WO2025001099A1 - 电池包和用电系统 - Google Patents

电池包和用电系统 Download PDF

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Publication number
WO2025001099A1
WO2025001099A1 PCT/CN2024/073488 CN2024073488W WO2025001099A1 WO 2025001099 A1 WO2025001099 A1 WO 2025001099A1 CN 2024073488 W CN2024073488 W CN 2024073488W WO 2025001099 A1 WO2025001099 A1 WO 2025001099A1
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WO
WIPO (PCT)
Prior art keywords
battery
battery pack
tightening band
convex rib
pack according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2024/073488
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English (en)
French (fr)
Inventor
郑振华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xiamen Hithium Energy Storage Technology Co Ltd
Original Assignee
Xiamen Hithium Energy Storage Technology Co Ltd
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Filing date
Publication date
Application filed by Xiamen Hithium Energy Storage Technology Co Ltd filed Critical Xiamen Hithium Energy Storage Technology Co Ltd
Publication of WO2025001099A1 publication Critical patent/WO2025001099A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • H01M50/207Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
    • H01M50/209Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/233Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions
    • H01M50/242Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions adapted for protecting batteries against vibrations, collision impact or swelling
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/244Secondary casings; Racks; Suspension devices; Carrying devices; Holders characterised by their mounting method
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/262Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with fastening means, e.g. locks
    • H01M50/264Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with fastening means, e.g. locks for cells or batteries, e.g. straps, tie rods or peripheral frames
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/289Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by spacing elements or positioning means within frames, racks or packs
    • H01M50/291Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by spacing elements or positioning means within frames, racks or packs characterised by their shape
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2220/00Batteries for particular applications
    • H01M2220/20Batteries in motive systems, e.g. vehicle, ship, plane
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present application relates to the field of new energy technology, and in particular to a battery pack and a power system.
  • battery packs are widely used in the field of new energy.
  • related parts usually become loose or even fall off, which affects the reliability of the battery pack.
  • One technical problem solved by the present application is how to improve the reliability of the battery pack operation.
  • a battery pack, a battery module comprises a plurality of battery cells, wherein the battery cells are arranged along the thickness direction of the battery cells;
  • a stopper abutting against an end of the battery module in the thickness direction of the battery cell, the stopper being provided with a first groove extending in the thickness direction of the battery cell;
  • a first tightening band is arranged around the battery module and sleeved on the limiting member along the height direction of the battery core, and the first tightening band cooperates with the first groove.
  • the limiting member includes a main body, a basic convex rib and a first convex rib, the first tightening band is sleeved on the main body, the main body has a side extending along the thickness direction of the battery cell, the basic convex rib and the first convex rib are spaced apart and protruded on the side along the height direction of the battery module, the first convex rib is closer to the upper cover of the battery cell in the battery module than the basic convex rib, and the first groove is formed between the basic convex rib and the first convex rib.
  • the first rib extends from one end of the first rib away from the base rib to one end of the side surface close to the upper cover.
  • first feature is “above” or “below” a second feature, etc., or similar descriptions appear, it may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium.
  • first feature being “above”, “above” and “above” the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature.
  • the first feature being “below”, “below” and “below” the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
  • a battery pack 10 provided in an embodiment of the present application includes a battery module 100, a stopper 200 and a first tightening band 300.
  • the stopper 200 abuts against the end of the battery module 100 in the length direction, and the first tightening band 300 is arranged around the battery module 100 and sleeved on the stopper 200.
  • the length direction of the battery module 100 is the X-axis direction
  • the width direction of the battery module 100 is the Y-axis direction
  • the height direction of the battery module 100 is the Z-axis direction.
  • the battery module 100 includes a plurality of battery cells 110, and the plurality of battery cells 110 are arranged along the thickness direction of the battery cells 110, and the thickness direction of the battery cells 110 is also the length direction of the battery module 100.
  • the battery cells 110 have an upper cover 111, and the upper cover 111 is used to penetrate the electrodes of the battery cells 110.
  • the upper covers 111 of all the battery cells 110 are located on the same side in the height direction of the battery module 100.
  • the number of the limiting members 200 can be two, and the two limiting members 200 are respectively located on both sides in the length direction of the battery module 100, so that the two limiting members 200 are respectively abutted against the two ends in the length direction of the battery module 100, and then the entire battery module 100 is sandwiched between the two limiting members 200.
  • the first tightening band 300 is a closed loop structure. Since the first tightening band 300 is disposed around the battery module 100 and sleeved on the stopper 200, the first tightening band 300 applies a tightening force to the two stoppers 200. 200 will apply a clamping force to the battery module 100.
  • the first tightening band 300 is sleeved on the limiting member 200 along the height direction of the battery cell 110. Therefore, through the action of the first tightening band 300, the battery module 100 and the limiting member 200 can be bundled, so that the first tightening band 300, the battery module 100 and the limiting member 200 form a bundled whole.
