WO2024131902A1 - Dust removal mechanism - Google Patents

Dust removal mechanism Download PDF

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Publication number
WO2024131902A1
WO2024131902A1 PCT/CN2023/140711 CN2023140711W WO2024131902A1 WO 2024131902 A1 WO2024131902 A1 WO 2024131902A1 CN 2023140711 W CN2023140711 W CN 2023140711W WO 2024131902 A1 WO2024131902 A1 WO 2024131902A1
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WO
WIPO (PCT)
Prior art keywords
dust
separation
exhaust port
port
removal mechanism
Prior art date
Application number
PCT/CN2023/140711
Other languages
French (fr)
Chinese (zh)
Inventor
杜君龙
张日奎
纪晓磊
Original Assignee
烟台杰瑞石油装备技术有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 烟台杰瑞石油装备技术有限公司 filed Critical 烟台杰瑞石油装备技术有限公司
Publication of WO2024131902A1 publication Critical patent/WO2024131902A1/en

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
    • Y02A50/2351Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust

Definitions

  • the present application relates to the technical field of inertial separator dust removal, and in particular to a dust removal mechanism.
  • turbine engines Compared with traditional diesel engines, turbine engines have advantages such as high single-machine power density and the ability to use 100% natural gas as fuel to reduce construction costs.
  • filtering components such as an air pre-filter or an inertial separator; and after the inertial separator is filtered, the dust generated during the internal filtration must be blown and cleaned.
  • the main purpose of the present application is to provide a dust removal mechanism to solve the problem of poor blowing effect of the dust inside the inertial separator in the prior art.
  • the present application provides a dust removal mechanism, which includes: a pre-filter component, the pre-filter component includes a dust collecting component, the dust collecting component has a dust collecting channel and an exhaust port connected to the dust collecting channel; a separation device, the separation device has a separation channel, an air inlet, a dust exhaust port and an exhaust port, the air inlet, the dust exhaust port and the exhaust port are all connected to the separation channel; the air inlet is connected to the exhaust port; the dust exhaust port and the exhaust port are independently arranged; the dust-carrying gas is separated into two parts of gas in the separation channel, the two parts of gas are a clean gas part and a dust-carrying gas part, and the clean gas part and the dust-carrying gas part are discharged from the exhaust port and the dust exhaust port respectively; a negative pressure generating component, the negative pressure generating component has a preset connecting port, and the preset connecting port is connected to the exhaust port, so that under the action of the negative pressure generating
  • the separation device includes: a first cylinder extending in the vertical direction, the upper port of the first cylinder forming an air inlet; a separation component, the separation component is arranged in the first cylinder and is located near the upper port of the first cylinder; the separation component includes one or more spiral blades, the plurality of spiral blades are arranged in sequence around a preset axis, and the separation component is rotatably arranged around the preset axis; the preset axis coincides with or is parallel to the central axis of the first cylinder; a second cylinder extending in the vertical direction, the cylinder section of the second cylinder close to its upper port is passed through the lower port of the first cylinder in the first cylinder to form an annular dust exhaust space between the first cylinder and the second cylinder; the second cylinder is relatively fixed to the first cylinder; the lower port of the second cylinder forms an exhaust port, and the lower port of the dust exhaust space forms a dust exhaust port.
  • the dust removal mechanism includes a separation unit, and the separation unit includes one or more separation devices; when the separation unit includes one separation device, the air inlet of the separation device is the air inlet of the separation unit, and the exhaust port of the separation device is the exhaust port of the separation unit; when the separation unit includes multiple separation devices, the multiple separation devices are arranged in sequence; two adjacent separation devices are respectively the upper separation device and the lower separation device, and the exhaust port of the upper separation device is connected with the air inlet of the lower separation device; the air inlet of the separation device located in the first sequence among the multiple separation devices is the air inlet of the separation unit, and the exhaust port of the separation device located in the last sequence among the multiple separation devices is the exhaust port of the separation unit; a pre-filter component is arranged corresponding to at least one separation unit, and the air inlet of each separation unit in at least one separation unit is connected with the exhaust port of the pre-filter component; and/or a negative pressure generating component is arranged corresponding to at least one separation unit, and the exhaust port of each separation unit,
  • the dust removal mechanism also includes a second connecting pipeline for introducing the atmosphere, and the second connecting pipeline can be set to be on and off; one pipe opening of the second connecting pipeline is connected to a preset connecting port of the negative pressure generating component.
  • the exhaust port and the preset connecting port are connected through a first connecting pipeline
  • the first connecting pipeline includes a first pipe segment and a second pipe segment that are connected and connected to each other; the pipe opening of the first pipe segment away from the second pipe segment is connected to the exhaust port, and the pipe opening of the second pipe segment away from the first pipe segment is connected to the preset connecting port; the first pipe opening of the second connecting pipeline is an atmospheric inlet, and the second pipe opening of the second connecting pipeline is connected and connected to the connecting position of the first pipe segment and the second pipe segment.
  • the negative pressure generating component is an air compressor; the exhaust port and the preset connecting port are connected through a first connecting pipeline, and the dust removal mechanism also includes an air filter arranged on the first connecting pipeline.
