter of step S2304 Perform paper feed processing.
[0121]
Next, with reference to FIG. 24, a detailed description will be given regarding the pre-inserter paper feed process in step S2304 described above. FIG. 24 is a flowchart for explaining the details of the pre-inserter paper feed process in step S2304 of FIG. This process is performed when it is determined in step S2303 in FIG. 23 that there is a paper feed request to the inserter 900, and is performed by the CPU circuit unit 510 in the finisher control unit 501.
[0122]
In the pre-inserter paper feed process, first, a pre-paper feed check is performed (step S2400). In step S2400, whether or not there is a sheet on the tray 901 of the inserter 900, information on sheet designation data from the operation unit 1 is confirmed, and image formation is prohibited in the CPU circuit unit 150 of the copying apparatus main body 1000. Send a signal.
[0123]
In step S2400, a pre-feed check is performed, and if it is confirmed that a paper feed condition for feeding sheets from the inserter 900 is satisfied, a pre-separation process is performed (step S2401). As the pre-separation process, first, the shutter solenoid SL20 (see FIG. 6) is turned on to open the paper feed shutter (not shown) of the inserter 900. Next, the pickup solenoid SL21 is turned on so that the paper feed roller 902 is lowered and landed on the sheet of the tray 901. Further, the clutch CL10 is turned on so that the driving force of the paper feed motor M20 is transmitted to the paper feed roller 902.
[0124]
When the process of step S2401 is completed, the driving of the paper feed motor M20 is started after a predetermined time, and the separation roller 903, the separation belt 904, and the drawing roller pair 905 in the inserter 900 are rotated (step S2402). By the processing in step S2402, the uppermost sheet (sheet C1 in this embodiment) of the sheet bundle (in this embodiment, sheet bundle C) is separated and conveyed toward the conveyance path 908.
[0125]
Next, a first transport process is performed (step S2403). In the processing of step S2403, the conveyance status of the sheet C1 is monitored by the paper feed sensor 907. When the leading edge of the sheet C1 is detected by the paper feed sensor 907, the clutch CL10 is turned off and provided in the paper feed motor M20. The clock counting operation from the clock sensor is started. When the counted value reaches a predetermined value (hereinafter referred to as N1), the driving of the paper feed motor M20 is stopped. The counting operation is performed until the trailing edge of the sheet C1 is detected by the paper feed sensor 907.
[0126]
The processing in step S2403 is a step for temporarily stopping the sheet from the inserter 900 conveyed via the drawing roller pair 905 at a position before the conveying roller pair 906 (see FIG. 18).
[0127]
It is checked whether there is a request for refeeding the sheet C1 to the inserter 900 from the CPU circuit unit 150 on the copying apparatus main body 1000 side (step S2404). The processing in step S2404 is repeated until a request for refeeding the sheet C1 is issued from the CPU circuit unit 150 of the copying apparatus main body 1000 to the CPU circuit unit 510 of the finisher control unit 501.
[0128]
In step S2404, if there is a request for refeeding the sheet C1, the second conveyance process is performed (step S2405). In step S2405, the sheet feeding motor M20 is restarted to guide the sheet C1 stopped before the conveying roller pair 906 to the entrance roller pair 502 side. At the same time, the buffer motor M2 and the sheet discharging are performed. The motor M3 is driven. When the trailing edge of the sheet C1 is detected by the paper feed sensor 907, the counting operation started in the process of step S2403 is ended, and the conveyance direction length of the sheet C1 is based on the value counted from the count start to the count end. Is calculated.
[0129]
Next, based on the transport direction length of the sheet C1 calculated in step S2405 and the specified size data acquired in step S2400 described above, it is checked whether or not the sheet C1 from the inserter 900 has an appropriate size (step). S2406).
[0130]
If it is determined in step S2406 that the sheet C1 from the inserter 900 is not an appropriate size, the switching flapper 510 is switched to the non-sort path 521 side, and the sheet C1 is placed on the sample tray 701 via the non-sort path 521. Discharge. At the same time, the CPU circuit unit 150 of the copying apparatus main body 1000 is notified that a sheet of an inappropriate size has been conveyed from the inserter 900 (step S2407). Then, an inserter stop process is performed (step S2412), the process is terminated, and the process proceeds to the above-described step S2305 in FIG.
[0131]
In step S2412 described above, the image formation signal inhibition signal sent to the CPU circuit unit 150 in step S2400 is canceled, and the drive of the paper feed motor M20 is stopped. Further, the paper set sensor 910 detects whether or not there is a sheet on the tray 901 of the inserter 900. When the sheet is still in the tray 901, the shutter solenoid SL20 is kept on.
[0132]
On the other hand, when it is determined in step S2406 that the sheet C1 from the inserter 900 has an appropriate size, the operation mode set in the operation unit 1 is determined (step S2408).
[0133]
If the determined operation mode is the non-sort mode in step S2408, the non-sort paper feed process is executed (step S2409). In step S2409, the sheet C1 from the inserter 900 is discharged onto the sample tray 701. When the process of step S2409 ends, the process proceeds to step S2412.
[0134]
If the determined operation mode is the sort mode or the staple mode in step S2408, the pre-stack paper feed process is executed (step S2410), and the process proceeds to step S2412.
[0135]
In step S 2410, the switching flappers 510 and 511 are switched to the sort path 522 side, and the sheet C 1 is guided to the processing tray 630. Note that the sheet C1 from the inserter 900 is stacked on the processing tray 630 with the image-formed surface facing downward. Sheet alignment processing is performed on the processing tray 630. Further, by using the stapler 601, a binding process can be performed by performing a binding process on a sheet bundle composed of a plurality of sheets stacked on the tray.
[0136]
If the determined operation mode is the bookbinding mode in step S2408, the pre-bookbinding paper feed process is executed (step S2411). In the process of step S2411, the switching flapper 510 is switched to the non-sort path 521 side, and the sheet C1 is conveyed to a position where the leading edge of the sheet C1 reaches the non-sort path 521 (see FIG. 17). Then, in response to detecting that the trailing edge of the sheet C1 has passed the conveying roller pair 503, the driving of the buffer motor M2 and the paper discharge motor M3 is stopped, and the sheet C1 is made to wait in the non-sort path 521. In the bookbinding mode, in this embodiment, the sheet C1 from the inserter 900 is temporarily kept in the non-sort path 521. However, the position where the sheet C1 from the inserter 900 is temporarily stopped is conveyed by the rear end of the sheet C1. A position where the roller pair 503 is removed and the conveying force by the conveying roller pair 503 is not received is set. When the process of step S2411 is executed, the process proceeds to step S2412.
