CN106327073A - Quality control method and quality control system for ship building - Google Patents
Quality control method and quality control system for ship building Download PDFInfo
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- CN106327073A CN106327073A CN201610699921.0A CN201610699921A CN106327073A CN 106327073 A CN106327073 A CN 106327073A CN 201610699921 A CN201610699921 A CN 201610699921A CN 106327073 A CN106327073 A CN 106327073A
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- 238000003908 quality control method Methods 0.000 title claims abstract description 33
- 238000007689 inspection Methods 0.000 claims abstract description 102
- 238000004519 manufacturing process Methods 0.000 claims description 43
- 238000012797 qualification Methods 0.000 claims description 28
- 238000010276 construction Methods 0.000 claims description 26
- 238000000034 method Methods 0.000 claims description 18
- 238000012360 testing method Methods 0.000 claims description 11
- 230000002950 deficient Effects 0.000 claims description 10
- 238000007619 statistical method Methods 0.000 claims description 5
- 230000000007 visual effect Effects 0.000 claims description 3
- 238000004364 calculation method Methods 0.000 abstract description 4
- 238000007405 data analysis Methods 0.000 abstract description 2
- 238000010835 comparative analysis Methods 0.000 abstract 1
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Abstract
The invention provides a quality control method and a quality control system for ship building. Through tracking each quality inspection step in real time and recording quality inspection information into the system through code scanning by a mobile terminal, statistical data analysis is performed through the system. Qualified rate of each quality inspection step is calculated. Comparative analysis is performed on a calculation result. Furthermore the calculation result is fed back to the field in time. Therefore real-time quality control in a ship building period is truly realized.
Description
Technical field
The invention belongs to field of quality control, the method for quality control of a kind of shipbuilding and system.
Background technology
During shipbuilding, quality control is the most important thing.Current China shipbuilding quality control procedure is each
Cooperation between individual testing department is inadequate, and communication for information is not in time；There is no the quality control system of complete set to supervise boats and ships
The quality Real-time Feedback of construction phase.
During shipbuilding, needing quality is carried out strict control, quality inspection personnel needs to carry out details inspection in time
Survey work.Quality inspection during shipbuilding is broadly divided into self-inspection, interior inspection, outer inspection, and the self-inspection of most domestic shipyard now
Process often becomes a mere formality, and does not accomplish crucial point, and a lot of quality problems can not solve in the self-inspection stage, and examines very in waiting until
Could be examined out to the outer inspection stage, reinform construction teams and groups and do over again, thus result in the delay of duration, impact produce into
Degree.
Therefore, during shipbuilding can the Real-time Feedback quality of production, allow self-inspection no longer become a mere formality simultaneously, become
The key of shipbuilding quality control.
Summary of the invention
Technical problem solved by the invention is to provide a kind of method of quality control for Ship production and system, logical
Cross each quality inspection links of real-time tracking, and utilize mobile phone terminal barcode scanning by quality information input system, carry out data by system
Statistical analysis, calculates the qualification rate of each quality inspection links, relative analysis result of calculation, and feeds back to scene in time, thus really
Realize the real-time quality in shipbuilding stage to control.
The technical solution realizing the object of the invention is:
A kind of method of quality control for Ship production, comprises the following steps:
Step 1: self-inspection, interior inspection, that outer inspection quality inspection personnel carries out first to each production link respectively in production scene is secondary
Yield and quality is checked, if production quality test is qualified, then passes through information by mobile phone terminal input quality inspection；If production quality test does not conforms to
Lattice, then not by information and notify that produced on-site personnel rectify and improve by mobile phone terminal input quality inspection；
Step 2: statistics construction teams and groups X={x1,x2,...,xnSelf-inspection qualified number of times A in first time production quality test
={ a1,a2,...,anAnd defective number of times B={b1,b2,...,bn, interior inspection qualified number of times C={c1,c2,...,cnAnd not
Qualified number of times D={d1,d2,...,dn, outer inspection qualified number of times E={e1,e2,...,enAnd defective number of times F={f1,
f2,...,fn}；
Step 3: calculate each construction teams and groups X={x1,x2,...,xnSelf-inspection qualification rate Pi, once in inspection qualification rate
Qi, once outer inspection qualification rate Mi, wherein, i=1,2 ..., n；
Step 4: if Pi-Qi>=10% and Pi-Mi>=10%, then corresponding construction teams and groups are investigated and rectify and improve, its
In, i=1,2 ..., n；The teams and groups of construction the most accordingly pass through quality inspection.
