ZA200506935B - Process to sanitize fruit and vegetables - Google Patents

Process to sanitize fruit and vegetables Download PDF

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Publication number
ZA200506935B
ZA200506935B ZA200506935A ZA200506935A ZA200506935B ZA 200506935 B ZA200506935 B ZA 200506935B ZA 200506935 A ZA200506935 A ZA 200506935A ZA 200506935 A ZA200506935 A ZA 200506935A ZA 200506935 B ZA200506935 B ZA 200506935B
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ZA
South Africa
Prior art keywords
sodium
buffer
vegetables
bcdmh
fruit
Prior art date
Application number
ZA200506935A
Inventor
William Bliss
Original Assignee
Wobelea Pty Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wobelea Pty Ltd filed Critical Wobelea Pty Ltd
Publication of ZA200506935B publication Critical patent/ZA200506935B/en

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Description

PROCESS TO SANITIZE FRUIT AND VEGETABLES
Technical Area
The invention relates to the area of disinfection processes and in particular, to a process to sanitize fruit and vegetables which may be used for products that are whole, diced, sliced, peeled, chopped or shredded.
While the invention relates to process which can be used on any fruit or vegetable, for convenience sake it will be discussed herein in terms of being used to sanitize chopped parsley which, is recognised in the industry as being extremely difficult to clean.
Background to the Invention
The use of halogen disinfectants to control pathogens in water, is one which is : well known and has been around for many years. For example, drinking water may be controlled by halogen disinfectants, with residuals of 0.1 to 2ppm (as chlorine) being commonly detected in reticulated supplies of drinking water.
Fruit and vegetables are common targets for a variety of human pathogens which may be found on the surface of the product and as such, are required to be sanitized.
Many fruit and vegetables will often also have a bio-film layer which can act as a protective coating for the pathogen, thus complicating the removal of the pathogens. The bio-film may also react with, and consequently de-activate, the disinfecting chemicals.
In order to overcome this problem, it has previously been commercial practice to use chlorine products such as sodium hypochlorite and calcium hypochlorite, at rates of 50 to 200 parts per million (as chlorine) in an endeavour to remove the pathogens. However, the use of such high levels of chlorine products can lead to a number of problems such as: 1. Chloramines, which irritate the workers when the material is being treated; 2. Corrosion of chillers and metal fittings by the free chlorine in the water; 3. The necessity to add acid to reduce the pH to 7.5; 4, The cost of the mixture used: 5. The disposal of the wash solution, as the EPA limit the passing of waste of wash solutions which have greater than 1.0ppm (as chlorine); and 6. The operating range is outside the normal operating range of ORP controllers.
In the late 1970s Warren & Ridgeway compared the use of chlorine with SDIC (Sodium DichlorolsoCyanurate) and TICA (Trichloro Iso Cyanuric Acid) and reported an apparent difference in activity against staphylococcus aureus when the three were used at the same rate.
TICA was suggested by these workers to be a more effective agent than chlorine as, once it had penetrated the cell wall as TICA, it had the capacity to form hypochlorous acid inside the cell.
In 1999 Taverner & Cunningham compared Calcium Hypochlorite, SDIC, TICA and BCDMH (Bromo Chloro Dimethyl Hydantoin) against geotrichium sp. on the surface of citrus fruits. The results revealed BCDMH to be very effective in comparison to the other products.
Outline of the Invention itis an object of the present invention to overcome or substantially ameliorate 2s the problems of the prior art by providing a process to sanitize fruit and vegetables in a wash process.
The invention provides, in the treatment of fruit and vegetables, a process to sanitize fruit and vegetables including the use of a disinfectant agent and a buffer. it is preferred that the disinfectant agent be BCOMH. s ltis preferred that the BCDMH be used at a pH at or above 8.3.
It is further preferred that the required pH may be obtained through the use of a buffer. it is preferred that the buffer composition be made of a mixture of calcium, sodium and potassium salts. : 10 ltis further preferred that the buffer can consist of a solution of: . Sodium bicarbonate (NaHCO,); . Borax (Na,B,0,10H,0); . Sodium sesquicarbonate (Na,CO,;Na HCO,2H,0); and . Sodium carbonate (Na,CQ,).
In order that the invention be more readily understood we will describe by way of a non-limiting example a specific embodiment of the invention as an exemplification and which, will be sufficient to give those skilled in the art an indication of the application of the method which can then be applied to other fruit and vegetables.
Description of an Embodiment of the Invention
In this embodiment of the invention, the BCDMH is administered with an erosion feeder, with the levels of disinfectant being controlled by a redox probe controler operating between 200 to 1000mv to give levels of chlorination between 10 to 30ppm (as chlorine). As an indication, if the same product was being treated with sodium hydrochlorite, this compound would be used at a rate of approximately 150ppm (as chlorine).
The buffering agent in the wash solution can be a mixture of calcium, sodium and potassium salts as carbonate, bi-carbonate, sesquicarbonate, phosphate and metasilicate, which are formulated to give a stable pH of 8.4 to 9.6 with a reserve alkalinity of between 120 to 240ppm (as calcium carbonate). : The actual buffer compositions which may be used are: :
Active Sodium bicarbonate NaHCO,
Concentration 100ppm 1000ppm 10000ppm is pH 8.3 8.5 8.4
Active Borax Na,B,0,10H,0
Concentration 100ppm 1000ppm 10000ppm pH 9.1 9.1 9.2
Active Sodium sesquicarbonate Na,CO,Na HCO,2H,0
Concentration 100ppm 1000ppm 10000ppm pH - 10.1 10.1 9.9 2s Active Sodium carbonate Na,COj
Concentration 100ppm 1000ppm 10000ppm pH 10.8 11.0 11.4
Each of the buffer mixtures are blended to get the appropriate stable pH. The alkalies in the buffer mixture react with some of the organic compounds to produce and improved surface cleaning action.
Whilst it is believed that the most effective disinfecting compound to be used is ~~ BCDMH, it is envisaged that any other suitable compound such as SDIC, TICA,
DCDMH (DiChloro DiMethyl Hydantoin), DBDMH (DiBromo DiMethyl Hydatoin),
BCTMH (Bromo Chloro Tetra Methyl Hydantoin), may be used.
To achieve an additional level of disinfection activity, it is possible to add TCDO (Tetra Chloro Decaoxide) to the mixture which operates by reacting with the chlorination products to produce chlorine dioxide ClO,. Previous processes have incorporated sodium chlorite to the mixture in order the produce chlorine dioxide however, the resulting product is acidic in solution and contains some chlorite ion - ClO, which is a potential health hazard. :
TCDO alternatively, is not pH dependent and does not produce the Chlorite ion
CIO, in the following reaction:
CL,0,,+ CI = 4CI0, + O, 1 + CTI.
Instead, the oxygen simply passes from the solution. TCDO not being pH dependent is quite advantageous in that, the activity of chlorine dioxide is also not pH dependent and thus, an effective product is still able to be obtained at a pH range of 8.4 to 9.6 which is the range at the process of the invention operates.
In the dosing of the chlorination disinfectant, a benefit is gained from the fact the water passing through the chemical feeder actually comes from the mains supply. By not using the wash water which may be contaminated with high levels of organic materials through the feeder, it is possible to avoid the formation of undesirable bi-products in situ.
We have found that the process of the invention using BCDMH at 20ppm at pH 8.3 on chopped parsley, gives a greatly superior result to the more conventional methods involving the use of sodium hypochlorite at 150ppm at pH 7.5. The use of the process of the invention also appears to give the superior results it does s as the compound utilised are able to interact with the phospholipids of the cell membrane allowing penetration of the cytoplasm to give a greater sanitation effect.
Whilst we have described herein a specific embodiment of the invention, it is to be understood that other embodiments of the invention will exhibit any number 0 of and any combination of the features previously described, and any and all such variations and modifications can be made in the invention without departing from the spirit and scope of the invention.