[0137]
The inserter pre-feed process shown in FIG. 24 is a process for conveying a sheet from the inserter 900 to the finisher 500 prior to conveying the sheet from the printer unit 300 to the finisher 500. In particular, in the cover mode, the cover size can be known in advance by the processing in step S2406 and the like, and the system down due to the mismatch between the sheet size from the inserter 900 and the sheet size from the printer unit 300 is minimized. I can do it.
[0138]
Next, the non-sort process in step S2309 in FIG. 23 will be described using the flowchart in FIG. This process is performed when it is determined in step S2308 in FIG. 23 that the operation mode is the non-sort mode.
[0139]
In the non-sorting process, first, the switching flapper 510 is driven to discharge the sheet onto the sample tray 701 (see FIG. 5), and the switching flapper 510 is switched to the non-sorting path 521 side (step S2501). At this time, the switching flapper 551 is switched to the finisher path 552 side.
[0140]
Next, it is determined whether or not the finisher start signal for the finisher 500 has been turned on (step S2502). The process of step S2502 is a process for confirming whether or not the sheet is conveyed from the printer unit 300 to the finisher 500. If it is determined in step S2502 that the finisher start signal has been turned on, it is checked whether or not the inlet sensor 531 has been turned on (step S2503).
[0141]
Step S2503 is a step for detecting whether or not a sheet is conveyed from the printer unit 300 into the finisher 500. When the leading edge of the sheet conveyed from the printer unit 300 reaches the position where the entrance sensor 531 is disposed, the sensor 531 is turned on. The inlet sensor 531 is turned on until the sheet completely passes through the sensor 531, that is, until the rear end of the sheet passes through the sensor 531.
[0142]
If it is determined in step S2503 that the inlet sensor 531 is not on, the process returns to step S2502. On the other hand, if it is determined in step S2503 that the inlet sensor 531 has been turned on, the buffer motor M2 and the paper discharge motor M3 are activated, and then the paper discharge sensor 533 is turned off (that is, the sheet is detected by the sensor). The process waits until it passes through 533 (step S2504), and when it is turned off, the process returns to step S2502.
[0143]
If it is determined in step S2502 that the finisher start signal has been turned off, it is checked whether all sheets from the printer unit 300 have been discharged onto the sample tray 701 (step S2505). If it is determined in step S2505 that all sheets from the printer unit 300 have not been discharged onto the sample tray 701, the process returns to step S2502.
[0144]
If it is determined in step S2505 that all sheets from the printer unit 300 have been discharged onto the sample tray 701, the switching flapper 510, buffer motor M2, and paper discharge motor M3 are stopped (step S2506), and this process is performed. finish. After the completion of the process, the process proceeds to step S2312 shown in FIG.
[0145]
Next, the sorting process in step S2310 in FIG. 23 will be described using the flowchart in FIG. This processing is performed when it is determined in step S2308 in FIG. 23 that the operation mode is the sort mode.
[0146]
In the sort process, first, the switching flapper 511 is driven to convey the sheet onto the processing tray 630 (see FIG. 5), and the switching flapper 511 is switched to the sort path 522 side (step S2601). At this time, the switching flapper 551 is switched to the finisher path 552 side.
[0147]
Next, it is determined whether or not the finisher start signal for the finisher 500 has been turned on (step S2602). The processing in step S2602 is processing for confirming whether or not the sheet is conveyed from the printer unit 300 to the finisher 500. If it is determined in step S2602 that the finisher start signal has been turned on, it is checked whether or not the inlet sensor 531 has been turned on (step S2603).
[0148]
Step S2603 is a step for detecting whether or not a sheet is conveyed from the printer unit 300 into the finisher 500. When the leading edge of the sheet conveyed from the printer unit 300 reaches the position where the entrance sensor 531 is disposed, the sensor 531 is turned on. The inlet sensor 531 is turned on until the sheet completely passes through the sensor 531, that is, until the rear end of the sheet passes through the sensor 531.
[0149]
If it is determined in step S2603 that the inlet sensor 531 is not on, the process returns to step S2602. On the other hand, if it is determined in step S2603 that the entrance sensor 531 has been turned on, the sort sheet sequence is activated (step S2604).
[0150]
As the sort sheet sequence in step S2604, multitask processing is performed by the CPU 511 of the CPU circuit unit 510, and the start and stop of the buffer motor M2 and the acceleration / deceleration control of the sheet discharge motor M3 are performed. Further, by performing these processes, the sheet interval between the sheet to be conveyed to the processing tray 630 and the subsequent sheet is adjusted, and each time a sheet is stored in the processing tray 630, the sheet is provided in the tray 630. An alignment process is performed on the sheet by the alignment member (not shown). Then, in response to the completion of bundle stacking in the processing tray 630, bundle discharge processing to the stack tray 700 is performed.
[0151]
If the process of step S2604 is performed, it will wait until the entrance sensor 531 will be in an OFF state (step S2605), and if it will be in an OFF state, it will return to step S2602.
[0152]
If it is determined in step S2602 that the finisher start signal has been turned off, it is checked in step S2604 whether all the sheet bundles that should be subjected to the bundle discharge process have been discharged onto the stack tray 700 (step S2606).
[0153]
If it is determined in step S2606 that all the sheet bundles to be subjected to bundle discharge processing have not been discharged onto the sample tray 700, the process returns to step S2602. On the other hand, when it is determined that all the sheet bundles to be subjected to the bundle discharge process have been discharged onto the sample tray 701, the driving of the switching flapper 511 is stopped (step S2607), and this process ends. After the completion of the process, the process proceeds to step S2312 shown in FIG.
[0154]
Next, the staple sort process in step S2311 in FIG. 23 will be described with reference to the flowchart in FIG. This process is performed when it is determined in step S2308 in FIG. 23 that the operation mode is the staple sort mode.
[0155]
In the staple sorting process, first, the switching flapper 511 is driven to convey the sheet onto the processing tray 630 (see FIG. 5), and the switching flapper 511 is switched to the sort path 522 side (step S2701). At this time, the switching flapper 551 is switched to the finisher path 552 side.
[0156]
Next, it is determined whether or not the finisher start signal for the finisher 500 has been turned on (step S2702). The process of step S2702 is a process for confirming whether or not the sheet is conveyed from the printer unit 300 to the finisher 500. If it is determined in step S2702 that the finisher start signal has been turned on, it is checked whether or not the inlet sensor 531 has been turned on (step S2703).
