WO2024255311A1 - 检测装置及用于电芯检测的检测方法 - Google Patents
检测装置及用于电芯检测的检测方法 Download PDFInfo
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- WO2024255311A1 WO2024255311A1 PCT/CN2024/078556 CN2024078556W WO2024255311A1 WO 2024255311 A1 WO2024255311 A1 WO 2024255311A1 CN 2024078556 W CN2024078556 W CN 2024078556W WO 2024255311 A1 WO2024255311 A1 WO 2024255311A1
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- detection
- battery cell
- rotating
- detector
- conveying mechanism
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N23/00—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
- G01N23/02—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material
- G01N23/04—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material and forming images of the material
- G01N23/046—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material and forming images of the material using tomography, e.g. computed tomography [CT]
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B15/00—Measuring arrangements characterised by the use of electromagnetic waves or particle radiation, e.g. by the use of microwaves, X-rays, gamma rays or electrons
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N23/00—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
- G01N23/02—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material
- G01N23/06—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material and measuring the absorption
- G01N23/18—Investigating the presence of flaws defects or foreign matter
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/4285—Testing apparatus
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2223/00—Investigating materials by wave or particle radiation
- G01N2223/30—Accessories, mechanical or electrical features
- G01N2223/309—Accessories, mechanical or electrical features support of sample holder
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2223/00—Investigating materials by wave or particle radiation
- G01N2223/30—Accessories, mechanical or electrical features
- G01N2223/33—Accessories, mechanical or electrical features scanning, i.e. relative motion for measurement of successive object-parts
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2223/00—Investigating materials by wave or particle radiation
- G01N2223/40—Imaging
- G01N2223/419—Imaging computed tomograph
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2223/00—Investigating materials by wave or particle radiation
- G01N2223/60—Specific applications or type of materials
- G01N2223/629—Specific applications or type of materials welds, bonds, sealing compounds
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2223/00—Investigating materials by wave or particle radiation
- G01N2223/60—Specific applications or type of materials
- G01N2223/645—Specific applications or type of materials quality control
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present disclosure relates to the field of nondestructive testing, and in particular to a testing device and a testing method for battery cell testing.
- the detector and the optical machine scan the battery cell statically, and the position accuracy and deformation of the battery cell corners to be detected are required to be high. During the detection process, it is affected by objective factors such as the battery cell position and battery cell corner deformation, resulting in difficulty in improving the detection quality and a high misjudgment rate.
- the present disclosure provides a detection device.
- the present disclosure also aims to provide a detection method for telecommunication detection, wherein the detection method uses the above detection device to detect a battery cell.
- the detection device includes: a support mechanism, a rotating mechanism, a transmission mechanism, a rotation mechanism and a detection mechanism.
- the rotating mechanism is arranged on the support mechanism, and the rotating mechanism includes: a rotating bracket and a rotating disk, the rotating bracket is arranged on the support mechanism, and the rotating disk can rotate circumferentially relative to the rotating bracket;
- the transmission mechanism passes through the rotating disk, and the transmission mechanism is suitable for transmitting electric cores;
- the rotation mechanism is arranged between the support mechanism and the rotating mechanism, and the rotating mechanism can rotate relative to the support mechanism under the support of the rotation mechanism;
- the detection mechanism is arranged on the rotating disk, and the detection mechanism includes: a ray source and a detector, the ray source and the detector are suitable for detecting the electric core on the transmission mechanism, and the ray source and the detector are suitable for circumferential rotation on the rotating disk.
- the rotating mechanism is arranged on the supporting mechanism, and the detecting mechanism is arranged on the rotating mechanism, the detecting mechanism can rotate circumferentially on the rotating mechanism, the conveying mechanism passes through the rotating disk, and the battery cell can pass through the rotating disk on the conveying mechanism, thereby realizing continuous detection of the battery cell, and the rotating mechanism is arranged on the supporting mechanism.
- the rotating mechanism and the supporting mechanism can rotate relative to each other, that is, the rotating mechanism can be rotated at a certain angle, so that the line connecting the radiation source and the detector can form a certain angle with the battery cell, so as to facilitate the detection of the corners of the battery cell.
- the rotating mechanism When the detection device is needed to detect the battery cell, the rotating mechanism is first rotated at a certain angle by the rotating mechanism, and then the conveying mechanism conveys the battery cell to the detection area.
- the radiation source and the detector of the detection mechanism rotate circumferentially on the rotating disk, and then the battery cell located in the detection area is detected.
- the detection area is the area between the line connecting the radiation source and the detector, and the detection mechanism can detect the battery cell in this area.
- the detection mechanism can perform multi-directional detection of the battery cell by rotating circumferentially on the rotating disk, so as to detect the alignment of the pole pieces of each battery cell and the welding of the pole pieces, and there is no requirement for the placement position and placement angle of the battery cell on the conveying mechanism.
- the rotating disk is provided with two radial moving mechanisms arranged opposite to each other, and the radial moving mechanisms can move closer to or farther away from the center of the rotating disk along the radial direction of the rotating disk.
- the ray source and the detector are arranged on the radial moving mechanism so that the ray source and the detector can switch between the detection position and the avoidance position.