  • the battery pack 10 may also include a box body, and the bundled whole can be placed in the box body to realize the assembly of the entire battery pack 10.
  • the stopper 200 may include a main body 210, a first convex rib 220 and a base convex rib 230.
  • the main body 210 may be a substantially rectangular plate-shaped structure, and the main body 210 has an end face 211, a side face 212 and an abutting face 213.
  • the end face 211 and the abutting face 213 may both extend along the width direction of the battery module 100, and the end face 211 and the abutting face 213 may both be spaced apart along the length direction of the battery module 100, and the side face 212 may extend along the length direction of the battery module 100, and the side face 212 may be connected between the end face 211 and the abutting face 213, and the end face 211 and the abutting face 213 may both be arranged at an angle with the side face 212, for example, at an angle of 90°.
  • the abutting surface 213 directly abuts against the end of the battery module 100 in the length direction, and the first tightening band 300 is sleeved on the end surface 211 and the side surface 212.
  • the side surface 212 can be flush with the surface in the width direction of the battery module 100.
  • the dimensions of the end surface 211, the side surface 212 and the abutting surface 213 along the height direction of the battery module 100 can be the same, and the areas of the end surface 211 and the abutting surface 213 can be much larger than the area of the side surface 212.
  • the first convex rib 220 and the basic convex rib 230 may extend along the height direction of the battery module 100, so that the first convex rib 220 and the basic convex rib 230 may be located on the same straight line. Both the first convex rib 220 and the basic convex rib 230 are protrudingly arranged on the side surface 212, so that both the first convex rib 220 and the basic convex rib 230 protrude a certain height relative to the side surface 212.
  • the first convex rib 220 is closer to the upper cover 111 of the battery cell 110 than the basic convex rib 230, which can be generally understood as the first convex rib 220 being located above the basic convex rib 230.
  • the first convex rib 220 and the basic convex rib 230 are arranged at intervals, and the interval gap between the basic convex rib 230 and the first convex rib 220 will form a first groove 222, which can be understood as the basic convex rib 230, the first convex rib 220 and the side surface 212 together enclose the first groove 222.
  • the first groove 222 extends a certain length along the length direction of the battery module 100.
  • the first tightening band 300 When the first tightening band 300 is sleeved on the main body 210, the first tightening band 300 will cooperate with the first groove 222, and the first groove 222 will play a good role in limiting the first tightening band 300, thereby improving the installation accuracy of the first tightening band 300.
  • the groove extends along the width direction of the battery module 100, and the tightening band cooperates with the groove. Due to the certain gap between the battery cells 110 in the battery module after being bundled, when the battery cells 110 are close to each other and the gap is reduced, the length of the battery module 100 will become smaller, and the two limit members 200 can be close to each other to reduce the distance. Therefore, when the two limit members 200 are close to each other, since the length of the tightening band remains constant, the tightening band will be separated from the groove and slide off the limit member 200, which will then affect the normal operation of the battery pack 10, thereby affecting the reliability of the battery pack 10. In addition, the extended length of the groove on the end face 211 is relatively large, which will increase the processing cost of the groove, thereby increasing the manufacturing cost of the battery pack 10.
  • the first tightening band 300 cooperates with the first groove 222. Even if the length of the battery module 100 becomes smaller and the two limit members 200 are close to each other, the width of the battery module 100 will remain unchanged, so that the first tightening band 300 cannot be separated from the first groove 222 and slide off the limit member 200.
  • the first tightening band 300 will always cooperate with the first groove 222 to ensure that the first tightening band 300 can continue to perform the bundling function, and avoid the first tightening band 300 from being separated from the limit member 200. The normal operation of the battery pack 10 is affected, thereby improving the reliability of the battery pack 10.
  • the width of the first groove 222 is relatively small, thereby reducing the processing cost of the first groove 222, and ultimately reducing the manufacturing cost of the entire battery pack 10. It can be understood that, in view of the special structure inside the battery cell 110, the width of the battery cell 110 can remain unchanged during the cycle of the battery cell 110, so that the width of the entire battery module 100 remains unchanged.
  • the end of the first convex rib 220 away from the base convex rib 230 extends to the end of the side 212 close to the upper cover 111, which can be generally understood as the upper end of the first convex rib 220 and the upper end of the side 212 are flush with each other.
  • the first convex rib 220 has a guide slope 221.
  • the first tightening band 300 can be firstly sleeved on the guide slope 221, and then downward pressure is applied to the first tightening band 300, so that the first tightening band 300 slides downward along the guide slope 221 into the first groove 222, so that the first tightening band 300 cooperates with the first groove 222, thereby achieving the installation of the first tightening band 300.
  • the value range of the angle ⁇ between the guide slope 221 and the side surface 212 is 2° to 10°, for example, the angle between the guide slope 221 and the side surface 212 can be 2°, 5° or 10°.