[0157]
Step S 2703 is a step for detecting whether or not a sheet is conveyed from the printer unit 300 into the finisher 500. When the leading edge of the sheet conveyed from the printer unit 300 reaches the position where the entrance sensor 531 is disposed, the sensor 531 is turned on. The inlet sensor 531 is turned on until the sheet completely passes through the sensor 531, that is, until the rear end of the sheet passes through the sensor 531.
[0158]
If it is determined in step S2703 that the inlet sensor 531 is not on, the process returns to step S2702. On the other hand, if it is determined in step S2603 that the entrance sensor 531 has been turned on, the staple sort paper sequence is activated (step S2704).
[0159]
As the staple sort paper sequence in step S2704, multitask processing is performed by the CPU 511 of the CPU circuit unit 510, and the start and stop of the buffer motor M2 and the acceleration / deceleration control of the paper discharge motor M3 are performed. Further, by performing these processes, the sheet interval between the sheet to be conveyed to the processing tray 630 and the subsequent sheet is adjusted, and each time a sheet is stored in the processing tray 630, the sheet is provided in the tray 630. An alignment process is performed on the sheet by the alignment member (not shown). Then, in response to the completion of bundle stacking in the processing tray 630, the stapler 601 performs staple processing on the sheet bundle and performs bundle discharge processing to the stack tray 700.
[0160]
If the process of step S2704 is performed, it will wait until the inlet sensor 531 will be in an OFF state (step S2705), and if it will be in an OFF state, it will return to step S2702.
[0161]
If it is determined in step S2702 that the finisher start signal has been turned off, it is checked in step S2704 whether or not all the sheet bundles to be subjected to bundle ejection processing have been ejected onto the stack tray 700 (step S2706).
[0162]
If it is determined in step S2706 that all the sheet bundles to be subjected to bundle discharge processing have not been discharged onto the sample tray 700, the process returns to step S2702. On the other hand, when it is determined that all the sheet bundles to be subjected to the bundle discharge process have been discharged onto the sample tray 701, the driving of the switching flapper 511 is stopped (step S2707), and this process ends. After the completion of the process, the process proceeds to step S2312 shown in FIG.
[0163]
Next, the bookbinding process in step S2307 in FIG. 23 will be described using the flowchart in FIG. This processing is performed when it is determined in step S2306 in FIG. 23 that the operation mode is the bookbinding mode.
[0164]
In the bookbinding process, first, it is determined based on the size information whether the size of the sheet conveyed from the printer unit 300 to the finisher 500 is a size suitable for bookbinding (step S2801). If it is determined in step S2801 that the sheet size is not suitable for bookbinding, this process is terminated, and the process returns to step S2301 in FIG.
[0165]
On the other hand, if it is determined in step S2801 that the sheet size is suitable for bookbinding, a bookbinding initial operation is performed (step S2802). In the bookbinding initial operation in step S2802, the conveyance motor M10 is driven to rotate the bookbinding roller pair 813 so that the sheet can be conveyed. At the same time, the switching solenoid SL10 is driven to switch the switching flapper 551 to the first bookbinding path 553 so that the sheet from the printer unit 300 is guided to the storage guide 820. Further, the width adjusting member (not shown) is positioned so as to have a predetermined margin with respect to the sheet width, and the distance from the sheet positioning member 823 to the staple position of the stapler 818 is the length in the sheet conveying direction. The positioning motor M11 is rotated by a predetermined number of steps so as to be ½ of the above.
[0166]
Next, it is determined whether or not the sheet from the printer unit 300 is conveyed into the storage guide 820 based on a signal from the bookbinding entrance sensor 817 (step S2803), and if the sheet is not conveyed into the storage guide 820, It returns to step S2802.
[0167]
On the other hand, if it is determined in step S2803 that the sheet from the printer unit 300 has been conveyed into the storage guide 820, a width adjusting member (not shown) is operated after a predetermined time has elapsed, and the sheet stored in the storage guide 820 is stored. Alignment operation in the sheet width direction is performed (step S2804).
[0168]
Next, it is determined whether or not the sheet processed in step S2804 is the final sheet of the sheet to be bound as one bundle (step S2805). If the sheet is not the final sheet, the process proceeds to step S2802. Return. On the other hand, if it is determined in step S2805 that the sheet is the final sheet, an image formation prohibition signal is output to the CPU circuit unit 150 so that the sheet is not conveyed from the printer unit 300 to the finisher 500 (step S2806). .
[0169]
Next, on the screen of the operation unit 1 shown in FIG. 7B, it is determined whether or not the user designates paper feed from the inserter 900 (step S2807), and paper feed from the inserter 900 is designated. If it is determined that there is, inserter paper feed processing is performed (step S2808). Note that the inserter paper feed process in step S2808 will be described later with reference to the flowchart of FIG.
[0170]
On the other hand, if it is determined in step S2807 that the sheet feeding from the inserter 900 is not designated, a staple process is executed using the stapler 818 on the sheet bundle aligned in the storage guide 820 (step S2809). ).
[0171]
When the process of step S2809 is executed, a bundle transport process is executed (step S2810). In the bundle conveying process in step S2810, the positioning motor M1 is driven to lower the sheet positioning member 823 in order to transfer the sheet bundle by the distance between the staple position of the stapler 818 and the nip position of the folding roller pair 826. Then, the conveyance motor M10 is driven again to rotate the conveyance roller pair 813.
[0172]
When the process of step S2810 is executed, a folding control process is executed (step S2811). In the folding control process in step S2811, the clutch CL1 is driven and the folding motor M12 is driven to move the protruding member 825 toward the pair of folding rollers 826 (in the arrow direction shown in FIG. 22A).
[0173]
By the folding control process, the center of the sheet bundle (that is, the staple position on the sheet) is guided to the nip point of the folding roller pair 826, and the sheet bundle is folded in two by the folding roller pair 826. The protruding member 825 is configured to be able to reciprocate by a cam mechanism. When the sensor (not shown) detects that the protruding member 825 has reciprocated once, the driving of the clutch CL1 is stopped.
[0174]
When the process of step S2811 is executed, it is checked based on the detection signal from the bookbinding paper discharge sensor 830 whether the folded sheet bundle is discharged to the discharge tray 832 (step S2812). Note that the bookbinding sheet discharge sensor 830 detects the trailing edge of the folded sheet. Step S2812 is repeated until it is confirmed that the sheet bundle has been discharged to the discharge tray 832.