- the conveying mechanism includes a plurality of positioning modules arranged at intervals, and the positioning modules are suitable for positioning the battery cells.
- the positioning modules are arranged in pairs and at intervals on the midline of the conveying mechanism, so that the battery cells are connected end to end on the conveying mechanism and the diagonal lines of the battery cells coincide with the midline of the conveying mechanism.
- the positioning module includes a first positioning portion and a second positioning portion, and the first positioning portion and the second positioning portion intersect and are perpendicular to each other to form four positioning spaces.
- the rotating mechanism further includes: a position sensor, which can detect the position of the battery cell on the conveying mechanism.
- the detection mechanism further includes: a screening mechanism, wherein the screening mechanism is suitable for transferring the battery cell to a waste area when the detection mechanism detects that the battery cell is unqualified.
- the two detection devices share one conveying mechanism, and are spaced apart along the extension direction of the conveying mechanism.
- the detection method is applicable to detecting the battery cell by a detection device, and the detection method comprises: placing the battery cell on a conveying mechanism; the conveying mechanism conveys the battery cell to a detection area; and the detection mechanism detects the battery cell.
- the rotation mechanism rotates the rotation mechanism to a preset angle, wherein the preset angle is 15°-75°.
- the detection mechanism before the detection mechanism detects the battery cell, the detection mechanism further includes: a rotating disk drives the radiation source The ray source and the detector rotate in a circumferential direction; the ray source and the detector switch from the detection position to the avoidance position; the transmission mechanism transmits the battery cell to the detection area; the ray source and the detector switch from the avoidance position to the detection position; the rotating disk drives the ray source and the detector to rotate in a circumferential direction to detect the battery cell; the transmission mechanism transmits the battery cell out of the detection area.
- a rotating disk drives the radiation source The ray source and the detector rotate in a circumferential direction; the ray source and the detector switch from the detection position to the avoidance position; the transmission mechanism transmits the battery cell to the detection area; the ray source and the detector switch from the avoidance position to the detection position; the rotating disk drives the ray source and the detector to rotate in a circumferential direction to detect the battery cell; the transmission mechanism transmits the battery cell out of the detection area.
- the screening mechanism transfers the unqualified battery cells to a waste area.
- FIG1 is a front view of a detection device according to an embodiment of the first aspect of the present disclosure.
- FIG2 is a top cross-sectional view of a detection device according to an embodiment of the first aspect of the present disclosure.
- FIG3 is a top cross-sectional view of a detection device according to a fourth embodiment of the present disclosure.
- Detection device 100 Support mechanism 10, Rotating mechanism 20, rotating bracket 21, rotating disk 22, radial moving mechanism 221, detecting mechanism 23, radiation source 231, detector 232, rotating connection 24, position sensor 25, The transmission mechanism 30, the positioning module 31, the first positioning portion 311, the second positioning portion 312, Rotating mechanism 40, Screening Agency 50, Battery cells 200.
- the terms “installed”, “connected”, and “connected” should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components.
- installed should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components.
- the following describes a detection device 100 and a detection method for detecting a battery cell 200 according to an embodiment of the present disclosure with reference to FIGS. 1-2 .
- the detection device 100 includes: a supporting mechanism 10 , a rotating mechanism 20 , a conveying mechanism 30 , a rotating mechanism 40 and a detection mechanism 23 .
- the rotating mechanism 20 is arranged on the supporting mechanism 10, and the rotating mechanism 20 includes: a rotating bracket 21 and a rotating disk 22, the rotating bracket 21 is arranged on the supporting mechanism 10, and the rotating disk 22 can rotate circumferentially relative to the rotating bracket 21; the conveying mechanism 30 passes through the rotating disk 22, and the conveying mechanism 30 is suitable for conveying the battery cell 200; the rotating mechanism 40 is arranged between the supporting mechanism 10 and the rotating mechanism 20, and the rotating mechanism 20 can rotate relative to the supporting mechanism 10 under the support of the rotating mechanism 40; the detecting mechanism 23 is arranged on the rotating disk 22, and the detecting mechanism 23 includes: a ray source 231 and a detector 232, the ray source 231 and the detector 232 are suitable for detecting the battery cell 200 on the conveying mechanism 30, and the ray source 231 and the detector 232 are suitable for circumferential rotation on the rotating disk 22.
- the rotating mechanism 20 is arranged on the supporting mechanism 10, and the rotating mechanism 20 is provided with a detection mechanism 23, and the detection mechanism 23 can rotate circumferentially on the rotating mechanism 20, and the transmission mechanism 30 passes through the rotating disk 22, and the battery cell 200 can pass through the rotating disk 22 on the transmission mechanism 30, so as to realize continuous detection of the battery cell 200, and the rotation mechanism 40 is arranged between the supporting mechanism 10 and the rotating mechanism 20, so that the rotating mechanism 20 and the supporting mechanism 10 can rotate relative to each other, that is, the rotating mechanism 20 can be rotated by a certain angle, and the connection line between the radiation source 231 and the detector 232 can form a certain angle with the battery cell 200, so as to facilitate the detection of the corners of the battery cell 200.