  • the distance A from the end of the guide slope 221 close to the base rib 230 to the side surface 212 is 0.5 mm to 1 mm, that is, the distance from the lower end of the guide slope 221 to the side surface 212 is 0.5 mm to 1 mm, which can also be understood as the maximum distance from the guide slope 221 to the side surface 212 is 0.5 mm to 1 mm.
  • the distance from the lower end of the guide slope 221 to the side surface 212 can be 0.5 mm, 0.5 mm or 1 mm, etc.
  • the guide slope 221 can have a good guiding function, which facilitates the first tightening band 300 to smoothly cooperate with the first groove 222, thereby improving the installation efficiency of the first groove 222.
  • the distance between the two sections of the first tightening band 300 extending along the length direction of the battery module 100 is recorded as the first distance d, and the first distance d can be understood as the distance between the inner surfaces of the two sections extending along the length direction of the battery module 100.
  • the distance between the two guide slopes 221 oppositely arranged on the same stopper 200 is recorded as the second distance D, and the first distance d is smaller than the second distance D. Therefore, in the process of making the first tightening band 300 slide down along the guide slope 221, the first tightening band 300 will generate pressure on the guide slope 221.
  • the first convex rib 220 can apply a blocking force to the first tightening band 300 to prevent the first tightening band 300 from crossing the first convex rib 220 and escaping from the first groove 222.
  • the basic rib 230 has a protruding surface 231, and the distance B from the protruding surface 231 to the side surface 212 is kept constant, so that the basic rib 230 is roughly in the shape of a cuboid, and the distance B from the protruding surface 231 to the side surface 212 is in the range of 1 mm to 3 mm, for example, the distance B from the protruding surface 231 to the side surface 212 can be 1 mm, 2 mm or 3 mm.
  • the distance from the protruding surface 231 to the side surface 212 can be understood as the protruding height of the basic rib 230 relative to the side surface 212.
  • the distance from the protruding surface 231 to the side surface 212 is greater than the thickness of the first tightening band 300, and the difference between the distance from the protruding surface 231 to the side surface 212 and the thickness of the first tightening band 300 is greater than half the thickness of the first tightening band 300.
  • the surface of the first tightening band 300 away from the side surface 212 in the thickness direction cannot be flush with the protruding surface 231, and then the surface of the first tightening band 300 away from the side surface 212 in the thickness direction is located in the first groove 222 and is separated from the protruding surface 231 by a certain distance. This will increase the difficulty of the first tightening band 300 crossing the protruding surface 231 and escaping from the first groove 222, thereby further improving the reliability of the battery pack 10.
  • the first tightening belt 300 includes a belt body 310 and an insulating sleeve 320.
  • the belt body 310 is made of steel material, and the insulating sleeve 320 is made of a flexible material and has insulating properties.
  • the body 310 includes a first section 311 and a second section 312 connected to each other.
  • the first section 311 is sleeved on the main body 210.
  • the remaining portion of the belt main body 310 except the first section 311 will form the second section 312.
  • the second section 312 is located outside the main body 210 and corresponds to the battery module 100.
  • the insulating sleeve 320 is sleeved on the second section 312. Since the insulating sleeve 320 is sleeved on the second section 312, it can effectively prevent the second section 312 from contacting the battery cell 110 in the battery module 100 and causing a short circuit.
  • the first section 311 further includes an embedded portion 3111, the embedded portion 3111 cooperates with the first groove 222, and the insulating sleeve 320 is sleeved on at least part of the embedded portion 3111.
  • the insulating sleeve 320 is made of a flexible material and is easy to compress, and it is easier to slide the first tightening band 300 downward along the guide slope 221 into the first groove 222.
  • the insulating sleeve 320 is in direct contact with the guide slope 221, which can effectively prevent the embedded portion 3111 with greater hardness from generating greater friction with the guide slope 221, and avoid the metal debris generated by the friction from accumulating in the box of the battery pack 10 and generating electrical conduction with the battery module 100 to cause safety risks.
  • the basic convex rib 230 is located between the first convex rib 220 and the second convex rib 240, and the second convex rib 240 and the basic convex rib 230 are arranged at intervals along the height direction of the battery module 100, and the interval space between the second convex rib 240 and the basic convex rib 230 forms a second groove 242, that is, the second convex rib 240, the basic convex rib 230 and the side surface 212 together enclose the second groove 242, and the second groove 242 also extends along the length direction of the battery module 100, that is, the first groove 222 and the second groove 242 are arranged parallel to each other.
  • the second tightening band 400 has the same function as the first tightening band 300.
  • the second tightening band 400 is also arranged around the battery module 100 and sleeved on the main body 210, so that the battery module 100 is sandwiched between the two limit members 200. Therefore, the second tightening band 400 can play a role in strengthening the binding.
  • the second tightening band 400 can play a role in strengthening the binding.