[0175]
On the other hand, if it is determined in step S2812 that the sheet bundle has been discharged to the discharge tray 832, the driving of the folding motor M12 is stopped (step S2813), and is the sheet bundle the last sheet bundle to be bound? It is determined whether or not (step S2814).
[0176]
If it is determined in step S2814 that it is the last sheet bundle to be bound, the bookbinding mode is terminated (step S2815). In the bookbinding mode end process in step S2815, the above-described width adjusting member and sheet positioning member 823 are each moved to a predetermined standby position. Further, the switching flapper 551 is switched to the finisher path 552 side. Then, the bookbinding mode is terminated. When the process of step S2815 is executed, the process returns to step S2301 of the flowchart shown in FIG.
[0177]
On the other hand, if it is determined in step S2814 that the sheet bundle is not the last sheet bundle to be bound, the image formation prohibition signal is canceled, and the CPU circuit unit 150 is notified of this (step S2816), and the process returns to step S2802.
[0178]
Next, the inserter paper feed process in step S2808 of FIG. 28 will be described using the flowchart of FIG. This process is performed when it is determined in step S2807 in FIG. 28 that the sheet feeding from the inserter 900 is designated, and is a process for guiding the sheet from the inserter 900 to the storage guide 820.
[0179]
In this embodiment, prior to the inserter paper feed process, the pre-inserter paper feed process shown in FIG. 24 is executed. The sheet C1 from the inserter 900 is already waiting in the non-sort path 521 by the pre-bookbinding paper feed process in step S2411 of the pre-inserter paper feed process of FIG. 24 (see FIG. 17).
[0180]
In the inserter paper feed process, first, reverse conveyance of a sheet from the inserter 900 waiting in the non-sort path 521 is started (step S2900). In the reverse conveyance in step S2900, in order to guide the sheet C1 from the inserter 900 waiting in the non-sort path 521 to the second bookbinding path 554 as shown in FIG. 19, the inlet motor M1 and the buffer motor M2 The rotation direction is set to the reverse direction, and driving of these motors is started. At the same time, the driving of the transport motor M10 is also started.
[0181]
Next, it is determined whether or not the entrance sensor 531 has detected the trailing edge of the sheet C1 from the inserter 900 conveyed from the non-sort path 521 side to the second bookbinding path 554 side (step S2901). Step S2901 is repeated until the rear end of the sheet C1 is detected by the entrance sensor 531.
[0182]
In step S2901, when the rear end of the sheet C1 from the inserter 900 is detected by the inlet sensor 531, finisher drive stop processing is performed (step S2902). In the finisher drive stop process in step S2902, the drive of the inlet motor M1 and the buffer motor M2 is stopped. That is, the conveyance of the sheet C1 is continued until the trailing edge of the sheet C1 from the inserter 900 is detected in step S2901.
[0183]
Next, it is confirmed whether or not the currently processed sheet bundle is the last sheet bundle to be bound (step S2903). If it is determined that the sheet bundle is not the last sheet bundle, the above-described pre-inserter sheet feeding process is performed. An activation command for activating is issued (step S2904). When the activation command is issued, the pre-inserter paper feed process is performed in parallel with the bookbinding process described above.
[0184]
Next, based on the detection signal from the bookbinding entrance sensor 817, it is determined whether or not the sheet C1 from the inserter 900 has been conveyed into the storage guide 820 (step S2905). Step S2905 is repeated until the sheet C1 from the inserter 900 is conveyed into the storage guide 820. Note that the bookbinding entrance sensor 817 detects the trailing edge of the sheet. If it is determined in step S2903 that the currently processed sheet bundle is the last sheet bundle to be bound, the process proceeds to step S2905.
[0185]
If it is determined in step S2905 that the sheet C1 from the inserter 900 has been conveyed into the storage guide 820, a width adjusting member (not shown) is operated after a predetermined time has elapsed, and the sheet corresponding to the sheet stored in the storage guide 820 is detected. The alignment operation in the width direction is performed (step S2906). Then, this process ends, and the process proceeds to step S2809 in FIG.
[0186]
Next, referring to FIG. 30 and FIG. 31, jam is caused when the insert paper is fed from the inserter 900 and the sheet is discharged to the non-sort tray (synonymous with the sample tray) 701 through the conveyance path inside the finisher 500. The detection will be described. FIG. 30 is a diagram illustrating a sheet conveyance state from the inserter 900 to the non-sort tray 701.
[0187]
With reference to FIGS. 30 and 5, regarding the sheet conveyance path from the inserter 900 to the non-sort tray 701, the sheet on the tray 901 of the inserter 900 includes an inserter 900 including a sheet feeding roller 902, a conveyance roller 903, and a separation belt. Are taken into the finisher 500 through the separation unit, the drawing roller pair 905, and the paper feed sensor 907, and then the conveying roller pair 906, the inlet roller pair 502, the inlet sensor 531, the conveying roller pair 503, the punch unit 550, and the press. The paper is discharged to a non-sort tray 701 through rollers 512 and 513, a paper discharge sensor 533, and a discharge roller pair 509. At this time, a jam detection such as a delay jam or a stay jam of the sheet is performed using the paper feed sensor 907, the inlet sensor 531 and the paper discharge sensor 533.
[0188]
In FIG. 30, d1 indicates the distance from the paper feed sensor 907 to the inlet sensor 531 and d2 indicates the distance from the inlet sensor to the paper discharge sensor 533. In this embodiment, the sheet A having a length (synonymous with the sheet length) in the sheet conveyance direction (feed direction) of less than d1 is conveyed from the tray 901 of the inserter 900 to the non-sort tray 701, and the sheet conveyance direction (feed direction). Will be described in comparison with a case where a sheet B having a length (synonymous with paper length) of d1 or more is conveyed from the tray 901 of the inserter 900 to the non-sort tray 701.
