CN109146266A - A kind of Internet of Things sewing machine system - Google Patents
A kind of Internet of Things sewing machine system Download PDFInfo
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- CN109146266A CN109146266A CN201810877724.2A CN201810877724A CN109146266A CN 109146266 A CN109146266 A CN 109146266A CN 201810877724 A CN201810877724 A CN 201810877724A CN 109146266 A CN109146266 A CN 109146266A
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- 238000009958 sewing Methods 0.000 title claims abstract description 81
- 238000004519 manufacturing process Methods 0.000 claims abstract description 67
- 238000000034 method Methods 0.000 claims abstract description 40
- 238000012545 processing Methods 0.000 claims abstract description 33
- 238000007689 inspection Methods 0.000 claims abstract description 19
- 230000000007 visual effect Effects 0.000 claims abstract description 11
- 238000007405 data analysis Methods 0.000 claims description 29
- 230000002093 peripheral effect Effects 0.000 claims description 13
- 238000012797 qualification Methods 0.000 claims description 12
- 238000004891 communication Methods 0.000 claims description 10
- 230000000694 effects Effects 0.000 claims description 3
- 238000004458 analytical method Methods 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 7
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000013480 data collection Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0631—Resource planning, allocation, distributing or scheduling for enterprises or organisations
- G06Q10/06311—Scheduling, planning or task assignment for a person or group
- G06Q10/063114—Status monitoring or status determination for a person or group
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0631—Resource planning, allocation, distributing or scheduling for enterprises or organisations
- G06Q10/06311—Scheduling, planning or task assignment for a person or group
- G06Q10/063116—Schedule adjustment for a person or group
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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- Engineering & Computer Science (AREA)
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- Strategic Management (AREA)
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- Tourism & Hospitality (AREA)
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- Game Theory and Decision Science (AREA)
- Operations Research (AREA)
- Quality & Reliability (AREA)
- Primary Health Care (AREA)
- General Health & Medical Sciences (AREA)
- Health & Medical Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Sewing Machines And Sewing (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses a kind of Internet of Things sewing machine systems, the system includes group leader's operating terminal, sewing machine data collector, central processing station machine, Quality Inspector's operating terminal, visual billboard, and group leader's operating terminal, sewing machine data collector, Quality Inspector's operating terminal, visual billboard are communicated to connect with central processing station machine respectively.Internet of Things sewing machine system of the present invention is from group leader distributes process, sewing machine production is reckoned by the piece, quality inspection, data are analyzed several links and monitored in real time to entire Making up process, statistics of reckoning by the piece is realized to sewing machine production product, substantially increase the validity and real-time of management data, manager can work schedule according to data statistics result real time inspection, and the adjustment made in time conducive to streamline balance.
Description
Technical field
The present invention relates to a kind of Internet of Things sewing machine systems.
Background technique
Most of sewing machine currently on the market only has sewing function, without being equipped with the function of reckoning by the piece automatically, worker
It can only manually count and sew several products on this sewing machine, it is even more impossible to pass through network directly by each sewing machine in workshop
The product quantity of sewing is transmitted separately to management software and realizes statistics of reckoning by the piece, and manager can not stitch the sewing machine in entire workshop
Product number real time monitoring, validity and the real-time for managing data are low, can not make the adjustment conducive to streamline balance in time.
Summary of the invention
The present invention provides a kind of Internet of Things sewing machine systems.
Do not have present invention aim to address existing sewing machine and reckon by the piece function, it is even more impossible to by each sewing machine in workshop
The product quantity of sewing is transmitted separately to management software and realizes statistics of reckoning by the piece, and manager can not stitch the sewing machine in entire workshop
The problem of product number monitors in real time.
