WO2024255618A1 - 处理装置、限位组件以及处理装置的使用方法 - Google Patents
处理装置、限位组件以及处理装置的使用方法 Download PDFInfo
- Publication number
- WO2024255618A1 WO2024255618A1 PCT/CN2024/096750 CN2024096750W WO2024255618A1 WO 2024255618 A1 WO2024255618 A1 WO 2024255618A1 CN 2024096750 W CN2024096750 W CN 2024096750W WO 2024255618 A1 WO2024255618 A1 WO 2024255618A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- block
- limiting
- processing device
- limiting block
- bottom plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B17/00—Furnaces of a kind not covered by any of groups F27B1/00 - F27B15/00
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/18—Door frames; Doors, lids or removable covers
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F71/00—Manufacture or treatment of devices covered by this subclass
Definitions
- the present application relates to the technical field of photovoltaic production equipment, and in particular to a processing device, a limiting assembly, and a method for using the processing device.
- a technical solution adopted in the present application is: to provide a processing device, including a furnace body, which is formed with an opening; a cavity, which is sleeved on the furnace body through the opening and has an extension portion protruding from the opening; and a limiting assembly, which is used to limit the movement of the cavity along it.
- a protrusion is convexly provided on the outer peripheral surface of the extension portion, and the limiting assembly is arranged on the protrusion.
- the processing device includes a bottom plate, and the bottom plate is sleeved on the outer periphery of the extension portion.
- the limiting assembly includes: a guide block, one end of which is arranged on the bottom plate and/or the first limiting block; the second limiting block is provided with a guide hole, and the other end of the guide block is penetrated by a guide hole.
- the limiting assembly includes: a first soft pad, arranged between the first limiting block and the raised portion, and the first soft pad flexibly contacts the raised portion; a second soft pad, arranged between the second limiting block and the raised portion, and the second soft pad flexibly contacts the raised portion.
- the support assembly includes: a positioning block, which is arranged on the bottom plate, and the positioning block supports the outer peripheral surface of the protrusion upward; a support block, which is formed with an extension hole, and the extension direction of the extension hole is perpendicular to the outer peripheral surface of the protrusion; a first fixing member, which is arranged on the bottom plate and penetrates the extension hole; a second fixing member, which penetrates the positioning block and the support block in sequence and abuts against the first fixing member.
- the limiting assembly moves relative to the base plate.
- a limit assembly including a first limit block, which is arranged on the bottom plate in the processing device; and a second limit block, which is arranged opposite to the first limit block and is used to clamp the part to be fixed.
- it includes: an adjusting member, which is arranged between the first limiting block and the second limiting block, and the relative distance between the second limiting block and the first limiting block is adjusted by the adjusting member.
- it includes: a guide block, one end of which is arranged on the bottom plate and/or the first limiting block; the second limiting block is provided with a guide hole, and the other end of the guide block is penetrated by a guide hole.
- the limiting assembly includes: a first soft pad, arranged between the first limiting block and the part to be fixed, and the first soft pad flexibly contacts the part to be fixed; a second soft pad, arranged between the second limiting block and the part to be fixed, and the second soft pad flexibly contacts the part to be fixed.
- the limiting assembly moves relative to the base plate.
- another technical solution adopted in the present application is: to provide a method for using a processing device, using any of the above processing devices, the method includes a limit assembly including a first limit block and a second limit block, the first limit block and the second limit block are clamped on the extension part; the support assembly supports the extension part upward.
- the furnace body is formed with an opening; the cavity is sleeved on the furnace body through the opening, and an extension portion is provided protruding from the opening; and the limit assembly is used to limit the movement of the cavity.
- FIG1 is a cross-sectional view of an embodiment of a processing device of the present application.
- FIG2 is a side view of an embodiment of a processing device of the present application.
- FIG3 is a schematic diagram of the structure of a limit assembly in an embodiment of a processing device of the present application.
- FIG. 4 is a schematic diagram of the structure of a support assembly in an embodiment of a processing device of the present application.
- Figure 1 is a cross-sectional view of an embodiment of a processing device of the present application
- Figure 2 is a side view of an embodiment of a processing device of the present application.
- the present application provides a processing device.
- the processing device includes a furnace The furnace body 10, the cavity 20 and the limit assembly 30.
- the furnace body 10 is placed on the frame of the processing device (not shown in the figure), and the furnace body 10 is fixed.
- the furnace body 10 is formed with an opening (not shown in the figure).
- the cavity 20 is located on the inner side of the furnace body 10, and the product is placed in the cavity 20 for reaction.
- the cavity 20 is sleeved on the furnace body 10 through the opening. That is, the cavity 20 is placed into the furnace body 10 from the opening of the furnace body 10.
- the cavity 20 protrudes from the opening and is extended to provide an extension portion 21.
- the extension portion 21 is located between the opening of the furnace body 10 and the furnace door 11.
- the portion of the cavity 20 extending out of the opening of the furnace body 10 is the extension portion 21.
- the extension portion 21 is fixedly connected to the cavity 20 or integrally formed.
- the limiting assembly 30 is fixed relative to the cavity 20.
- the limiting assembly 30 can be placed on the outer peripheral surface of the extension portion 21. Or as described below, the limiting assembly 30 can be clamped on the protrusion 22 on the outer peripheral surface of the extension portion 21.
- the limiting assembly 30 is used to limit the movement of the cavity 20. During the product reaction process, the limiting assembly 30 is set so that the cavity 20 cannot move along its axial direction and/or radial direction, and the stability between the cavity 20 and the furnace body 10 can be maintained.
- the number of limiting assemblies 30 includes but is not limited to one, two, three, five, ten, etc.
- the limiting assembly 30 by providing the limiting assembly 30 , the movement of the cavity 20 in two directions relative to the furnace body 10 is limited, thereby reducing the risk of the cavity 20 being broken and increasing the service life of the processing device.
- the diameter of the cavity 20 becomes larger at the opening position, that is, the diameter of the extension portion 21 is larger than the diameter of the cavity 20 inside the furnace body 10.
- the size of the extension portion 21 corresponds to the size of the furnace door 11.
- the cavity 20 and the furnace door 11 are sealed by a sealing ring to form a closed space inside the cavity 20.
- a heat insulating member 13 is provided on the side of the furnace door 11 facing the cavity 20.
- the size of the heat insulating member 13 corresponds to the size of the extension portion 21.
- the heat insulating member 13 includes but is not limited to heat insulating materials, heat reflecting plates, etc. The heat insulating member 13 can reduce the heat loss of the cavity 20 and keep the temperature inside the cavity 20 stable.
- the material of the furnace door 11 includes but is not limited to metal material, quartz material, etc.
- the furnace door 11 can be made of metal material, and its surface can also be plated as needed, and the plating material is a corrosion-resistant material such as nickel and Teflon.
- the furnace door 11 can also be made of metal material, and a reflective insulation is set on the furnace door 11.
- the heat element 13 is arranged in this way to enhance the structural strength of the furnace door 11 and to isolate the furnace door 11 from process gas and heat radiation.
- the processing device includes a gas blowing pipe (not shown in the figure), which is arranged at the furnace door 11 to blow protective gas into the gap between the furnace door 11 and the chamber 20, thereby reducing the impact of the process reaction gas in the chamber 20 on the furnace door 11 and other related structures.
- the protective gas is a gas that is harmless to the furnace door 11, such as nitrogen.
- a protrusion 22 is convexly provided on the outer peripheral surface of the extension portion 21.
- the limit assembly 30 is disposed on the protrusion 22 to limit the movement of the cavity 20 relative to the furnace body 10 in two directions, thereby reducing the risk of the cavity 20 being broken and increasing the service life of the processing device.
- the protrusion 22 is fixed or integrally formed on the outer side of the extension portion 21.
- a continuous protrusion 22 is provided on the outer peripheral surface of the extension portion 21.
- a plurality of stopper components 30 are distributed at intervals on the protrusion 22. In this embodiment, there are eight stopper components 30.