- the rotating mechanism 20 When the detection device 100 is required to detect the battery cell 200, the rotating mechanism 20 is first rotated by a certain angle through the rotating mechanism 40, and then the transmission mechanism 30 The battery cell 200 is transferred to the detection area, and the radiation source 231 and the detector 232 of the detection mechanism 23 rotate circumferentially on the rotating disk 22, and then the battery cell 200 located in the detection area is detected.
- the detection area is the area between the line connecting the radiation source 231 and the detector 232, and the detection mechanism 23 can detect the battery cell 200 in this area.
- the detection mechanism 23 can perform multi-directional detection on the battery cell 200 by rotating circumferentially on the rotating disk 22, so as to detect the alignment of the pole pieces of each battery cell 200 and the welding of the pole pieces, and there is no requirement for the placement position and placement angle of the battery cell 200 on the transmission mechanism 30.
- the detection device 100 can improve the detection quality and detection efficiency while reducing the placement requirements of the battery cells 200.
- the detection device 100 further includes a detection control system, which includes:
- the battery cells 200 are placed in the positioning module 31.
- the positioning module 31 is arranged side by side on both sides of the midline of the conveying mechanism 30.
- the battery cells 200 are placed diagonally in the conveying mechanism 30 in a head-to-tail manner.
- the rotating disk 22 drives the radiation source 231 and the detector 232 to rotate in a circumferential direction, and at this time, the extension direction of the transmission mechanism 30 and the rotation axis of the detection mechanism 23 are set at a preset angle;
- the rotating mechanism 20 controls the rotating mechanism 40 to drive the radiation source 231 and the detector 232 to rotate at a certain angle to avoid the battery cell 200;
- the ray source 231 and the detector 232 are switched from the detection position to the avoidance position to avoid the battery cell 200 .
- the rotating mechanism 20 further includes: a rotating connector 24, which is disposed between the rotating bracket 21 and the rotating disk 22 to reduce the resistance between the rotating bracket 21 and the rotating disk 22 so that the rotating disk 22 can rotate freely.
- the rotating connector 24 can be a combination of a circular slide rail and a circular slider, or a bearing disposed between the rotating bracket 21 and the rotating disk 22 .
- the rotating connecting member 24 is a circular slide rail and a circular slider
- the circular slide rail can be set on one of the rotating bracket 21 and the rotating disk 22
- the circular slider can be set on the other of the rotating bracket 21 and the rotating disk 22.
- the circular slide rail and the circular slider are engaged with each other, so that the rotating disk 22 can rotate freely on the rotating bracket 21.
- the rotating mechanism 20 further includes: a driving motor, a driving gear and a driven gear portion, wherein the driving motor is fixed to the rotating bracket 21, the driving gear is arranged on the motor shaft of the driving motor, and the driven gear portion is arranged on the outer side of the rotating disk 22, and the driving gear is meshed with the driven gear portion.
- the rotating disk 22 can rotate circumferentially under the drive of the driving motor, thereby improving the detection efficiency of the battery cell 200.
- the driven gear portion may be a full circle of external teeth arranged outside the rotating disk 22, or may be a partial circle of external teeth arranged outside the rotating disk 22.
- the rotating disk 22 can perform continuous circumferential rotation under the drive of the driving motor.
- the driven tooth portion is a partial external tooth arranged on the outside of the rotating disk 22, the rotating disk 22 can perform reciprocating rotation at a certain angle under the drive of the driving motor, which can be selected according to actual needs.
- two radial moving mechanisms 221 are disposed opposite to each other on the rotating disk 22, and the radial moving mechanisms 221 can move closer to or farther away from the center of the rotating disk 22 along the radial direction of the rotating disk 22.
- the ray source 231 and the detector 232 are disposed on the radial moving mechanisms 221, so that the ray source 231 and the detector 232 can switch between the detection position and the avoidance position.
- the ray source 231 and the detector 232 can be moved respectively in the diameter direction of the rotating disk 22 to achieve mutual approach or distance.
- the ray source 231 and the detector 232 are close to the center of the rotating disk 22, they can be moved to the detection position. At this time, the distance between the ray source 231 and the detector 232 is relatively close, and the detection accuracy is relatively high.
- the ray source 231 and the detector 232 are far away from the center of the rotating disk 22, they can be moved to the avoidance position. At this time, the distance between the ray source 231 and the detector 232 is relatively far.
- the conveying mechanism 30 conveys the battery cell 200 to the detection area, the corners of the battery cell 200 may interfere with the detection mechanism 23.
- the battery cell 200 can be avoided to prevent damage to the battery cell 200 and the detection mechanism 23.
- the safety of the detection can be improved while ensuring the detection accuracy.
- the conveying mechanism 30 further includes a plurality of positioning modules 31 arranged at intervals, and the positioning modules 31 are suitable for positioning the battery cells 200.
- the positioning modules 31 can be used to position the battery cells 200 so that the measured corners of each battery cell 200 are in a suitable position.
- the conveying mechanism 30 moves the battery cells 200 to the detection area, it is ensured that the detection corners of each battery cell 200 are in the same position, thereby improving the detection accuracy.
