WO2024138983A1 - Straight pipe cutting and pipe end machining integrated machine - Google Patents

Straight pipe cutting and pipe end machining integrated machine Download PDF

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Publication number
WO2024138983A1
WO2024138983A1 PCT/CN2023/091602 CN2023091602W WO2024138983A1 WO 2024138983 A1 WO2024138983 A1 WO 2024138983A1 CN 2023091602 W CN2023091602 W CN 2023091602W WO 2024138983 A1 WO2024138983 A1 WO 2024138983A1
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Prior art keywords
tube
tubular workpiece
pipe
cutting
turntable
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PCT/CN2023/091602
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French (fr)
Chinese (zh)
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龙晓明
曹敏
陈家金
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奥美森智能装备股份有限公司
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Publication of WO2024138983A1 publication Critical patent/WO2024138983A1/en

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Abstract

A straight pipe cutting and pipe end machining integrated machine, comprising a base frame (1), wherein a cutting device, a receiving member (32), a rotating disc (5), a feeding device, a pipe end shaping device and a straight pipe machining device are arranged on the base frame (1); the cutting device is configured to cut off an elongated pipe (2) to form a pipe-shaped workpiece (21); the receiving member (32) is provided with a storage recess (321) configured to receive the pipe-shaped workpiece (21) formed by cutting-off; the rotating disc (5) is provided with fixture (51) capable of clamping the pipe-shaped workpiece (21); the feeding device is configured to convey the pipe-shaped workpiece in the storage recess (321) to the fixture (51) on the rotating disc (5); the pipe end shaping device is configured to shape ends of the pipe-shaped workpiece (21); the straight pipe machining device is configured to perform hole expanding or hole shrinking on the shaped pipe-shaped workpiece (21); and the rotating disc (5) is connected to a rotating disc driving device capable of driving the rotating disc (5) to rotate. The straight pipe cutting and pipe end machining integrated machine can automatically cut off the pipe to generate the pipe-shaped workpiece, then shape the ends of the pipe-shaped workpiece, and finally perform hole expanding or hole shrinking on the pipe-shaped workpiece to form a finished straight pipe, thereby realizing full-automatic production.

Description

一种直管开料管端加工一体机Straight tube cutting and tube end processing integrated machine 技术领域Technical Field
本发明涉及换热器生产技术领域,尤其涉及一种直管开料管端加工一体机。The invention relates to the technical field of heat exchanger production, and in particular to a straight tube cutting and tube end processing integrated machine.
背景技术Background technique
管翅式换热器作为一种紧凑式换热器,在制冷行业具有广泛的应用,图1所示的直管是换热器的一个零件由原料到成品的生产流程图,该零件的成品具有一端粗一端细的特点,传统的生产工艺中,采用传统的模具与人工放置相配合的模式进行模压成型上述的管件,这种成型加工模式不仅效率低、可靠性差、产品良品率低,而且容易发生事故,安全系数低,经常发生在放料和进行模压操作时压伤工人的手。As a compact heat exchanger, tube-fin heat exchanger is widely used in the refrigeration industry. The straight tube shown in Figure 1 is a production flow chart of a part of the heat exchanger from raw materials to finished products. The finished product of this part has the characteristics of one end being thick and the other end being thin. In the traditional production process, the traditional mold and manual placement are used to mold the above-mentioned pipe fittings. This molding processing mode is not only inefficient, unreliable, and has a low product yield, but also prone to accidents and a low safety factor. Workers' hands are often crushed during material discharge and molding operations.
技术问题technical problem
为了解决上述问题,公开号为CN 211331319 U的专利公开了一种多功能直管自动化加工设备,该设备采用振动盘上料,将管状工件上料到水平设置的转盘上,在水平转盘上对管件进行两端车平面、直管扩孔或缩孔等工序后自动成型成品直管。In order to solve the above problems, the patent with publication number CN 211331319 U discloses a multifunctional straight pipe automated processing equipment, which adopts a vibrating plate to load the tubular workpiece onto a horizontally arranged turntable, and automatically forms a finished straight pipe after the pipe fittings are flattened at both ends, expanded or shrunk on the horizontal turntable.
这样的设备也存在以下问题,第一、由于进行直管扩孔时转盘只受到一侧的轴向力,容易导致转盘发生变形;第二、管状工件为短管,需要在上一道工序将长条的管件切断成型,然后将切断的短管搬运到振动盘中再进行使用,搬运的过程需要耗费大量的人工,难以实现将生产管状工件和加工管状工件两道工序自动化衔接。Such equipment also has the following problems. First, since the turntable is only subjected to axial force on one side when expanding the straight tube, it is easy to cause the turntable to deform. Second, the tubular workpiece is a short tube, and the long tube needs to be cut and formed in the previous process, and then the cut short tube is transported to the vibration plate for use. The transportation process requires a lot of manpower, and it is difficult to achieve the automated connection between the production of tubular workpieces and the processing of tubular workpieces.
技术解决方案Technical Solutions
鉴于此,本发明的目的在于提供一种直管开料管端加工一体机,该设备能够实现自动化生产管状工件、同时自动地对管状工件进行加工。In view of this, an object of the present invention is to provide an all-in-one machine for straight tube cutting and tube end processing, which can realize automated production of tubular workpieces and automatically process the tubular workpieces.
本发明为解决其技术问题而采用的技术方案是:The technical solution adopted by the present invention to solve the technical problem is:
一种直管开料管端加工一体机,包括机架,所述机架上设置有:A straight tube cutting and tube end processing integrated machine, comprising a frame, on which are arranged:
开料装置,用于将长条形的管件截断形成管状工件;A cutting device is used to cut long strips of pipe fittings into tubular workpieces;
承接件,所述承接件上设置有用于承接截断的管状工件的收纳槽;A receiving piece, wherein the receiving piece is provided with a receiving groove for receiving the cut tubular workpiece;
转盘,所述转盘上设置有能够装夹管状工件的工装夹具;A turntable, on which a fixture capable of clamping a tubular workpiece is disposed;
送料装置,用于将所述收纳槽中的管状工件输送到转盘上的工装夹具;A feeding device, used for conveying the tubular workpiece in the receiving groove to the fixture on the turntable;
管端整形装置,用于对管状工件的端部进行整形;A tube end shaping device is used to shape the end of a tubular workpiece;
直管加工装置,用于对已整形的管状工件进行扩孔或缩孔,所述转盘连接有能够驱动其转动的转盘驱动装置,所述转盘转动时使工装夹具在送料装置的工作位置、管端整形装置的工作位置、直管加工装置的工作位置之间切换。The straight tube processing device is used to expand or shrink the hole of a shaped tubular workpiece. The turntable is connected to a turntable driving device that can drive it to rotate. When the turntable rotates, the tooling fixture switches between the working position of the feeding device, the working position of the tube end shaping device, and the working position of the straight tube processing device.
