CN102867237A - Intelligent production management method - Google Patents
Intelligent production management method Download PDFInfo
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- CN102867237A CN102867237A CN2012103293378A CN201210329337A CN102867237A CN 102867237 A CN102867237 A CN 102867237A CN 2012103293378 A CN2012103293378 A CN 2012103293378A CN 201210329337 A CN201210329337 A CN 201210329337A CN 102867237 A CN102867237 A CN 102867237A
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Abstract
The invention relates to an intelligent production management method, in particular to a comprehensive intelligent production management method. The method includes information data acquisition, specialized data analysis, a workpiece-oriented production mode, a worker-oriented working mode, and a production quality inspection and dynamic quality inspection mode. Each worker who participates in production is digitally registered, and by recording and monitoring the production efficiency of individuals and teams, an intelligent analysis module of a comprehensive management system is utilized to adjust the production mode and the team member assignment structure in time and obtain the most suitable production quality inspection mode. The system is characterized in that by means of the powerful functions of a database and visual analysis, the system can use a piecework-hourly work mixed production work management mode to dynamically adjust the quality monitoring mode and intensity according to the characteristics of individuals and workpieces, thus achieving multiple purposes, such as reasonably arranging productivity, increasing the production rate and guaranteeing product quality.
Description
Technical field
The present invention relates to a kind of production management method.Specifically, be to adopt intellectualized technology to come the method that production is managed.
Background technology
At present, the production management method of most of manufacturing enterprises all is to adopt the mode of production of timing form or the management method of the pattern of reckoning by the piece.No matter be timing or the production model of the form of reckoning by the piece, the mode that often all adopts sampling observation in postpartum or employee to examine mutually guarantees the quality of product.Product sampling observation is often finished by quality supervision department independently, and the effect of sampling observation depends on inspectoral experience and ability, and in the situation that the more Quality Inspector's of product quantity working pressure is larger.And the mode that the employee examines mutually often can't play the effect that guarantees product quality because situation thereby efficient that ubiquity shields each other are lower.Therefore, above-mentioned dual mode all is difficult to guarantee product quality.
Summary of the invention
The problem to be solved in the present invention provides a kind of intelligent production management method.Adopt this intelligent production management method, can guarantee product quality.
For addressing the above problem, take following technical scheme:
Intelligent production management method characteristic of the present invention is may further comprise the steps:
Information-based data acquisition: finish production and quality inspection result's collection with polytype digitizers such as dedicated imbedded system equipment, intelligent mobile phone platform, individual PCs, use digitized information acquisition mode can also promote real-time and the accuracy of data acquisition, the information acquisition that relates in addition personnel's coding also is convenient to carry out the production responsibility investigation.
Specialized data analysis: the result of information acquisition can be stored in the central database of management system, for expert system and specialty analysis Shi Jinhang statistical study, the result of analysis can be fed back to corresponding system management module and direct effect in actual production.The content of production data analysis has comprised the statistics and analysis for multiple key elements such as production efficiency, the quality of production, the mode of production and personnel's proportioning patterns, in order that can realize the rational proportion between personnel and the product.
The mode of production towards workpiece: in the production with workpiece itself as a key element formulating the production schedule, be that different workpiece is selected only production model by the analysis of history production data, also select only direct labor for dissimilar workpiece simultaneously.
The mode of production towards the employee: in the formulation process of the production schedule, Personal Skills's characteristics of employee and the mode of production that adapts to, workpiece type as the key element of formulating the production schedule, are realized best proportioning between personnel and the workpiece by the analysis of history production data.
Strict quality of production inspection: carrying out strict quality audit for producing workpiece and product, is to guarantee an effectively important prerequisite condition of operation of Intelligent Production Management System described in the present invention.All quality check results all will by information-based terminal send to management system center service its record and back up, simultaneously Quality Controller's numbering also will together put to make things convenient for investigating of production responsibility on record.
The dynamic mass test mode: because product quality configurations, different employees' production characteristics are different, the product that different production workpiece and different workman produce also needs to use different quality check modes.The difference of this test mode is embodied in the difference of sampling observation ratio on the one hand, is also embodied on the one hand in addition the difference that checks the workpiece position.By the yields of record different workpieces, different workpieces different parts, different Manufacturing Worker's products, can provide valuable quality inspection suggestion for the Quality Controller, thereby improve the efficient of quality check.
Take such scheme, have the following advantages:
Can be found out by such scheme, because the present invention exists
Before the production, carry out specialized data analysis: the result of information acquisition can be stored in the central database of management system, for expert system and specialty analysis Shi Jinhang statistical study, the result of analysis can be fed back to corresponding system management module and direct effect in actual production.The content of production data analysis has comprised the statistics and analysis for multiple key elements such as production efficiency, the quality of production, the mode of production and personnel's proportioning patterns, in order that can realize the rational proportion between personnel and the product.