- a plurality of protrusions 22 are arranged at intervals on the outer peripheral surface of the extension portion 21.
- the number of the limiting components 30 corresponds to the number of the protrusions 22.
- the plurality of protrusions 22 and the corresponding limiting components 30 are distributed at intervals on the outer peripheral surface of the extension portion 21.
- the above-mentioned limiting assembly 30 is arranged on the protruding portion 22.
- the limiting assembly 30 can be a whole, and a recess is arranged on one side of the limiting assembly 30 facing the protruding portion 22, so that the limiting assembly 30 clamps the protruding portion 22.
- the limiting assembly 30 can also be two limiting blocks arranged opposite to each other, and the two limiting blocks are fixedly connected, so that the limiting assembly 30 clamps the protruding portion 22.
- FIG. 3 is a schematic diagram of the structure of the limit assembly in one embodiment of the processing device of the present application.
- the processing device includes a bottom plate 12.
- the bottom plate 12 is sleeved on the outer periphery of the extension portion 21.
- the bottom plate 12 is located between the furnace body 10 and the raised portion 22.
- the cavity 20 is fixed relative to the bottom plate 12.
- the bottom plate 12 is used to support the cavity 20.
- the connection method includes but is not limited to screw connection, clamping connection, bonding, etc.
- the limiting assembly 30 includes a first limiting block 31 and a second limiting block 32.
- the first limiting block 31 is disposed on the bottom plate 12.
- the first limiting block 31 is disposed on a side of the protrusion 22 facing the bottom plate 12.
- the second limiting block 32 and the first limiting block 31 are used to clamp the protrusion 22.
- the second limiting block 32 is disposed on a side of the protrusion 22 away from the bottom plate 12.
- the positions of the first limiting block 31 and the second limiting block 32 correspond.
- the second limiting block 32 is fixedly disposed relative to the first limiting block 31.
- the protrusion 22 is clamped between the first limiting block 31 and the second limiting block 32, so that the first limiting block 31 and the second limiting block 32 clamp the protrusion 22.
- the protrusion 22 can be restricted from moving in the first direction D1 and the second direction D2, thereby restricting the movement of the cavity 20 relative to the furnace body 10 in two directions.
- the first direction D1 refers to the direction from the furnace tail to the furnace mouth of the furnace body 10.
- the second direction D2 refers to the direction from the furnace mouth to the furnace tail of the furnace body 10.
- the first limit block 31 can be detachably or fixedly connected to the bottom plate 12.
- the second limit block 32 can be detachably or fixedly connected to the first limit block 31.
- the limit assembly 30 includes an adjusting member 33.
- the adjusting member 33 is disposed between the first limit block 31 and the second limit block 32, and can limit the relative distance between the first limit block 31 and the second limit block 32.
- the adjusting member 33 adjusts the relative distance between the second limit block 32 and the first limit block 31, and can adapt to different protrusions 22 to meet different usage requirements.
- the above-mentioned adjusting member 33 is arranged between the first limit block 31 and the second limit block 32 on a side away from the protrusion 22. That is to say, the adjusting member 33 is arranged above the protrusion 22.
- the first limit block 31 and the second limit block 32 are both provided with through holes.
- the adjusting member 33 includes but is not limited to a tightening screw, a tensioning screw, etc.
- the adjusting member 33 passes through the through hole.
- the relative distance between the first limit block 31 and the second limit block 32 is adjusted according to the width of the protrusion 22.
- the adjusting member 33 may pass through the through hole on the second limit block 32 to fix the second limit block 32 to the first limit block 31.
- the adjusting member 33 may also pass through the first The through holes on the limiting block 31 and the second limiting block 32 enable the bottom plate 12 , the first limiting block 31 and the second limiting block 32 to be fixedly connected.
- the adjusting member 33 may be an elastic member.
- the adjusting member 33 is disposed between the first limit block 31 and the second limit block 32.
- the adjusting member 33 may change the stretching distance according to the width of the protrusion 22, thereby adjusting the relative distance between the first limit block 31 and the second limit block 32.
- the limiting assembly 30 includes a guide block 34.
- the guide block 34 plays a guiding role.
- One end of the guide block 34 is disposed on the bottom plate 12 and/or the first limiting block 31.
- the second limiting block 32 is provided with a guide hole 321, and the other end of the guide block 34 is penetrated with a guide hole 321.
- the guide block 34 is fixedly connected to the bottom plate 12 and/or the first limit block 31.
- the connection methods include but are not limited to screw connection, bonding, clamping, etc.
- the second limit block 32 is sleeved on the guide block 34 through the guide hole 321.
- the second limit block 32 moves on the guide block 34 to adjust the relative distance between the first limit block 31 and the second limit block 32.
- the guide block 34 is penetrated with the guide hole 321, which can fix the relative position between the second limit block 32 and the bottom plate 12 and/or the first limit block 31, and reduce the possibility of displacement of the first limit block 31 and the second limit block 32.
- a threaded hole is provided in the guide block 34 , through which a bolt passes, to fix the positions of the guide block 34 , the first limiting block 31 and the bottom plate 12 .
- the limiting assembly 30 includes a first soft pad 35 and a second soft pad 36.
- the first soft pad 35 is disposed between the first limiting block 31 and the protrusion 22.
- the first soft pad 35 flexibly contacts the protrusion 22.
- the first soft pad 35 can be disposed on a side of the first limiting block 31 facing the protrusion 22.
- the first soft pad 35 is fixedly or detachably connected to the first limiting block 31.
- the first soft pad 35 can also be disposed on a side of the protrusion 22 facing the first limiting block 31.
- the first soft pad 35 is fixedly or detachably connected to a side of the protrusion 22 facing the first limiting block 31.
- the second soft pad 36 is disposed between the second limit block 32 and the protrusion 22.
- the second soft pad 36 is flexibly connected to the
- the second soft pad 36 can be disposed on a side of the second limit block 32 facing the protrusion 22.
- the second soft pad 36 is fixedly or detachably connected to the second limit block 32.
- the second soft pad 36 can also be disposed on a side of the protrusion 22 facing the second limit block 32, and the second soft pad 36 is fixedly or detachably connected to the side of the protrusion 22 facing the second limit block 32.
- the first soft pad 35 and the second soft pad 36 have the property of being resistant to high temperatures, and their materials may be flexible materials.
- the hard contact between the cavity 20 and the limit assembly 30 can be reduced, and the possibility of damage to the extension portion 21 can be reduced; the friction force can be enhanced, and the problem of loose connection between the limit assembly 30 and the raised portion 22 can be reduced.
- the limiting components 30 include at least two.
- the number of limiting components 30 includes but is not limited to two, three, four, five, seven, ten, fifteen, etc.
- At least two limiting components 30 are independently used for the cavity 20.
- the multiple limiting components 30 are independently arranged and have no association with each other.
- Each limiting component 30 can play an independent limiting role on the cavity 20.
- the extension portion 21 is arranged in a tubular shape.
- the outer peripheral surface of the extension portion 21 is raised to form a protrusion 22.
- the limiting components 30 are arranged at circumferential intervals on the outer peripheral surface of the extension portion 21.
- a plurality of limiting components 30 are circumferentially distributed around the central axis of the protrusion 22, so that the clamping force of the limiting components 30 can be evenly distributed on the outer periphery of the cavity 20.
- Providing a full circle of stopper components 30 on the outer circumferential surface of the extension portion 21 is not conducive to heat dissipation of the opening of the furnace body 10.
- an additional cooling structure is required, such as providing a water cooling pipeline in the full circle of stopper components 30.
- This structure is complex and requires the use of additional structures such as sealing rings, which increases the difficulty of operation and processing costs.
- a plurality of limiting components 30 are arranged at intervals on the outer peripheral surface of the extension portion 21 .
- the structure is simple, heat dissipation is easy, and material and processing costs are saved.