- the positioning module 31 includes a first positioning portion 311 and a second positioning portion 312, the first positioning portion 311 and the second positioning portion 312 are perpendicular to each other, and the first positioning portion 311 and the second positioning portion 312 are both fixed on the conveying mechanism 30, and a positioning space is formed inside the angle formed by the first positioning portion 311 and the second positioning portion 312, and the corners of the battery cell 200 to be tested can be placed in the positioning space, and the adjacent two sides of the battery cell 200 are respectively stopped against the first positioning portion 311 and the second positioning portion 312.
- the battery cell 200 when the battery cell 200 needs to be inspected, the battery cell 200 is placed on the conveying mechanism 30, and one corner of the battery cell 200 is placed in the positioning space, and the two adjacent sides of the corner are respectively stopped against the first positioning portion 311 and the second positioning portion 312. At this time, the battery cell 200 can be fixed on the conveying mechanism 30. In this way, the battery cells 200 can be placed in sequence to ensure the regular placement of the battery cells 200.
- the detection mechanism 23 when the detection mechanism 23 is used to detect the corners of the battery cell 200 later, the detection can be performed without adjusting the position of the battery cell 200, thereby improving the detection efficiency while ensuring the detection accuracy.
- first positioning portion 311 and the second positioning portion cross each other and are perpendicular to each other, and four positioning spaces are formed on one side adjacent to the first positioning portion 311 and the second positioning portion 312 .
- the two battery cells 200 can be placed at the diagonals of the positioning module 31 respectively, and the corners of each battery cell 200 can be placed in the positioning space on its side. In this way, multiple battery cells 200 can be connected end to end on the conveying mechanism 30 and placed diagonally.
- the detection mechanism 23 detects the battery cells 200 , the corners of the two battery cells 200 can be detected at the same time, thereby improving the detection efficiency of the detection device 100 .
- the positioning module 31 can be connected to the transmission mechanism 30 by bonding, screwing or snapping, which can be selected according to actual needs.
- first positioning portion 311 and the second positioning portion 312 can be grooves or protrusions formed on the conveying mechanism 30.
- the corners of the battery cell 200 can be placed into the grooves or protrusions, so that the position of the battery cell 200 can be fixed.
- the positioning module 31 when the positioning module 31 is fixed to the conveying mechanism 30 , it has a preset angle, wherein the preset angle is 0°-75°.
- the preset angle can be 0°, 5°, 10°, 15°, 20°, 25°, 30°, 35°, 40°, 45°, 50°, 55°, 60°, 65°, 70°, or 75°, and can be set according to actual needs.
- the positioning modules 31 can be set on the center line of the conveying mechanism 30 and arranged at intervals.
- the positioning modules 31 can also be arranged in pairs and arranged at intervals on the center line of the conveying mechanism 30.
- the positioning modules 31 can also be arranged side by side on both sides of the center line of the conveying mechanism 30. The selection can be made according to actual needs.
- the placement of the battery cells 200 on the conveying mechanism 30 is also different.
- the positioning modules 31 When the positioning modules 31 are arranged on the center line of the conveying mechanism 30 and are arranged equidistantly, in order to ensure the detection quality of the battery cell 200 by the detection mechanism 23, the positioning modules 31 can be set to a preset angle so that the detection mechanism 23 can detect the corners of the battery cell 200.
- the battery cell 200 can be placed in the positioning space by placing the corners and the adjacent two sides of the corners respectively.
- the first positioning portion 311 and the second positioning portion 312 are stopped, and the multiple battery cells 200 can be placed equidistantly on the conveying mechanism 30.
- the preset angle of the positioning module 31 is set to 45°, the battery cells 200 are also placed at an angle of 45° on the conveying mechanism 30.
- the detection mechanism 23 can perform circumferential detection on the corners of the battery cells 200, thereby improving the detection accuracy.
- each pair of positioning modules 31 can simultaneously fix the positions of the two battery cells 200, and can make the two adjacent battery cells 200 connected end to end.
- the positioning modules 31 can be set at a certain angle so that the diagonal line of the battery cells 200 coincides with the center line of the conveying mechanism 30.
- the center line of the battery cells 200 and the center line of the conveying mechanism 30 have a certain angle, and the corners of the battery cells 200 are connected end to end.
- the detection mechanism 23 can simultaneously perform circumferential detection on the corners of the two battery cells 200, thereby improving the detection accuracy.
- the positioning module 31 When the positioning module 31 is arranged side by side on both sides of the center line of the conveying mechanism 30, as shown in Figure 2, the positioning module 31 can set the preset angle to 0° and place it diagonally, so that the two battery cells 200 can be fixed at the same time.
- a rotating mechanism 40 is provided in the detection device 100, the rotating mechanism 20 can be set to a certain angle through the rotating mechanism 40 so that the detection mechanism 23 forms a certain angle with the center of the conveying mechanism 30.
- two battery cells 200 are arranged on the conveying mechanism 30.
- the two battery cells 200 are connected end to end and are diagonally arranged on both sides of the center line of the conveying mechanism 30 under the constraint of the positioning module 31.