在本发明的一种优选方案中,所述开料装置包括切割组件和拍断组件,所述切割组件包括可承托管件的支座以及可在管件的表面划出周向的切割痕的刀片,所述拍断组件包括能够将所述管件夹住的夹管装置、能够拍断管件的拍断件以及能够驱动所述拍断件运动的拍断驱动器。In a preferred embodiment of the present invention, the cutting device includes a cutting assembly and a breaking assembly, the cutting assembly includes a support that can support the pipe and a blade that can make circumferential cutting marks on the surface of the pipe, the breaking assembly includes a pipe clamping device that can clamp the pipe, a breaking piece that can break the pipe, and a breaking driver that can drive the breaking piece to move.
在本发明的一种优选方案中,所述夹管装置位于所述切割组件的前侧,所述收纳槽位于所述拍断件的下方,所述拍断件的下表面设置有倾斜的拍管面,所述拍管面的高度从前至后逐渐升高,所述拍断驱动器驱动所述拍断件向下移动时,所述拍管面顶压在所述管件的前端以使所述管件的前部从所述切割痕处断裂。In a preferred embodiment of the present invention, the tube clamping device is located on the front side of the cutting assembly, the storage groove is located below the snapping piece, and the lower surface of the snapping piece is provided with an inclined tube-snapping surface, the height of which gradually increases from front to back, and when the snapping drive drives the snapping piece to move downward, the tube-snapping surface presses against the front end of the tube to cause the front part of the tube to break from the cutting mark.
在本发明的一种优选方案中,所述拍断件的下表面设置有可供管件嵌入其中的直线槽,所述拍管面设置在所述直线槽的底部,所述拍管面为内凹圆柱面,该内凹圆柱面的轴线从前至后逐渐升高。In a preferred embodiment of the present invention, a linear groove is provided on the lower surface of the snapping piece for the pipe to be embedded therein, and the snapping tube surface is provided at the bottom of the linear groove. The snapping tube surface is a concave cylindrical surface, and the axis of the concave cylindrical surface gradually rises from front to back.
在本发明的一种优选方案中,所述夹管装置包括固定在所述支撑架上的管托以及位于所述管托之上的压管板,所述管托上设置有用于夹住管件的第一夹管槽,所述压管板上设置有用于夹住管件的第二夹管槽,所述压管板连接有能够驱动其上下移动的夹管驱动器。In a preferred embodiment of the present invention, the tube clamping device includes a tube support fixed on the support frame and a tube pressing plate located above the tube support, the tube support is provided with a first tube clamping groove for clamping the tube fitting, the tube pressing plate is provided with a second tube clamping groove for clamping the tube fitting, and the tube pressing plate is connected to a tube clamping driver capable of driving it to move up and down.
在本发明的一种优选方案中,所述转盘的盘面为竖向设置,所述收纳槽的一端设置有朝向所述转盘的出管口,所述送料装置包括第一推杆和能够驱动所述第一推杆沿着收纳槽移动的推顶驱动器,所述第一推杆的一端具有能够插入所述管状工件内并托起所述管状工件的第一插头,所述第一推杆上还设置有能够与管状工件的端面抵接的推管结构,所述第一推杆的第一插头插入管状工件内部后将管状工件从出管口推出至转盘的上料工位。In a preferred embodiment of the present invention, the disk surface of the turntable is vertically arranged, one end of the storage groove is provided with a pipe outlet facing the turntable, the feeding device includes a first push rod and a push-up driver capable of driving the first push rod to move along the storage groove, one end of the first push rod has a first plug capable of being inserted into the tubular workpiece and lifting the tubular workpiece, the first push rod is also provided with a push tube structure capable of abutting against the end face of the tubular workpiece, and after the first plug of the first push rod is inserted into the tubular workpiece, the tubular workpiece is pushed out from the pipe outlet to the loading station of the turntable.
在本发明的一种优选方案中,所述推管结构为设置在第一推杆上的台阶,所述第一插头的自由端设置有倒角。In a preferred embodiment of the present invention, the push tube structure is a step provided on the first push rod, and the free end of the first plug is provided with a chamfer.
在本发明的一种优选方案中,所述收纳槽为V形槽,所述收纳槽的底面为与管状工件配合的弧面。In a preferred embodiment of the present invention, the receiving groove is a V-shaped groove, and the bottom surface of the receiving groove is an arc surface that matches the tubular workpiece.
在本发明的一种优选方案中,所述出管口为能够给所述管状工件导向的圆孔,所述圆孔设置在所述收纳槽的内侧端面上。In a preferred embodiment of the present invention, the pipe outlet is a circular hole capable of guiding the tubular workpiece, and the circular hole is arranged on the inner end surface of the receiving groove.
在本发明的一种优选方案中,所述管端整形装置包括分别设置在转盘两侧的两组整形刀组以及能够驱动两组整形刀组靠近或远离转盘移动的进刀驱动器,所述整形刀组包括整形支架、设置在整形支架上的刀轴、可拆卸地安装在刀轴上的整形刀头、以及可驱动所述刀轴转动的整形驱动器。In a preferred embodiment of the present invention, the pipe end shaping device includes two groups of shaping knife groups respectively arranged on both sides of a turntable and a feed drive capable of driving the two groups of shaping knife groups to move closer to or away from the turntable, and the shaping knife group includes a shaping bracket, a knife shaft arranged on the shaping bracket, a shaping knife head detachably mounted on the knife shaft, and a shaping drive capable of driving the knife shaft to rotate.
在本发明的一种优选方案中,所述转盘的盘面为竖向设置,所述直管加工装置包括位于所述转盘后侧的扩孔组件以及位于所述转盘前侧的送管组件,所述送管组件包括第二推杆和能够驱动所述第二推杆前后移动的送管驱动器,所述第二推杆向后移动时将转盘上的管状工件推顶至扩孔组件的工作位置。In a preferred embodiment of the present invention, the surface of the turntable is vertically arranged, and the straight tube processing device includes a reaming assembly located at the rear side of the turntable and a pipe feeding assembly located at the front side of the turntable, and the pipe feeding assembly includes a second push rod and a pipe feeding driver capable of driving the second push rod to move forward and backward, and when the second push rod moves backward, it pushes the tubular workpiece on the turntable to the working position of the reaming assembly.
在本发明的一种优选方案中,所述第二推杆的一端具有能够插入所述管状工件内并托起所述管状工件的第二插头,所述第二推杆上还设置有能够与管状工件的端面抵接的推管结构,所述第二插头插入管状工件内部后将管状工件推顶至扩孔组件的工作位置。In a preferred embodiment of the present invention, one end of the second push rod has a second plug that can be inserted into the tubular workpiece and lift the tubular workpiece. The second push rod is also provided with a push tube structure that can abut against the end face of the tubular workpiece. After the second plug is inserted into the tubular workpiece, it pushes the tubular workpiece to the working position of the reaming assembly.