- the protrusion 22 When the protrusion 22 is a whole, the protrusion 22 is annularly arranged on the outer peripheral surface of the extension portion 21. When there are multiple protrusions 22, the multiple protrusions 22 are arranged on the outer peripheral surface of the extension portion 21 at intervals.
- annular stopper 14 may be provided between the furnace body 10 and the cavity 20 .
- the annular stopper 14 may limit the movement of the cavity 20 and support the weight of the cavity 20 .
- FIG. 4 is a schematic diagram of the structure of the support assembly in one embodiment of the processing device of the present application.
- the processing device includes a bottom plate 12.
- the bottom plate 12 is sleeved on the outer periphery of the extension portion 21.
- the bottom plate 12 is located between the furnace body 10 and the raised portion 22.
- the bottom plate 12 is used to support the cavity 20.
- the connection method includes but is not limited to screw connection, clamping connection, bonding, etc.
- the processing device further includes a support assembly 40.
- the support assembly 40 is disposed on the bottom plate 12 and supports the outer peripheral surface of the protrusion 22 upward.
- the support assembly 40 contacts the outer peripheral surface of the protrusion 22, and the support assembly 40 is disposed below the protrusion 22 to support the weight of the cavity 20, thereby reducing the risk of the cavity 20 being broken due to the sinking of the cavity 20.
- the number of the support assemblies 40 includes, but is not limited to, one, two, three, five, eight, ten, and the like.
- the thickness of the protrusion 22 is thicker than that of the extension portion 21 , the outer peripheral surface of the protrusion 22 supported by the support assembly 40 is not likely to cause the cavity 20 to break.
- Limiting assemblies 30 are set at intervals on the outer periphery of the protrusion 22 to clamp the protrusion 22, and supporting assemblies 40 are used below the protrusion 22 to support the protrusion 22. This can reduce the movement of the cavity 20 in two directions while increasing support for the cavity 20, thereby reducing the risk of the cavity 20 breaking.
- eight stopper assemblies 30 are evenly arranged on the outer circumferential surface of the protrusion 22, and the stopper assemblies 30 clamp the protrusion 22.
- Two support assemblies 40 are arranged below the protrusion 22, and the support assemblies 40 support the protrusion 22.
- two stopper assemblies 30 may be arranged at intervals on the outer circumferential surface of the protrusion 22, and one support assembly 40 may be arranged below the protrusion 22. In actual use, it can be based on Set according to the actual situation.
- the support assembly 40 includes a positioning block 41, a support block 42, a first fixing member 43 and a second fixing member 44.
- the positioning block 41 is disposed on the bottom plate 12.
- the connection methods include but are not limited to screw connection, clamping connection, bonding, etc.
- the positioning block 41 supports the outer peripheral surface of the protrusion 22 upward.
- the support block 42 is formed with an extension hole 46, and the extension direction of the extension hole 46 is perpendicular to the outer peripheral surface of the protrusion 22.
- the support block 42 is disposed between the positioning block 41 and the protrusion 22, so as to support the protrusion 22.
- the surface of the support block 42 facing the protrusion 22 is in contact with the protrusion 22, which can provide a better supporting force for the protrusion 22.
- the first fixing member 43 is disposed on the bottom plate 12 and is provided with an extension hole 46.
- the first fixing member 43 passes through the extension hole 46 to fix the support block 42 to the bottom plate 12, so that a greater friction force is generated between the support block 42 and the bottom plate 12, and the weight of the cavity 20 is better supported.
- the support block 42 can move freely within a certain range, and the distance between the support block 42 and the positioning block 41 is adjusted so that the support block 42 can fit with the protrusion 22, so as to adapt to protrusions 22 of different sizes.
- the moving range of the support block 42 is the extension length of the extension hole 46 perpendicular to the outer peripheral surface of the protrusion 22.
- the second fixing member 44 passes through the positioning block 41 and the supporting block 42 in sequence and abuts against the first fixing member 43.
- the second fixing member 44 can fix the relative position between the supporting member and the positioning block 41 and provide a certain supporting force to the first fixing member 43.
- the support assembly 40 can better support the weight of the cavity 20.
- the support block 42 moves within a certain range and can match cavities 20 of different sizes, so that the support assembly 40 has both strong supporting ability and good flexibility.
- the support assembly 40 includes a support pad 45.
- the support pad 45 is disposed between the support block 42 and the outer surface of the protrusion 22.
- the support pad 45 is in flexible contact with the outer surface of the protrusion 22.
- the support pad 45 is disposed on the side of the support block 42 facing the outer surface of the protrusion 22, which can reduce the hard contact between the support block 42 and the protrusion 22, reduce the possibility of damage to the extension 21, enhance the friction force, reduce the friction between the support block 42 and the protrusion 22, and reduce the friction between the support block 42 and the protrusion 22.
- the problem of loose connection between the parts 22 can reduce the hard contact between the support block 42 and the protrusion 22, reduce the possibility of damage to the extension 21, enhance the friction force, reduce the friction between the support block 42 and the protrusion 22, and reduce the friction between the support block 42 and the protrusion 22. The problem of loose connection between the parts 22.
- the support pad 45 can be disposed on the side of the support block 42 facing the outer surface of the protrusion 22, and the support pad 45 is fixedly connected to the support block 42, including but not limited to bonding, clamping, integral molding, etc.
- the support pad 45 can also be disposed on the outer surface of the protrusion 22, and the support pad 45 is fixedly connected to the protrusion 22, including but not limited to bonding, clamping, integral molding, etc.
- the support pad 45 has the characteristic of high temperature resistance, and its material can be a flexible material.
- the limiting assembly 30 moves relative to the bottom plate 12.
- the movement of the limiting assembly 30 relative to the bottom plate 12 can refer to the movement of the support block 42 in the above-mentioned support assembly 40.
- the support assembly 40 is placed between the first limit block 31 and the second limit block 32.
- the positioning block 41 is placed between the first limit block 31 and the second limit block 32.
- the positioning block 41 is detachably connected or integrally formed with the first limit block 31 or the second limit block 32 on the side away from the protrusion 22, so that the first limit block 31 and the second limit block 32 can clamp the protrusion 22 and play a role in limiting the protrusion 22.
- the first limit block 31, the support block 42 and the second limit block 32 are provided with an extension hole 46.
- the first fixing member 43 passes through the first limit block 31, the support block 42, the second limit block 32 and the bottom plate 12 in sequence, and is fixed to the bottom plate 12.
- the support block 42 contacts the protrusion 22, so that the protrusion 22 can be supported.
- the support block 42 can move freely within a certain range, and the distance between the support block 42 and the positioning block 41 is adjusted so that the support block 42 can fit with the protrusion 22, so that the position-limiting assembly 30 can adjust its position relative to the bottom plate 12 and support the protrusion 22.
- This design can not only limit the movement of the cavity 20 in two directions, but also support the cavity 20.
- the present application provides a limit assembly 30.
- the limit assembly 30 includes a first limit block 31 and a second limit block 32.
- the first limit block 31 is disposed on a bottom plate 12 in the processing device.
- the bottom plate 12 is sleeved on the outer periphery of the extension portion 21 on the cavity 20 of the processing device.
- the bottom plate 12 is located between the furnace body 10 of the processing device and the part to be fixed.
- the bottom plate 12 is used to support the cavity 20.
- the connection methods include but are not limited to screw connection, Clamping, bonding, etc.
- the first limit block 31 is arranged on a side of the part to be fixed facing the base plate 12.
- the second limit block 32 and the first limit block 31 are used to clamp the part to be fixed.
- the part to be fixed can be the protrusion 22 protruding on the outer peripheral surface of the extension portion 21 mentioned above.
- the second limit block 32 is arranged on a side of the part to be fixed away from the base plate 12. The positions of the first limit block 31 and the second limit block 32 correspond.
- the second limit block 32 is fixedly arranged relative to the first limit block 31.
- the part to be fixed is clamped between the first limit block 31 and the second limit block 32, so that the first limit block 31 and the second limit block 32 clamp the part to be fixed.