  • the negative pressure generating component includes a ventilation cavity, a ventilation inlet, a ventilation outlet and a fan, and the ventilation inlet and the ventilation outlet are both connected to the ventilation cavity; the ventilation inlet forms a preset connecting port; and the fan is arranged at the ventilation inlet or the ventilation outlet.
  • the dust removal mechanism also includes a second connecting pipe for letting in the atmosphere, and the second connecting pipe can be set to be on and off; there are two ventilation inlets, and the two ventilation inlets respectively form two preset connecting ports; one of the two ventilation inlets is used to connect with the exhaust port, and the other ventilation inlet is used to connect with a pipe opening of the second connecting pipe.
  • the negative pressure generating component is a venturi tube included in the exhaust pipe of the engine.
  • the dust collection channel includes a first channel section, a second channel section and a third channel section arranged in sequence along its extension direction, and the first channel section and the third channel section are both cylindrical channel sections; along the direction from the first channel section to the third channel section, the cross-section of the second channel section perpendicular to its extension direction gradually decreases; and/or the pre-filter component is an inertial separator.
  • the dust removal mechanism comprises a pre-filter component, a separation device and a negative pressure generating component;
  • the pre-filter component comprises a dust collecting component, the dust collecting component has a dust collecting channel and an exhaust port connected with the dust collecting channel, so that the gas with dust in the dust collecting channel can be discharged through the exhaust port;
  • the separation device comprises a separation channel, an air inlet, a dust exhaust port and an exhaust port, and the air inlet, the dust exhaust port and the exhaust port are all connected with the separation channel;
  • the air inlet is connected with the exhaust port, so that the dust-carrying gas discharged from the exhaust port enters the separation channel through the air inlet;
  • the dust exhaust port and the exhaust port are independently arranged;
  • the dust-carrying gas entering the separation channel is separated into two parts of gas in the separation channel, and the two parts of gas are respectively a clean gas part and a dust-carrying gas part, and the clean gas part and the dust-carrying gas part are discharged from the exhaust port and the
  • the pre-filter component is an inertial separator;
  • the inertial separator also includes a shell and a filter element, the filter element is arranged in the shell, the dust-containing medium enters the inertial separator and is filtered through the filter element, and the dust generated by the filter element during the filtering process falls into the bottom of the shell;
  • the lower part of the inertial separator is provided with a purge gas inlet, and the purge gas entering the shell through the purge gas inlet is used to purge the dust at the bottom of the shell, so as to blow the dust into the dust collecting part and discharge it through the dust collecting part.
  • the dust removal mechanism of the present application can generate a suction force in the shell by setting a negative pressure generating component, thereby avoiding or reducing the loss of the purge gas entering from the purge gas inlet, so that the purge gas entering from the purge gas inlet can purge more dust at the bottom of the shell, so as to ensure the purge gas volume of the dust at the bottom of the shell, and then ensure that the dust at the bottom of the shell is blown into the dust collecting part and discharged through the dust collecting part; and due to the setting of the negative pressure generating component, the air volume at the dust collecting part is larger, which further ensures that the dust can be discharged from the dust collecting part; thereby ensuring the purging effect and improving the dust deposition problem in the shell.
  • the negative pressure generating component can generate suction force inside the shell, the dust in the middle part of the shell can be brought to the bottom to prevent dust from accumulating in the middle part, thereby enhancing the dust cleaning effect inside the shell and improving the dust deposition problem inside the shell.
  • the dust removal mechanism of the present application solves the problem of poor blowing effect in the prior art method of blowing dust inside the inertial separator.
  • FIG1 shows a schematic structural diagram of a dust removal mechanism according to the present application; wherein a pre-filter component is provided corresponding to a separation unit, and a negative pressure generating component is provided corresponding to a separation unit;
  • FIG2 shows a schematic structural diagram of a dust removal mechanism according to the present application; wherein a pre-filter component is provided corresponding to a plurality of separation units, and a negative pressure generating component is provided corresponding to a plurality of separation units;
  • FIG3 shows a schematic structural diagram of a dust removal mechanism according to the present application; wherein a pre-filter component is provided corresponding to a separation unit, and a negative pressure generating component is provided corresponding to a plurality of separation units;
  • FIG4 shows a schematic structural diagram of a separation device of a dust removal mechanism according to the present application
  • FIG5 is a schematic structural diagram of a separation component of a separation device of a dust removal mechanism according to the present application.