在本发明的一种优选方案中,所述扩孔组件包括固定在机架上的扩孔模、设置在扩孔模之后的挤胀杆,所述挤胀杆连接有能够驱动其前后移动的扩孔驱动器,所述扩孔模上设置有可供管状工件穿过的阶梯孔,第二推杆将管状工件推入所述阶梯孔中后,所述挤胀杆插入所述管状工件内并配合所述阶梯孔将所述管状工件挤胀成型。In a preferred embodiment of the present invention, the reaming assembly includes a reaming die fixed on a frame and an expansion rod arranged behind the reaming die, the expansion rod is connected to a reaming driver capable of driving it to move forward and backward, the reaming die is provided with a stepped hole for a tubular workpiece to pass through, after a second push rod pushes the tubular workpiece into the stepped hole, the expansion rod is inserted into the tubular workpiece and cooperates with the stepped hole to extrude and expand the tubular workpiece.
在本发明的一种优选方案中,所述阶梯孔包括第一孔段和位于所述第一孔段之后的第二孔段,所述第二孔段的直径大于第一孔段的直径,所述扩孔模上设置有插板及与所述第一孔段相交的插槽,所述插板连接有能够驱动插入插槽中并堵住所述第一孔段的插板驱动器。In a preferred embodiment of the present invention, the stepped hole includes a first hole segment and a second hole segment located behind the first hole segment, the diameter of the second hole segment is larger than the diameter of the first hole segment, the hole expansion mold is provided with an insert plate and a slot intersecting with the first hole segment, and the insert plate is connected to a insert plate driver that can be driven to be inserted into the slot and block the first hole segment.
有益效果Beneficial Effects
本发明的有益效果是:The beneficial effects of the present invention are:
第一、本发明中,开料装置能够自动地将管件截断并产生管状工件,然后在承接件、转盘、送料装置、管端整形装置以及直管加工装置的配合工作下,能够对管状工件的端部进行整形,最后对管状工件进行扩孔或缩孔,即可成型成品直管,整个过程为自动进行,实现了全自动生产。First, in the present invention, the cutting device can automatically cut the pipe fitting and produce a tubular workpiece, and then, with the cooperation of the receiving member, the turntable, the feeding device, the pipe end shaping device and the straight pipe processing device, the end of the tubular workpiece can be shaped, and finally the tubular workpiece is expanded or shrunk to form a finished straight pipe. The whole process is carried out automatically, realizing fully automatic production.
第二、将拍管面设置为从前至后逐渐升高的倾斜面,拍断管件的过程中,拍管面首先与管件的前端接触,使管件上部的切割痕处先开裂,随着拍断件继续下移,拍断件与管件的接触面积逐渐加大,直至管件的前端完全断裂,采用这样的设计,只需较小的冲击力即可将管件拍断,可减少管件变形。另外,这一过程中,管件上受到冲击力最大的部位是管件的前端,即便管件在这一过程中产生变形,也仅仅只是管件的前端变形,而后续工序中需要采用管端整形装置对管端进行整形,整形的过程中又可对该变形部分进行修复。Second, the pipe-beating surface is set to be an inclined surface that gradually rises from front to back. During the process of beating the pipe fitting, the pipe-beating surface first contacts the front end of the pipe fitting, causing the cutting mark on the upper part of the pipe fitting to crack first. As the beating piece continues to move downward, the contact area between the beating piece and the pipe fitting gradually increases until the front end of the pipe fitting is completely broken. With this design, only a small impact force is needed to break the pipe fitting, which can reduce the deformation of the pipe fitting. In addition, during this process, the part of the pipe fitting that is subject to the greatest impact force is the front end of the pipe fitting. Even if the pipe fitting is deformed during this process, only the front end of the pipe fitting is deformed. In the subsequent process, a pipe end shaping device is required to shape the pipe end, and the deformed part can be repaired during the shaping process.
第三、将扩孔组件设置在转盘之外,进行直管扩孔时转盘不受力,有利于提升转盘的使用寿命。Third, the hole expansion assembly is set outside the turntable, so that the turntable is not subjected to force when the straight pipe is expanded, which is beneficial to improving the service life of the turntable.
第四、由于转盘和扩孔组件之间必然存在空隙,第二推杆将管状工件向后推到该空隙处时,第二推杆上的第二插头能够托起管状工件,避免管状工件的后端向下垂而无法输送到扩孔组件的工作位置。Fourth, since there must be a gap between the turntable and the reaming assembly, when the second push rod pushes the tubular workpiece backward to the gap, the second plug on the second push rod can hold up the tubular workpiece to prevent the rear end of the tubular workpiece from drooping and being unable to be transported to the working position of the reaming assembly.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是成品直管的生产流程示意图;FIG1 is a schematic diagram of the production process of a finished straight pipe;
图2是本发明的立体图;Fig. 2 is a perspective view of the present invention;
图3是本发明处于第一种工况时开料装置、承接件与转盘的位置关系示意图;3 is a schematic diagram of the positional relationship between the cutting device, the receiving member and the turntable when the present invention is in the first working condition;
图4是本发明处于第二种工况时开料装置、承接件与转盘的位置关系示意图;4 is a schematic diagram of the positional relationship between the cutting device, the receiving member and the turntable when the present invention is in the second working condition;
图5是本发明处于第三种工况时开料装置、承接件与转盘的位置关系示意图;5 is a schematic diagram of the positional relationship between the cutting device, the receiving member and the turntable when the present invention is in the third working condition;
图6是图5中A部分的放大图;FIG6 is an enlarged view of portion A in FIG5 ;
图7是拍断组件、管件、承接件的位置关系示意图;7 is a schematic diagram showing the positional relationship between the snap-off assembly, the pipe fitting, and the receiving member;
图8是转盘的立体图;Fig. 8 is a perspective view of the turntable;
图9是扩孔组件处于第一种工况时其与转盘的位置关系图;FIG9 is a diagram showing the position relationship between the reaming assembly and the turntable when the reaming assembly is in the first working condition;
图10是扩孔组件处于第二种工况时其与转盘的位置关系图;FIG10 is a diagram showing the position relationship between the reaming assembly and the turntable when the reaming assembly is in the second working condition;
图11是图10中B部分的放大图;FIG11 is an enlarged view of portion B in FIG10 ;
图12是整形刀组的结构示意图。FIG. 12 is a schematic structural diagram of the shaping knife group.