During production, formulation is towards workpiece and employee's the mode of production: in the production with workpiece itself as a key element formulating the production schedule, be that different workpiece is selected only production model by the analysis of history production data, also select only direct labor for dissimilar workpiece simultaneously.Personal Skills's characteristics of employee and the mode of production that adapts to, workpiece type also will be used as the key element of formulating the production schedule, by the best proportioning between analysis of history production data realization personnel and the workpiece.
After the production, carry out information-based data acquisition: finish producers' numbering and corresponding production result's collection with polytype digitizers such as dedicated imbedded system equipment, intelligent mobile phone platform, individual PCs, the collector encodes and need to register conveniently to carry out the production responsibility investigation in addition.
During quality inspection, strict quality of production inspection: the workpiece that different workmans or group produce will separately be inspected by random samples, all quality check results will send to central management system by terminal, and it carries out record, and Quality Controller's numbering also will together put to make things convenient for responsibility investigation on record simultaneously.
After the quality inspection, dynamically adjust the quality check mode: because product quality configurations, different employees' production characteristics are different, the product that different production workpiece and different workman produce also needs to use different quality check modes.By the yields of record different workpieces, different workpieces different parts, different Manufacturing Worker's products, can provide valuable quality inspection suggestion for the Quality Controller, thereby improve the efficient of quality check.Different employees, different types of workpiece take the sampling observation ratio different, and the emphasis inspection area is different.
Thereby guaranteed product quality.
Description of drawings
Fig. 1 is the functional structure chart of intelligent production management method of the present invention.
Specific embodiments
Intelligent production management side of the present invention comprises intelligent production management method, it is characterized in that may further comprise the steps:
(1) information-based data acquisition
Data acquisition is finished by the system terminal of various ways, wherein workman's production status can manually be inputted or automatically registration by the embedded device that is installed on the station, and the result that production efficiency and product quality are patrolled and examined can carry out record by the handheld terminal of producing in group leader or the Quality Inspector's hand, and final spot check of quality result then can submit to by the personal computer terminal in the quality inspection chamber;
(2) specialized data analysis
The intelligent management centring system shows relation between production of parts, quality and the mode of production, the workman's proportioning pattern by custom-designed graphical analysis module, can come personnel and the work mix proportion scheme of supplement production keeper in producing for the last time to make a policy by various forms of intelligent expert systems simultaneously;
(3) towards the mode of production of workpiece
The mode that the workpiece of repeatedly being produced will adopt timing, reckons by the piece or mix is produced, production efficiency and product quality under the different modes of production all can be carried out record by system terminal, and are carried out statistical study for historical record and drawn the production model that each produces part the best by central management system;
(4) towards employee's working method
The production model that each workman can regularly change timing or reckon by the piece, the production workpiece model of production run, production model, production efficiency, product quality etc. information all can be carried out record by system terminal each time, during can being recorded in by the production history of analyzing each workman and producing next time, central management system for the workman selects suitable production model, arranges simultaneously the production workpiece of suitable type for the workman;
(5) quality of production inspection
To being housed, the Turnover Box of producing workpiece carries out barcode label, the workpiece that each workman produces is divided in the different Turnover Boxes, record corresponding relation between workman and the Turnover Box by system terminal simultaneously, the quality of sampling observation workpiece that each workman produces and carry out registering respectively with artificial unit in the quality check, this content also can be used as the foundation that operator performance is examined;
(6) dynamic mass test mode
Adopt a kind of dynamically adjustable quality inspection scheme, adopt different test mode and inspection for the production workpiece that there are differences on output requirement, quality requirements, the mode of production, the production efficiency, the historical data of reference center management system is come for different direct labors, production group and is produced the different quality testing scheme of workpiece customization simultaneously.
Wherein, all workmans all need wear electronic tag or the barcode nameplate that can carry out scanning recognition, in job placement and when producing registration by identifying registration with the portable terminal of identification and scanning port.
The form of intelligence system terminal can be diversified, the group leader of the task of arranging production and carry out the Quality Inspector that product quality patrols and examines and to use dedicated handheld device or smart mobile phone, the direct labor can use the embedded device that is fixed on station, and the Quality Inspector in the quality inspection section office can use common PC; All terminal devices all are connected with central management system in the mode of networking.
Production workpiece or operation for certain particular type, to utilize the analysis result of central management system historical data to decide the production model that adopts be timing, reckon by the piece or the form that time and piece counting mixes mutually, and the ratio of two kinds of production models also is to adjust acquisition by the analysis to historical data in mixing production model.
As shown in Figure 1, the intelligent production management method of invention comprises following four modules.Wherein
The production management module: main being responsible for singly formulated the suitable production schedule to given production task, and this module needs to consider product performance and the producers' characteristic in the production in the course of the work.Produce the part characteristic in order to take into account, the suitable production model of need to select to reckon by the piece for production part specified in the production task, timing or the timing of reckoning by the piece mixing mutually; In addition in personnel's characteristic on the one hand, the suitable production model of suitable production workpiece need to be assigned it to according to personnel's technical ability characteristics, maximum production efficiency can be brought into play.