  • FIG6 shows a schematic structural diagram of a dust removal mechanism according to the present application; wherein the negative pressure generating component is an air compressor, and no second connecting pipeline is provided;
  • FIG7 shows a schematic structural diagram of a dust removal mechanism according to the present application; wherein the negative pressure generating component is an air compressor, and a second connecting pipeline is provided;
  • FIG8 shows a schematic structural diagram of a dust removal mechanism according to the present application; wherein the negative pressure generating component is a cabin ventilation device, a fan is provided at the ventilation inlet, and no second connecting pipeline is provided;
  • the negative pressure generating component is a cabin ventilation device, a fan is provided at the ventilation inlet, and no second connecting pipeline is provided;
  • FIG9 shows a schematic structural diagram of a dust removal mechanism according to the present application; wherein the negative pressure generating component is a cabin ventilation device, a fan is provided at a ventilation inlet, and a second connecting pipeline is provided;
  • the negative pressure generating component is a cabin ventilation device, a fan is provided at a ventilation inlet, and a second connecting pipeline is provided;
  • FIG10 shows a schematic structural diagram of a dust removal mechanism according to the present application; wherein the negative pressure generating component is a cabin ventilation device, the fan is arranged at the ventilation outlet, and no second connecting pipeline is arranged;
  • FIG11 shows a schematic structural diagram of a dust removal mechanism according to the present application; wherein the negative pressure generating component is a cabin ventilation device, a fan is provided at the ventilation outlet, and a second connecting pipeline is provided;
  • the negative pressure generating component is a cabin ventilation device, a fan is provided at the ventilation outlet, and a second connecting pipeline is provided;
  • FIG12 shows a schematic structural diagram of a dust removal mechanism according to the present application; wherein the negative pressure generating component is a cabin ventilation device, a fan is provided at a ventilation outlet, two ventilation inlets are provided, and a second connecting pipeline is provided;
  • the negative pressure generating component is a cabin ventilation device, a fan is provided at a ventilation outlet, two ventilation inlets are provided, and a second connecting pipeline is provided;
  • FIG13 shows a schematic structural diagram of a dust removal mechanism according to the present application; wherein the negative pressure generating component is a venturi tube included in the exhaust pipe of the piston engine, and no second connecting pipeline is provided;
  • FIG14 shows a schematic structural diagram of a dust removal mechanism according to the present application; wherein the negative pressure generating component is a venturi tube included in the exhaust pipe of the piston engine, and a second connecting pipeline is provided;
  • the negative pressure generating component is a venturi tube included in the exhaust pipe of the piston engine, and a second connecting pipeline is provided;
  • FIG15 shows a schematic structural diagram of a dust removal mechanism according to the present application; wherein the negative pressure generating component is a venturi tube included in the exhaust pipe of the turbine engine, and no second connecting pipeline is provided;
  • FIG16 shows a schematic structural diagram of a dust removal mechanism according to the present application; wherein the negative pressure generating component is a venturi tube included in the exhaust pipe of the turbine engine, and a second connecting pipeline is provided;
  • the negative pressure generating component is a venturi tube included in the exhaust pipe of the turbine engine, and a second connecting pipeline is provided;
  • FIG17 shows a schematic structural diagram of an inertial separator of a dust removal mechanism according to the present application
  • FIG. 18 shows a schematic structural diagram of a dust collecting component of a pre-filter component of a dust removal mechanism according to the present application.
  • the above drawings include the following reference numerals: 10. Inertial separator; 11. Dust collecting part; 111. Dust collecting channel; 112. Exhaust port; 113. First channel section; 114. second channel section; 115, third channel section; 116, air inlet port; 12, filter element; 13, purge gas inlet; 14, housing; 20. Separation device; 201. Separation channel; 202. Air inlet; 203. Dust outlet; 204. Exhaust outlet; 21. First cylinder; 22. Separation component; 221. Spiral blade; 23. Second cylinder; 231. First cylinder section; 232. Second cylinder section; 24. Dust outlet space; 30. Negative pressure generating component; 31. Air compressor; 321. Ventilation chamber; 322.
  • the dust removal mechanism includes a pre-filter component, a separation device 20 and a negative pressure generating component 30;
  • the pre-filter component includes a dust collecting component 11, the dust collecting component 11 has a dust collecting channel 111 and an exhaust port 112 connected to the dust collecting channel 111, so that the gas with dust in the dust collecting channel 111 is discharged through the exhaust port 112;
  • the separation device 20 has a separation channel 201, an air inlet 202, a dust exhaust port 203 and an exhaust port 204, the air inlet 202, the dust exhaust port 203 and the exhaust port 204 are all connected to the separation channel 201;
  • the air inlet 202 is connected to the exhaust port 112, so that the gas with dust discharged from the exhaust port 112 enters the vacuum cleaner through the air inlet 202.
  • the dust outlet 203 and the exhaust port 204 are independently arranged; the dust-laden gas entering the separation channel 201 is separated into two parts of gas in the separation channel 201, and the two parts of gas are respectively a clean gas part and a dust-laden gas part, and the clean gas part and the dust-laden gas part are discharged from the exhaust port 204 and the dust outlet 203 respectively;
  • the negative pressure generating component 30 has a preset connecting port, and the preset connecting port is connected with the exhaust port 204, so that the negative pressure generating component 30 generates a suction force on the gas in the separation channel 201, that is, under the suction action of the negative pressure generating component 30, the dust-laden gas entering the separation channel 201 flows in the direction from the air inlet 202 to the exhaust port 204.
  • the pre-filter component is an inertial separator 10; the inertial separator is also called a momentum separator, which uses the inertia of particles or droplets entrained in the airflow to achieve separation.
  • the inertial separator 10 further includes a housing 14 and a filter element 12.
