ZA200506454B - An improved smelting process for the production ofiron - Google Patents
An improved smelting process for the production ofiron Download PDFInfo
- Publication number
- ZA200506454B ZA200506454B ZA200506454A ZA200506454A ZA200506454B ZA 200506454 B ZA200506454 B ZA 200506454B ZA 200506454 A ZA200506454 A ZA 200506454A ZA 200506454 A ZA200506454 A ZA 200506454A ZA 200506454 B ZA200506454 B ZA 200506454B
- Authority
- ZA
- South Africa
- Prior art keywords
- reductant
- fuel
- combustion
- oxygen
- lance
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 47
- 230000008569 process Effects 0.000 title claims abstract description 46
- 238000003723 Smelting Methods 0.000 title claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 title description 11
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 119
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 87
- 238000002485 combustion reaction Methods 0.000 claims abstract description 84
- 239000000446 fuel Substances 0.000 claims abstract description 83
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 58
- 239000001301 oxygen Substances 0.000 claims abstract description 57
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 57
- 229910052742 iron Inorganic materials 0.000 claims abstract description 56
- 239000002893 slag Substances 0.000 claims abstract description 56
- 239000007789 gas Substances 0.000 claims abstract description 51
- 239000000463 material Substances 0.000 claims abstract description 50
- 238000002347 injection Methods 0.000 claims abstract description 27
- 239000007924 injection Substances 0.000 claims abstract description 27
- 230000004907 flux Effects 0.000 claims abstract description 15
- 230000009467 reduction Effects 0.000 claims abstract description 14
- 229910002091 carbon monoxide Inorganic materials 0.000 claims abstract description 9
- 239000000567 combustion gas Substances 0.000 claims abstract description 6
- 238000010438 heat treatment Methods 0.000 claims abstract description 5
- 239000003245 coal Substances 0.000 claims description 18
- 239000003570 air Substances 0.000 claims description 10
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 6
- 239000012159 carrier gas Substances 0.000 claims description 5
- 230000003647 oxidation Effects 0.000 claims description 5
- 238000007254 oxidation reaction Methods 0.000 claims description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 4
- 239000010459 dolomite Substances 0.000 claims description 4
- 229910000514 dolomite Inorganic materials 0.000 claims description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 4
- 239000008188 pellet Substances 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 229910052757 nitrogen Inorganic materials 0.000 claims description 3
- 239000011236 particulate material Substances 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 claims description 2
- 235000019738 Limestone Nutrition 0.000 claims description 2
- 235000011941 Tilia x europaea Nutrition 0.000 claims description 2
- 239000003500 flue dust Substances 0.000 claims description 2
- 239000000295 fuel oil Substances 0.000 claims description 2
- 239000004571 lime Substances 0.000 claims description 2
- 239000006028 limestone Substances 0.000 claims description 2
- 239000003915 liquefied petroleum gas Substances 0.000 claims description 2
- 239000003345 natural gas Substances 0.000 claims description 2
- 239000000377 silicon dioxide Substances 0.000 claims description 2
- 238000007664 blowing Methods 0.000 claims 1
- 238000006722 reduction reaction Methods 0.000 description 16
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 10
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 9
- 229910052799 carbon Inorganic materials 0.000 description 9
- 238000011084 recovery Methods 0.000 description 7
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 6
- 239000001257 hydrogen Substances 0.000 description 6
- 229910052739 hydrogen Inorganic materials 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 229910002092 carbon dioxide Inorganic materials 0.000 description 5
- 239000001569 carbon dioxide Substances 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 239000000428 dust Substances 0.000 description 4
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 4
- VUZPPFZMUPKLLV-UHFFFAOYSA-N methane;hydrate Chemical compound C.O VUZPPFZMUPKLLV-UHFFFAOYSA-N 0.000 description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 3