The technical solution adopted by the present invention to solve the technical problems is: a kind of Internet of Things sewing machine system, and described is
System includes group leader's operating terminal, sewing machine data collector, central processing station machine, Quality Inspector's operating terminal, visual billboard, group
Long operating terminal, sewing machine data collector, Quality Inspector's operating terminal, visual billboard respectively with central processing station machine communication link
It connects；
Group leader's operating terminal: typing needs the product money number, process, the quantity information that produce, and group leader distributes process, and by group
Long distribution process information is sent to central processing station machine, and it includes employee's grouping information, every employee that group leader, which distributes process information,
The money number that needs to produce, process, quantity, corresponding employee information；
Sewing machine data collector: it is arranged on sewing machine, the employee of typing operating staff on sewing machine data collector
Information, the product money number of this TV station sewing machine production, process, sewing machine data collector carry out the product that this TV station sewing machine produces
It reckons by the piece, and production information is uploaded to central processing station machine in real time, production information includes money number, process, data of reckoning by the piece, operation
The employee information of employee；
Quality Inspector's operating terminal: receiving the production information that central processing station machine sends over, and Quality Inspector believes according to production
It ceases and quality inspection is carried out to the product produced, by quality inspection result typing after quality inspection, Quality Inspector's operating terminal feeds back to quality inspection result
Central processing station machine；
Central processing station machine: it receives the group leader that group leader's operating terminal sends over and distributes process information, receive each seam
The production information that the machine data collector of threading sends over, and production information is sent to Quality Inspector's operating terminal, receive Quality Inspector
The quality inspection result that operating terminal is fed back；The functional module of central processing station machine includes intelligent streamline balance big data analysis
The all productivity big data analysis modules of module, intelligence, intelligent Workshop Production big data analysis module；Intelligent streamline balance big data
Analysis module can show the real-time progress of current group's money process, today and amount to process complete number, balanced ratio, do over again number,
Rework rate；Intelligently week productivity big data analysis module can show current group's money production status, turn money first three days and sheet
All group goal yield and actual production, this week group production delivery rate, this week group's production statistics quantity and qualification rate, this week
Group's yield summarizes；Intelligent Workshop Production big data analysis module can show all group's production money effects of current inter-vehicular
Figure, production status, this week daily production plan and actually accomplish number, production efficiency, production qualification rate, each group's the last fortnight in workshop
Qualification rate is produced, workshop each group's this week produces total delivery rate and same day delivery rate, each group's this week qualification rate in workshop and life
It produces and completes number；
Visual billboard: being connected with central processing station machine, for showing intelligent streamline balance big data analysis module, intelligence
It can all productivity big data analysis modules, intelligent Workshop Production big data analysis module.
Preferably, the sewing machine data collector includes that MCU controller, touch-control count button, peripheral count signal are adopted
Collector, touch screen, communication module group, RFID card reading module, the RFID card reading module, touch-control count button, periphery count letter
Number Acquisition Circuit, touch screen, communication module group are communicated to connect with MCU controller respectively, and peripheral counting signal acquisition circuit is located at seam
It threads on machine, sewing machine completes that count signal can be generated when the sewing of a product, and peripheral counting signal acquisition circuit is from sewing machine
Action process in acquisition counter signal, and collected count signal is transmitted to MCU controller, touch screen can be used for showing
Show the employee information of operating staff, the product money number of this TV station sewing machine production, process.
Preferably, group leader's operating terminal, Quality Inspector's operating terminal are PAD.
Preferably, the central processing station machine can also produce product number of packages according to employee and realize employee compensation's statistics.
The beneficial effects of the present invention are: Internet of Things sewing machine system of the present invention distributes process, sewing machine from group leader
Production reckons by the piece, quality inspection, data are analyzed several links and monitored in real time to entire Making up process, produces product to sewing machine
Realization is reckoned by the piece statistics, substantially increases the validity and real-time of management data, manager can be according to data statistics fructufy
When the adjustment checking work schedule, and made in time conducive to streamline balance.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of Internet of Things sewing machine system.
Fig. 2 is the structural schematic diagram of sewing machine data collector.
Fig. 3 is the schematic diagram of intelligent streamline balance big data analysis module.
Fig. 4 is the schematic diagram of all productivity big data analysis modules of intelligence.
Fig. 5 is the schematic diagram of intelligent Workshop Production big data analysis module.
Fig. 6 is the structural schematic diagram of the sewing machine data collector equipped with travel switch.