本发明的最佳实施方式Best Mode for Carrying Out the Invention
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
在本发明的描述中,需要理解的是,涉及到方位描述,例如上、下、前、后、左、右等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
在本发明的描述中,若干的含义是一个或者多个,多个的含义是两个以上,大于、小于、超过等理解为不包括本数,以上、以下、以内等理解为包括本数。如果有描述到第一、第二只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of the present invention, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
本发明的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本发明中的具体含义。In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific content of the technical solution.
参照图1至图12,本发明提出了一种直管开料管端加工一体机,包括机架1,机架1上设置有:开料装置、承接件32、转盘5、送料装置、管端整形装置以及直管加工装置,开料装置用于将长条形的管件2截断形成管状工件21,承接件32上设置有用于承接截断的管状工件21的收纳槽321,转盘5上设置有能够装夹管状工件21的工装夹具51,送料装置用于将收纳槽321中的管状工件21输送到转盘5上的工装夹具51,管端整形装置用于对管状工件21的端部进行整形;直管加工装置用于对已整形的管状工件21进行扩孔或缩孔,转盘5连接有能够驱动其转动的转盘驱动装置。1 to 12 , the present invention proposes a straight tube cutting and tube end processing integrated machine, comprising a frame 1, on which are disposed: a cutting device, a receiving member 32, a turntable 5, a feeding device, a tube end shaping device and a straight tube processing device, the cutting device being used to cut the long strip of tube 2 into a tubular workpiece 21, the receiving member 32 being provided with a receiving groove 321 for receiving the cut tubular workpiece 21, the turntable 5 being provided with a tooling fixture 51 capable of clamping the tubular workpiece 21, the feeding device being used to transport the tubular workpiece 21 in the receiving groove 321 to the tooling fixture 51 on the turntable 5, the tube end shaping device being used to shape the end of the tubular workpiece 21; the straight tube processing device being used to expand or shrink the shaped tubular workpiece 21, and the turntable 5 being connected with a turntable driving device capable of driving it to rotate.
转盘驱动装置才用电机作为动力源,驱动转盘5转动,转盘5转动时使工装夹具51在送料装置的工作位置、管端整形装置的工作位置、直管加工装置的工作位置之间切换。The turntable driving device uses a motor as a power source to drive the turntable 5 to rotate. When the turntable 5 rotates, the fixture 51 is switched between the working position of the feeding device, the working position of the pipe end shaping device, and the working position of the straight pipe processing device.
在本发明的一种优选方案中,开料装置包括切割组件和拍断组件,切割组件包括可承托管件2的支座41以及可绕着管件2转动的刀片42,刀片42环绕管件2转动时在管件2的表面划出周向的切割痕201。这种切割组件的具体结构为现有的,比如,可以采用与公开号为CN 213002946 U的实用新型专利中的切管装置相同的结构。In a preferred embodiment of the present invention, the material cutting device includes a cutting assembly and a breaking assembly, wherein the cutting assembly includes a support 41 capable of supporting the pipe 2 and a blade 42 capable of rotating around the pipe 2, and the blade 42 marks a circumferential cutting mark 201 on the surface of the pipe 2 when rotating around the pipe 2. The specific structure of the cutting assembly is existing, for example, the same structure as the pipe cutting device in the utility model patent with publication number CN 213002946 U can be adopted.
拍断组件包括能够将管件2夹住的夹管装置、能够拍断管件2的拍断件311以及能够驱动拍断件311运动的拍断驱动器312。The snapping assembly includes a pipe clamping device capable of clamping the pipe 2 , a snapping member 311 capable of snapping the pipe 2 , and a snapping driver 312 capable of driving the snapping member 311 to move.
夹管装置包括固定在支撑架上的管托351以及位于管托351之上的压管板352,管托351上设置有用于夹住管件2的第一夹管槽,压管板352上设置有用于夹住管件2的第二夹管槽,压管板352连接有能够驱动其上下移动的夹管驱动器353。优选地,夹管驱动器353为一气缸。The pipe clamping device includes a pipe support 351 fixed on the support frame and a pipe pressing plate 352 located on the pipe support 351. The pipe support 351 is provided with a first pipe clamping groove for clamping the pipe 2. The pipe pressing plate 352 is provided with a second pipe clamping groove for clamping the pipe 2. The pipe pressing plate 352 is connected to a pipe clamping driver 353 capable of driving it to move up and down. Preferably, the pipe clamping driver 353 is a cylinder.
参照图5与图6,夹管装置位于切割组件的前侧,收纳槽321位于拍断件311的下方,拍断件311的下表面设置有倾斜的拍管面3111,拍管面3111的高度从前至后逐渐升高,拍断驱动器312优选气缸,拍断驱动器312驱动拍断件311向下移动时,拍管面3111顶压在管件2的前端以使管件2的前部从切割痕201处断裂。采用这样的设计,拍断件311向下移动的过程中,拍管面3111首先与管件2的前端接触,使管件2上部的切割痕201处先开裂,随着拍断件311继续下移,拍断件311与管件2的接触面积逐渐加大,直至管件2的前端完全断裂,采用这样的设计,只需较小的冲击力即可将管件2拍断,可减少管件2变形。另外,这一过程中,管件2上受到冲击力最大的部位是管件2的前端,即便管件2在这一过程中产生变形,也仅仅只是管件2的前端变形,而后续工序中需要采用管端整形装置对管端进行整形,整形的过程中又可对该变形部分进行修复。5 and 6, the pipe clamping device is located at the front side of the cutting assembly, the storage groove 321 is located below the snapping member 311, the lower surface of the snapping member 311 is provided with an inclined snapping surface 3111, the height of the snapping surface 3111 gradually increases from front to back, and the snapping driver 312 is preferably a cylinder. When the snapping driver 312 drives the snapping member 311 to move downward, the snapping surface 3111 presses against the front end of the pipe fitting 2 to break the front part of the pipe fitting 2 from the cutting mark 201. With such a design, during the downward movement of the snapping member 311, the snapping surface 3111 first contacts the front end of the pipe fitting 2, causing the cutting mark 201 on the upper part of the pipe fitting 2 to crack first, and as the snapping member 311 continues to move downward, the contact area between the snapping member 311 and the pipe fitting 2 gradually increases until the front end of the pipe fitting 2 is completely broken. With such a design, only a small impact force is required to snap the pipe fitting 2, which can reduce the deformation of the pipe fitting 2. In addition, during this process, the part of the pipe fitting 2 that is subject to the greatest impact force is the front end of the pipe fitting 2. Even if the pipe fitting 2 is deformed during this process, only the front end of the pipe fitting 2 is deformed. In subsequent processes, a pipe end shaping device is required to shape the pipe end, and the deformed part can be repaired during the shaping process.