Claims (12)

The claims defining the invention are as follows:
1. A process to sanitize fruit and vegetables including the use of a disinfectant agent and a buffer.
2. A process as claimed in claim 1 wherein the disinfectant agent is BCDMH.
3. A process as claimed in claim 2 wherein the BCDMH is used at a pH at or above 8.3.
4, A process as claimed in claim 3 wherein the buffer is used to obtain the required pH.
5. A process as claimed in claim 4 wherein the buffer composition is a mixture of calcium, sodium and potassium salts.
6. A process as claimed in claim 5 wherein the buffer consists of a solutions of: Sodium bicarbonate (NaHCO); Borax (NazB,07;10H,0); Sodium sesquicarbonate (Na,CO3;Na HCO;2H,0); and Sodium carbonate. (Na,COs). AMENDED SHEET
7. A process as claimed in claim 1 wherein the disinfectant agent is selected from SDIC (Sodium DichloroisoCyanurate), TICA (Trichloro Iso Cyanuric Acid), DCDMH (DiChloro DiMethyl Hydantoin), DBDMH (DiBromo DiMethyl Hydantoin) or BCTMH (Bromo Chloro Tetra Methyl Hydantoin).
8. A process as claimed in claim 7 wherein the buffer is used to obtain the required pH.
9. A process as claimed in claim 8 wherein the buffer composition is a mixture of calcium, sodium and potassium salts.
10. A process as claimed in claim 9 wherein the buffer consists of a solution of: Sodium bicarbonate (NaHCO,); Borax (Na,B40-1 0H,0); Sodium sesquicarbonate (Na,COz;Na HCO;2H,0); and Sodium carbonate (Na,CO3).
11. A process as claimed in any preceding claim wherein the process is a wash process.
12. A process as claimed in claim 11 wherein the water passing through the chemical feeder comes from the mains supply. AMENDED SHEET
ZA200506935A 2003-02-21 2005-08-30 Process to sanitize fruit and vegetables ZA200506935B (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
AU2003900788A AU2003900788A0 (en) 2003-02-21 2003-02-21 Process to sanitize fruit and vegetables

Publications (1)

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ZA200506935B true ZA200506935B (en) 2006-06-28

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ZA (1) ZA200506935B (en)

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AU2003900788A0 (en) 2003-03-13

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