[0189]
Arrows (1) to (5) in the drawing indicate the conveyance status of the sheet A (paper length <d1) from the inserter 900 in chronological order from (1). For example, (1) indicates that the leading edge of the sheet A has reached the paper feed sensor 907, (2) indicates that the trailing edge of the sheet A has passed through the paper feed sensor 907, and (3) indicates that (4) indicates that the trailing edge of the sheet A has passed through the inlet sensor 531, and (5) indicates that the leading edge of the sheet A is the discharge sensor 533. Indicates that
[0190]
Similarly, arrows (a) to (e) indicate the conveyance status of the sheet B (paper length ≧ d1) from the inserter 900 in chronological order from (a). For example, (a) indicates that the leading edge of the sheet B has reached the paper feed sensor 907, (b) indicates that the leading edge of the sheet B has reached the inlet sensor 531, and (c) indicates that the sheet B (D) indicates that the trailing edge of the sheet B has passed through the entrance sensor 531, and (e) indicates that the leading edge of the sheet B is discharged from the paper discharge sensor 533. Indicates that
[0191]
The check timing for jam detection is stored in advance in the ROM 512 of the finisher control unit 501 with reference to FIG. 6, and it is determined whether or not a jam has occurred at each sensor unit at a predetermined timing. When a jam occurs, a code (jam code) that can identify the contents of the jam is transmitted from the finisher control unit 501 to the CPU circuit unit 150 on the copier body side via the communication IC 514.
[0192]
The inlet sensor 531 is a sensor for detecting a jam such as an inlet delay or an inlet stagnation. The jam condition of the entrance delay jam is, for example, that the entrance sensor 531 does not turn on even after a predetermined time has passed since the discharge signal of the copier main body is turned on (that is, the conveyed sheet has not reached the entrance sensor 531). In this case, “16” is transmitted as a jam code to the copying machine main body. Further, the jam condition of the entrance jam is that the sheet is detected even if the sheet is conveyed by a predetermined distance (for example, paper length + 100 mm) from the detection of the sheet by the entrance sensor 531 (that is, after the entrance sensor 531 is turned on). In this case, the sensor 531 does not come off (that is, the sensor 531 does not turn off). At this time, “26” is transmitted as a jam code to the copying machine main body.
[0193]
The paper discharge sensor 533 is a sensor for detecting jams such as non-sort delay and non-sort stay. The jam condition of the non-sort delay jam is a case where the sensor 533 does not detect the sheet even if the entrance sensor 531 is turned on and the sheet is conveyed by a predetermined distance (for example, 348 + 150 mm). In this case, the jam code is “18”. Is sent to the copier body side. The jam condition of the non-sort stay jam is that the sheet does not come off from the sensor 533 even when the sensor 533 detects the sheet (that is, after the sensor 533 is turned on) even if the sheet is conveyed by a predetermined distance (for example, paper length + 100 mm). This is a case where the sensor 533 is not turned off. At this time, “28” is transmitted to the copying machine main body as a jam code.
[0194]
A paper feed sensor 907 is a sensor for detecting jams such as conveyance delay and conveyance retention. The jam condition of the conveyance delay jam is, for example, that the sheet feeding sensor 907 is not turned on within a predetermined distance (for example, 600 mm) after the sheet feeding motor M20 of the inserter is turned on (the sheet has reached the sheet feeding sensor 907). In this case, “1A” is transmitted as a jam code to the copying machine main body. Further, the jam condition of the conveyance staying jam is that even if the sheet is conveyed by a predetermined distance (for example, paper length + 100 mm) after the sensor 907 detects the sheet (that is, after the paper feed sensor 907 is turned on), the sheet is detected by the sensor. In this case, the paper feed sensor 907 is not turned off. In this case, “2A” is transmitted as a jam code to the copying machine main body.
[0195]
When detecting a sheet jam or stay jam by various sensors such as the paper feed sensor 907, the inlet sensor 531, and the paper discharge sensor 533 described above, a jam timer (not shown) for detecting a jam (hereinafter referred to as a delay jam timer and a jam jam timer). Retention jam timer) is used. For example, a timer value corresponding to the time required to convey the sheet for a predetermined distance is set in the stay jam timer, and the timer is activated when the sensor is turned on. If the sensor is not OFF when the timer expires, it is detected as a stay jam.
[0196]
In this embodiment, when a sheet is set on the tray 901 of the inserter 900, the length in the width direction of the sheet set in the inserter 900 (the length in the direction perpendicular to the sheet conveyance direction) is detected. The length of the feed direction (conveyance direction) (synonymous with the paper length) is detected while the sheet is being conveyed from the inserter 900, and when the sheet passes the paper feed sensor 907 (sensor The length of the sheet in the conveyance direction is detected by counting the sheet feed amount from when the leading edge of the sheet reaches 907 until the trailing edge of the sheet passes through the sensor 907 (step of FIG. 24 described above). (See S2403 to S3405).
[0197]
The timer value to be set in the above-described jam timer is different before and after the length of the sheet to be conveyed (in this case, the length in the sheet conveyance direction, synonymous with the sheet length) is determined. . This will be described with reference to FIGS. 30 and 31. FIG.
[0198]
FIG. 31 is a diagram for explaining processing when jam detection is performed on a sheet. Here, the sheet A and the sheet B shown in FIG. 30 will be described as an example. It should be noted that the size relationship between the lengths of the sheets A and B in the conveying direction is set as sheet A <d1 ≦ sheet B.
[0199]
When the sheet to be conveyed from the inserter 900 is the sheet A (paper length <d1), the sheet A is in the state (1) shown in FIG. 30 (the state where the leading edge of the sheet A reaches the paper feed sensor 907). Referring to FIG. 31, size detection in the sheet feeding direction with respect to sheet A is started, and a value corresponding to “max_length + stay_mergin” is set as a timer value in the staying jam timer for detecting staying jam by sheet feeding sensor 907. Is done. “Max_length” means the maximum size that can be handled by the inserter 900 (corresponding to the length in the sheet conveyance direction in this embodiment), and is 432 mm in this embodiment. This is to prevent the stay jam from being inadvertently detected. “Stay_mergin” means a detection margin for detecting a stay jam, and in this embodiment, it is 50 mm. The inserter 900 can handle sheets that can be stacked on the tray 901 of the inserter and can be normally conveyed from the tray 901 to the discharge tray (for example, the trays 701 and 702 and the tray 832) through the finisher 500. A possible sheet. Accordingly, the inserter 900 does not handle sheets that are too large for the inserter tray 901 or sheets that are too large to enter the supply port for supplying sheets from the inserter 900 to the finisher 500.
[0200]
With regard to the jam detection method after this point, for example, when the time required for conveying a sheet corresponding to 432 mm + 50 mm has elapsed since the paper feed sensor 907 was turned on, the paper feed sensor 907 has not yet been turned off (that is, When the trailing edge of the sheet does not pass through the paper feed sensor 907), it is determined that the conveyance stay jam has occurred.