  • the filter element 12 is disposed in the housing 14.
  • the dust-containing medium enters the inertial separator 10 and is filtered by the filter element 12.
  • the dust generated by the filter element 12 during the filtering process falls into the bottom of the housing 14.
  • a purge gas inlet 13 is disposed at the lower portion of the inertial separator 10. The purge gas entering the housing 14 through the inlet 13 is used to purge the dust at the bottom of the housing 14, so as to blow the dust into the dust collecting part 11 and discharge it through the dust collecting part 11.
  • the dust removal mechanism of the present application can generate a suction force in the shell 14 by setting a negative pressure generating component 30, thereby avoiding or reducing the loss of the purge gas entering from the purge gas inlet 13, so that the purge gas entering from the purge gas inlet 13 can purge more dust at the bottom of the shell 14, so as to ensure the purge gas volume for the dust at the bottom of the shell 14, and further ensure that the dust at the bottom of the shell 14 is blown into the dust collecting part 11 and discharged through the dust collecting part 11; and due to the setting of the negative pressure generating component 30, the air volume at the dust collecting part 11 is larger, which further ensures that the dust can be discharged from the dust collecting part 11; thereby ensuring the purge effect and improving the dust deposition problem in the shell 14.
  • the negative pressure generating component 30 can generate suction force inside the shell 14, the dust in the middle part of the shell 14 can be brought to the bottom to prevent the dust from accumulating in the middle part, thereby enhancing the dust cleaning effect inside the shell 14 and improving the dust deposition problem inside the shell 14.
  • the dust removal mechanism of the present application solves the problem of poor blowing effect in the prior art method of blowing dust inside the inertial separator.
  • the separation device 20 is used to filter and separate the gas containing dust entering the separation channel 201 to avoid causing serious pollution to the negative pressure generating component 30 or increasing the burden of subsequent filtering.
  • the filter element 12 is a filter tube.
  • the separation device 20 includes a first barrel 21, a separation component 22 and a second barrel 23, and the first barrel 21 and the second barrel 23 are both extended in the vertical direction; the upper port of the first barrel 21 forms an air inlet 202 of the separation device 20, and the barrel cavity of the first barrel 21 forms a separation channel 201; the separation component 22 is arranged in the first barrel 21 and is located near the upper port of the first barrel 21; the separation component 22 includes one or more spiral blades 221, and the plurality of spiral blades 221 are sequentially arranged around a preset axis, and the separation component 22 is rotatably arranged around the preset axis; the preset axis coincides with or is parallel to the central axis of the first barrel 21; the barrel section of the second barrel 23 close to its upper port is inserted into the first barrel 21 from the lower port of the first barrel 21, so that an annular dust exhaust space 24 is formed between the first barrel 21 and the second barrel 23; the second barrel 23 is relatively fixed to the
  • FIG4 shows the dust 300 discharged from the dust discharge port 203.
  • the second barrel 23 includes a first barrel section 231 and a second barrel section 232 which are connected to each other along its extension direction.
  • the first barrel section 231 is located above the second barrel section 232.
  • the first barrel section 231 is inserted into the first barrel 21, and an annular dust exhaust space 24 is formed between the first barrel section 231 and the first barrel 21;
  • the lower port of the second barrel section 232 is the lower port of the second barrel 23, and
  • the upper port of the first barrel section 231 is the upper port of the second barrel 23.
  • the central axis of the second cylinder 23 coincides with or is parallel to the central axis of the first cylinder 21 .
  • the dust removal mechanism includes a separation unit, and the separation unit includes one or more separation devices 20.
  • the separation unit includes one separation device 20
  • the air inlet 202 of the separation device 20 is the air inlet of the separation unit
  • the exhaust port 204 of the separation device 20 is the exhaust port of the separation unit.
  • the separation unit includes multiple separation devices 20
  • the multiple separation devices 20 of the separation unit are arranged in sequence, that is, the multiple separation devices 20 of the separation unit are arranged in series. For each separation unit, two adjacent separation devices 20 in the multiple separation devices 20 are respectively the upper separation device and the lower separation device.
  • the upper separation device is located upstream of the lower separation device; the exhaust port 204 of the upper separation device is connected to the air inlet 202 of the lower separation device; the air inlet 202 of the first separation device 20 in the multiple separation devices 20 is the air inlet of the separation unit, and the exhaust port 204 of the last separation device 20 in the multiple separation devices 20 is the exhaust port of the separation unit.
  • a pre-filter component is arranged corresponding to at least one separation unit, and the air inlet of each separation unit in the at least one separation unit is connected to the discharge port 112 of the pre-filter component.
  • the pre-filter component is arranged corresponding to multiple separation units, the multiple separation units are arranged in parallel. Further, the air inlet of each separation unit in the at least one separation unit is connected to the discharge port 112 of the pre-filter component through the second pipeline 42.
  • a pre-filter component When a pre-filter component is arranged corresponding to a separation unit, there is one second pipeline 42, and the air inlet of the separation unit is connected to the exhaust port 112 of the pre-filter component through the second pipeline 42; alternatively, the exhaust port 112 of the pre-filter component can be directly connected and connected to the air inlet of the separation unit, for example, the exhaust port 112 of the pre-filter component is connected to the air inlet of the separation unit by docking.