Further, the method for quality control for Ship production of the present invention, in step 1, each quality inspection personnel passes through mobile phone
Quick Response Code on end scanning quality inspection document, by quality information input system.
Further, the method for quality control for Ship production of the present invention, self-inspection qualification rate P in step 3i、
Inspection qualification rate Q in oncei, once outer inspection qualification rate MiComputing formula be respectively as follows:
Wherein, i=1,2 ..., n.
Based on above-mentioned method of quality control, the invention allows for a kind of quality control system for Ship production, bag
Include:
DBM, the various data messages in storage vessel building course, and quality information therein is passed
It is defeated by service module；
Service module, for receiving the quality information of DBM, and processes and is calculated self-inspection, interior inspection, outer inspection
First-time qualification rate；
Application module, for carrying out quality inspection personnel, construction teams and groups and quality according to the calculated qualification rate of service module
Information between control system is mutual；
Business functional modules, for by service module analytical data show in visual form quality inspection personnel.
Further, the quality control system for Ship production of the present invention, the data packets in DBM
Include: from the quality information of each production link of mobile phone terminal typing, and the statistical data analysis of service module feedback.
The present invention uses above technical scheme compared with prior art, has following technical effect that
1, the present invention solves problem of detached island of information between quality control procedure all departments, is effectively increased between all departments
Information is mutual；
2, the present invention has evaded the phenomenon that self-inspection is done as a mere formality, become a mere formality, it is possible to understand the matter of each quality inspection links in time
Inspection situation；
3, the present invention is capable of the real-time quality control in shipbuilding stage.
Accompanying drawing explanation
Fig. 1 is the method for quality control flow chart for Ship production of the present invention；
Fig. 2 is the quality control system structure chart for Ship production of the present invention.
Detailed description of the invention
Embodiments of the present invention are described below in detail, and the example of described embodiment is shown in the drawings, the most ad initio
Represent same or similar element to same or similar label eventually or there is the element of same or like function.Below by ginseng
The embodiment examining accompanying drawing description is exemplary, is only used for explaining the present invention, and is not construed as limiting the claims.
A kind of method of quality control for Ship production, as it is shown in figure 1, specifically include following steps:
The first, the collection of the quality information of job site.
Self-inspection, interior inspection, outer inspection quality inspection personnel carry out the quality of production for the first time respectively in production scene to each production link
Inspection, if production quality test is qualified, then by the Quick Response Code on mobile phone terminal scanning quality inspection document, passes through to system input quality inspection
Information；If production quality test is defective, then by the Quick Response Code on mobile phone terminal scanning quality inspection document, to system input quality inspection not
By information and immediately notice produced on-site personnel rectify and improve.
Such as, in process of self-test, construction class monitor and group leader is when confirming up-to-standard, in mobile phone terminal barcode scanning, confirms that self-inspection is passed through；
During interior inspection, shipyard quality guarantee portion Quality Inspector is when confirming up-to-standard, and in mobile phone terminal barcode scanning, in confirming, inspection is passed through；Outer examined
Cheng Zhong, shipowner, ship inspection are when confirming up-to-standard, in mobile phone terminal barcode scanning, confirm that outer inspection is passed through.
The second, up-to-standard rate calculating is carried out according to the quality information gathered.
The quality information gathered, by after mobile phone terminal barcode scanning input system, i.e. have recorded each teams and groups the most certainly in system
Inspection, interior inspection, the qualified and defective situation of outer inspection.