[0201]
Next, when the sheet A is in the state (2) shown in FIG. 30 (the state where the rear end of the sheet A has passed through the paper feed sensor 907), with reference to FIG. When the stay jam timer for detecting the stay jam by the paper feed sensor 907 is cleared and is in the state shown in FIG. 30 (3) (the state where the leading edge of the sheet A reaches the entrance sensor 531), the stay jam by the entrance sensor 531 is detected. A value corresponding to “detect_length1 + stay_mergin” is set as a timer value in the staying jam timer for detection.
[0202]
“Detect_length1” means the length of the actual conveyance direction (feed direction) of the sheet A detected by counting the sheet feed amount when the sheet passes the paper feed sensor 907, and in this embodiment, it is XAmm. . Further, “stay_mergin” means a detection margin for detecting a stay jam as in the previous case, and in this embodiment, it is 50 mm.
[0203]
With regard to a jam detection method after this point, for example, if the inlet sensor 531 has not yet been turned off after the time required to convey the sheet by XA mm + 50 mm has elapsed since the entrance sensor 531 was turned on, Is determined to have occurred.
[0204]
Next, when the sheet A is in the state (4) shown in FIG. 30 (the rear end of the sheet A has passed through the entrance sensor 531), the stay jam timer for detecting the stay jam by the entrance sensor 531 is cleared. In the state shown in FIG. 30 (5) (the state where the leading edge of the sheet A has reached the paper discharge center 533), the timer value is set to “detect_length1 + stay_mergin” in the stay jam timer for detecting the stay jam by the paper discharge sensor 533. The corresponding value is set.
[0205]
With regard to the jam detection method after this point, for example, if the sheet discharge sensor 533 is not turned OFF even after the time required to convey the sheet equivalent to XA mm + 50 mm has elapsed since the sheet discharge sensor 533 was turned ON, non-sorting is performed. It is determined that a stagnant jam has occurred.
[0206]
On the other hand, when the sheet conveyed from the inserter 900 is the sheet B (paper length ≧ d1), the sheet B is in the state (a) shown in FIG. 30 (the state where the leading edge of the sheet B reaches the paper feed sensor 907). In this case, referring to FIG. 31, the size detection in the sheet feeding direction with respect to the sheet B is started, and a value corresponding to “max_length + stay_mergin” is set as a timer value in the stay jam timer for stay jam detection by the paper feed sensor 907. Set. “Max_length” means the maximum size that can be handled by the inserter 900 (the size in this case is the length in the sheet conveyance direction), and is 432 mm in this embodiment. “Stay_mergin” means a detection margin for detecting a stay jam, and in this embodiment, it is 50 mm.
[0207]
Regarding the jam detection method after this point The For example, if the paper feed sensor 907 is not yet turned off even after the time required to carry the sheet corresponding to 432 mm + 50 mm has elapsed since the paper feed sensor 907 was turned on, it is determined that a conveyance jam has occurred. .
[0208]
Next, when the sheet B is in the state (b) shown in FIG. 30 (the state where the leading edge of the sheet B has reached the inlet sensor 531), a timer value is set in the staying jam timer for detecting the staying jam by the inlet sensor 531. As before, a value corresponding to “max_length + stay_mergin” is set.
[0209]
With respect to the length in the sheet conveyance direction, the sheet B is longer than the sheet A, and the length is longer than the distance d1 from the paper feed sensor 907 to the entrance sensor 531. Therefore, in the stage of FIG. The size (the length in the sheet conveyance direction) is not fixed (that is, the length detection in the sheet feeding direction by the paper feed sensor 907 is not completed). Therefore, the value to be set in the stay jam timer for detecting the stay jam by the inlet sensor 531 is set to the maximum size that the inserter 900 can handle. This is to prevent the stay jam from being inadvertently detected.
[0210]
With respect to the jam detection method after this point, for example, if the inlet sensor 531 has not yet been turned off after the time required to convey the sheet by 432 mm + 50 mm has elapsed since the entrance sensor 531 was turned on, Is determined to have occurred.
[0211]
Next, when the sheet B is in the state (c) shown in FIG. 30 (the state where the rear end of the sheet B has passed through the paper feed sensor 907), with reference to FIG. When the stay jam timer for detecting the stay jam by the paper feed sensor 907 is cleared and is in the state (d) of FIG. 30 (the state where the rear end of the sheet B has passed through the entrance sensor 531), the entrance sensor 531 When the stay jam timer for stay jam detection is cleared and is in the state shown in FIG. 30E (the state where the leading edge of the sheet B has reached the discharge center 533), the stay jam detection by the discharge sensor 533 is performed. A value corresponding to “detect_length2 + stay_mergin” is set as a timer value in the staying jam timer.
[0212]
“Detect_length2” means the length in the actual conveyance direction of the sheet B detected by counting the sheet feed amount when the sheet passes the paper feed sensor 907, and in this embodiment, it is XBmm.
[0213]
With regard to the jam detection method after this point, for example, if the sheet discharge sensor 533 is not turned off even after the time required to convey the sheet by XB mm + 50 mm has elapsed since the sheet discharge sensor 533 was turned on, non-sorting is performed. It is determined that a stagnant jam has occurred.
[0214]
The timer values to be set in the stay jam timer in each of the paper feed sensor 907, the inlet sensor 531 and the paper discharge sensor 533 will be described. As described above, the stay jam detection is performed for each sensor using the stay jam timer. In this embodiment, the stay jam detection is performed three times in total. Note that the first stay jam detection starts when the leading edge of the sheet reaches the paper feed sensor 907, and the second stay jam detection starts when the leading edge of the sheet reaches the inlet sensor 531. The third stay jam detection is started from the time when the leading edge of the sheet reaches 533.
[0215]
Referring to FIGS. 30 and 31, when the sheet to be conveyed is sheet A, when a jam is detected by the paper feed sensor 907, the timer value of the jam jam timer is the maximum value that can be handled by the inserter 900. It is adjusted to the (longest) size (in this embodiment, 432 mm). This is to prevent the stay jam from being inadvertently detected. Next, when detecting a stay jam by the entrance sensor 531, the trailing edge of the sheet has already passed through the paper feed sensor 907, that is, the sheet feed amount counting process when the sheet passes through the paper feed sensor 907 is completed. Since the sheet size (in this embodiment, the length in the sheet conveyance direction) can be detected (determined), the timer value of the stay jam timer in the inlet sensor 531 is Match the actual detected sheet size. Next, also in the jam detection by the paper discharge sensor 533, it is matched with the actually detected sheet size as in the previous case. As described above, after the sheet size is determined, a value according to the actual sheet size is used.