- the fixed part By clamping the fixed part by the first limit block 31 and the second limit block 32, the fixed part can be restricted from moving in the first direction D1 and the second direction D2, thereby restricting the movement of the cavity 20 in two directions relative to the furnace body 10.
- the first direction D1 refers to the direction from the furnace tail to the furnace mouth of the furnace body 10.
- the second direction D2 refers to the direction from the furnace mouth to the furnace tail of the furnace body 10.
- the first limit block 31 can be detachably or fixedly connected to the bottom plate 12.
- the second limit block 32 can be detachably or fixedly connected to the first limit block 31.
- the limiting assembly 30 further includes an adjusting member 33.
- the adjusting member 33 is disposed between the first limiting block 31 and the second limiting block 32, and can limit the relative distance between the first limiting block 31 and the second limiting block 32.
- the adjusting member 33 adjusts the relative distance between the second limiting block 32 and the first limiting block 31, and can adapt to different parts to be fixed to meet different usage requirements.
- the above-mentioned adjusting member 33 is arranged between the first limit block 31 and the second limit block 32 on a side away from the part to be fixed. That is to say, the adjusting member 33 is arranged above the part to be fixed.
- the first limit block 31 and the second limit block 32 are both provided with through holes.
- the adjusting member 33 includes but is not limited to a tightening screw, a tensioning screw, etc.
- the adjusting member 33 passes through the through hole.
- the relative distance between the first limit block 31 and the second limit block 32 is adjusted according to the width of the part to be fixed.
- the adjusting member 33 may pass through the through hole on the second limit block 32 so that the second limit block 32 is fixedly connected to the first limit block 31.
- the adjusting member 33 may also pass through the through holes on the first limit block 31 and the second limit block 32 so that the bottom plate 12, the first limit block 31 and the second limit block 32Fixed connection.
- the adjusting member 33 may be an elastic member.
- the adjusting member 33 is disposed between the first limiting block 31 and the second limiting block 32.
- the adjusting member 33 may change the stretching distance according to the width of the member to be fixed, thereby adjusting the relative distance between the first limiting block 31 and the second limiting block 32.
- the limiting assembly 30 includes a guide block 34.
- the guide block 34 plays a guiding role.
- One end of the guide block 34 is disposed on the bottom plate 12 and/or the first limiting block 31.
- the second limiting block 32 is provided with a guide hole 321, and the other end of the guide block 34 is penetrated with a guide hole 321.
- the guide block 34 is fixedly connected to the bottom plate 12 and/or the first limit block 31.
- the connection methods include but are not limited to screw connection, bonding, clamping, etc.
- the second limit block 32 is sleeved on the guide block 34 through the guide hole 321.
- the second limit block 32 moves on the guide block 34 to adjust the relative distance between the first limit block 31 and the second limit block 32.
- the guide block 34 is penetrated with the guide hole 321, which can fix the relative position between the second limit block 32 and the bottom plate 12 and/or the first limit block 31, and reduce the possibility of displacement of the first limit block 31 and the second limit block 32.
- a threaded hole is provided in the guide block 34 , through which a bolt passes, to fix the positions of the guide block 34 , the first limiting block 31 and the bottom plate 12 .
- the limiting assembly 30 includes a first soft pad 35 and a second soft pad 36.
- the first soft pad 35 is disposed between the first limiting block 31 and the part to be fixed.
- the first soft pad 35 flexibly contacts the part to be fixed.
- the first soft pad 35 can be disposed on a side of the first limiting block 31 facing the part to be fixed.
- the first soft pad 35 is fixedly or detachably connected to the first limiting block 31.
- the first soft pad 35 can also be disposed on a side of the part to be fixed facing the first limiting block 31.
- the first soft pad 35 is fixedly or detachably connected to a side of the part to be fixed facing the first limiting block 31.
- the second soft pad 36 is disposed between the second limit block 32 and the part to be fixed.
- the second soft pad 36 flexibly contacts the part to be fixed.
- the second soft pad 36 can be disposed on a side of the second limit block 32 facing the part to be fixed.
- the second cushion 36 is fixedly or detachably connected to the second limit block 32.
- the second cushion 36 can also be arranged on a side of the fixed part facing the second limit block 32, and the second cushion 36 is fixedly or detachably connected to a side of the fixed part facing the second limit block 32.
- the first soft pad 35 and the second soft pad 36 have the property of being resistant to high temperatures, and their materials may be flexible materials.
- the hard contact between the cavity 20 and the limit assembly 30 can be reduced, and the possibility of damage to the extension part 21 can be reduced; the friction force can be enhanced, and the problem of loose connection between the limit assembly 30 and the part to be fixed can be reduced.
- the limiting assembly 30 moves relative to the bottom plate 12.
- the movement of the limiting assembly 30 relative to the bottom plate 12 can refer to the movement of the support block 42 in the above-mentioned support assembly 40.
- the support assembly 40 is placed between the first limit block 31 and the second limit block 32.
- the positioning block 41 is placed between the first limit block 31 and the second limit block 32.
- the positioning block 41 is detachably connected or integrally formed with the first limit block 31 or the second limit block 32 on the side away from the protrusion 22, so that the first limit block 31 and the second limit block 32 can clamp the protrusion 22 and play a role in limiting the protrusion 22.
- the first limit block 31, the support block 42 and the second limit block 32 are provided with an extension hole 46.
- the first fixing member 43 passes through the first limit block 31, the support block 42, the second limit block 32 and the bottom plate 12 in sequence, and is fixed to the bottom plate 12.
- the support block 42 contacts the protrusion 22, so that the protrusion 22 can be supported.
- the support block 42 can move freely within a certain range, and the distance between the support block 42 and the positioning block 41 is adjusted so that the support block 42 can fit with the protrusion 22, so that the position-limiting assembly 30 can adjust its position relative to the bottom plate 12 and support the protrusion 22.
- This design can not only limit the movement of the cavity 20 in two directions, but also support the cavity 20.
- the present application provides a method for using a processing device.
- the method for using the processing device adopts the above-mentioned processing device.
- the processing device described in the above-mentioned embodiment of the processing device will not be described one by one here. Taking a diffusion furnace as an example, the method of using the present application is explained.
- the limiting assembly 30 includes a first limiting block 31 and a second limiting block 32 , and the first limiting block 31 and the second limiting block 32 are clamped on the extension portion 21 .
- the outer peripheral surface of the extension portion 21 is raised to form a raised portion 22.
- the first limit block 31 is fixed between the bottom plate 12 and the raised portion 22.
- a bolt is used to pass through the through hole of the guide block 34 to fix the guide block 34, the first limit block 31 and the bottom plate 12.
- the guide block 34 is penetrated with a guide hole 321 of the second limit block 32, so that the first limit block 31 and the second limit block 32 are relatively fixed.
- the adjustment member 33 is used to adjust the relative distance between the second limit block 32 and the first limit block 31, and the first limit block 31 and the second limit block 32 clamp the raised portion 22.
- a first soft pad 35 is arranged between the first limit block 31 and the raised portion 22, and a second soft pad 36 is arranged between the second limit block 32 and the raised portion 22, so that the limit assembly 30 clamps the raised portion 22 to limit the movement of the cavity 20 in two directions relative to the furnace body 10.
- the supporting assembly 40 supports the outer peripheral surface of the extending portion 21 upward.
- the support assembly 40 when using the support assembly 40, first adjust the distance between the support block 42 and the protrusion 22. Then, use the first fixing member 43 to pass through the extension hole 46 to fix the support block 42 to the bottom plate 12. Then use the second fixing member 44 to pass through the positioning block 41 and the support block 42 in sequence, so that the second fixing member 44 abuts against the first fixing member 43, so that the support assembly 40 can support the weight of the cavity 20.
- Limiting assemblies 30 are set at intervals on the outer periphery of the protrusion 22 to clamp the protrusion 22, and supporting assemblies 40 are used below the protrusion 22 to support the protrusion 22. This can reduce the movement of the cavity 20 in two directions while increasing support for the cavity 20, thereby reducing the risk of the cavity 20 breaking.