- the detection mechanism 23 can detect the corners of the two battery cells 200 at the same time, thereby improving the detection efficiency.
- the rotating mechanism 20 further includes: a position sensor 25, which can detect the position of the battery cell 200 on the conveying mechanism 30.
- the position sensor 25 can detect the position of the battery cell 200 on the conveying mechanism 30.
- the position sensor 25 is connected to the rotating mechanism 20 signal. Before the conveying mechanism 30 conveys the battery cell 200 into the detection area, the position sensor 25 performs detection.
- the position sensor 25 detects that the position of the battery cell 200 is about to interfere with the detection mechanism 23, it sends an avoidance signal to the rotating mechanism 20, and the rotating disk 22 drives the ray source 231 and the detector 232 to stop circumferential rotation and avoid the battery cell 200.
- the rotating disk 22 drives the ray source 231 and the detector 232 to continue to rotate circumferentially.
- the battery cell 200 when the battery cell 200 is being inspected, the battery cell 200 can be prevented from colliding with the inspection mechanism 23 , thereby improving inspection safety.
- the position sensor 25 may be an optical position sensor 25 , an ultrasonic position sensor 25 , a light curtain sensor, or a camera.
- the position sensor 25 is an optical position sensor 25
- a light beam is emitted by a transmitter. If the battery cell 200 on the transmission mechanism 30 interferes with the rotating mechanism 20, the light beam emitted by the transmitter will be reflected back to the optical position sensor 25 when it touches the battery cell 200. At this time, the sensor can calculate the distance between the rotating mechanism 20 and the battery cell 200. When the distance is less than a set threshold, the optical position sensor 25 sends an avoidance signal to the rotating mechanism 20, and the rotating disk 22 drives the radiation source 231 and the detector 232 to stop circumferential rotation and avoid the battery cell 200.
- the rotating disk 22 drives the radiation source 231 and the detector 232 to continue circumferential rotation.
- the light curtain sensor can be set upstream of the rotating mechanism 20 and near the conveying mechanism 30.
- the light curtain sensor detects that the light curtain is blocked, the light curtain sensor sends an avoidance signal to the rotating mechanism 20, and the rotation drives the radiation source 231 and the detector 232 to stop circumferential rotation and avoid the battery cell 200.
- the rotating disk 22 drives the radiation source 231 and the detector 232 to continue circumferential rotation.
- the position sensor 25 is a camera
- the camera can be set on the rotating bracket 21.
- the camera can photograph the battery cell 200 located on the conveying mechanism 30.
- By identifying the position of the battery cell 200 in the image it can be determined when the battery cell 200 interferes with the rotating mechanism 20.
- the camera sends an avoidance signal to the rotating mechanism 20, and the rotating disk 22 drives the radiation source 231 and the detector 232 to stop circumferential rotation and avoid the battery cell 200.
- the camera sends a signal to the rotating disk 22, and the rotating disk 22 drives the radiation source 231 and the detector 232 to continue to rotate circumferentially.
- the position sensor 25 there is no specific restriction on the position of the position sensor 25 on the detection device 100. As long as the position sensor 25 can detect whether the battery cell 200 collides with the rotating mechanism 20, it can be set as needed.
- the detection mechanism 23 further includes: a screening mechanism 50 , and the screening mechanism 50 is suitable for transferring the battery cell 200 to a waste area when the detection mechanism 23 detects that the battery cell 200 is unqualified.
- the screening mechanism 50 is adapted to transfer the unqualified battery cell 200 to the waste area when the detection mechanism 23 detects that the battery cell 200 is unqualified. After the detection mechanism 23 completes the detection of the battery cell 200, if the internal defect of the battery cell 200 does not meet the requirements, the screening mechanism 50 can screen out the unqualified battery cell 200 on the conveying mechanism 30 and transfer it to the waste area so that the qualified battery cell 200 can enter the next process. In this way, the detection efficiency of the detection device 100 can be improved.
- the detection system corresponding to the detection device 100 in the present disclosure can number the battery cells 200 detected by the detection device 100 one by one.
- the detection system will also eliminate the numbers and images corresponding to the unqualified battery cells 200.
- the battery cell 200 is firstly inspected by the inspection mechanism 23 under the conveyance of the conveying mechanism 30. If the inspection mechanism 23 detects that the battery cell 200 is unqualified, the screening mechanism 50 transfers the battery cell 200 to the waste area. In the detection system, the numbers and images corresponding to the unqualified cells 200 are removed, and when the cells 200 pass the detection of the detection mechanism 23 and are judged to be qualified, the qualified cells 200 can enter the next step. In this way, the system resource occupancy rate can be reduced, and the detection device 100 has a higher detection efficiency.
- two detection devices 100 spaced apart along the extending direction of the transmission mechanism 30 can detect one corner of the battery cell 200 respectively.
- the rotating mechanisms 20 on the two detection devices 100 are respectively rotated by a certain angle through the rotating mechanism 40, and the rotation directions of the two are different, so that the motion axes of the two rotating mechanisms 20 form opposite angles.