[0216]
On the other hand, in the case where the sheet to be conveyed is sheet B, when the jam is detected by the paper feed sensor 907, the timer value of the jam jam timer is the maximum (longest) size that can be handled by the inserter 900 (in this embodiment). 432 mm). This is to prevent the stay jam from being inadvertently detected. Next, when detecting a stay jam by the inlet sensor 531, unlike the case of the sheet A, the trailing edge of the sheet has not yet passed through the paper feed sensor 907, that is, the length of the sheet in the conveyance direction is detected. In order to prevent inadvertent detection of a stay jam, the stay jam timer timer value in the inlet sensor 531 is the maximum (longest) that the inserter 900 can handle, as in the previous stay jam detection. ) Match the size (in this embodiment, 432 mm). Next, when the jam detection is performed by the paper discharge sensor 533, the trailing edge of the sheet has already passed through the paper feed sensor 907, that is, the sheet feed amount counting process when the sheet passes the paper feed sensor 907 is performed. After completion, the length of the sheet in the conveyance direction has been detected (determined), and the timer value of the stay jam timer in the paper discharge sensor 533 is matched with the actually detected sheet size. When the size of the sheet is determined after the start of the stay jam detection as described above, the timer value of the stay jam timer is adjusted to the actual sheet size from the next stay jam detection.
[0217]
In the present embodiment, the case of the non-sort mode has been described with reference to FIG. 30, but the present invention can also be applied to the case of the sort mode or the bookbinding mode. Further, a program for realizing the processing (function) described with reference to FIGS. 30 and 31 is stored as a program code in the ROM 512 of the finisher control unit 501, and the CPU 511 of the finisher control unit reads the code and functions thereof. Or may be stored in the ROM 151 of the CPU circuit unit 150 on the copier body side and read and executed by the CPU (not shown) of the CPU circuit unit 150.
[0218]
As described above, in the present embodiment, the size of the sheet set in the tray 901 of the inserter 900 (in this embodiment, the length in the sheet transport direction) is detected during the sheet transport operation from the inserter 900, and The sheet size is detected directly using the sheet conveying operation (see Steps S2403 to S2405 in FIG. 24), and before and after the size of the sheet to be conveyed from the inserter 900 is determined. In order not to detect the stay jam carelessly until the size of the sheet conveyed from the inserter 900 is determined, the timer value to be set in the stay jam timer for detecting the stay of the sheet is made different. Maximum (longest) size (this embodiment) that the inserter 900 can handle the timer value of the jamming timer in the sensor Is previously in accordance with the 432 mm), depending on the size of the sheet is determined, so as to the value that matches the size of the actual sheet the timer value.
[0219]
This prevents erroneous detection in the case of detecting a stay jam of the sheet without reducing productivity, and the sheet size set on the tray 901 of the inserter 900 and the sheet set by the user via the operation unit 1. It is possible to prevent problems caused by the difference in size.
[0220]
For example, although the size of the sheet actually set on the tray 901 of the inserter 900 is A3 (the length in the sheet conveyance direction is 420 mm), the sheet for the inserter is mistaken by the user in the operation unit 1 When A4 (the length in the sheet conveyance direction is 210 mm) is set as the size of the sheet, the detection margin (for example, 50 mm) of the staying jam is added to the size set by the user (210 mm in this case). This value (that is, 210 mm + 50 mm) is set as a timer value in the stay jam timer, and the sheet is detected by a jam detection sensor (for example, a paper feed sensor) even though the sheet from the inserter 900 is normally conveyed. 907) in the middle of passing (in this case, 210 mm + 50 mm equivalent from the paper feed sensor 907) When the timer expires, the finisher control unit 501 erroneously determines that a stay jam has occurred, stops the sheet conveyance operation, and sends erroneous information to the copier body side. It is possible to prevent the occurrence of problems such as Further, for example, this embodiment is also effective when the size of a sheet set in the inserter 900 is a non-standard sheet size that cannot be selected by the operation unit 1.
[0221]
Further, it is possible to accurately detect a jam even when it is not known on the copying machine main body side what actually the feed length (length in the sheet conveyance direction) is conveyed from the inserter 900. At the same time, by not inadvertently detecting the staying jam, it is possible to reduce unnecessary labor and labor for the user and to prevent an increase in cost.
[0222]
For example, when a jam is detected, the sheet conveyance operation is stopped. Therefore, the user must perform a sheet removal operation (operation for removing a sheet stopped inside the apparatus). If the sheet is torn or dirty during the sheet removing operation, the user must prepare the same sheet again. Therefore, if a stagnant jam is inadvertently detected, the number of sheet removal operations by the user increases, and the possibility of sheet breakage or contamination during sheet removal operations increases. In the present embodiment, in order to avoid such a problem as much as possible, a stagnant jam is not inadvertently detected.
[0223]
In addition, the sheet handled by the inserter 900 is a special sheet with a high added value (for example, a sheet on which an image such as a photograph is formed, a catalog cover, glossy paper, a colored sheet, or the like), and is currently used. Since there is a high possibility of a sheet (for example, a color output sheet) that cannot be produced by a copying machine (for example, a black and white copying machine), the effects described above are further enhanced.
[0224]
The retention jam timer is set to the maximum sheet size (432 mm in this embodiment) that can be handled by the inserter 900 until the sheet size (in this embodiment, the length in the sheet conveyance direction) is determined. Although it is set, as a compensation for a sheet of a very short size compared to the above maximum size, in this embodiment, as described earlier, not only stay jam detection in each sensor, but also using a delay jam timer, Delay jam detection is also performed in each sensor (paper feed sensor 907, entrance sensor 531 and paper discharge sensor 533). Then, in consideration of a sheet having a very short size compared to the maximum size, a jam margin is determined in advance so that jam detection by delayed jam detection can be performed prior to jam detection by stagnant jam detection (in FIG. 31). , 100 mm), and based on this, the value to be set in the delay jam timer is set, so that the actual stay jam detection for a sheet having a very short size compared to the maximum size is delayed. It is possible to prevent the occurrence of problems such as the deterioration of quality. .