  • the dust removal mechanism further includes a fourth pipeline 44, and the plurality of second pipelines 42 are connected and communicated with one pipe opening of the fourth pipeline 44, and the other pipe opening of the fourth pipeline 44 is connected and communicated with the discharge port 112 of the pre-filter component.
  • a negative pressure generating component 30 is arranged corresponding to at least one separation unit, and the exhaust port of each separation unit in the at least one separation unit is connected to the preset communication port of the negative pressure generating component 30.
  • the negative pressure generating component 30 is arranged corresponding to multiple separation units, the multiple separation units are arranged in parallel. Further, the exhaust port of each separation unit in the at least one separation unit is connected to the preset communication port of the negative pressure generating component 30 through a third pipeline 43.
  • the dust removal mechanism further includes a fifth pipeline 45, and the plurality of third pipelines 43 are all connected and communicated with one pipe port of the fifth pipeline 45, and the other pipe port of the fifth pipeline 45 is connected and communicated with the preset communication port of the negative pressure generating component 30.
  • the separation unit includes a plurality of separation devices 20
  • the exhaust port 204 of the upper separation device is communicated with the intake port 202 of the lower separation device through the first pipeline 41 .
  • the exhaust port 204 of the separation device 20 and the preset communication port of the negative pressure generating component 30 are connected through the first connecting pipeline 61 .
  • the third pipeline 43 forms the first connection pipeline 61.
  • the fifth pipeline 45 forms the first connection pipeline 61.
  • the dust removal mechanism further includes a second connecting pipeline 62 for introducing the atmosphere, and the second connecting pipeline 62 can be set to be on and off; the first pipe opening of the second connecting pipeline 62 is an atmospheric inlet, and the second pipe opening of the second connecting pipeline 62 is connected to the preset connecting port of the negative pressure generating component 30.
  • the purpose of setting the second connecting pipeline 62 is to balance the difference in gas volume.
  • an on-off valve 621 is provided on the second connecting pipeline 62 to control the on-off state of the second connecting pipeline 62 through the on-off valve 621 .
  • the first connecting pipeline 61 includes a first pipe segment 611 and a second pipe segment 612 that are connected and communicated with each other; the pipe opening of the first pipe segment 611 away from the second pipe segment 612 is communicated with the exhaust port 204, and the pipe opening of the second pipe segment 612 away from the first pipe segment 611 is communicated with a preset communication port; the second pipe opening of the second connecting pipeline 62 is connected and communicated with the connecting position of the first pipe segment 611 and the second pipe segment 612, that is, the second connecting pipeline 62 is arranged in parallel with the first pipe segment 611.
  • each negative pressure generating component 30 is used to be arranged corresponding to at least one separation unit.
  • a first structural form of the negative pressure generating component 30 is as shown in FIG. 6 and FIG. 7 , the negative pressure generating component 30 is an air compressor 31 .
  • the exhaust port 204 is connected to the preset communication port through a first connecting pipe 61, and the dust removal mechanism further includes an air filter 50 disposed on the first connecting pipe 61 to further filter the gas that will enter the air compressor 31, thereby ensuring the cleanliness of the compressed gas entering the air compressor 31. Furthermore, the air filter 50 is disposed on the second pipe section 612.
  • the second structural form of the negative pressure generating component 30 is: as shown in Figures 8 to 12, the negative pressure generating component 30 is a cabin ventilation device, and the negative pressure generating component 30 includes a ventilation cavity 321, a ventilation inlet 322, a ventilation outlet 323 and a fan 324, and the ventilation inlet 322 and the ventilation outlet 323 are both connected to the ventilation cavity 321; the ventilation inlet 322 forms a preset connecting port; the fan 324 is arranged at the ventilation inlet 322 or the ventilation outlet 323.
  • the fan 324 when the fan 324 is arranged at the ventilation inlet 322, the fan 324 generates a blowing force in the ventilation cavity 321, so that the gas entering the ventilation cavity 321 from the ventilation inlet 322 flows to the ventilation outlet 323, and at this time, the ventilation cavity 321 is positive pressure ventilation; because the gas in the ventilation cavity 321 flows from the ventilation inlet 322 to the ventilation outlet 323, under the action of the fan 324, a suction force is also generated on the gas in the separation channel 201.
  • the fan 324 When the fan 324 is arranged at the ventilation outlet 323, the fan 324 generates a suction force in the ventilation cavity 321, so that the gas entering the ventilation cavity 321 from the ventilation inlet 322 flows to the ventilation outlet 323, and at this time, the ventilation cavity 321 is negative pressure ventilation; because the gas in the ventilation cavity 321 flows from the ventilation inlet 322 to the ventilation outlet 323, under the action of the fan 324, a suction force is also generated on the gas in the separation channel 201.
  • the dust removal mechanism also includes an air filter 50 arranged at the ventilation inlet 322 to further filter the gas that will enter the ventilation chamber 321; when a fan 324 is provided at the ventilation inlet 322, the air filter 50 is located upstream of the fan 324 along the gas flow direction at the ventilation inlet 322.