- the detection mechanism 23 detects the battery cell 200
- one corner of the battery cell 200 can be detected first by the first detection device 100, and then the other corner of the battery cell 200 can be detected by the second detection device 100.
- the detection accuracy can be improved while ensuring the detection efficiency of the battery cell 200.
- the detection method is applicable to the detection device 100 of any one of the above embodiments, and the detection method includes: placing the battery cell 200 on the conveying mechanism 30; the conveying mechanism 30 conveys the battery cell 200; and the detection mechanism 23 detects the battery cell 200.
- the detection mechanism 23 can simultaneously perform circumferential detection on the corners of the two battery cells 200, thereby improving the detection accuracy.
- the rotation mechanism 40 rotates the rotation mechanism 20 to a preset angle, wherein the preset angle is 15°-75°.
- the rotation axis of the rotating mechanism 20 can have a certain angle with the extension direction of the conveying mechanism 30, that is, the detection mechanism 23 and the battery cell 200 have a certain angle, so that when the conveying mechanism 30 moves the battery cell 200 to the detection area, the corners of the battery cell 200 can be within the detection area.
- the detection efficiency of the detection device 100 can be improved while improving the detection effect.
- the preset angle can be 15°, 20°, 25°, 30°, 35°, 40°, 45°, 50°, 55°, 60°, 65°, 70°, or 75°, and can be set according to actual needs.
- a detection method of a battery cell 200 is described below according to a specific embodiment of the present disclosure.
- Embodiment 1 is a diagrammatic representation of Embodiment 1:
- the battery cells 200 are placed in the positioning module 31.
- the positioning module 31 is arranged side by side on both sides of the center line of the conveying mechanism 30.
- the battery cells 200 are placed diagonally in the conveying mechanism 30 with the ends connected.
- the rotating disk 22 drives the radiation source 231 and the detector 232 to rotate circumferentially.
- the extension direction of the transmission mechanism 30 and the rotation axis of the detection mechanism 23 are set at a preset angle, and the transmission mechanism 30 transmits the battery cell 200;
- the position sensor 25 detects the position of the battery cell 200. If the battery cell 200 is not detected or it is detected that the position of the battery cell 200 will not collide with the rotating mechanism 20, a transmission signal is sent to the rotating mechanism 20.
- the conveying mechanism 30 conveys the battery cell 200 to the inspection area
- the position sensor 25 detects the position of the battery cell 200, and sends a signal to the rotating mechanism 20 if the battery cell 200 is not detected or if it is detected that the position of the battery cell 200 will not collide with the rotating mechanism 20;
- the rotating mechanism 20 After receiving the signal from the position sensor 25, the rotating mechanism 20 controls the rotating disk 22 to drive the radiation source 231 and the detector 232 to rotate in a circumferential direction to detect the battery cell 200;
- the conveying mechanism 30 conveys the battery cell 200 out of the detection area
- the screening mechanism 50 transfers the unqualified battery cells 200 to a waste area.
- Embodiment 2 is a diagrammatic representation of Embodiment 1:
- the battery cells 200 are placed in the positioning module 31.
- the positioning module 31 is arranged side by side on both sides of the midline of the conveying mechanism 30.
- the battery cells 200 are placed diagonally in the conveying mechanism 30 with the ends connected.
- the rotating disk 22 drives the radiation source 231 and the detector 232 to rotate circumferentially.
- the extension direction of the transmission mechanism 30 and the rotation axis of the detection mechanism 23 are set at a preset angle, and the transmission mechanism 30 transmits the battery cell 200;
- the position sensor 25 detects the position of the battery cell 200, and if it detects that the battery cell 200 will collide with the rotating mechanism 20 when entering the detection area, it sends an avoidance signal to the rotating mechanism 20;
- the rotating mechanism 20 receives the avoidance signal from the position sensor 25 and controls the rotating mechanism 40 to drive the radiation source 231 and the detector 232 to rotate at a certain angle to avoid the battery cell 200;
- the conveying mechanism 30 conveys the battery cell 200 to the inspection area
- the position sensor 25 detects the position of the battery cell 200, and sends a signal to the rotating mechanism 20 if the battery cell 200 is not detected or if it is detected that the position of the battery cell 200 will not collide with the rotating mechanism 20;
- the rotating mechanism 20 After receiving the signal from the position sensor 25, the rotating mechanism 20 controls the rotating disk 22 to drive the radiation source 231 and the detector 231 to move ...
- the device 232 performs circumferential rotation to detect the battery cell 200;
- the position sensor 25 detects the position of the battery cell 200, and if it is detected that the battery cell 200 will collide with the rotating mechanism 20 during the output process, an avoidance signal is sent to the rotating mechanism 20;
- the rotating mechanism 20 receives the avoidance signal from the position sensor 25 and controls the rotating mechanism 40 to drive the radiation source 231 and the detector 232 to rotate at a certain angle to avoid the battery cell 200;
- the conveying mechanism 30 conveys the battery cell 200 out of the detection area
- the screening mechanism 50 transfers the unqualified battery cells 200 to a waste area.
- the battery cells 200 are placed in the positioning module 31.