  • the second tightening band 400 can be made of plastic material, for example, so that the second tightening band 400 has a certain elasticity.
  • the protrusion height of the second rib 240 relative to the side 212 is constant, and the protrusion of the second rib 240 relative to the side 212 is equal to that of the base rib 230. Since the material of the second tightening band 400 is softer than that of the first tightening band 300, the second rib 240 does not need to be provided with a guide slope 221 like the first rib 220, so that the processing cost of the limiter 200 can be reasonably reduced, thereby reducing the manufacturing cost of the battery pack 10.
  • the width of the second tightening band 400 can be greater than or equal to the width of the second groove 242, so that the second tightening band 400 is pressed tightly between the second convex rib 240 and the base convex rib 230. 400 forms an interference fit relationship with the second groove 242. Therefore, when the bundle is carried through the countersunk hole 2111, the second tightening band 400 cannot slide relative to the limiting member 200 in the height direction of the battery module 100, thereby preventing the second tightening band 400 from rubbing against the limiting member 200 to generate metal debris, and also preventing the metal debris from accumulating in the box of the battery pack 10 and generating electrical conduction with the battery module 100 to cause safety risks.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

一种电池包(10)和用电系统。包括多个沿电芯(110)的厚度方向排列的电芯(110);限位件(200),与电池模组(100)位于电芯(110)厚度方向的端部相抵接,且开设沿电芯(110)厚度方向延伸的第一凹槽(222);及与第一凹槽(222)配合的第一扎紧带(300),环绕电池模组(100)设置并沿电芯(110)的高度方向套设在限位件(200)上。

Description

电池包和用电系统
优先权信息
本申请请求2023年6月26日向中国国家知识产权局提交的、专利申请号为2023107585960的专利申请的优先权和权益,并且通过参照将其全文并入此处。
技术领域
本申请涉及新能源技术领域,特别是涉及一种电池包和用电系统。
背景技术
电池包作为一种重要的储能设备,使得电池包在新能源领域有着极为广泛的应用。对于传统的电池包,通常会存在相关零部件产生松动甚至脱落的现象,从而影响电池包工作的可靠性。
发明内容
本申请解决的一个技术问题是如何提高电池包工作的可靠性。
一种电池包,电池模组,包括多个电芯,所述电芯沿所述电芯的厚度方向排列;
限位件,与所述电池模组位于所述电芯厚度方向上的端部相抵接,所述限位件上开设有沿所述电芯厚度方向上延伸的第一凹槽;及
第一扎紧带,环绕所述电池模组设置并沿所述电芯的高度方向套设在所述限位件上,所述第一扎紧带与所述第一凹槽配合。
在其中一个实施例中,所述限位件包括主体部、基础凸筋和第一凸筋,所述第一扎紧带套设在所述主体部上,所述主体部具有沿所述电芯厚度方向延伸的侧面,所述基础凸筋和所述第一凸筋沿所述电池模组的高度方向间隔并凸出设置在所述侧面上,所述第一凸筋相对所述基础凸筋更靠近所述电池模组内的电芯的上盖,所述基础凸筋和所述第一凸筋之间形成所述第一凹槽。