进一步地,拍断件311的下表面设置有可供管件2嵌入其中的直线槽3112,拍管面3111设置在直线槽3112的底部,拍管面3111为内凹圆柱面,该内凹圆柱面的轴线从前至后逐渐升高。采用这样的设计,拍断件311向下移动拍断管件2的过程中,可提升拍管面3111与管件2的接触面积,降低压强,减少管件2变形。Furthermore, the lower surface of the snapping piece 311 is provided with a linear groove 3112 into which the pipe 2 can be embedded, and the snapping surface 3111 is provided at the bottom of the linear groove 3112. The snapping surface 3111 is a concave cylindrical surface, and the axis of the concave cylindrical surface gradually rises from front to back. With such a design, when the snapping piece 311 moves downward to snap the pipe 2, the contact area between the snapping surface 3111 and the pipe 2 can be increased, the pressure can be reduced, and the deformation of the pipe 2 can be reduced.
参照图2与图6,转盘5的盘面为竖向设置,其能够绕着一水平轴线转动,收纳槽321的一端设置有朝向转盘5的出管口322,送料装置包括第一推杆331和能够驱动第一推杆331沿着收纳槽321移动的推顶驱动器332,第一推杆331的一端具有能够插入管状工件21内并托起管状工件21的第一插头3311,第一推杆331上还设置有能够与管状工件21的端面抵接的推管结构,第一推杆331的第一插头3311插入管状工件21内部后将管状工件21从出管口322推出至转盘5的上料工位。采用这样的设计的优点是,由于竖向设置的转盘5和承接件32之间必然存在空隙,管状工件21向前推到该空隙处时,第一推杆331上的第一插头3311能够托起管状工件21,避免管状工件21的前端向下垂而无法输送到转盘5上的工装夹具51处。2 and 6 , the disk surface of the turntable 5 is vertically arranged and can rotate around a horizontal axis. One end of the storage groove 321 is provided with a pipe outlet 322 facing the turntable 5. The feeding device includes a first push rod 331 and a push-up driver 332 capable of driving the first push rod 331 to move along the storage groove 321. One end of the first push rod 331 has a first plug 3311 capable of being inserted into the tubular workpiece 21 and lifting the tubular workpiece 21. The first push rod 331 is also provided with a push tube structure capable of abutting against the end face of the tubular workpiece 21. After the first plug 3311 of the first push rod 331 is inserted into the tubular workpiece 21, the tubular workpiece 21 is pushed out from the pipe outlet 322 to the loading station of the turntable 5. The advantage of adopting such a design is that, since there must be a gap between the vertically arranged turntable 5 and the receiving member 32, when the tubular workpiece 21 is pushed forward to the gap, the first plug 3311 on the first push rod 331 can support the tubular workpiece 21, thereby preventing the front end of the tubular workpiece 21 from drooping downward and being unable to be transported to the tooling fixture 51 on the turntable 5.
推顶驱动器332优选气缸、液压缸等装置。该推管结构可以采用设置在第一推杆331上的台阶3312,也可以采用设置在第一推杆331外侧壁上的径向杆。第一插头3311的自由端设置有倒角,便于插入管状工件21的内孔中。The push-pushing driver 332 is preferably a pneumatic cylinder, a hydraulic cylinder or the like. The push-tube structure may adopt a step 3312 disposed on the first push rod 331, or a radial rod disposed on the outer side wall of the first push rod 331. The free end of the first plug 3311 is provided with a chamfer to facilitate insertion into the inner hole of the tubular workpiece 21.
优选地,收纳槽321为V形槽,收纳槽321的底面为与管状工件21配合的弧面,出管口322为能够给管状工件21导向的圆孔,圆孔设置在收纳槽321的内侧端面上。具体地,收纳槽321底部的弧面为圆柱弧面,与出管口322同轴。Preferably, the receiving groove 321 is a V-shaped groove, the bottom surface of the receiving groove 321 is an arc surface that matches the tubular workpiece 21, and the outlet 322 is a round hole that can guide the tubular workpiece 21, and the round hole is arranged on the inner end surface of the receiving groove 321. Specifically, the arc surface at the bottom of the receiving groove 321 is a cylindrical arc surface, which is coaxial with the outlet 322.
在本发明的某些方案中,上述的开料装置也可以采用其他的结构形式,比如,采用切割组件和拉断组件组合而成的结构,切割组件用于在管件2上划出周向的切割痕201,拉断组件则用于加工管件2从切割痕201处拉断,从而成型管状工件21。In certain embodiments of the present invention, the above-mentioned cutting device may also adopt other structural forms, for example, a structure composed of a cutting component and a breaking component, wherein the cutting component is used to make a circumferential cutting mark 201 on the pipe 2, and the breaking component is used to process the pipe 2 and break it from the cutting mark 201, thereby forming a tubular workpiece 21.
参照图2与图12,管端整形装置包括分别设置在转盘5两侧的两组整形刀组6以及能够驱动两组整形刀组6靠近或远离转盘5移动的进刀驱动器,整形刀组6包括整形支架61、设置在整形支架61上的刀轴62、可拆卸地安装在刀轴62上的整形刀头63、以及可驱动刀轴62转动的整形驱动器64。进刀驱动器采用可正反转的电机,通过丝杆螺母副驱动整形刀组6前后移动以实现进刀和退刀,整形驱动器64采用电机,刀轴62安装在该电机的输出抽上,整形刀头63通过螺纹连接或螺钉固定的方式可拆卸地安装在到轴上,可根据需要,更换不同的刀具,对管端进行不同的整形操作。比如,可更换为能够去除管状工件21的端部的铣刀;也可以更换为能够对管端的内侧边进行整形的刀具;还可以采用组合刀具,既可以对管端的内侧边进行整形,又可以对管端的外侧侧边进行整形。2 and 12, the pipe end shaping device includes two shaping knife groups 6 respectively arranged on both sides of the rotating disk 5 and a feed driver capable of driving the two shaping knife groups 6 to move closer to or away from the rotating disk 5. The shaping knife group 6 includes a shaping bracket 61, a knife shaft 62 arranged on the shaping bracket 61, a shaping knife head 63 detachably mounted on the knife shaft 62, and a shaping driver 64 capable of driving the knife shaft 62 to rotate. The feed driver adopts a forward and reverse motor, and drives the shaping knife group 6 to move forward and backward through a screw nut pair to achieve feeding and retracting. The shaping driver 64 adopts a motor, and the knife shaft 62 is mounted on the output pump of the motor. The shaping knife head 63 is detachably mounted on the shaft by threaded connection or screw fixing. Different knives can be replaced according to needs to perform different shaping operations on the pipe end. For example, it can be replaced with a milling cutter capable of removing the end of the tubular workpiece 21; it can also be replaced with a tool capable of shaping the inner side edge of the tube end; and a combination tool can also be used to shape both the inner side edge and the outer side edge of the tube end.