Statistics construction teams and groups X={x1,x2,...,xnSelf-inspection qualified number of times A={a in first time production quality test1,
a2,...,anAnd defective number of times B={b1,b2,...,bn, interior inspection qualified number of times C={c1,c2,...,cnAnd defective time
Number D={d1,d2,...,dn, outer inspection qualified number of times E={e1,e2,...,enAnd defective number of times F={f1,f2,...,fn}；
Calculate each construction teams and groups X={x1,x2,...,xnSelf-inspection qualification rate Pi, once in inspection qualification rate Qi, once
Outer inspection qualification rate Mi:
Wherein, i=1,2 ..., n.
3rd, result of calculation is to when feeding back.
If Pi-Qi>=10% and Pi-Mi>=10%, then corresponding construction teams and groups are investigated and rectify and improve, wherein, i=1,
2,...,n；The teams and groups of construction the most accordingly pass through quality inspection.
If it addition, PiLess than QiTime, it is not necessary to rectification of investigating；Equally, PiLess than MiIt is also to be to need not rectification of investigating.
Based on the above-mentioned method of quality control for Ship production, the invention allows for a kind of matter for Ship production
Amount control system, as in figure 2 it is shown, include:
DBM, the various data messages in storage vessel building course, each including from mobile phone terminal typing
The quality information (such as quality inspection list, construction teams and groups, quality inspection time etc.) of production link and the statistical analysis number of service module feedback
According to, and quality information therein is transferred to service module；
Service module, is the core of whole quality control system, for receiving the quality information of DBM, and foundation
The quality information of record in database layer is processed by algorithm, be calculated self-inspection qualification rate, once in inspection qualification rate,
Qualification rate is examined outside once；By effective data, construction link quality problems often occur is paid attention to, to often occurring
The construction teams and groups that quality problems and self-inspection become a mere formality take to remind accordingly；
Application module, for carrying out quality inspection personnel, construction teams and groups and quality according to the calculated qualification rate of service module
Information between control system is mutual, and meanwhile, quality inspection personnel is correctly executed by the analytical data guide field construction teams and groups obtained
Work；
Business functional modules, for by service module analytical data show in visual form quality inspection personnel,
The construction quality of each construction teams and groups of each production link can be embodied with the form of qualification rate.
This quality control system acts on the links of whole Ship production process, it is ensured that links self-inspection, interior inspection
And the real-time typing of outer inspection quality information, the information of typing is carried out statistical analysis simultaneously, calculate first-time qualification rate, and will be from
Inspection result is analyzed with interior inspection result, it is possible to feed back the practical situation of self-inspection；Simultaneously by each production link
Real-time Feedback and statistical analysis, can investigate production stage and construction class that quality inspection during Ship production is frequently gone wrong
Group.So can facilitate field management layer that the production stage gone wrong is adjusted, the construction teams and groups gone wrong are entered
Capable process of investigating.
The above is only the some embodiments of the present invention, it is noted that for the ordinary skill people of the art
For Yuan, under the premise without departing from the principles of the invention, it is also possible to make some improvement, these improve the guarantor that should be regarded as the present invention
Protect scope.
Claims (5)
1. the method for quality control for Ship production, it is characterised in that comprise the following steps:
Step 1: each production link is carried out respectively producing matter for the first time by self-inspection, interior inspection, outer inspection quality inspection personnel in production scene
Amount inspection, if production quality test is qualified, then passes through information by mobile phone terminal input quality inspection；If production quality test is defective,
Then not by information and notify that produced on-site personnel rectify and improve by mobile phone terminal input quality inspection；
Step 2: statistics construction teams and groups X={x1,x2,...,xnSelf-inspection qualified number of times A=in first time production quality test
{a1,a2,...,anAnd defective number of times B={b1,b2,...,bn, interior inspection qualified number of times C={c1,c2,...,cnAnd do not conform to
Lattice number of times D={d1,d2,...,dn, outer inspection qualified number of times E={e1,e2,...,enAnd defective number of times F={f1,f2,...,
fn}；
Step 3: calculate each construction teams and groups X={x1,x2,...,xnSelf-inspection qualification rate Pi, once in inspection qualification rate Qi, one
Secondary outer inspection qualification rate Mi, wherein, i=1,2 ..., n；
Step 4: if Pi-Qi>=10% and Pi-Mi>=10%, then corresponding construction teams and groups are investigated and rectify and improve, wherein, i=
1,2,...,n；The teams and groups of construction the most accordingly pass through quality inspection.