Specific embodiment
Present invention will be further explained below with reference to the attached drawings and examples:
As shown, providing a kind of embodiment of Internet of Things sewing machine system of the present invention, the system includes group leader
Operating terminal, sewing machine data collector, central processing station machine, Quality Inspector's operating terminal, visual billboard, group leader operate eventually
End, sewing machine data collector, Quality Inspector's operating terminal, visual billboard are communicated to connect with central processing station machine respectively.
Group leader's operating terminal: typing needs the product money number, process, the quantity information that produce, and group leader distributes process, and by group
Long distribution process information is sent to central processing station machine, and it includes employee's grouping information, every employee that group leader, which distributes process information,
The money number that needs to produce, process, quantity, corresponding employee information.
Sewing machine data collector: it is arranged on sewing machine, the employee of typing operating staff on sewing machine data collector
Information, the product money number of this TV station sewing machine production, process, sewing machine data collector carry out the product that this TV station sewing machine produces
It reckons by the piece, and production information is uploaded to central processing station machine in real time, production information includes money number, process, data of reckoning by the piece, operation
The employee information of employee.
Quality Inspector's operating terminal: receiving the production information that central processing station machine sends over, and Quality Inspector believes according to production
It ceases and quality inspection is carried out to the product produced, by quality inspection result typing after quality inspection, Quality Inspector's operating terminal feeds back to quality inspection result
Central processing station machine.
Central processing station machine: it receives the group leader that group leader's operating terminal sends over and distributes process information, receive each seam
The production information that the machine data collector of threading sends over, and production information is sent to Quality Inspector's operating terminal, receive Quality Inspector
The quality inspection result that operating terminal is fed back.The functional module of central processing station machine includes intelligent streamline balance big data analysis
The all productivity big data analysis modules of module, intelligence, intelligent Workshop Production big data analysis module.Intelligent streamline balance big data
Analysis module can show the real-time progress of current group's money process, today and amount to process complete number, balanced ratio, do over again number,
Rework rate.Intelligently week productivity big data analysis module can show current group's money production status, turn money first three days and sheet
All group goal yield and actual production, this week group production delivery rate, this week group's production statistics quantity and qualification rate, this week
Group's yield summarizes.Intelligent Workshop Production big data analysis module can show all group's production money effects of current inter-vehicular
Figure, production status, this week daily production plan and actually accomplish number, production efficiency, production qualification rate, each group's the last fortnight in workshop
Qualification rate is produced, workshop each group's this week produces total delivery rate and same day delivery rate, each group's this week qualification rate in workshop and life
It produces and completes number.
Visual billboard: being connected with central processing station machine, for showing intelligent streamline balance big data analysis module, intelligence
It can all productivity big data analysis modules, intelligent Workshop Production big data analysis module.
The sewing machine data collector include MCU controller, touch-control count button, peripheral counting signal acquisition circuit,
Touch screen, communication module group, RFID card reading module, the RFID card reading module, touch-control count button, peripheral counting signal acquisition electricity
Road, touch screen, communication module group are communicated to connect with MCU controller respectively.
MCU controller: main control chip, built in op program, for the peripheral collected counting of counting signal acquisition circuit
Signal is handled to obtain number of reckoning by the piece, and number of reckoning by the piece is allowed to show that can also will reckon by the piece number by communication module group on the touchscreen
It is delivered to central processing station machine.
Touch-control count button: manual count signal can be sent to MCU by touch-control count button manual count by employee
Controller.
Touch screen: touch screen is displayed for the number of reckoning by the piece of sewing machine.
Communication module group: for being connected to network, information transmission is realized between central processing station machine.
RFID card reading module: for reading the built-in information in RFID employee job card.When employee reaches the work hilllock of sewing machine
Position is when be on duty, employee can by swipe the card/mobile phone NFC is on duty automatically, performance, can also the person of display on touch screen to personal
Work information.