- the positioning module 31 is arranged side by side on both sides of the midline of the conveying mechanism 30.
- the battery cells 200 are placed diagonally in the conveying mechanism 30 with the ends connected.
- the rotating disk 22 drives the radiation source 231 and the detector 232 to rotate circumferentially.
- the extension direction of the transmission mechanism 30 and the rotation axis of the detection mechanism 23 are set at a preset angle, and the transmission mechanism 30 transmits the battery cell 200;
- the position sensor 25 detects the position of the battery cell 200, and if it detects that the battery cell 200 will collide with the rotating mechanism 20 when entering the detection area, it sends an avoidance signal to the rotating mechanism 20;
- the rotating mechanism 20 receives the avoidance signal from the position sensor 25, and the ray source 231 and the detector 232 switch from the detection position to the avoidance position to avoid the battery cell 200;
- the conveying mechanism 30 conveys the battery cell 200 to the inspection area
- the position sensor 25 detects the position of the battery cell 200, and sends a signal to the rotating mechanism 20 if the battery cell 200 is not detected or if it is detected that the position of the battery cell 200 will not collide with the rotating mechanism 20;
- the rotating mechanism 20 After the rotating mechanism 20 receives the signal from the position sensor 25, the ray source 231 and the detector 232 switch from the avoidance position to the detection position;
- the rotating mechanism 20 controls the rotating disk 22 to drive the radiation source 231 and the detector 232 to rotate in a circumferential direction to detect the battery cell 200;
- the position sensor 25 detects the position of the battery cell 200, and if it is detected that the battery cell 200 will collide with the rotating mechanism 20 during the output process, an avoidance signal is sent to the rotating mechanism 20;
- the rotating mechanism 20 receives the avoidance signal from the position sensor 25, and the ray source 231 and the detector 232 switch from the detection position to the avoidance position to avoid the battery cell 200;
- the conveying mechanism 30 conveys the battery cell 200 out of the detection area
- the screening mechanism 50 transfers the unqualified battery cells 200 to a waste area.
- Embodiment 4 is a diagrammatic representation of Embodiment 4:
- the rotating mechanism 20 is rotated to a preset angle by the rotating mechanism 40 ;
- the battery cells 200 are placed in the positioning modules 31. At this time, the positioning modules 31 are arranged in pairs and at intervals on the midline of the conveying mechanism 30. The diagonal lines of the battery cells 200 coincide with the midline of the conveying mechanism 30. The battery cells 200 are placed diagonally on the conveying mechanism 30 in a head-to-tail manner.
- the rotating disk 22 drives the radiation source 231 and the detector 232 to rotate circumferentially.
- the extension direction of the transmission mechanism 30 and the rotation axis of the detection mechanism 23 are set at a preset angle, and the transmission mechanism 30 transmits the battery cell 200;
- the position sensor 25 detects the position of the battery cell 200, and if it detects that the battery cell 200 will collide with the rotating mechanism 20 when entering the detection area, it sends an avoidance signal to the rotating mechanism 20;
- the rotating mechanism 20 receives the avoidance signal from the position sensor 25, and the ray source 231 and the detector 232 switch from the detection position to the avoidance position to avoid the battery cell 200;
- the conveying mechanism 30 conveys the battery cell 200 to the inspection area
- the position sensor 25 detects the position of the battery cell 200, and sends a signal to the rotating mechanism 20 if the battery cell 200 is not detected or if it is detected that the position of the battery cell 200 will not collide with the rotating mechanism 20;
- the rotating mechanism 20 After the rotating mechanism 20 receives the signal from the position sensor 25, the ray source 231 and the detector 232 switch from the avoidance position to the detection position;
- the rotating mechanism 20 controls the rotating disk 22 to drive the radiation source 231 and the detector 232 to rotate in a circumferential direction to detect the battery cell 200;
- the position sensor 25 detects the position of the battery cell 200, and if it is detected that the battery cell 200 will collide with the rotating mechanism 20 during the output process, an avoidance signal is sent to the rotating mechanism 20;
- the rotating mechanism 20 receives the avoidance signal from the position sensor 25, and the ray source 231 and the detector 232 switch from the detection position to the avoidance position to avoid the battery cell 200;
- the conveying mechanism 30 conveys the battery cell 200 out of the detection area
- the screening mechanism 50 transfers the unqualified battery cells 200 to a waste area.