在其中一个实施例中,所述第一凸筋远离所述基础凸筋的一端延伸至所述侧面靠近所述上盖的一端。
在其中一个实施例中,所述第一凸筋具有导向斜面,所述导向斜面到所述侧面的距离沿所述第一扎紧带的安装方向逐渐增大。
在其中一个实施例中,所述导向斜面与所述侧面之间夹角的取值范围为2°至10°。
在其中一个实施例中,所述导向斜面到所述侧面的最大距离为0.5mm至1mm。
在其中一个实施例中,所述第一扎紧带沿所述电芯厚度方向延伸的两段之间具有第一间距,同一所述限位件上相对设置的两个所述导向斜面之间具有第二间距,所述第一间距小于所述第二间距。
在其中一个实施例中,所述基础凸筋具有凸出面,所述凸出面到所述侧面的距离保持恒定,所述凸出面到所述侧面的距离的取值范围为1mm至3mm。
在其中一个实施例中,所述凸出面到所述侧面的距离大于所述第一扎紧带的厚度,且所述凸出面到所述侧面的距离与所述第一扎紧带的厚度之差大于所述第一扎紧带厚度的 一半。
在其中一个实施例中,第一扎紧带包括带主体和绝缘套,所述带主体采用钢材料制成并包括相互连接的第一段和第二段,所述第一段套设在所述主体部上,所述第二段位于所述主体部之外并与所述电池模组对应,所述绝缘套采用柔性材料制成并套设在所述第二段上。
在其中一个实施例中,所述第一段还包括与所述第一凹槽配合的嵌设部,所述绝缘套套设在至少部分所述嵌设部上。
在其中一个实施例中,所述第一扎紧带的宽度大于或等于所述第一凹槽的宽度。
在其中一个实施例中,所述主体部还具有沿垂直于所述电芯厚度方向延伸的端面,所述第一扎紧带套设在所述端面上,所述端面上开设有沉孔。
在其中一个实施例中,所述主体部具有沿垂直于所述电芯厚度方向延伸的端面,所述端面和所述侧面两者在所述电池模组高度方向上的尺寸相等,所述端面的面积大于所述侧面的面积。
一种用电系统,包括上述中任一项所述的电池包。
本申请的一个实施例的一个技术效果是:鉴于第一凹槽沿电芯的厚度方向延伸,在电芯厚度方向即为电池模组长度方向的情况下,当第一扎紧带与第一凹槽配合时,即便在电池模组长度变小而导致限位件远离第一扎带移动的情况下,电池模组的宽度尺寸将保持不变,使得第一扎紧带无法脱离第一凹槽而从限位件上滑落,第一扎紧带将始终与第一凹槽配合,确保第一扎紧带能够继续发挥捆绑功能,避免第一扎紧带因脱离限位件而对电池包的正常工作构成影响,从而提高电池包工作的可靠性。
附图说明
构成本申请的一部分的附图用来提供对本申请的进一步理解,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1为一实施例提供的电池包的局部立体结构示意图。
图2为图1所示电池包的局部分解结构示意图。
图3为图1所示电池包中限位件的立体结构示意图。
图4为图1所示电池包中限位件的平面结构示意图。
图5为图1所示电池包中第一扎紧带的立体剖视结构示意图。
具体实施方式
为使本申请的上述目的、特征和优点能够更加明显易懂,下面结合附图对本申请的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本申请。但是本申请能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本申请内涵的情况下做类似改进,因此本申请不受下面公开的具体实施例的限制。
在本申请的描述中,需要理解的是,若有出现这些术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等,这些术语指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。
此外,若有出现这些术语“第一”、“第二”,这些术语仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本申请的描述中,若有出现术语“多个”,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。
在本申请中,除非另有明确的规定和限定,若有出现术语“安装”、“相连”、“连接”、“固定”等,这些术语应做广义理解。例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。
在本申请中,除非另有明确的规定和限定,若有出现第一特征在第二特征“上”或“下”等类似的描述,其含义可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。
需要说明的是,若元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。若一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。如若存在,本申请所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。
参阅图1、图2和图3,本申请一实施例中提供的一种电池包10包括电池模组100、限位件200和第一扎紧带300。限位件200与电池模组100长度方向上的端部相抵接,第一扎紧带300环绕电池模组100设置并套设在限位件200上。如图1所示,电池模组100的长度方向为X轴方向,电池模组100的宽度方向为Y轴方向,电池模组100的高度方向为Z轴方向。