Peripheral counting signal acquisition circuit: peripheral counting signal acquisition circuit is located on sewing machine, and sewing machine completes one
Count signal can be generated when the sewing of product, peripheral counting signal acquisition circuit acquisition counter from the action process of sewing machine is believed
Number, and collected count signal is transmitted to MCU controller.The periphery counting signal acquisition circuit includes but is not limited to go
Cheng Kaiguan, relay, photoelectrical coupler.Travel switch: travel switch is located at foot pedal in the following, travel switch is transported with limit mechanical
The mechanical action contact signal of foot pedal on the mode automatic collection sewing machine of dynamic position, to realize the counting mesh of product
, and count signal is transmitted to MCU controller.Relay, photoelectrical coupler: it is carried in sewing machine and accesses relay on control panel
The modes such as device, photoelectrical coupler obtain sewing machine disconnection signal, to realize the purpose of reckoning by the piece automatically of product.Fig. 6 is equipped with row
The structural schematic diagram of the sewing machine data collector of Cheng Kaiguan, the bottom of sewing machine 1 are equipped with foot pedal 2, are equipped on the downside of foot pedal 2
MCU controller institute for acquiring the travel switch 3 of the mechanical action contact signal of foot pedal, in sewing machine data collection system
Circuit board be placed in control box 4 in, touch screen 5, touch-control count button 6, RFID card reader 7 be connected to control box 4.
Group leader's operating terminal, Quality Inspector's operating terminal are PAD.
The central processing station machine can also produce product number of packages according to employee and realize employee compensation's statistics, realize production
The tracking of plan, production date report.
Claims (4)
1. a kind of Internet of Things sewing machine system, it is characterised in that: the system includes that group leader's operating terminal, sewing machine data are adopted
Storage, central processing station machine, Quality Inspector's operating terminal, visual billboard, group leader's operating terminal, sewing machine data collector, matter
Inspection person's operating terminal, visual billboard are communicated to connect with central processing station machine respectively；
Group leader's operating terminal: typing needs product money number, process, the quantity information produced, and group leader distributes process, and group leader is divided
It is sent to central processing station machine with process information, it includes employee's grouping information, every employee's needs that group leader, which distributes process information,
The money number of production, process, quantity, corresponding employee information；
Sewing machine data collector: being arranged on sewing machine, the employee information of typing operating staff on sewing machine data collector,
The product money number of this TV station sewing machine production, process, the product that sewing machine data collector produces this TV station sewing machine are reckoned by the piece,
And production information is uploaded to central processing station machine in real time, production information includes money number, process, data of reckoning by the piece, operating staff
Employee information；
Quality Inspector's operating terminal: the production information that central processing station machine sends over is received, Quality Inspector is according to production information pair
The product produced carries out quality inspection, and by quality inspection result typing after quality inspection, quality inspection result is fed back to center by Quality Inspector's operating terminal
Handle station machine；
Central processing station machine: it receives the group leader that group leader's operating terminal sends over and distributes process information, receive each sewing machine
The production information that data collector sends over, and production information is sent to Quality Inspector's operating terminal, receive Quality Inspector's operation
The quality inspection result that terminal is fed back；The functional module of central processing station machine includes intelligent streamline balance big data analysis mould
The all productivity big data analysis modules of block, intelligence, intelligent Workshop Production big data analysis module；Intelligent streamline balance big data point
Analysis module can show the real-time progress of current group's money process, today and amount to process and complete number, balanced ratio, number of doing over again, returns
Work rate；The all productivity big data analysis modules of intelligence can show current group's money production status, turn money first three days and this week
Group goal yield and actual production, this week group production delivery rate, this week group's production statistics quantity and qualification rate, this week are small
Group yield summarizes；Intelligent Workshop Production big data analysis module can show all groups of current inter-vehicular production money effect picture,
Production status, this week daily production plan and number, production efficiency, production qualification rate are actually accomplished, each group's the last fortnight in workshop is raw
Qualification rate is produced, workshop each group's this week produces total delivery rate and same day delivery rate, each group's this week qualification rate in workshop and production
Complete number；
Visual billboard: being connected with central processing station machine, for showing intelligent streamline balance big data analysis module, intelligence week
Productivity big data analysis module, intelligent Workshop Production big data analysis module.