- 238000007792 addition Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 239000002826 coolant Substances 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 150000002431 hydrogen Chemical class 0.000 description 3
- 239000011261 inert gas Substances 0.000 description 3
- 235000013980 iron oxide Nutrition 0.000 description 3
- 239000003575 carbonaceous material Substances 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- VBMVTYDPPZVILR-UHFFFAOYSA-N iron(2+);oxygen(2-) Chemical class [O-2].[Fe+2] VBMVTYDPPZVILR-UHFFFAOYSA-N 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 238000010079 rubber tapping Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000011946 reduction process Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B5/00—General methods of reducing to metals
- C22B5/02—Dry methods smelting of sulfides or formation of mattes
- C22B5/10—Dry methods smelting of sulfides or formation of mattes by solid carbonaceous reducing agents
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B11/00—Making pig-iron other than in blast furnaces
- C21B11/08—Making pig-iron other than in blast furnaces in hearth-type furnaces
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B13/00—Making spongy iron or liquid steel, by direct processes
- C21B13/0006—Making spongy iron or liquid steel, by direct processes obtaining iron or steel in a molten state
- C21B13/0013—Making spongy iron or liquid steel, by direct processes obtaining iron or steel in a molten state introduction of iron oxide into a bath of molten iron containing a carbon reductant
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B13/00—Making spongy iron or liquid steel, by direct processes
- C21B13/10—Making spongy iron or liquid steel, by direct processes in hearth-type furnaces
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B3/00—General features in the manufacture of pig-iron
- C21B3/04—Recovery of by-products, e.g. slag
- C21B3/06—Treatment of liquid slag
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/56—Manufacture of steel by other methods
- C21C5/562—Manufacture of steel by other methods starting from scrap
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B2400/00—Treatment of slags originating from iron or steel processes
- C21B2400/02—Physical or chemical treatment of slags
- C21B2400/022—Methods of cooling or quenching molten slag
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/04—Working-up slag
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/10—Reduction of greenhouse gas [GHG] emissions
- Y02P10/134—Reduction of greenhouse gas [GHG] emissions by avoiding CO2, e.g. using hydrogen
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Iron (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Furnace Charging Or Discharging (AREA)
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
- Saccharide Compounds (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU2003900357A AU2003900357A0 (en) | 2003-01-24 | 2003-01-24 | An improved smelting process for the production of iron |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| ZA200506454B true ZA200506454B (en) | 2006-05-31 |
Family
ID=30005059
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| ZA200506454A ZA200506454B (en) | 2003-01-24 | 2005-08-12 | An improved smelting process for the production ofiron |
Country Status (18)
| Country | Link |
|---|---|
| US (1) | US7727304B2 (uk) |
| EP (1) | EP1587962B8 (uk) |
| JP (1) | JP2006516676A (uk) |
| KR (1) | KR20050111736A (uk) |
| CN (1) | CN1742102B (uk) |
| AT (1) | ATE475723T1 (uk) |
| AU (2) | AU2003900357A0 (uk) |
| BR (1) | BRPI0406863B1 (uk) |
| CA (1) | CA2513814C (uk) |
| DE (1) | DE602004028339D1 (uk) |
| ES (1) | ES2350042T3 (uk) |
| MX (1) | MXPA05007842A (uk) |
| NZ (1) | NZ541344A (uk) |
| PL (1) | PL205240B1 (uk) |
| RU (1) | RU2346057C2 (uk) |
| UA (1) | UA81139C2 (uk) |
| WO (1) | WO2004065641A1 (uk) |
| ZA (1) | ZA200506454B (uk) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8016912B2 (en) | 2007-09-14 | 2011-09-13 | Barrick Gold Corporation | Process for recovering platinum group metals using reductants |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20060228294A1 (en) * | 2005-04-12 | 2006-10-12 | Davis William H | Process and apparatus using a molten metal bath |
| WO2007036953A1 (en) * | 2005-09-30 | 2007-04-05 | Tata Steel Limited | A method for producing hydrogen and/or other gases from steel plant wastes and waste heat |