参照图8,工装夹具51的具体结构如下,包括一个固定夹块511和一个活动夹块512,固定夹块511上朝向活动夹块512的一侧设置有夹管槽,活动夹块512上朝向固定夹块511的一侧也设置有夹管槽,转盘5上还设置有能够驱动活动夹块512相对于固定夹块511往复移动的驱动器513,该驱动器513优选气缸、电动推杆等装置。8 , the specific structure of the fixture 51 is as follows, including a fixed clamp block 511 and a movable clamp block 512. A pipe clamping groove is provided on the fixed clamp block 511 on a side facing the movable clamp block 512, and a pipe clamping groove is also provided on the movable clamp block 512 on a side facing the fixed clamp block 511. The turntable 5 is also provided with a driver 513 capable of driving the movable clamp block 512 to reciprocate relative to the fixed clamp block 511. The driver 513 is preferably a cylinder, an electric push rod or the like.
在本发明的一种优选方案中,直管加工装置包括位于转盘5后侧的扩孔组件7以及位于转盘5前侧的送管组件8,送管组件8包括第二推杆81和能够驱动第二推杆81前后移动的送管驱动器82,第二推杆81向后移动时将转盘5上的管状工件21推顶至扩孔组件7的工作位置。送管驱动器82优选气缸、电动推杆等装置。In a preferred embodiment of the present invention, the straight tube processing device includes a reaming assembly 7 located at the rear side of the turntable 5 and a tube delivery assembly 8 located at the front side of the turntable 5. The tube delivery assembly 8 includes a second push rod 81 and a tube delivery driver 82 capable of driving the second push rod 81 to move forward and backward. When the second push rod 81 moves backward, it pushes the tubular workpiece 21 on the turntable 5 to the working position of the reaming assembly 7. The tube delivery driver 82 is preferably a cylinder, an electric push rod or the like.
参照图11,第二推杆81的一端具有能够插入管状工件21内并托起管状工件21的第二插头811,第二推杆81上还设置有能够与管状工件21的端面抵接的推管结构,第二插头811插入管状工件21内部后将管状工件21推顶至扩孔组件7的工作位置。优选地,该推管结构为设置在第二推杆81上的台阶,第二插头811的自由端设置有倒角,便于插入管状工件21的内部。采用这样的设计的优点是,由于转盘5和扩孔组件7之间必然存在空隙,第二推杆81将管状工件21向后推到该空隙处时,第二推杆81上的第二插头811能够托起管状工件21,避免管状工件21的后端向下垂而无法输送到扩孔组件7的工作位置。Referring to Fig. 11, one end of the second push rod 81 has a second plug 811 that can be inserted into the tubular workpiece 21 and hold up the tubular workpiece 21. The second push rod 81 is also provided with a push tube structure that can abut against the end surface of the tubular workpiece 21. After the second plug 811 is inserted into the tubular workpiece 21, the tubular workpiece 21 is pushed to the working position of the reaming assembly 7. Preferably, the push tube structure is a step provided on the second push rod 81, and the free end of the second plug 811 is provided with a chamfer to facilitate insertion into the tubular workpiece 21. The advantage of adopting such a design is that, since there must be a gap between the turntable 5 and the reaming assembly 7, when the second push rod 81 pushes the tubular workpiece 21 backward to the gap, the second plug 811 on the second push rod 81 can hold up the tubular workpiece 21, thereby preventing the rear end of the tubular workpiece 21 from drooping downward and being unable to be transported to the working position of the reaming assembly 7.
在本发明的一种优选方案中,扩孔组件7包括固定在机架1上的扩孔模71、设置在扩孔模71之后的挤胀杆72,挤胀杆72连接有能够驱动其前后移动的扩孔驱动器73,扩孔模71上设置有可供管状工件21穿过的阶梯孔711,阶梯孔711包括第一孔段7111和位于第一孔段7111之后的第二孔段7112,第二孔段7112的直径大于第一孔段7111的直径,扩孔模71上设置有插板712及与第一孔段7111相交的插槽713,插板712连接有能够驱动插入插槽713中并堵住第一孔段7111的插板驱动器714。插板驱动器714、扩孔驱动器73均优选气缸。第二推杆81将管状工件21推入阶梯孔711中后,挤胀杆72前端从管状工件21的后端口插入管状工件21内,然后第二推杆81向前退出,接着插板712插入插槽713中,然后挤胀杆72再向前推,管状工件21的后端顶在插板712上后,管状工件21逐渐变形,最终成型一个成品直管22。最后,插板712向上拔起,第二推杆81再向前移动,将成品直管22从扩孔模71中顶出。In a preferred embodiment of the present invention, the reaming assembly 7 includes a reaming die 71 fixed on the frame 1, an expansion rod 72 arranged behind the reaming die 71, the expansion rod 72 is connected to a reaming driver 73 capable of driving it to move forward and backward, the reaming die 71 is provided with a stepped hole 711 for the tubular workpiece 21 to pass through, the stepped hole 711 includes a first hole section 7111 and a second hole section 7112 located behind the first hole section 7111, the diameter of the second hole section 7112 is larger than the diameter of the first hole section 7111, the reaming die 71 is provided with a plug plate 712 and a slot 713 intersecting with the first hole section 7111, the plug plate 712 is connected to a plug plate driver 714 capable of driving the plug plate to be inserted into the slot 713 and block the first hole section 7111. The plug plate driver 714 and the reaming driver 73 are preferably cylinders. After the second push rod 81 pushes the tubular workpiece 21 into the stepped hole 711, the front end of the expansion rod 72 is inserted into the tubular workpiece 21 from the rear port of the tubular workpiece 21, and then the second push rod 81 withdraws forward, and then the insert plate 712 is inserted into the slot 713, and then the expansion rod 72 is pushed forward again, and after the rear end of the tubular workpiece 21 is pressed against the insert plate 712, the tubular workpiece 21 gradually deforms, and finally forms a finished straight tube 22. Finally, the insert plate 712 is pulled upward, and the second push rod 81 moves forward again to push the finished straight tube 22 out of the expansion die 71.
在本发明的某些方案中,直管加工装置还可以采用其他的结构形式,比如,采用缩孔组件代替上述的扩孔组件7。In certain embodiments of the present invention, the straight tube processing device may also adopt other structural forms, for example, a shrinking assembly may be used instead of the above-mentioned expanding assembly 7.