The quality monitoring module: according to this module as long as function and responsibility, equally it is divided into two parts.On the one hand the quality for product checks registration, producers, production model, production efficiency, Quality Controller's numbering etc. the relevant information of producing part is sent to the management system center like clockwork record and put on record; On the one hand then need to utilize in addition the historical record result of quality check, coming provides the prompting of quality inspection points for attention for producing the workpiece that obtains under the different situations, comprises the sampling observation ratio, easily position etc. the important information of defective occurs.
Data recordin module: this module is equivalent to the database section of whole management system, be responsible for that record is produced and between enrollment results in the process, the fulfillment rights differentiated control guarantees security and the confidentiality of data, provides statistical study necessary record data for intelligent analysis module simultaneously.
Intelligent analysis module: be the nucleus module of this management system, wherein employee skills assessment mainly is to analyze the most suitable certain employee's production part type and production model; Production assessment is responsible for analyzing the production model of the most suitable certain or certain series products; The quality inspection recruitment evaluation then is to analyze under certain personnel, workpiece, the production model proportion relation, the most noticeable production part quality problems happening part, thus provide valuable advisory opinion for Quality Inspector's quality inspection work.
Claims (4)
1. intelligent production management method is characterized in that may further comprise the steps:
(1) information-based data acquisition
Data acquisition is finished by the system terminal of various ways, wherein workman's production status can manually be inputted or automatically registration by the embedded device that is installed on the station, and the result that production efficiency and product quality are patrolled and examined can carry out record by the handheld terminal of producing in group leader or the Quality Inspector's hand, and final spot check of quality result then can submit to by the personal computer terminal in the quality inspection chamber;
(2) specialized data analysis
The intelligent management centring system shows relation between production of parts, quality and the mode of production, the workman's proportioning pattern by custom-designed graphical analysis module, can come personnel and the work mix proportion scheme of supplement production keeper in producing for the last time to make a policy by various forms of intelligent expert systems simultaneously;
(3) towards the mode of production of workpiece
The mode that the workpiece of repeatedly being produced will adopt timing, reckons by the piece or mix is produced, production efficiency and product quality under the different modes of production all can be carried out record by system terminal, and are carried out statistical study for historical record and drawn the production model that each produces part the best by central management system;
(4) towards employee's working method
The production model that each workman can regularly change timing or reckon by the piece, the production workpiece model of production run, production model, production efficiency, product quality etc. information all can be carried out record by system terminal each time, during can being recorded in by the production history of analyzing each workman and producing next time, central management system for the workman selects suitable production model, arranges simultaneously the production workpiece of suitable type for the workman;
(5) quality of production inspection
To being housed, the Turnover Box of producing workpiece carries out barcode label, the workpiece that each workman produces is divided in the different Turnover Boxes, record corresponding relation between workman and the Turnover Box by system terminal simultaneously, the quality of sampling observation workpiece that each workman produces and carry out registering respectively with artificial unit in the quality check, this content also can be used as the foundation that operator performance is examined;
(6) dynamic mass test mode
Adopt a kind of dynamically adjustable quality inspection scheme, adopt different test mode and inspection for the production workpiece that there are differences on output requirement, quality requirements, the mode of production, the production efficiency, the historical data of reference center management system is come for different direct labors, production group and is produced the different quality testing scheme of workpiece customization simultaneously.
2. intelligent production management method as claimed in claim 1, it is characterized in that all workmans all need wear electronic tag or the barcode nameplate that can carry out scanning recognition, in job placement and when producing registration by identifying registration with the portable terminal of identification and scanning port.
3. intelligent production management method as claimed in claim 1, the form that it is characterized in that the intelligence system terminal can be diversified, the group leader of the task of arranging production and carry out the Quality Inspector that product quality patrols and examines and to use dedicated handheld device or smart mobile phone, the direct labor can use the embedded device that is fixed on station, and the Quality Inspector in the quality inspection section office can use common PC; All terminal devices all are connected with central management system in the mode of networking.
4. intelligent production management method as claimed in claim 1, it is characterized in that production workpiece or operation for certain particular type, to utilize the analysis result of central management system historical data to decide the production model that adopts be timing, reckon by the piece or the form that time and piece counting mixes mutually, and the ratio of two kinds of production models also is to adjust acquisition by the analysis to historical data in mixing production model.
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| CN103295098A (en) * | 2013-05-27 | 2013-09-11 | 苏州奇可思信息科技有限公司 | Intelligent detection evaluation production management method |
| CN104049584A (en) * | 2013-03-15 | 2014-09-17 | 费希尔-罗斯蒙特系统公司 | Supervisor engine for process control |
| CN105243498A (en) * | 2015-10-15 | 2016-01-13 | 北京华夏盛想科技有限公司 | Location-based task scheduling method and device |
| CN105467945A (en) * | 2015-02-05 | 2016-04-06 | 贵阳铝镁设计研究院有限公司 | Expert system based on electrolytic tank real-time production data |
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Application publication date: 20130109 |