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Abstract
本申请涉及光伏生产设备技术领域,提供了一种处理装置、限位组件以及处理装置的使用方法。炉体形成有开口;腔体通过开口套设于炉体,并凸出开口延伸设置有延伸部;限位组件用于限定腔体窜动。通过设置限位组件限制腔体相对炉体两个方向的窜动,减少腔体破碎的风险,增加处理装置的使用寿命。
Description
【相关申请的交叉引用】
本申请要求享有于2023年06月15日提交的名称为“处理装置、限位组件以及处理装置的使用方法”,申请号为“202310710619.0”的中国专利申请的优先权,该申请的全部内容通过引用并入本文中。
本申请涉及光伏生产设备技术领域,特别是涉及一种处理装置、限位组件以及处理装置的使用方法。
随着太阳能发电的普及,相关的光伏产品需求量越来越大,在日益提高的产能需求前提下,对于太阳能电池的处理装置的主要零配件要求和结构也越来越高。
在处理装置的使用过程中,腔体的开口相对炉体会出现两个方向窜动的现象。现有技术中,只能限制腔体朝向开口方向的单向窜动,不能限制腔体朝向炉尾方向的窜动,使得腔体易被撞裂或拉裂,从而增加了腔体破碎的风险。
【发明内容】
有鉴于此,本申请主要解决的技术问题是提供一种处理装置、限位组件以及处理装置的使用方法,能够限制腔体相对炉体两个方向的窜动。
为解决上述技术问题,本申请采用的一个技术方案是:提供一种处理装置,包括炉体,形成有开口;腔体,通过开口套设于炉体,并凸出开口延伸设置有延伸部;限位组件,用于限定腔体沿其窜动。
在本申请的一些实施例中,延伸部外周表面凸设有凸起部,限位组件设置于凸起部。
在本申请的一些实施例中,处理装置包括底板,底板套设于延伸部外周。
在本申请的一些实施例中,限位组件包括:第一限位块,设置于底板;第二限位块,与第一限位块相对设置,用于夹紧凸起部。
在本申请的一些实施例中,限位组件包括:调节件,设置于第一限位块和第二限位块之间,通过调节件调节第二限位块和第一限位块之间相对距离。
在本申请的一些实施例中,限位组件包括:导向块,一端设置于底板和/或第一限位块;第二限位块开设有导向孔,导向块另一端穿设导向孔。
在本申请的一些实施例中,限位组件包括:第一软垫,设置于第一限位块与凸起部之间,第一软垫柔性接触凸起部;第二软垫,设置于第二限位块与凸起部之间,第二软垫柔性接触凸起部。
在本申请的一些实施例中,限位组件包括至少两个,至少两个限位组件分别独自用于腔体。
在本申请的一些实施例中,延伸部呈管状设置,限位组件呈圆周间隔设置于延伸部外周表面。
在本申请的一些实施例中,处理装置还包括:支撑组件,设置于底板并向上支撑凸起部外周表面。
在本申请的一些实施例中,支撑组件包括:定位块,设置于底板,定位块向上支撑凸起部外周表面;支撑块,形成有延伸孔,延伸孔延伸方向垂直于凸起部外周表面;第一固定件,设置于底板、并穿设延伸孔;第二固定件,依次穿设定位块以及支撑块、并抵接第一固定件。
在本申请的一些实施例中,支撑组件包括:支撑垫,设置于支撑块与凸起
部外表面之间,支撑垫与凸起部外表面柔性接触。
在本申请的一些实施例中,限位组件相对于底板移动。
为解决上述技术问题,本申请采用的另一个技术方案是:提供一种限位组件,包括第一限位块,设置于处理装置中的底板;第二限位块,与第一限位块相对设置,用于夹紧待固定件。
在本申请的一些实施例中,包括:调节件,设置于第一限位块和第二限位块之间,通过调节件调节第二限位块和第一限位块之间相对距离。
在本申请的一些实施例中,包括:导向块,一端设置于底板和/或第一限位块;第二限位块开设有导向孔,导向块另一端穿设导向孔。
在本申请的一些实施例中,限位组件包括:第一软垫,设置于第一限位块与待固定件之间,第一软垫柔性接触待固定件;第二软垫,设置于第二限位块与待固定件之间,第二软垫柔性接触待固定件。
在本申请的一些实施例中,限位组件相对于底板移动。
为解决上述技术问题,本申请采用的又一个技术方案是:提供一种处理装置的使用方法,采用上述任一项的处理装置,方法包括限位组件包括第一限位块和第二限位块,第一限位块和第二限位块夹紧于延伸部;支撑组件向上支撑延伸部。
本申请的有益效果是:区别于现有技术,本申请中,炉体形成有开口;腔体通过开口套设于炉体,并凸出开口延伸设置有延伸部;限位组件用于限定腔体窜动。通过设置限位组件限制腔体相对炉体两个方向的窜动,减少腔体破碎的风险,增加处理装置的使用寿命。
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。其中:
图1是本申请处理装置一实施例的剖视图;
图2是本申请处理装置一实施例的侧视图;
图3是本申请处理装置一实施例中限位组件的结构示意图;
图4是本申请处理装置一实施例中支撑组件的结构示意图。
附图标号:10、炉体;11、炉门;12、底板;13、隔热件;14、环形限位件;20、腔体;21、延伸部;22、凸起部;30、限位组件;31、第一限位块;32、第二限位块;321、导向孔;33、调节件;34、导向块;35、第一软垫;36、第二软垫;40、支撑组件;41、定位块;42、支撑块;43、第一固定件;44、第二固定件;45、支撑垫;46、延伸孔;D1、第一方向;D2、第二方向。
为使本申请的上述目的、特征和优点能够更为明显易懂,下面结合附图,对本申请的具体实施方式做详细的说明。可以理解的是,此处所描述的具体实施例仅用于解释本申请,而非对本申请的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本申请相关的部分而非全部结构。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本申请保护的范围。
请参阅图1和图2,图1是本申请处理装置一实施例的剖视图;图2是本申请处理装置一实施例的侧视图。本申请提供了一种处理装置。处理装置包括炉
体10、腔体20以及限位组件30。炉体10放置于处理装置的机架(图上未示意)上,炉体10固定不动。炉体10形成有开口(图上未示意)。腔体20位于炉体10的内侧,产品放置在腔体20内进行反应。腔体20通过开口套设于炉体10。即腔体20从炉体10的开口放置进炉体10内。腔体20凸出开口延伸设置有延伸部21。延伸部21位于炉体10的开口与炉门11之间。腔体20延伸出炉体10开口的部分为延伸部21。延伸部21与腔体20固定连接或一体成型。
限位组件30相对腔体20固定。限位组件30可以放置在延伸部21的外周表面上。或者如下文所述,限位组件30可以夹设于延伸部21外周表面的凸起部22。限位组件30用于限定腔体20窜动。在产品反应过程中,设置限位组件30使得腔体20沿其轴向和/或径向无法窜动,可以保持腔体20与炉体10之间的稳定性。限位组件30的数量包括但不限于一个、两个、三个、五个、十个等。
由此,通过设置限位组件30限制腔体20相对炉体10两个方向的窜动,减少腔体20破碎的风险,增加处理装置的使用寿命。
在一实施方式中,腔体20在开口位置处直径变大,也就是延伸部21的直径大于腔体20在炉体10内部的直径。延伸部21的尺寸与炉门11的尺寸对应。腔体20与炉门11之间通过密封圈贴合密封,使腔体20内部形成密闭空间。炉门11朝向腔体20的一侧设置有隔热件13。隔热件13的尺寸与延伸部21的尺寸对应。关上炉门11时,隔热件13填充于延伸部21的空间。隔热件13包括但不限于隔热保温材料、热反射板等。隔热件13可以减少腔体20热量流失和保持腔体20内温度稳定。