2. Internet of Things sewing machine system according to claim 1, it is characterised in that: the sewing machine data collector includes
MCU controller, touch-control count button, peripheral counting signal acquisition circuit, touch screen, communication module group, RFID card reading module, it is described
RFID card reading module, touch-control count button, peripheral counting signal acquisition circuit, touch screen, communication module group respectively with MCU controller
Communication connection, peripheral counting signal acquisition circuit are located on sewing machine, and sewing machine completes that meter can be generated when the sewing of a product
Number signals, peripheral counting signal acquisition circuit acquisition counter signal from the action process of sewing machine, and by collected counting
Signal is transmitted to MCU controller, and touch screen is displayed for the product of the employee information of operating staff, the production of this TV station sewing machine
Money number, process.
3. Internet of Things sewing machine system according to claim 1, it is characterised in that: group leader's operating terminal, Quality Inspector
Operating terminal is PAD.
4. Internet of Things sewing machine system according to claim 1, it is characterised in that: the central processing station machine can be with
Product number of packages, which is produced, according to employee realizes employee compensation's statistics.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810877724.2A CN109146266A (en) | 2018-08-03 | 2018-08-03 | A kind of Internet of Things sewing machine system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810877724.2A CN109146266A (en) | 2018-08-03 | 2018-08-03 | A kind of Internet of Things sewing machine system |
Publications (1)
| Publication Number | Publication Date |
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| CN109146266A true CN109146266A (en) | 2019-01-04 |
Family
ID=64791699
Family Applications (1)
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| CN201810877724.2A Pending CN109146266A (en) | 2018-08-03 | 2018-08-03 | A kind of Internet of Things sewing machine system |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110007629A (en) * | 2019-04-18 | 2019-07-12 | 浙江汉脑数码科技有限公司 | A kind of rear-loading type sewing machine data collection system |
| CN110110826A (en) * | 2019-05-17 | 2019-08-09 | 北京益企云科技有限公司 | Performance Management System and method in a kind of industrial production |
| CN110135737A (en) * | 2019-05-17 | 2019-08-16 | 北京益企云科技有限公司 | A kind of industrial production management system and method |
| CN111508100A (en) * | 2020-05-07 | 2020-08-07 | 陕西咸阳杜克普服装有限公司 | Piece counting display terminal and piece counting method for garment production |
| CN112085383A (en) * | 2020-09-08 | 2020-12-15 | 浙江杰克智能缝制科技有限公司 | Visualization method, system and terminal for work efficiency of turner in clothing factory |
| CN114355855A (en) * | 2022-01-10 | 2022-04-15 | 北京宜通华瑞科技有限公司 | Automatic AI piece counting system of sewing mechanical equipment |
| WO2024027225A1 (en) * | 2022-08-02 | 2024-02-08 | 杰克科技股份有限公司 | Optimal-segmentation-based intelligent piece counting method, apparatus, terminal and storage medium |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110007629A (en) * | 2019-04-18 | 2019-07-12 | 浙江汉脑数码科技有限公司 | A kind of rear-loading type sewing machine data collection system |
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| CN110135737A (en) * | 2019-05-17 | 2019-08-16 | 北京益企云科技有限公司 | A kind of industrial production management system and method |
| CN111508100A (en) * | 2020-05-07 | 2020-08-07 | 陕西咸阳杜克普服装有限公司 | Piece counting display terminal and piece counting method for garment production |
| CN112085383A (en) * | 2020-09-08 | 2020-12-15 | 浙江杰克智能缝制科技有限公司 | Visualization method, system and terminal for work efficiency of turner in clothing factory |
| CN114355855A (en) * | 2022-01-10 | 2022-04-15 | 北京宜通华瑞科技有限公司 | Automatic AI piece counting system of sewing mechanical equipment |
| WO2024027225A1 (en) * | 2022-08-02 | 2024-02-08 | 杰克科技股份有限公司 | Optimal-segmentation-based intelligent piece counting method, apparatus, terminal and storage medium |
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