参阅图1、图2和图3,在一些实施例中,电池模组100包括多个电芯110,多个电芯110沿电芯110的厚度方向排列,电芯110的厚度方向也即电池模组100的长度方向。电芯110具有上盖111,上盖111用于穿设电芯110的电极,在电芯110的排列过程中,全部电芯110的上盖111均位于电池模组100高度方向上的同侧。限位件200的数量可以为两个,两个限位件200分别位于电池模组100长度方向上的两侧,使得两个限位件200分别与电池模组100长度方向上的两端相抵接,继而使得整个电池模组100被夹置在两个限位件200之间。第一扎紧带300为闭环结构,鉴于第一扎紧带300环绕电池模组100设置并套设在限位件200上,使得第一扎紧带300对两个限位件200施加扎紧力,两个限位件 200将对电池模组100施加夹紧力。在套设的过程中,第一扎紧带300沿电芯110的高度方向套设在限位件200上。故通过第一扎紧带300的作用,可以对电池模组100和限位件200起到捆绑作用,从而使得第一扎紧带300、电池模组100和限位件200三者形成一个捆绑整体。电池包10还可以包括箱体,该捆绑整体可以放置在箱体中,从而实现整个电池包10的装配。对于上述捆绑整体,通常需要使得电池模组100内的电芯110之间存在的一定的间隙,以便为电芯110循环过程中的膨胀提供一定的避位空间,避免在电芯110循环中,限位件对电芯110产生较大的束缚力,影响电池的循环性能。
参阅图1、图3和图4,在一些实施例中,限位件200可以包括主体部210、第一凸筋220和基础凸筋230。主体部210可以大致为长方体的板状结构,主体部210具有端面211、侧面212和抵接面213。端面211和抵接面213两者可以沿电池模组100的宽度方向延伸,端面211和抵接面213两者沿电池模组100的长度方向间隔设置,侧面212可以沿电池模组100的长度方向延伸,侧面212连接在端面211和抵接面213之间,端面211和抵接面213两者均可以与侧面212呈夹角设置,例如可以呈90°夹角设置。抵接面213直接与电池模组100长度方向上的端部抵接,第一扎紧带300套设在端面211和侧面212上。当抵接面213与电池模组100抵接时,侧面212可以与电池模组100宽度方向上的表面相互平齐。端面211、侧面212和抵接面213三者沿电池模组100高度方向上的尺寸可以相同,端面211和抵接面213两者的面积可以远远大于侧面212的面积。
参阅图1、图3和图4,在一些实施例中,第一凸筋220和基础凸筋230可以沿电池模组100的高度方向延伸,使得第一凸筋220和基础凸筋230可以位于同一直线上。第一凸筋220和基础凸筋230两者均凸出设置在侧面212上,使得第一凸筋220和基础凸筋230两者均相对侧面212凸出一定的高度。第一凸筋220相对基础凸筋230更靠近电芯110的上盖111,可以通俗理解为第一凸筋220位于基础凸筋230的上方。第一凸筋220和基础凸筋230两者间隔设置,基础凸筋230和第一凸筋220之间的间隔空隙将形成第一凹槽222,可以理解为基础凸筋230、第一凸筋220和侧面212三者共同围成第一凹槽222。显然,第一凹槽222沿电池模组100的长度方向延伸一定的长度。当第一扎紧带300套设在主体部210上时,第一扎紧带300将与第一凹槽222配合,第一凹槽222将对第一扎紧带300起到很好的限位作用,提高第一扎紧带300的安装精度。
假如采用在主体部210的端面211上开设有凹槽的模式,该凹槽沿电池模组100的宽度方向延伸,扎紧带与凹槽配合。由于被捆绑后的池模组内的电芯110之间存在的一定的间隙,在电芯110相互靠近而导致间隙缩小的情况下,电池模组100的长度将变小,也使得两个限位件200能够相互靠近而减少间距。故当两个限位件200相互靠近时,由于扎紧带的长度保持恒定,将使得扎紧带脱离凹槽而从限位件200上滑落,继而影响电池包10的正常工作,由此将影响电池包10工作的可靠性。并且,端面211上的凹槽的延伸长度较大,会增大凹槽的加工成本,从而提高电池包10的制造成本。
而对于上述实施例中的电池包10,鉴于第一凹槽222沿电池模组100的长度方向延伸,第一扎紧带300与第一凹槽222配合,即便在电池模组100长度变小而导致两个限位件200相互靠近的情况下,电池模组100的宽度尺寸将保持不变,使得第一扎紧带300无法脱离第一凹槽222而从限位件200上滑落,第一扎紧带300将始终与第一凹槽222配合,确保第一扎紧带300能够继续发挥捆绑功能,避免第一扎紧带300因脱离限位件200而对 电池包10的正常工作构成影响,从而提高电池包10工作的可靠性。并且,鉴于侧面212的面积小于端面211的面积,使得第一凹槽222的宽度相对较小,从而减少第一凹槽222的加工成本,最终降低整个电池包10的制造成本。可以理解,鉴于电芯110内部的特殊结构,在电芯110循环的过程中,电芯110的宽度尺寸可以保持不变,使得整个电池模组100的宽度尺寸保持不变。