其中,炉门11的材质包括但不限于金属材质、石英材质等。可以采用金属材质的炉门11,也可以根据需要对其表面进行镀层处理,镀层材料为镍、特氟龙等防腐蚀材质。也可以采用金属材质的炉门11,同时在炉门11上设置反射隔
热件13。这样设置可以增强炉门11的结构强度,同时可以隔绝工艺气体和热量辐射炉门11。
在一实施方式中,处理装置包括吹气管(图上未示意),吹气管设置于炉门11,向炉门11与腔体20之间的空隙吹扫保护气体,可以减少腔体20内的工艺反应气体对炉门11等相关结构的影响。保护气体采用对炉门11无害的气体,例如氮气。
在一实施方式中,延伸部21外周表面凸设有凸起部22。限位组件30设置于凸起部22,限制腔体20相对炉体10两个方向的窜动,减少腔体20破碎的风险,增加处理装置的使用寿命。上述凸起部22固定或一体成型于延伸部21的外侧。
在一具体的实施方式中,在延伸部21外周表面设置连续的凸起部22。多个限位组件30间隔分布于凸起部22上。如本实施例中,限位组件30为八个。
在一具体实施方式中,在延伸部21外周表面间隔设置多个凸起部22。限位组件30的数量与凸起部22的数量相对应。多个凸起部22与对应的限位组件30间隔分布于延伸部21的外周表面。
上述限位组件30设置于凸起部22过程中,限位组件30可以是一个整体,限位组件30朝向凸起部22的一侧设置有凹陷,从而限位组件30夹紧凸起部22。限位组件30也可以是两个相对设置的限位块,两个限位块固定连接,从而使限位组件30夹紧凸起部22。
在一实施方式中,请参阅图3,图3是本申请处理装置一实施例中限位组件的结构示意图。结合图1和图2,处理装置包括底板12。底板12套设于延伸部21外周。底板12位于炉体10与凸起部22之间。腔体20相对于底板12是固定的。底板12用于支撑腔体20。连接方式包括但不限于螺接、卡接、粘接等。
在一实施方式中,限位组件30包括第一限位块31和第二限位块32。第一限位块31设置于底板12。第一限位块31设置于凸起部22朝向底板12的一侧面。第二限位块32与第一限位块31用于夹紧凸起部22。第二限位块32设置于凸起部22远离底板12的一侧面。第一限位块31与第二限位块32的位置相对应。第二限位块32与第一限位块31相对固定设置。凸起部22被夹设于第一限位块31和第二限位块32之间,使得第一限位块31与第二限位块32夹紧凸起部22。
通过第一限位块31与第二限位块32夹紧凸起部22,可以限制凸起部22沿第一方向D1和第二方向D2窜动,从而限制腔体20相对炉体10两个方向的窜动。其中,第一方向D1是指炉体10的炉尾至炉口的方向。第二方向D2是指炉体10的炉口至炉尾的方向。
上述第一限位块31与底板12可以拆卸或者固定连接。第二限位块32与第一限位块31之间可以拆卸或者固定连接。
在一实施方式中,限位组件30包括调节件33。调节件33设置于第一限位块31和第二限位块32之间,能够限定第一限位块31和第二限位块32之间相对距离。另外,调节件33调节第二限位块32和第一限位块31之间相对距离,能够适配不同的凸起部22,满足不同使用需求。
上述调节件33设置于第一限位块31和第二限位块32之间远离凸起部22的一侧。也就是说,调节件33设置于凸起部22的上方。在一具体实施方式中,第一限位块31和第二限位块32均设置有通孔。调节件33包括但不限于撑紧螺钉、拉紧螺钉等。调节件33穿过通孔。根据凸起部22的宽度调节第一限位块31与第二限位块32之间相对距离。可以是调节件33穿过第二限位块32上的通孔,使第二限位块32与第一限位块31固定连接。也可以是调节件33穿过第一
限位块31和第二限位块32上的通孔,使底板12、第一限位块31以及第二限位块32固定连接。
在一具体实施方式中,调节件33可以是弹性件。调节件33设置于第一限位块31与第二限位块32之间,调节件33可以根据凸起部22的宽度变更拉伸距离,从而调节第一限位块31和第二限位块32之间相对距离。
在一实施方式中,限位组件30包括导向块34。导向块34起到导向作用。导向块34一端设置于底板12和/或第一限位块31。第二限位块32开设有导向孔321,导向块34另一端穿设导向孔321。
具体地,将导向块34与底板12和/或第一限位块31之间固定连接。连接方式包括但不限于螺接、粘接、卡接等。第二限位块32通过导向孔321套在导向块34上。第二限位块32在导向块34上移动,调节第一限位块31和第二限位块32之间的相对距离。同时,导向块34穿设导向孔321,可以固定第二限位块32与底板12和/或第一限位块31之间的相对位置,降低第一限位块31和第二限位块32移位的可能。
在一具体实施方式中,导向块34中设置有螺纹孔。螺栓穿过螺纹孔。固定导向块34、第一限位块31以及底板12的位置。
在一实施方式中,限位组件30包括第一软垫35和第二软垫36。第一软垫35设置于第一限位块31与凸起部22之间。第一软垫35柔性接触凸起部22。第一软垫35可以设置于第一限位块31朝向凸起部22的一侧面。第一软垫35与第一限位块31固定或可拆卸连接。第一软垫35也可以设置于凸起部22朝向第一限位块31的一侧面。第一软垫35与凸起部22朝向第一限位块31的一侧面固定或可拆卸连接。
第二软垫36设置于第二限位块32与凸起部22之间。第二软垫36柔性接
触凸起部22。第二软垫36可以设置于第二限位块32朝向凸起部22的一侧面。第二软垫36与第二限位块32固定或可拆卸连接。第二软垫36也可以设置于凸起部22朝向第二限位块32的一侧面,第二软垫36与凸起部22朝向第二限位块32的一侧面固定或可拆卸连接。
第一软垫35和第二软垫36具有耐高温的特性,其材质可以为柔性材料。
通过在第一限位块31与凸起部22之间设置第一软垫35,在第二限位块32与凸起部22之间设置第二软垫36,可以降低腔体20与限位组件30之间的硬接触,减小延伸部21破损可能性;增强摩擦力,减少限位组件30与凸起部22连接松脱的问题。
在一实施方式中,限位组件30包括至少两个。限位组件30的数量包括但不限于两个、三个、四个、五个、七个、十个、十五个等。至少两个限位组件30分别独立用于腔体20。多个限位组件30之间独立设置,相互之间没有关联。每个限位组件30可以对腔体20起到独立限位作用。
在一实施方式中,延伸部21呈管状设置。延伸部21外周表面凸起形成凸起部22。限位组件30呈圆周间隔设置于延伸部21外周表面。多个限位组件30围绕凸起部22中心轴周向分布,可以使限位组件30的夹紧力均匀分布于腔体20的外周。
在延伸部21的外周表面设置整圈的限位组件30,不利于炉体10的开口进行散热。在设置整圈限位组件30的情况下,需要额外增加冷却结构,例如在整圈的限位组件30中设置水冷管路。这种结构复杂,且需要使用到密封圈等额外结构,增加操作难度及加工成本。
多个限位组件30间隔设置于延伸部21外周表面,相较于整圈的限位组件30设置有延伸部21外周表面,结构简单,易于散热,且节省材料与加工成本。
上述凸起部22为一个整体时,凸起部22呈环状设置于延伸部21外周表面。当凸起部22为多个时,多个凸起部22间隔设置于延伸部21外周表面。
在其他实施方式中,也可以设置其他辅助限位件。例如在炉体10与腔体20之间设置环形限位件14。环形限位件14既可以限制腔体20窜动,也可以支撑腔体20的重量。
在一实施方式中,请参阅图4,图4是本申请处理装置一实施例中支撑组件的结构示意图。结合图1和图2,处理装置包括底板12。底板12套设于延伸部21外周。底板12位于炉体10与凸起部22之间。底板12用于支撑腔体20。连接方式包括但不限于螺接、卡接、粘接等。