[0225]
【The invention's effect】
As described above, according to the present invention, from the start of sheet feeding by the feeding means. First Until the size detection by the size detection means, the conveyance abnormality is detected based on the maximum size of the sheet that can be normally conveyed from the first stacking means to the second stacking means, First The sheet on which the size detection is performed after the size detection by the size detection means is the second sheet Size detection by size detection means In the meantime First Since the conveyance abnormality is detected based on the size of the sheet detected by the size detecting unit, the erroneous detection of the jam is prevented without reducing the productivity, and the size of the sheet stacked on the first stacking unit and the user In this way, it is possible to prevent problems caused by the difference in the sheet size set by the above, and to reduce unnecessary labor and labor for the user and to prevent an increase in cost.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view illustrating an example of a copying apparatus.
FIG. 2 is a diagram for explaining an image forming processing method in each of a case of fixed original reading and a case of original scanning;
FIG. 3 is a block diagram of a copying apparatus.
FIG. 4 is a block diagram for explaining in detail an image signal control unit;
FIG. 5 is a diagram illustrating a configuration of a folding processing unit and a finisher.
FIG. 6 is a block diagram illustrating a configuration of a finisher control unit.
FIG. 7 is a diagram showing a display panel of an operation unit.
FIG. 8 is a diagram for explaining the flow of a sheet when a sheet from an inserter and a sheet from a printer unit are stored on a processing tray.
FIG. 9 is a diagram for explaining a sheet flow when a sheet from an inserter and a sheet from a printer unit are stored on a processing tray.
FIG. 10 is a diagram for explaining the flow of sheets when sheets from an inserter and sheets from a printer unit are stored on a processing tray.
FIG. 11 is a diagram for explaining the flow of sheets when sheets from the inserter and sheets from the printer unit are stored on the processing tray.
FIG. 12 is a diagram for explaining a sheet flow when a sheet from an inserter and a sheet from a printer unit are stored on a processing tray.
FIG. 13 is a diagram for explaining the flow of sheets when sheets from the inserter and sheets from the printer unit are stored on the processing tray.
FIG. 14 is a diagram for explaining bookbinding processing.
FIG. 15 is a diagram for explaining the flow of a sheet from the inserter and the printer unit to the storage guide in the finisher in the bookbinding mode.
FIG. 16 is a diagram for explaining the flow of a sheet from the inserter and the printer unit to the storage guide in the finisher in the bookbinding mode.
FIG. 17 is a diagram for explaining the flow of sheets from the inserter and the printer unit to the storage guide in the finisher in the bookbinding mode.
FIG. 18 is a diagram for explaining the flow of a sheet from the inserter and the printer unit to the storage guide in the finisher in the bookbinding mode.
FIG. 19 is a diagram for explaining the flow of a sheet from the inserter and the printer unit to the storage guide in the finisher in the bookbinding mode.
FIG. 20 is a diagram for explaining the flow of sheets from the inserter and the printer unit to the storage guide in the finisher in the bookbinding mode.
FIG. 21 is a diagram for explaining the flow of a sheet from the inserter and the printer unit to the storage guide in the finisher in the bookbinding mode.
FIG. 22 is a diagram for explaining the flow of a sheet from the inserter and the printer unit to the storage guide in the finisher in the bookbinding mode.
FIG. 23 is a diagram illustrating a flowchart of an operation mode determination process.
FIG. 24 is a diagram illustrating a flowchart of a pre-inserter paper feed process.
FIG. 25 is a diagram illustrating a flowchart of non-sort processing.
FIG. 26 is a diagram illustrating a flowchart of sort processing.
FIG. 27 is a diagram illustrating a flowchart of staple sorting processing;
FIG. 28 is a diagram illustrating a flowchart of bookbinding processing.
FIG. 29 is a diagram illustrating a flowchart of inserter paper feed processing.
FIG. 30 is a diagram for explaining a conveyance state of a sheet from an inserter.
FIG. 31 is a diagram for explaining an example of a jam detection method.
[Explanation of symbols]
1000 Copying machine
100 Document feeder
200 Image reader
300 Printer section
400 Folding section
500 Finisher
900 Inserter
150 CPU circuit
151 ROM
152 RAM
501 Finisher control unit
511 CPU
512 ROM
513 RAM
907 Paper feed sensor
531 Inlet sensor
533 Paper discharge sensor

Claims (4)

In a sheet processing apparatus that can be connected to an image forming apparatus and stacks sheets formed with an image by the image forming apparatus.
A first stacking means for stacking sheets;
A feeding means for feeding sheets stacked on the first stacking means;
Conveying means for conveying the sheet fed by the feeding means;
A second stacking unit that stacks the sheet from the first stacking unit and the sheet from the image forming apparatus transported by the transporting unit;
A first size detecting means provided in the middle of the sheet conveying path by the conveying means, for detecting the size of the sheet conveyed from the first stacking means;
A second size detecting means provided in the middle of the sheet conveying path by the conveying means for detecting the size of the sheet passing through the first size detecting means;
An abnormality detection means for detecting a conveyance abnormality of the sheet conveyed by the conveyance means,
The abnormality detection unit normally operates from the first stacking unit to the second stacking unit from the start of sheet feeding by the feeding unit until the size detection by the first size detecting unit is performed. A conveyance abnormality is detected on the basis of the maximum size of the sheet that can be conveyed, and the size is detected by the second size detection unit after the size is detected by the first size detection unit. In the meantime, the sheet processing apparatus detects a conveyance abnormality on the basis of the size of the sheet detected by the first size detecting unit.   The sheet processing apparatus according to claim 1, wherein the sheets stacked on the first stacking unit are stacked by a user.   The sheet processing apparatus according to claim 1, wherein the abnormality detection unit detects a sheet jam. In an image forming apparatus having image forming means for forming an image on a sheet based on input data,
A first stacking means for stacking sheets;
A feeding means for feeding sheets stacked on the first stacking means;
Conveying means for conveying the sheet fed by the feeding means;
A second stacking unit that stacks the sheet from the first stacking unit and the sheet from the image forming unit that are transported by the transporting unit;
A first size detecting means provided in the middle of the sheet conveying path by the conveying means, for detecting the size of the sheet conveyed from the first stacking means;
A second size detecting means provided in the middle of the sheet conveying path by the conveying means for detecting the size of the sheet passing through the first size detecting means;
An abnormality detection means for detecting a conveyance abnormality of the sheet conveyed by the conveyance means,
The abnormality detecting unit normally operates from the first stacking unit to the second stacking unit from the start of sheet feeding by the feeding unit until the size detection by the first size detecting unit is performed. detecting a transport failure based on the maximum size of the transportable sheet, it is the size detection by the first size detecting means size detection made by the sheet of the size detection is made from when the second size detecting means In the meantime, the conveyance error is detected based on the sheet size detected by the first size detection unit.

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