参阅图1、图3和图4,在一些实施例中,第一凸筋220远离基础凸筋230的一端延伸至侧面212靠近上盖111的一端,可以通俗理解为第一凸筋220的上端与侧面212的上端相互平齐。第一凸筋220具有导向斜面221。从导向斜面221远离基础凸筋230的一端至靠近基础凸筋230的一端,也可以通俗理解为从导向斜面221的上端至下端,或者沿第一扎紧带300的安装方向,导向斜面221到侧面212的距离逐渐增大。在第一扎紧带300的安装过程中,可以首先使得第一扎紧带300套设在导向斜面221上,然后对第一扎紧带300套施加向下的压力,使得第一扎紧带300沿着导向斜面221向下滑动至第一凹槽222内,以便第一扎紧带300与第一凹槽222配合,从而实现第一扎紧带300的安装。导向斜面221与侧面212之间夹角α的取值范围为2°至10°,例如导向斜面221与侧面212之间夹角可以为2°、5°或10°等。导向斜面221靠近基础凸筋230的一端到侧面212的距离A为0.5mm至1mm,也即导向斜面221的下端到侧面212的距离为0.5毫米至1毫米,也可以理解为导向斜面221到侧面212的最大距离为0.5mm至1mm。例如导向斜面221的下端到侧面212的距离可以为0.5mm、0.5mm或1mm等。鉴于导向斜面221的上述设置,可以使得导向斜面221具有良好的导向功能,便于第一扎紧带300顺利与第一凹槽222配合,从而提高第一凹槽222的安装效率。
参阅图4和图5,第一扎紧带300沿电池模组100长度方向延伸的两段之间的间距记为第一间距d,第一间距d可以理解为电池模组100长度方向延伸的两段的内表面之间的距离,同一限位件200上相对设置的两个导向斜面221之间的间距记为第二间距D,第一间距d小于第二间距D。因此,在使得第一扎紧带300沿导向斜面221下滑的过程中,第一扎紧带300将对导向斜面221产生压力,当第一扎紧带300与第一凹槽222配合时,可以使得第一凸筋220对第一扎紧带300施加阻挡力,防止第一扎紧带300越过第一凸筋220而脱离第一凹槽222配。
参阅图1、图3和图4,在一些实施例中,基础凸筋230具有凸出面231,凸出面231到侧面212的距离B保持恒定,使得基础凸筋230大致呈长方体状,凸出面231到侧面212的距离B的取值范围为1mm至3mm,例如凸出面231到侧面212的距离B可以为1mm、2mm或3mm等。凸出面231到侧面212的距离可以理解为基础凸筋230相对侧面212的凸出高度。凸出面231到侧面212的距离大于第一扎紧带300的厚度,且凸出面231到侧面212的距离与第一扎紧带300的厚度之差大于第一扎紧带300厚度的一半。当第一扎紧带300与第一凹槽222配合时,使得第一扎紧带300厚度方向上远离侧面212的表面无法与凸出面231平齐,继而使得第一扎紧带300厚度方向上远离侧面212的表面位于第一凹槽222内并与凸出面231间隔一定距离,如此将加大第一扎紧带300越过凸出面231而脱离第一凹槽222的难度,进一步提高电池包10工作的可靠性。
参阅图1、图2和图5,在一些实施例中,第一扎紧带300包括带主体310和绝缘套320,带主体310采用钢材料制成,绝缘套320采用柔性材料制成并具有绝缘性能。带主 体310包括相互连接的第一段311和第二段312,第一段311套设在主体部210上,带主体310除却第一段311后的剩余部分将形成第二段312,第二段312位于主体部210之外并与电池模组100对应,绝缘套320套设在第二段312上。鉴于绝缘套320套设在第二段312,可以有效防止第二段312与电池模组100内的电芯110接触而产生短路。
在一些实施例中,第一段311还包括嵌设部3111,嵌设部3111与第一凹槽222配合,绝缘套320套设在至少部分嵌设部3111上。通过将绝缘套320套设在至少部分嵌设部3111上,绝缘套320为柔性材料,易于压缩,更易于将第一扎紧带300沿着导向斜面221向下滑动至第一凹槽222内,在第一扎紧带300沿导向斜面221向下滑动而与第一凹槽222配合的过程中,使得绝缘套320与导向斜面221直接接触,可以有效防止硬度较大的嵌设部3111与导向斜面221产生较大摩擦,避免摩擦产生的金属碎屑集聚在电池包10的箱体内并与电池模组100产生电性导通作用而造成安全风险。
在一些实施例中,主体部210的端面211上开设有沉孔2111,沉孔2111的数量可以为多个,对于第一扎紧带300、电池模组100和限位件200三者形成的捆绑整体,可以通过沉孔2111对捆绑整体施加作用力,以便对捆绑整体进行搬运。第一扎紧带300的宽度可以大于或等于第一凹槽222的宽度,使得第一扎紧带300抵紧在第一凸筋220和基础凸筋230之间,也理解为第一扎紧带300与第一凹槽222形成过盈配合关系。故在对捆绑整体通过沉孔2111进行搬运的过程,可以使得第一扎紧带300无法在电池模组100的高度方向上相对限位件200产生滑动,避免第一扎紧带300与限位件200摩擦而产生金属碎屑,同样避免金属碎屑集聚在电池包10的箱体内并与电池模组100产生电性导通作用而造成安全风险。
参阅图1、图2和图3,在一些实施例中,电池包10还包括第二扎紧带400,限位件200还包括第二凸筋240,第二凸筋240凸出设置在侧面212上,第二凸筋240可以沿电池模组100的高度方向延伸,使得第一凸筋220、第二凸筋240和基础凸筋230三者均位于同一直线上。基础凸筋230位于第一凸筋220和第二凸筋240之间,第二凸筋240和基础凸筋230沿电池模组100的高度方向间隔设置,第二凸筋240和基础凸筋230之间的间隔空间形成第二凹槽242,即第二凸筋240、基础凸筋230和侧面212三种共同围成第二凹槽242,第二凹槽242同样沿电池模组100的长度方向延伸,即第一凹槽222和第二凹槽242相互平行设置。第二扎紧带400与第一扎紧带300的作用相同,第二扎紧带400同样环绕电池模组100设置并套设在主体部210上,使得电池模组100被夹置在两个限位件200之间,故第二扎紧带400可以起到加强捆绑的作用。通过第二扎紧带400与第二凹槽242配合,在电池模组100的长度产生变化而使得两个限位件200相互靠近时,同样使得第二扎紧带400无法脱离第二凹槽242。