本发明的工作过程如下:首先,切割机构在管件2的外侧壁上环切出切割痕201,接着,在外部的动力装置的驱动下,推动管件2向前移动,采用拍断组件将管件2拍断或者采用拉断组件将管件2拉断,成型的管状工件21落入承接件32的收纳槽321中;接着上料推顶装置将管状工件21从收纳槽321中顶出,使管状工件21被转盘5上的工装夹具51夹住;然后转盘5转动一个工位,使管状工件21进入管端整形工位,接着两组整形刀组6分别对管状工件21的两端进行整形;整形完成后,转盘5再转动一个工位,即可将管状工件21移动到下料工位,接着工装夹具51松开,第二推杆81将管状工件21向后顶出至缩孔组件或扩孔组件7,经过扩孔组件7扩孔或缩孔组件缩孔后即可成型一端粗一端细的成品直管22。The working process of the present invention is as follows: first, the cutting mechanism cuts a cutting mark 201 on the outer wall of the pipe 2, then, driven by an external power device, the pipe 2 is pushed forward, and the pipe 2 is snapped by a snapping assembly or pulled by a pulling assembly, and the formed tubular workpiece 21 falls into the receiving groove 321 of the receiving member 32; then, the feeding and pushing device pushes the tubular workpiece 21 out of the receiving groove 321, so that the tubular workpiece 21 is clamped by the fixture 51 on the turntable 5; Then the turntable 5 rotates one station to allow the tubular workpiece 21 to enter the tube end shaping station, and then the two groups of shaping knife groups 6 respectively shape the two ends of the tubular workpiece 21; after the shaping is completed, the turntable 5 rotates one station again to move the tubular workpiece 21 to the unloading station, and then the fixture 51 is released, and the second push rod 81 pushes the tubular workpiece 21 backward to the shrinking assembly or the expanding assembly 7. After the expansion assembly 7 or the shrinking assembly shrinks the hole, a finished straight tube 22 with one end thick and the other end thin can be formed.
以上仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是在本发明的发明构思下,利用本发明说明书及附图内容所作的等效结构变换,或直接或间接运用在其他相关的技术领域均包括在本发明的专利保护范围内。The above are only preferred embodiments of the present invention, and are not intended to limit the patent scope of the present invention. All equivalent structural changes made using the contents of the present invention's specification and drawings under the inventive concept of the present invention, or directly or indirectly applied in other related technical fields, are included in the patent protection scope of the present invention.

Claims (10)

  1. 一种直管开料管端加工一体机,其特征在于,包括机架(1),所述机架(1)上设置有:A straight tube cutting and tube end processing integrated machine, characterized in that it comprises a frame (1), on which are arranged:
    开料装置,用于将长条形的管件(2)截断形成管状工件(21);A cutting device, used for cutting the long strip of pipe (2) into a tubular workpiece (21);
    承接件(32),所述承接件(32)上设置有用于承接截断的管状工件(21)的收纳槽(321);A receiving member (32), wherein the receiving member (32) is provided with a receiving groove (321) for receiving the cut tubular workpiece (21);
    转盘(5),所述转盘(5)上设置有能够装夹管状工件(21)的工装夹具(51);A turntable (5), wherein the turntable (5) is provided with a fixture (51) capable of clamping a tubular workpiece (21);
    送料装置,用于将所述收纳槽(321)中的管状工件(21)输送到转盘(5)上的工装夹具(51);A feeding device, used for conveying the tubular workpiece (21) in the receiving groove (321) to a fixture (51) on the rotating disk (5);
    管端整形装置,用于对管状工件(21)的端部进行整形;A tube end shaping device, used for shaping the end of a tubular workpiece (21);
    直管加工装置,用于对已整形的管状工件(21)进行扩孔或缩孔,所述转盘(5)连接有能够驱动其转动的转盘驱动装置,所述转盘(5)转动时使工装夹具(51)在送料装置的工作位置、管端整形装置的工作位置、直管加工装置的工作位置之间切换。A straight tube processing device is used to expand or shrink a shaped tubular workpiece (21), wherein the turntable (5) is connected to a turntable driving device capable of driving the turntable to rotate, and when the turntable (5) rotates, the fixture (51) is switched between a working position of a feeding device, a working position of a tube end shaping device, and a working position of a straight tube processing device.
  2. 根据权利要求1所述的一种直管开料管端加工一体机,其特征在于,所述开料装置包括切割组件和拍断组件,所述切割组件包括可承托管件(2)的支座(41)以及可在管件(2)的表面划出周向的切割痕(201)的刀片(42),所述拍断组件包括能够将所述管件(2)夹住的夹管装置、能够拍断管件(2)的拍断件(311)以及能够驱动所述拍断件(311)运动的拍断驱动器(312)。According to claim 1, a straight tube cutting and tube end processing integrated machine is characterized in that the cutting device comprises a cutting component and a snapping component, the cutting component comprises a support (41) capable of supporting the tube (2) and a blade (42) capable of making a circumferential cutting mark (201) on the surface of the tube (2), and the snapping component comprises a tube clamping device capable of clamping the tube (2), a snapping component (311) capable of snapping the tube (2), and a snapping driver (312) capable of driving the snapping component (311) to move.
  3. 根据权利要求2所述的一种直管开料管端加工一体机,其特征在于,所述夹管装置位于所述切割组件的前侧,所述收纳槽(321)位于所述拍断件(311)的下方,所述拍断件(311)的下表面设置有倾斜的拍管面(3111),所述拍管面(3111)的高度从前至后逐渐升高,所述拍断驱动器(312)驱动所述拍断件(311)向下移动时,所述拍管面(3111)顶压在所述管件(2)的前端以使所述管件(2)的前部从所述切割痕(201)处断裂。According to claim 2, a straight tube cutting and tube end processing integrated machine is characterized in that the tube clamping device is located at the front side of the cutting assembly, the storage groove (321) is located below the snapping piece (311), and the lower surface of the snapping piece (311) is provided with an inclined tube-snapping surface (3111), and the height of the tube-snapping surface (3111) gradually increases from front to back. When the snapping driver (312) drives the snapping piece (311) to move downward, the tube-snapping surface (3111) presses against the front end of the tube fitting (2) so that the front part of the tube fitting (2) is broken from the cutting mark (201).
  4. 根据权利要求3所述的一种直管开料管端加工一体机,其特征在于,所述拍断件(311)的下表面设置有可供管件(2)嵌入其中的直线槽(3112),所述拍管面(3111)设置在所述直线槽(3112)的底部,所述拍管面(3111)为内凹圆柱面,该内凹圆柱面的轴线从前至后逐渐升高。According to claim 3, a straight tube cutting and tube end processing integrated machine is characterized in that the lower surface of the breaking piece (311) is provided with a straight groove (3112) for the tube (2) to be embedded therein, and the tube-breaking surface (3111) is provided at the bottom of the straight groove (3112), and the tube-breaking surface (3111) is a concave cylindrical surface, and the axis of the concave cylindrical surface gradually rises from front to back.