  • the dust removal mechanism also includes an inlet silencing component arranged at the ventilation inlet 322 to silence the gas that will enter the ventilation chamber 321; along the gas flow direction at the ventilation inlet 322, the inlet silencing component is located downstream of the air filter 50; when a fan 324 is provided at the ventilation inlet 322, the inlet silencing component is located upstream of the fan 324 along the gas flow direction at the ventilation inlet 322.
  • the dust removal mechanism further includes an outlet silencing component disposed at the ventilation outlet 323 to silence the gas to be discharged from the ventilation outlet 323.
  • the outlet silencing component is located downstream of the fan 324 along the gas flow direction at the ventilation outlet 323.
  • the negative pressure generating component 30 includes two ventilation inlets 322, and the two ventilation inlets 322 respectively form two preset connecting ports; one of the two ventilation inlets 322 is used to connect with the exhaust port 204, and the other ventilation inlet 322 is used to connect with a pipe opening of the second connecting pipe 62.
  • the two ventilation inlets 322 are respectively a first ventilation inlet and a second ventilation inlet, the first ventilation inlet is connected to the exhaust port 204, that is, the first ventilation inlet and the exhaust port 204 are connected through the first connecting pipe 61; the second ventilation inlet is connected to the second pipe opening of the second connecting pipe 62.
  • an air filter 50 is provided at the second ventilation inlet.
  • the fan 324 is an axial flow fan.
  • the third structural form of the negative pressure generating component 30 is as shown in Figures 13 to 16, the negative pressure generating component 30 is a venturi tube 33 included in the exhaust pipe of the engine. That is, the exhaust pipe of the engine includes the venturi tube 33, and the venturi tube 33 forms the negative pressure generating component 30.
  • venturi tube is a pipe that contracts first and then gradually expands. Specifically, a structure with a reduced flow surface is set in the exhaust pipe, and the gas discharged by the engine flows through this structure, and the flow velocity increases to generate negative pressure near the high-speed flowing gas.
  • the engine is a piston engine 332 or a turbine engine 331 ;
  • FIGS. 13 and 14 show an exhaust duct 330 of the piston engine 332 .
  • the dust collecting channel 111 includes a first channel section 113, a second channel section 114 and a third channel section 115 which are sequentially arranged along the extension direction thereof, and the first channel section 113 and the third channel section 115 are both cylindrical channel sections; along the direction from the first channel section 113 to the third channel section 115, the cross section of the second channel section 114 perpendicular to the extension direction thereof gradually decreases, so the cross section of the first channel section 113 perpendicular to the extension direction thereof must be greater than the cross section of the third channel section 115 perpendicular to the extension direction thereof.
  • the extension direction of the first channel section 113, the extension direction of the second channel section 114 and the extension direction of the third channel section 115 are all the same as the extension direction of the dust collecting channel 111.
  • the dust collecting piece 11 has an air inlet port 116 connected to the dust collecting channel 111, the port of the first channel section 113 away from the second channel section 114 is the air inlet port 116 of the dust collecting channel 111, and the port of the third channel section 115 away from the second channel section 114 is the exhaust port 112 of the dust collecting channel 111; therefore, the cross-section at the air inlet port 116 of the dust collecting piece 11 must be larger than the cross-section at the exhaust port 112.
  • the dust collecting channel 111 is extended in the vertical direction, the upper end of the dust collecting channel 111 is the air inlet port 116 thereof, and the lower end of the dust collecting channel 111 is the air outlet port 112 thereof.
  • the dust removal mechanism includes a pre-filter component, a separation device 20 and a negative pressure generating component 30;
  • the pre-filter component includes a dust collecting component 11, and the dust collecting component 11 has a dust collecting channel 111 and an exhaust port 112 connected to the dust collecting channel 111, so that the gas with dust in the dust collecting channel 111 is discharged through the exhaust port 112;
  • the separation device 20 has a separation channel 201, an air inlet 202, a dust exhaust port 203 and an exhaust port 204, and the air inlet 202, the dust exhaust port 203 and the exhaust port 204 are all connected to the separation channel 201;
  • the air inlet 202 is connected to the exhaust port 112, so that the dust-carrying gas discharged from the exhaust port 112 enters the separation channel 2 through the air inlet 202 01;
  • the dust outlet 203 and the exhaust port 204 are independently arranged;
  • the dust-laden gas entering the separation channel 201 is separated into two parts of gas in the separation channel 201, and the two
  • the pre-filter component is an inertial separator 10;
  • the inertial separator 10 also includes a shell 14 and a filter element 12, the filter element 12 is arranged in the shell 14, the dust-containing medium enters the inertial separator 10 and is filtered through the filter element 12, and the dust generated by the filter element 12 during the filtering process falls into the bottom of the shell 14;
  • a purge gas inlet 13 is provided at the lower part of the inertial separator 10, and the purge gas entering the shell 14 through the purge gas inlet 13 is used to purge the dust at the bottom of the shell 14, so as to blow the dust into the dust collecting element 11 and discharge it through the dust collecting element 11.