处理装置还包括支撑组件40。支撑组件40设置于底板12并向上支撑凸起部22外周表面。支撑组件40与凸起部22外周表面接触,支撑组件40设置于凸起部22的下方,支撑腔体20的重量,降低腔体20位置下沉导致腔体20破碎的风险。支撑组件40的数量包括但不限于一个、两个、三个、五个、八个、十个等。
由于凸起部22的厚度相较于延伸部21的厚度较厚,支撑组件40支撑凸起部22的外周表面不易导致腔体20破碎。
在凸起部22的外周间隔设置限位组件30夹紧凸起部22,在凸起部22的下方使用支撑组件40支撑凸起部22,可以减少腔体20两个方向窜动的同时增加对腔体20的支撑,减少腔体20破碎的风险。
在本申请中,在凸起部22的外周表面均匀设置八个限位组件30,限位组件30夹紧凸起部22。在凸起部22的下方设置两个支撑组件40,支撑组件40支撑凸起部22。在其他实施例中,可以是在凸起部22的外周表面间隔设置两个限位组件30,在凸起部22的下方设置一个支撑组件40。在实际使用中,可以根据
实际情况进行设置。
在一实施方式中,支撑组件40包括定位块41、支撑块42、第一固定件43以及第二固定件44。定位块41设置于底板12。连接方式包括但不限于螺接、卡接、粘接等。定位块41向上支撑凸起部22外周表面。支撑块42形成有延伸孔46,延伸孔46延伸方向垂直于凸起部22外周表面。支撑块42设置于定位块41与凸起部22之间,从而支撑凸起部22。支撑块42朝向凸起部22一侧表面与凸起部22相贴合,可以给凸起部22提供较好的支撑力。
第一固定件43设置于底板12、并穿设延伸孔46。第一固定件43穿过延伸孔46,将支撑块42固定于底板12,可以使支撑块42与底板12之间产生较大的摩擦力,更好的支撑腔体20的重量。同时,由于设置有延伸孔46,支撑块42可以在一定范围内自由移动,调节支撑块42与定位块41之间的距离,使支撑块42可以与凸起部22贴合,用于适配不同尺寸的凸起部22。支撑块42的移动范围为延伸孔46垂直于凸起部22外周表面的延伸长度。
第二固定件44依次穿设定位块41以及支撑块42、并抵接第一固定件43。第二固定件44可以固定支撑件与定位块41之间的相对位置,同时给第一固定件43一定的支撑力。
通过上述方式,支撑组件40可以更好的支撑腔体20的重量,同时支撑块42在一定范围内移动,可以与不同尺寸的腔体20相匹配,使支撑组件40既有较强的支撑能力,也具备较好的灵活性。
在一实施方式中,支撑组件40包括支撑垫45。支撑垫45设置于支撑块42与凸起部22外表面之间。支撑垫45与凸起部22外表面柔性接触。在支撑块42朝向凸起部22外表面的一侧设置支撑垫45,可以降低支撑块42与凸起部22之间的硬接触,减小延伸部21破损可能性;增强摩擦力,减少支撑块42与凸起
部22之间连接松脱的问题。
支撑垫45可以设置于支撑块42上朝向凸起部22外表面的一侧,支撑垫45与支撑块42固定连接,包括但不限于粘接、卡接、一体成型等。支撑垫45也可以设置于凸起部22外表面上,支撑垫45与凸起部22固定连接,包括但不限于粘接、卡接、一体成型等。支撑垫45具有耐高温的特性,其材质可以为柔性材料。
在一实施方式中,限位组件30相对于底板12移动。限位组件30相对底板12的移动方式可以参考上述支撑组件40中支撑块42的移动方式。
具体而言,在第一限位块31与第二限位块32之间放置支撑组件40。定位块41放置于第一限位块31和第二限位块32之间,定位块41与第一限位块31或第二限位块32远离凸起部22的一侧可拆卸连接或一体成型,从而第一限位块31和第二限位块32可以夹紧凸起部22,并对凸起部22起到限位作用。第一限位块31、支撑块42以及第二限位块32上设置延伸孔46,第一固定件43依次穿设第一限位块31、支撑块42、第二限位块32以及底板12,并将其固定于底板12,支撑块42与凸起部22接触,从而可以对凸起部22起到支撑作用。同时,由于设置有延伸孔46,支撑块42可以在一定范围内自由移动,调节支撑块42与定位块41之间的距离,使支撑块42可以与凸起部22贴合,从而限位组件30能够相对于底板12调整位置,并对凸起部22进行支撑。这样设计既可以限制腔体20两个方向的窜动,也可以对腔体20起到支撑作用。
请参阅图1至图3,本申请提供了一种限位组件30。限位组件30包括第一限位块31和第二限位块32。第一限位块31设置于处理装置中的底板12。底板12套设于处理装置的腔体20上延伸部21的外周。底板12位于处理装置的炉体10与待固定件之间。底板12用于支撑腔体20。连接方式包括但不限于螺接、
卡接、粘接等。第一限位块31设置于待固定件朝向底板12的一侧面。第二限位块32与第一限位块31用于夹紧待固定件。待固定件可以是上文所述的延伸部21外周表面凸设的凸起部22。第二限位块32设置于待固定件远离底板12的一侧面。第一限位块31与第二限位块32的位置相对应。第二限位块32与第一限位块31相对固定设置。待固定件被夹设于第一限位块31和第二限位块32之间,使得第一限位块31与第二限位块32夹紧待固定件。
通过第一限位块31与第二限位块32夹紧待固定件,可以限制待固定件沿第一方向D1和第二方向D2窜动,从而限制腔体20相对炉体10两个方向的窜动。其中,第一方向D1是指炉体10的炉尾至炉口的方向。第二方向D2是指炉体10的炉口至炉尾的方向。
上述第一限位块31与底板12可以拆卸或者固定连接。第二限位块32与第一限位块31之间可以拆卸或者固定连接。
在一实施方式中,限位组件30还包括调节件33。调节件33设置于第一限位块31和第二限位块32之间,能够限定第一限位块31和第二限位块32之间相对距离。另外,调节件33调节第二限位块32和第一限位块31之间相对距离,能够适配不同的待固定件,满足不同使用需求。
上述调节件33设置于第一限位块31和第二限位块32之间远离待固定件的一侧。也就是说,调节件33设置于待固定件的上方。在一具体实施方式中,第一限位块31和第二限位块32均设置有通孔。调节件33包括但不限于撑紧螺钉、拉紧螺钉等。调节件33穿过通孔。根据待固定件的宽度调节第一限位块31与第二限位块32之间相对距离。可以是调节件33穿过第二限位块32上的通孔,使第二限位块32与第一限位块31固定连接。也可以是调节件33穿过第一限位块31和第二限位块32上的通孔,使底板12、第一限位块31以及第二限位块
32固定连接。
在一具体实施方式中,调节件33可以是弹性件。调节件33设置于第一限位块31与第二限位块32之间,调节件33可以根据待固定件的宽度变更拉伸距离,从而调节第一限位块31和第二限位块32之间相对距离。
在一实施方式中,限位组件30包括导向块34。导向块34起到导向作用。导向块34一端设置于底板12和/或第一限位块31。第二限位块32开设有导向孔321,导向块34另一端穿设导向孔321。
具体地,将导向块34与底板12和/或第一限位块31之间固定连接。连接方式包括但不限于螺接、粘接、卡接等。第二限位块32通过导向孔321套在导向块34上。第二限位块32在导向块34上移动,调节第一限位块31和第二限位块32之间的相对距离。同时,导向块34穿设导向孔321,可以固定第二限位块32与底板12和/或第一限位块31之间的相对位置,降低第一限位块31和第二限位块32移位的可能。
在一具体实施方式中,导向块34中设置有螺纹孔。螺栓穿过螺纹孔。固定导向块34、第一限位块31以及底板12的位置。