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Abstract
Description
检测装置100、
支撑机构10、
旋转机构20、旋转支架21、旋转盘22、径向移动机构221、检测机构23、射线源
231、探测器232、旋转连接件24、位置传感器25、
传送机构30、定位模组31、第一定位部311、第二定位部312、
转动机构40、
筛选机构50、
电芯200。
Claims (13)
- 一种检测装置,其中,包括:支撑机构(10);旋转机构(20),所述旋转机构(20)设置于所述支撑机构(10),所述旋转机构(20)包括:旋转支架(21)和旋转盘(22),所述旋转支架(21)设置于所述支撑机构(10),所述旋转盘(22)可相对于所述旋转支架(21)进行周向转动;传送机构(30),所述传送机构(30)穿过所述旋转盘(22),且所述传送机构(30)适于传送电芯(200);转动机构(40),所述转动机构(40)设于所述支撑机构(10)与所述旋转机构(20)之间,所述旋转机构(20)可在所述转动机构(40)的支撑下与所述支撑机构(10)发生相对转动;检测机构(23),所述检测机构(23)设置于所述旋转盘(22),所述检测机构(23)包括:射线源(231)和探测器(232),所述射线源(231)与所述探测器(232)适于对所述传送机构(30)上的所述电芯(200)进行检测,且所述射线源(231)与所述探测器(232)适于在所述旋转盘(22)上进行周向旋转。
- 根据权利要求1所述的检测装置,其中,所述旋转盘(22)上设有两个相对设置的径向移动机构(221),所述径向移动机构(221)可沿所述旋转盘(22)的径向靠近或远离所述旋转盘(22)的圆心。
- 根据权利要求2所述的检测装置,其中,所述射线源(231)与所述探测器(232)设置在所述径向移动机构(221)上,以使所述射线源(231)与所述探测器(232)在检测位置和所述避让位置之间切换。
- 根据权利要求1所述的检测装置,其中,所述传送机构(30)包括间隔设置的多个定位模组(31),所述定位模组(31)适于对所述电芯(200)进行定位。
- 根据权利要求1所述的检测装置,其中,所述定位模组(31)在所述传送机构(30)的中线上成对间隔设置,以使所述电芯(200)在所述传送机构(30)上首尾相连并使所述电芯(200)的对角连线与所述传送机构(30)的中线重合。
- 根据权利要求4所述的检测装置,其中,所述定位模组(31)包括第一定位部(311)和第二定位部(312),所述第一定位部(311)与所述第二定位部(312)相互交叉且相互垂直,以形成四个定位空间。
- 根据权利要求1所述的检测装置,其中,所述旋转机构(20)还包括:位置传感器(25),所述位置传感器(25)可对传送机构(30)上的所述电芯(200)的位置进行检测。
- 根据权利要求1所述的检测装置,其中,还包括:筛选机构(50),所述筛选机构(50)适于在所述检测机构(23)检测到所述电芯(200)不合格时将所述电芯(200)转移至废料区。
- 根据权利要求1-8所述任一项的检测装置,其中,所述检测装置(100)为两个,两个所述检测装置(100)共用一个所述传送机构(30),且沿所述传送机构(30)的延伸方向间隔设置。
- 一种用于电芯检测的检测方法,其中,适用于权利要求1-9中任一项所述的检测装置,所述检测方法包括:将电芯(200)放置于传送机构(30);传送机构(30)传送电芯(200)至检测区域;检测机构(23)对所述电芯(200)进行检测。
- 根据权利要求10所述的检测方法,其中,在所述检测机构(23)对所述电芯(200)进行检测前,所述转动机构(40)将所述旋转机构(20)转动至预设角度,其中,所述预设角度为15°-75°。
- 根据权利要求11所述的检测方法,其中,所述检测机构(23)对所述电芯(200)进行检测前还包括:旋转盘(22)带动射线源(231)与探测器(232)进行周向转动;射线源(231)与探测器(232)由检测位置切换至避让位置;所述传送机构(30)传送所述电芯(200)运动至检测区域;所述射线源(231)与所述探测器(232)由所述避让位置切换至所述检测位置;所述旋转盘(22)带动所述射线源(231)与所述探测器(232)进行周向转动以对所述电芯(200)进行检测;所述传送机构(30)传送所述电芯(200)移出所述检测区域。
- 根据权利要求11所述的检测方法,其中,筛选机构(50)将不合格的所述电芯(200)转移至废料区。
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
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| JP2025538455A JP2026500777A (ja) | 2023-06-12 | 2024-02-26 | 検出装置及びバッテリーコア検出用の検出方法 |
| KR1020257021923A KR20250116118A (ko) | 2023-06-12 | 2024-02-26 | 검측 장치 및 전지셀 검측을 위한 검측 방법 |
| EP24822269.7A EP4729933A1 (en) | 2023-06-12 | 2024-02-26 | Inspection device and inspection method for battery cell inspection |
| MX2025007640A MX2025007640A (es) | 2023-06-12 | 2025-06-27 | Dispositivo de inspeccion y metodo de inspeccion para inspeccion de celda de bateria |
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| CN120142586A (zh) * | 2025-04-15 | 2025-06-13 | 重庆开拓卫星科技有限公司 | 一种用于多种类型的电池表面缺陷筛选装置 |
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| CN116773566A (zh) * | 2023-06-12 | 2023-09-19 | 同方威视技术股份有限公司 | 检测装置及用于电芯检测的检测方法 |
| CN117450963A (zh) * | 2023-12-21 | 2024-01-26 | 杭州睿影科技有限公司 | 一种叠片式电池的检测方法、装置、设备及介质 |
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| EP4729933A1 (en) | 2026-04-22 |
| KR20250116118A (ko) | 2025-07-31 |
| CN116773565A (zh) | 2023-09-19 |
| JP2026500777A (ja) | 2026-01-08 |
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| CN116773565B (zh) | 2024-09-24 |
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