Method of quality control for Ship production the most according to claim 1, it is characterised in that each quality inspection in step 1
Personnel are by the Quick Response Code on mobile phone terminal scanning quality inspection document, by quality information input system.
Method of quality control for Ship production the most according to claim 1, it is characterised in that in step 3 once certainly
Inspection qualification rate Pi, once in inspection qualification rate Qi, once outer inspection qualification rate MiComputing formula be respectively as follows:
Wherein, i=1,2 ..., n.
4. a kind of quality control system for Ship production based on claim 1, it is characterised in that including:
DBM, the various data messages in storage vessel building course, and quality information therein is transferred to
Service module；
Service module, for receiving the quality information of DBM, and process be calculated self-inspection qualification rate, once in
Examine qualification rate, once examine qualification rate outward；
Application module, for carrying out quality inspection personnel, construction teams and groups and quality control according to the calculated qualification rate of service module
Information between system is mutual；
Business functional modules, for by service module analytical data show in visual form quality inspection personnel.
Quality control system for Ship production the most according to claim 4, it is characterised in that in DBM
Data message includes: from the quality information of each production link of mobile phone terminal typing, and the statistical analysis number of service module feedback
According to.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201610699921.0A CN106327073A (en) | 2016-08-22 | 2016-08-22 | Quality control method and quality control system for ship building |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610699921.0A CN106327073A (en) | 2016-08-22 | 2016-08-22 | Quality control method and quality control system for ship building |
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| CN106327073A true CN106327073A (en) | 2017-01-11 |
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| CN201610699921.0A Pending CN106327073A (en) | 2016-08-22 | 2016-08-22 | Quality control method and quality control system for ship building |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112232616A (en) * | 2020-04-30 | 2021-01-15 | 沪东中华造船(集团)有限公司 | Epoxy resin continuous coating and quality tracking method for LNG ship insulation box |
| CN114330779A (en) * | 2021-12-31 | 2022-04-12 | 哈尔滨宇龙自动化有限公司 | Quality inspection management and tracking method, system, storage medium and computer |
| JP7429986B2 (en) | 2020-12-25 | 2024-02-09 | 国立研究開発法人 海上・港湾・航空技術研究所 | Method for constructing a quality database for ships, a program for constructing a quality database, a unified data platform, and a method for using the unified data platform |
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| US20100228510A1 (en) * | 2009-03-06 | 2010-09-09 | Ricoh Company, Ltd. | Quality Information Control Analysis System |
| CN102867237A (en) * | 2012-09-08 | 2013-01-09 | 无锡中科苏惠自动化技术有限公司 | Intelligent production management method |
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2016
- 2016-08-22 CN CN201610699921.0A patent/CN106327073A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20100228510A1 (en) * | 2009-03-06 | 2010-09-09 | Ricoh Company, Ltd. | Quality Information Control Analysis System |
| CN102867237A (en) * | 2012-09-08 | 2013-01-09 | 无锡中科苏惠自动化技术有限公司 | Intelligent production management method |
Non-Patent Citations (1)
| Title |
|---|
| 刘振宇: "《涂料涂装技术强制性标准认证全书 卷4》", 30 September 2002 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112232616A (en) * | 2020-04-30 | 2021-01-15 | 沪东中华造船(集团)有限公司 | Epoxy resin continuous coating and quality tracking method for LNG ship insulation box |
| JP7429986B2 (en) | 2020-12-25 | 2024-02-09 | 国立研究開発法人 海上・港湾・航空技術研究所 | Method for constructing a quality database for ships, a program for constructing a quality database, a unified data platform, and a method for using the unified data platform |
| CN114330779A (en) * | 2021-12-31 | 2022-04-12 | 哈尔滨宇龙自动化有限公司 | Quality inspection management and tracking method, system, storage medium and computer |
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Application publication date: 20170111 |