  5. 根据权利要求1所述的一种直管开料管端加工一体机,其特征在于,所述转盘(5)的盘面为竖向设置,所述收纳槽(321)的一端设置有朝向所述转盘(5)的出管口(322),所述送料装置包括第一推杆(331)和能够驱动所述第一推杆(331)沿着收纳槽(321)移动的推顶驱动器(332),所述第一推杆(331)的一端具有能够插入所述管状工件(21)内并托起所述管状工件(21)的第一插头(3311),所述第一推杆(331)上还设置有能够与管状工件(21)的端面抵接的推管结构,所述第一推杆(331)的第一插头(3311)插入管状工件(21)内部后将管状工件(21)从出管口(322)推出至转盘(5)的上料工位。According to claim 1, a straight tube cutting and tube end processing integrated machine is characterized in that the disk surface of the turntable (5) is arranged vertically, one end of the storage groove (321) is provided with a pipe outlet (322) facing the turntable (5), the feeding device comprises a first push rod (331) and a push-up driver (332) capable of driving the first push rod (331) to move along the storage groove (321), one end of the first push rod (331) has a first plug (3311) capable of being inserted into the tubular workpiece (21) and lifting the tubular workpiece (21), the first push rod (331) is also provided with a push tube structure capable of abutting against the end face of the tubular workpiece (21), and the first plug (3311) of the first push rod (331) is inserted into the tubular workpiece (21) and pushes the tubular workpiece (21) out of the pipe outlet (322) to the loading station of the turntable (5).
  6. 根据权利要求1所述的一种直管开料管端加工一体机,其特征在于,所述管端整形装置包括分别设置在转盘(5)两侧的两组整形刀组(6)以及能够驱动两组整形刀组(6)靠近或远离转盘(5)移动的进刀驱动器,所述整形刀组(6)包括整形支架(61)、设置在整形支架(61)上的刀轴(62)、可拆卸地安装在刀轴(62)上的整形刀头(63)、以及可驱动所述刀轴(62)转动的整形驱动器(64)。According to claim 1, a straight tube cutting and tube end processing integrated machine is characterized in that the tube end shaping device includes two groups of shaping knife groups (6) respectively arranged on both sides of the turntable (5) and a feed driver capable of driving the two groups of shaping knife groups (6) to move closer to or away from the turntable (5), and the shaping knife group (6) includes a shaping bracket (61), a knife shaft (62) arranged on the shaping bracket (61), a shaping knife head (63) detachably mounted on the knife shaft (62), and a shaping driver (64) capable of driving the knife shaft (62) to rotate.
  7. 根据权利要求1所述的一种直管开料管端加工一体机,其特征在于,所述转盘(5)的盘面为竖向设置,所述直管加工装置包括位于所述转盘(5)后侧的扩孔组件(7)以及位于所述转盘(5)前侧的送管组件(8),所述送管组件(8)包括第二推杆(81)和能够驱动所述第二推杆(81)前后移动的送管驱动器(82),所述第二推杆(81)向后移动时将转盘(5)上的管状工件(21)推顶至扩孔组件(7)的工作位置。According to claim 1, a straight tube cutting and tube end processing integrated machine is characterized in that the disk surface of the turntable (5) is vertically arranged, and the straight tube processing device includes a reaming assembly (7) located at the rear side of the turntable (5) and a tube feeding assembly (8) located at the front side of the turntable (5), and the tube feeding assembly (8) includes a second push rod (81) and a tube feeding driver (82) capable of driving the second push rod (81) to move forward and backward, and when the second push rod (81) moves backward, it pushes the tubular workpiece (21) on the turntable (5) to the working position of the reaming assembly (7).
  8. 根据权利要求7所述的一种直管开料管端加工一体机,其特征在于,所述第二推杆(81)的一端具有能够插入所述管状工件(21)内并托起所述管状工件(21)的第二插头(811),所述第二推杆(81)上还设置有能够与管状工件(21)的端面抵接的推管结构,所述第二插头(811)插入管状工件(21)内部后将管状工件(21)推顶至扩孔组件(7)的工作位置。According to claim 7, a straight tube cutting and tube end processing integrated machine is characterized in that one end of the second push rod (81) has a second plug (811) that can be inserted into the tubular workpiece (21) and hold up the tubular workpiece (21), and the second push rod (81) is also provided with a push tube structure that can abut against the end face of the tubular workpiece (21), and after the second plug (811) is inserted into the tubular workpiece (21), the tubular workpiece (21) is pushed to the working position of the reaming assembly (7).
  9. 根据权利要求7所述的一种直管开料管端加工一体机,其特征在于,所述扩孔组件(7)包括固定在机架(1)上的扩孔模(71)、设置在扩孔模(71)之后的挤胀杆(72),所述挤胀杆(72)连接有能够驱动其前后移动的扩孔驱动器(73),所述扩孔模(71)上设置有可供管状工件(21)穿过的阶梯孔(711),第二推杆(81)带着管状工件(21)向后移动时将管状工件(21)推入所述阶梯孔(711)中,所述挤胀杆(72)向前移动时插入所述管状工件(21)内并配合所述阶梯孔(711)将所述管状工件(21)挤胀成型。According to claim 7, a straight tube cutting and tube end processing integrated machine is characterized in that the reaming assembly (7) includes a reaming die (71) fixed on the frame (1), and an expansion rod (72) arranged behind the reaming die (71), the expansion rod (72) is connected to a reaming driver (73) capable of driving it to move forward and backward, the reaming die (71) is provided with a stepped hole (711) for the tubular workpiece (21) to pass through, the second push rod (81) pushes the tubular workpiece (21) into the stepped hole (711) when moving backward with the tubular workpiece (21), and the expansion rod (72) is inserted into the tubular workpiece (21) when moving forward and cooperates with the stepped hole (711) to extrude and expand the tubular workpiece (21).
  10. 根据权利要求9所述的一种直管开料管端加工一体机,其特征在于,所述阶梯孔(711)包括第一孔段(7111)和位于所述第一孔段(7111)之后的第二孔段(7112),所述第二孔段(7112)的直径大于第一孔段(7111)的直径,所述扩孔模(71)上设置有插板(712)及与所述第一孔段(7111)相交的插槽(713),所述插板(712)连接有能够驱动插入插槽(713)中并堵住所述第一孔段(7111)的插板驱动器(714)。According to claim 9, a straight tube cutting and tube end processing integrated machine is characterized in that the stepped hole (711) includes a first hole section (7111) and a second hole section (7112) located after the first hole section (7111), the diameter of the second hole section (7112) is larger than the diameter of the first hole section (7111), and the hole expansion mold (71) is provided with a plug plate (712) and a slot (713) intersecting with the first hole section (7111), and the plug plate (712) is connected to a plug plate driver (714) that can be driven to be inserted into the slot (713) and block the first hole section (7111).
PCT/CN2023/091602 2022-12-27 2023-04-28 Straight pipe cutting and pipe end machining integrated machine WO2024138983A1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211681363.7 2022-12-27

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Publication Number Publication Date
WO2024138983A1 true WO2024138983A1 (en) 2024-07-04

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