在一实施方式中,限位组件30包括第一软垫35和第二软垫36。第一软垫35设置于第一限位块31与待固定件之间。第一软垫35柔性接触待固定件。第一软垫35可以设置于第一限位块31朝向待固定件的一侧面。第一软垫35与第一限位块31固定或可拆卸连接。第一软垫35也可以设置于待固定件朝向第一限位块31的一侧面。第一软垫35与待固定件朝向第一限位块31的一侧面固定或可拆卸连接。
第二软垫36设置于第二限位块32与待固定件之间。第二软垫36柔性接触待固定件。第二软垫36可以设置于第二限位块32朝向待固定件的一侧面。第
二软垫36与第二限位块32固定或可拆卸连接。第二软垫36也可以设置于待固定件朝向第二限位块32的一侧面,第二软垫36与待固定件朝向第二限位块32的一侧面固定或可拆卸连接。
第一软垫35和第二软垫36具有耐高温的特性,其材质可以为柔性材料。
通过在第一限位块31与待固定件之间设置第一软垫35,在第二限位块32与待固定件之间设置第二软垫36,可以降低腔体20与限位组件30之间的硬接触,减小延伸部21破损可能性;增强摩擦力,减少限位组件30与待固定件连接松脱的问题。
在一实施方式中,限位组件30相对于底板12移动。限位组件30相对底板12的移动方式可以参考上述支撑组件40中支撑块42的移动方式。
具体而言,在第一限位块31与第二限位块32之间放置支撑组件40。定位块41放置于第一限位块31和第二限位块32之间,定位块41与第一限位块31或第二限位块32远离凸起部22的一侧可拆卸连接或一体成型,从而第一限位块31和第二限位块32可以夹紧凸起部22,并对凸起部22起到限位作用。第一限位块31、支撑块42以及第二限位块32上设置延伸孔46,第一固定件43依次穿设第一限位块31、支撑块42、第二限位块32以及底板12,并将其固定于底板12,支撑块42与凸起部22接触,从而可以对凸起部22起到支撑作用。同时,由于设置有延伸孔46,支撑块42可以在一定范围内自由移动,调节支撑块42与定位块41之间的距离,使支撑块42可以与凸起部22贴合,从而限位组件30能够相对于底板12调整位置,并对凸起部22进行支撑。这样设计既可以限制腔体20两个方向的窜动,也可以对腔体20起到支撑作用。
本申请提供了一种处理装置的使用方法。该处理装置的使用方法采用上述处理装置。处理装置上述实施例中所阐述的处理装置,在此不再一一赘述。以
扩散炉为例,说明本申请的使用方法。
S101.限位组件30包括第一限位块31和第二限位块32,第一限位块31和第二限位块32夹紧于延伸部21。
具体的,延伸部21外周表面凸起形成凸起部22。首先将第一限位块31固定于底板12与凸起部22之间。其次使用螺栓穿过导向块34的通孔,将导向块34、第一限位块31以及底板12固定连接。接着导向块34穿设第二限位块32的导向孔321,使第一限位块31与第二限位块32相对固定。再使用调节件33调节第二限位块32和第一限位块31之间相对距离,第一限位块31和第二限位块32夹紧凸起部22。其中,在第一限位块31与凸起部22之间设置第一软垫35,在第二限位块32与凸起部22之间设置第二软垫36,从而使限位组件30夹紧凸起部22,限制腔体20相对炉体10两个方向的窜动。
S102.支撑组件40向上支撑所述延伸部21外周表面。
具体地,在使用支撑组件40时,首先调节支撑块42与凸起部22之间的距离。其次使用第一固定件43穿过延伸孔46,将支撑块42固定于底板12。再使用第二固定件44依次穿设定位块41以及支撑块42,使第二固定件44抵接第一固定件43,从而使支撑组件40可以支撑腔体20的重量。
在凸起部22的外周间隔设置限位组件30夹紧凸起部22,在凸起部22的下方使用支撑组件40支撑凸起部22,可以减少腔体20两个方向窜动的同时增加对腔体20的支撑,减少腔体20破碎的风险。
以上所述仅为本申请的实施方式,并非因此限制本申请的专利范围,凡是利用本申请说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本申请的专利保护范围内。
Claims (19)
- 一种处理装置,其特征在于,包括:炉体,形成有开口;腔体,通过所述开口套设于所述炉体,并凸出所述开口延伸设置有延伸部;限位组件,用于限定所述腔体窜动。
- 根据权利要求1所述的处理装置,其特征在于,所述延伸部外周表面凸设有凸起部,所述限位组件设置于所述凸起部。
- 根据权利要求2所述的处理装置,其特征在于,所述处理装置包括底板,所述底板套设于所述延伸部外周。
- 根据权利要求3所述的处理装置,其特征在于,所述限位组件包括:第一限位块,设置于所述底板;第二限位块,与所述第一限位块相对设置,用于夹紧所述凸起部。
- 根据权利要求4所述的处理装置,其特征在于,所述限位组件包括:调节件,设置于所述第一限位块和所述第二限位块之间,通过所述调节件调节所述第二限位块和所述第一限位块之间相对距离。
- 根据权利要求4所述的处理装置,其特征在于,所述限位组件包括:导向块,一端设置于所述底板和/或所述第一限位块;所述第二限位块开设有导向孔,所述导向块另一端穿设所述导向孔。
- 根据权利要求4所述的处理装置,其特征在于,所述限位组件包括:第一软垫,设置于所述第一限位块与所述凸起部之间,所述第一软垫柔性接触所述凸起部;第二软垫,设置于所述第二限位块与所述凸起部之间,所述第二软垫柔性 接触所述凸起部。
- 根据权利要求1所述的处理装置,其特征在于,所述限位组件的数量包括至少两个,至少两个所述限位组件分别独自用于所述腔体。
- 根据权利要求8所述的处理装置,其特征在于,所述延伸部呈管状设置,所述限位组件呈圆周间隔设置于所述延伸部外周表面。
- 根据权利要求3所述的处理装置,其特征在于,所述处理装置还包括:支撑组件,设置于所述底板并向上支撑所述凸起部外周表面。
- 根据权利要求10所述的处理装置,其特征在于,所述支撑组件包括:定位块,设置于所述底板,所述定位块向上支撑所述凸起部外周表面;支撑块,形成有延伸孔,所述延伸孔延伸方向垂直于所述凸起部外周表面;第一固定件,设置于所述底板、并穿设所述延伸孔;第二固定件,依次穿设所述定位块以及所述支撑块、并抵接所述第一固定件。
- 根据权利要求11所述的处理装置,其特征在于,所述支撑组件包括:支撑垫,设置于所述支撑块与所述凸起部外表面之间,所述支撑垫与所述凸起部外表面柔性接触。
- 根据权利要求3所述的处理装置,其特征在于,所述限位组件相对于所述底板移动。
- 一种限位组件,其特征在于,包括:第一限位块,设置于处理装置中的底板;第二限位块,与所述第一限位块相对设置,用于夹紧待固定件。
- 根据权利要求14所述的限位组件,其特征在于,包括:调节件,设置于所述第一限位块和所述第二限位块之间,通过所述调节件 调节所述第二限位块和所述第一限位块之间相对距离。
- 根据权利要求15所述的限位组件,其特征在于,包括:导向块,一端设置于所述底板和/或所述第一限位块;所述第二限位块开设有导向孔,所述导向块另一端穿设所述导向孔。
- 根据权利要求15所述的限位组件,其特征在于,所述限位组件包括:第一软垫,设置于所述第一限位块与所述待固定件之间,所述第一软垫柔性接触所述待固定件;第二软垫,设置于第二限位块与所述待固定件之间,所述第二软垫柔性接触所述待固定件。
- 根据权利要求14所述的限位组件,其特征在于,所述限位组件可相对于所述底板移动。
- 一种处理装置的使用方法,采用如权利要求1-13任一项所述的处理装置,其特征在于,所述方法包括:限位组件包括第一限位块和第二限位块,所述第一限位块和所述第二限位块夹紧于延伸部;支撑组件向上支撑所述延伸部。
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