  • the dust removal mechanism of the present application can generate a suction force in the shell 14 by setting a negative pressure generating component 30, thereby avoiding or reducing the loss of the purge gas entering from the purge gas inlet 13, so that the purge gas entering from the purge gas inlet 13 can purge more dust at the bottom of the shell 14, so as to ensure the purge gas volume for the dust at the bottom of the shell 14, and then ensure that the dust at the bottom of the shell 14 is blown into the dust collecting part 11 and discharged through the dust collecting part 11; and due to the setting of the negative pressure generating component 30, the amount of gas at the dust collecting part 11 is large, which further ensures that the dust can be discharged from the dust collecting part 11; thereby ensuring the purge effect and improving the dust deposition problem in the shell 14.
  • the negative pressure generating component 30 can generate suction force inside the shell 14, the dust in the middle part of the shell 14 can be brought to the bottom to prevent the dust from accumulating in the middle part, thereby enhancing the dust cleaning effect inside the shell 14 and improving the dust deposition problem inside the shell 14.
  • the dust removal mechanism of the present application solves the problem of poor blowing effect in the prior art method of blowing dust inside the inertial separator.
  • spatially relative terms such as “above”, “above”, “on the upper surface of”, “above”, etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as “above other devices or structures” or “above other devices or structures” will be positioned as “below other devices or structures” or “below other devices or structures”. Thus, the exemplary term “above” can include both “above” and “below”. The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

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  • Filtering Of Dispersed Particles In Gases (AREA)
  • Separating Particles In Gases By Inertia (AREA)

Abstract

A dust removal mechanism, comprising a pre-filtration component, separation devices (20), and a negative pressure generation component (30). The pre-filtration component comprises a dust collection member (11), and the dust collection member (11) is provided with a dust collection channel (111) and a discharge port (112) in communication with the dust collection channel (111); each separation device (20) is provided a separation channel (201), a gas inlet (202), a dust discharge port (203), and a gas outlet (204), gas with dust is separated into two parts in the separation channel (201), the two parts of the gas are respectively a clean gas portion and a gas portion with dust, and the clean gas portion and the gas portion with dust are respectively discharged from the gas outlet (204) and the dust discharge port (203); the negative pressure generation component (30) is provided with a preset communication port, and the preset communication port is in communication with the gas outlet (204), so that under the action of the negative pressure generation component (30), the gas in the separation channel (201) flows from the gas inlet (202) to the gas outlet (204). The dust removal mechanism solves the problem of poor purging effect in the existing manners of purging dust in inertial separators.

Description

除尘机构Dust removal mechanism
本申请要求于2022年12月21日提交至中国国家知识产权局、申请号为202223545464.X、申请名称为“除尘机构”的专利申请的优先权。This application claims priority to a patent application filed with the State Intellectual Property Office of China on December 21, 2022, with application number 202223545464.X and application name “Dust Removal Mechanism”.
技术领域Technical Field
本申请涉及惯性分离器除尘技术领域,具体而言,涉及一种除尘机构。The present application relates to the technical field of inertial separator dust removal, and in particular to a dust removal mechanism.
背景技术Background technique
随着压裂装备技术的发展,出现了以涡轮发动机为动力源的压裂设备。With the development of fracturing equipment technology, fracturing equipment using turbine engines as power sources has emerged.
涡轮发动机相比较传统的柴油发动机具有单机功率密度大、可以100%以天然气为燃料以降低施工成本等优势。Compared with traditional diesel engines, turbine engines have advantages such as high single-machine power density and the ability to use 100% natural gas as fuel to reduce construction costs.
由于气体在进入涡轮发动机之前,需要经过空气预滤器或惯性分离器等过滤部件进行过滤处理;而惯性分离器在进行过滤处理后,要对其内部过滤时产生的灰尘进行吹扫清理。Before the gas enters the turbine engine, it needs to be filtered through filtering components such as an air pre-filter or an inertial separator; and after the inertial separator is filtered, the dust generated during the internal filtration must be blown and cleaned.
但是,现有的对惯性分离器内部的灰尘进行吹扫的方式存在吹扫效果不佳的问题。However, the existing method of blowing away the dust inside the inertial separator has the problem of poor blowing effect.
发明内容Summary of the invention
本申请的主要目的在于提供一种除尘机构,以解决现有技术中对惯性分离器内部的灰尘进行吹扫的方式存在吹扫效果不佳的问题。The main purpose of the present application is to provide a dust removal mechanism to solve the problem of poor blowing effect of the dust inside the inertial separator in the prior art.