在一些实施例中,第二扎紧带400可以采用塑胶材料制成,例如可以使得第二扎紧带400具有一定的弹性。第二凸筋240相对侧面212的凸出高度恒定,且第二凸筋240相和基础凸筋230相对侧面212的凸出相等。鉴于第二扎紧带400的材质相对第一扎紧带300的材质较软,可以使得第二凸筋240无需如第一凸筋220设置导向斜面221,如此可以合理降低限位件200的加工成本,从而降低电池包10的制造成本。
在一些实施例中,第二扎紧带400的宽度可以大于或等于第二凹槽242两者的宽度,使得第二扎紧带400抵紧在第二凸筋240和基础凸筋230之间,可以理解为第二扎紧带 400与第二凹槽242形成过盈配合关系。故在对捆绑整体通过沉孔2111进行搬运的过程,可以使得第二扎紧带400无法在电池模组100的高度方向上相对限位件200产生滑动,避免第二扎紧带400与限位件200摩擦而产生金属碎屑,同样避免金属碎屑集聚在电池包10的箱体内并与电池模组100产生电性导通作用而造成安全风险。
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对申请专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。

Claims (15)

  1. 一种电池包,其特征在于,包括:
    电池模组,包括多个电芯,所述电芯沿所述电芯的厚度方向排列;
    限位件,与所述电池模组位于所述电芯厚度方向上的端部相抵接,所述限位件上开设有沿所述电芯厚度方向上延伸的第一凹槽;及
    第一扎紧带,环绕所述电池模组设置并沿所述电芯的高度方向套设在所述限位件上,所述第一扎紧带与所述第一凹槽配合。
  2. 根据权利要求1所述的电池包,其特征在于,所述限位件包括主体部、基础凸筋和第一凸筋,所述第一扎紧带套设在所述主体部上,所述主体部具有沿所述电芯厚度方向延伸的侧面,所述基础凸筋和所述第一凸筋沿所述电池模组的高度方向间隔并凸出设置在所述侧面上,所述第一凸筋相对所述基础凸筋更靠近所述电池模组内的电芯的上盖,所述基础凸筋和所述第一凸筋之间形成所述第一凹槽。
  3. 根据权利要求2所述的电池包,其特征在于,所述第一凸筋远离所述基础凸筋的一端延伸至所述侧面靠近所述上盖的一端。
  4. 根据权利要求2所述的电池包,其特征在于,所述第一凸筋具有导向斜面,所述导向斜面到所述侧面的距离沿所述第一扎紧带的安装方向逐渐增大。
  5. 根据权利要求4所述的电池包,其特征在于,所述导向斜面与所述侧面之间夹角的取值范围为2°至10°。
  6. 根据权利要求4所述的电池包,其特征在于,所述导向斜面到所述侧面的最大距离为0.5mm至1mm。
  7. 根据权利要求4所述的电池包,其特征在于,所述第一扎紧带沿所述电芯厚度方向延伸的两段之间具有第一间距,同一所述限位件上相对设置的两个所述导向斜面之间具有第二间距,所述第一间距小于所述第二间距。
  8. 根据权利要求2所述的电池包,其特征在于,所述基础凸筋具有凸出面,所述凸出面到所述侧面的距离保持恒定,所述凸出面到所述侧面的距离的取值范围为1mm至3mm。
  9. 根据权利要求8所述的电池包,其特征在于,所述凸出面到所述侧面的距离大于所述第一扎紧带的厚度,且所述凸出面到所述侧面的距离与所述第一扎紧带的厚度之差大于所述第一扎紧带厚度的一半。
  10. 根据权利要求2所述的电池包,其特征在于,第一扎紧带包括带主体和绝缘套,所述带主体采用钢材料制成并包括相互连接的第一段和第二段,所述第一段套设在所述主体部上,所述第二段位于所述主体部之外并与所述电池模组对应,所述绝缘套采用柔性材料制成并套设在所述第二段上。
  11. 根据权利要求10所述的电池包,其特征在于,所述第一段还包括与所述第一凹槽配合的嵌设部,所述绝缘套套设在至少部分所述嵌设部上。
  12. 根据权利要求2所述的电池包,其特征在于,所述第一扎紧带的宽度大于或等于所述第一凹槽的宽度。
  13. 根据权利要求2所述的电池包,其特征在于,所述主体部还具有沿垂直于所述电芯厚度方向延伸的端面,所述第一扎紧带套设在所述端面上,所述端面上开设有沉孔。
  14. 根据权利要求2所述的电池包,其特征在于,所述主体部具有沿垂直于所述电芯厚度方向延伸的端面,所述端面和所述侧面两者在所述电池模组高度方向上的尺寸相等,所述端面的面积大于所述侧面的面积。
  15. 一种用电系统,其特征在于,包括权利要求1至14中任一项所述的电池包。
PCT/CN2024/073488 2023-06-26 2024-01-22 电池包和用电系统 Ceased WO2025001099A1 (zh)

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