| MX2012013309A (es) | 2010-05-18 | 2013-02-01 | Tech Resources Pty Ltd | Proceso de fundicion directa. |
| EP2616562B1 (en) * | 2010-09-15 | 2020-11-25 | Tata Steel Limited | Direct smelting process |
| CA2877318C (en) * | 2012-07-25 | 2020-08-18 | Technological Resources Pty. Limited | Starting a smelting process |
| RU2644866C2 (ru) * | 2016-01-27 | 2018-02-14 | Игорь Михайлович Шатохин | Способ получения чугуна |
| CN108676942A (zh) * | 2018-05-18 | 2018-10-19 | 廖辉明 | 一种含铁和或锌铅铜锡等物料与熔融钢渣协同处理回收方法 |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06102808B2 (ja) | 1986-02-14 | 1994-12-14 | 日本鋼管株式会社 | 溶融還元法 |
| JPS6338506A (ja) | 1986-07-31 | 1988-02-19 | Nippon Steel Corp | 溶融還元炉への粉状炭材添加方法 |
| US4968661A (en) * | 1988-01-15 | 1990-11-06 | The Standard Oil Company | Oxidation catalyst amended by examiner |
| JPH01195211A (ja) | 1988-01-29 | 1989-08-07 | Nippon Steel Corp | 酸化鉄の溶融還元方法 |
| JP2668912B2 (ja) | 1988-02-09 | 1997-10-27 | 日本鋼管株式会社 | 溶融還元法 |
| CA2066455C (en) | 1989-09-29 | 1995-12-19 | John Millace Floyd | Top submerged injection with a shrouded lance |
| AU656228B2 (en) | 1991-09-20 | 1995-01-27 | Ausmelt Limited | Process for production of iron |
| BR9206507A (pt) * | 1991-09-20 | 1995-10-24 | Ausmelt Ltd | Processo para a produção de ferro |
| AU647669B2 (en) | 1991-09-20 | 1994-03-24 | Ausmelt Pty Ltd | Top submergable lance |
| AUPQ152299A0 (en) * | 1999-07-09 | 1999-08-05 | Technological Resources Pty Limited | Start-up procedure for direct smelting process |
| AUPQ599400A0 (en) | 2000-03-03 | 2000-03-23 | Technological Resources Pty Limited | Direct smelting process and apparatus |
| AUPR023100A0 (en) | 2000-09-19 | 2000-10-12 | Technological Resources Pty Limited | A direct smelting process and apparatus |
-
2003
- 2003-01-24 AU AU2003900357A patent/AU2003900357A0/en not_active Abandoned
-
2004
- 2004-01-20 WO PCT/AU2004/000068 patent/WO2004065641A1/en active Application Filing
- 2004-01-20 ES ES04703318T patent/ES2350042T3/es not_active Expired - Lifetime
- 2004-01-20 NZ NZ541344A patent/NZ541344A/en not_active IP Right Cessation
- 2004-01-20 CN CN2004800028247A patent/CN1742102B/zh not_active Expired - Lifetime
- 2004-01-20 JP JP2006500412A patent/JP2006516676A/ja active Pending
- 2004-01-20 US US10/542,721 patent/US7727304B2/en active Active
- 2004-01-20 UA UAA200507489A patent/UA81139C2/uk unknown
- 2004-01-20 PL PL378666A patent/PL205240B1/pl unknown
- 2004-01-20 DE DE200460028339 patent/DE602004028339D1/de not_active Expired - Lifetime
- 2004-01-20 AU AU2004206035A patent/AU2004206035B2/en not_active Expired
- 2004-01-20 KR KR1020057013467A patent/KR20050111736A/ko not_active Application Discontinuation
- 2004-01-20 EP EP04703318A patent/EP1587962B8/en not_active Expired - Lifetime
- 2004-01-20 CA CA 2513814 patent/CA2513814C/en not_active Expired - Lifetime
- 2004-01-20 RU RU2005126707A patent/RU2346057C2/ru active
- 2004-01-20 BR BRPI0406863-7A patent/BRPI0406863B1/pt active IP Right Grant
- 2004-01-20 MX MXPA05007842A patent/MXPA05007842A/es active IP Right Grant
- 2004-01-20 AT AT04703318T patent/ATE475723T1/de active
-
2005
- 2005-08-12 ZA ZA200506454A patent/ZA200506454B/en unknown
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8016912B2 (en) | 2007-09-14 | 2011-09-13 | Barrick Gold Corporation | Process for recovering platinum group metals using reductants |
Also Published As
| Publication number | Publication date |
|---|---|
| PL205240B1 (pl) | 2010-03-31 |
| BRPI0406863A (pt) | 2006-01-03 |
| CN1742102B (zh) | 2013-01-23 |
| JP2006516676A (ja) | 2006-07-06 |
| EP1587962B1 (en) | 2010-07-28 |
| EP1587962A1 (en) | 2005-10-26 |
| RU2005126707A (ru) | 2006-02-10 |
| EP1587962B8 (en) | 2010-12-22 |
| AU2003900357A0 (en) | 2003-02-13 |
| PL378666A1 (pl) | 2006-05-15 |
| UA81139C2 (en) | 2007-12-10 |
| ATE475723T1 (de) | 2010-08-15 |
| KR20050111736A (ko) | 2005-11-28 |
| CA2513814C (en) | 2011-11-01 |
| MXPA05007842A (es) | 2005-10-18 |
| NZ541344A (en) | 2007-08-31 |
| DE602004028339D1 (de) | 2010-09-09 |
| US7727304B2 (en) | 2010-06-01 |
| RU2346057C2 (ru) | 2009-02-10 |
| WO2004065641A1 (en) | 2004-08-05 |
| EP1587962A4 (en) | 2008-08-20 |
| ES2350042T3 (es) | 2011-01-17 |
| US20060037436A1 (en) | 2006-02-23 |
| AU2004206035A1 (en) | 2004-08-05 |
| BRPI0406863B1 (pt) | 2015-04-22 |
| AU2004206035B2 (en) | 2009-07-30 |
| CN1742102A (zh) | 2006-03-01 |
| CA2513814A1 (en) | 2004-08-05 |
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