为了实现上述目的,本申请提供了一种除尘机构,其包括:预滤部件,预滤部件包括集尘件,集尘件具有集尘通道和与集尘通道连通的排出端口;分离装置,分离装置具有分离通道、进气口、排尘口和排气口,进气口、排尘口和排气口均与分离通道连通;进气口与排出端口连通;排尘口和排气口相互独立设置;带有灰尘的气体在分离通道内被分离成两部分气体,两部分气体分别为洁净气体部分和带有灰尘的气体部分,洁净气体部分和带有灰尘的气体部分分别从排气口和排尘口排出;负压产生部件,负压产生部件具有预设连通口,预设连通口与排气口连通,以在负压产生部件的作用下,使分离通道内的气体沿自进气口至排气口的方向流动。In order to achieve the above-mentioned purpose, the present application provides a dust removal mechanism, which includes: a pre-filter component, the pre-filter component includes a dust collecting component, the dust collecting component has a dust collecting channel and an exhaust port connected to the dust collecting channel; a separation device, the separation device has a separation channel, an air inlet, a dust exhaust port and an exhaust port, the air inlet, the dust exhaust port and the exhaust port are all connected to the separation channel; the air inlet is connected to the exhaust port; the dust exhaust port and the exhaust port are independently arranged; the dust-carrying gas is separated into two parts of gas in the separation channel, the two parts of gas are a clean gas part and a dust-carrying gas part, and the clean gas part and the dust-carrying gas part are discharged from the exhaust port and the dust exhaust port respectively; a negative pressure generating component, the negative pressure generating component has a preset connecting port, and the preset connecting port is connected to the exhaust port, so that under the action of the negative pressure generating component, the gas in the separation channel flows in the direction from the air inlet to the exhaust port.
进一步地,分离装置包括:沿竖直方向延伸设置的第一筒体,第一筒体的上端口形成进气口;分离部件,分离部件设置在第一筒体内并位于靠近第一筒体的上端口的位置处;分离部件包括一个或多个螺旋叶片,多个螺旋叶片绕预设轴线依次设置,分离部件绕预设轴线可转动地设置;预设轴线与第一筒体的中心轴线重合或平行;沿竖直方向延伸设置的第二筒体,第二筒体的靠近其上端口的筒体段从第一筒体的下端口穿设在第一筒体内,以使第一筒体和第二筒体之间形成环形的排尘空间;第二筒体与第一筒体相对固定;第二筒体的下端口形成排气口,排尘空间的下端口形成排尘口。 Furthermore, the separation device includes: a first cylinder extending in the vertical direction, the upper port of the first cylinder forming an air inlet; a separation component, the separation component is arranged in the first cylinder and is located near the upper port of the first cylinder; the separation component includes one or more spiral blades, the plurality of spiral blades are arranged in sequence around a preset axis, and the separation component is rotatably arranged around the preset axis; the preset axis coincides with or is parallel to the central axis of the first cylinder; a second cylinder extending in the vertical direction, the cylinder section of the second cylinder close to its upper port is passed through the lower port of the first cylinder in the first cylinder to form an annular dust exhaust space between the first cylinder and the second cylinder; the second cylinder is relatively fixed to the first cylinder; the lower port of the second cylinder forms an exhaust port, and the lower port of the dust exhaust space forms a dust exhaust port.
进一步地,除尘机构包括分离单元,分离单元包括一个或多个分离装置;当分离单元包括一个分离装置时,分离装置的进气口为分离单元的进气口,分离装置的排气口为分离单元的排气口;当分离单元包括多个分离装置时,多个分离装置依次设置;相邻两个分离装置分别为上个分离装置和下个分离装置,上个分离装置的排气口与下个分离装置的进气口连通;多个分离装置中位于首个顺序的分离装置的进气口为分离单元的进气口,多个分离装置中位于末尾顺序的分离装置的排气口为分离单元的排气口;一个预滤部件与至少一个分离单元对应设置,至少一个分离单元中的各个分离单元的进气口均与预滤部件的排出端口连通;和/或一个负压产生部件与至少一个分离单元对应设置,至少一个分离单元中的各个分离单元的排气口均与负压产生部件的预设连通口连通。Further, the dust removal mechanism includes a separation unit, and the separation unit includes one or more separation devices; when the separation unit includes one separation device, the air inlet of the separation device is the air inlet of the separation unit, and the exhaust port of the separation device is the exhaust port of the separation unit; when the separation unit includes multiple separation devices, the multiple separation devices are arranged in sequence; two adjacent separation devices are respectively the upper separation device and the lower separation device, and the exhaust port of the upper separation device is connected with the air inlet of the lower separation device; the air inlet of the separation device located in the first sequence among the multiple separation devices is the air inlet of the separation unit, and the exhaust port of the separation device located in the last sequence among the multiple separation devices is the exhaust port of the separation unit; a pre-filter component is arranged corresponding to at least one separation unit, and the air inlet of each separation unit in at least one separation unit is connected with the exhaust port of the pre-filter component; and/or a negative pressure generating component is arranged corresponding to at least one separation unit, and the exhaust port of each separation unit in at least one separation unit is connected with the preset connecting port of the negative pressure generating component.
进一步地,除尘机构还包括用于通入大气的第二连接管路,第二连接管路可通断地设置;第二连接管路的一个管口与负压产生部件的预设连通口连通。Furthermore, the dust removal mechanism also includes a second connecting pipeline for introducing the atmosphere, and the second connecting pipeline can be set to be on and off; one pipe opening of the second connecting pipeline is connected to a preset connecting port of the negative pressure generating component.
进一步地,排气口和预设连通口之间通过第一连接管路连通,第一连接管路包括相互连接并连通的第一管段和第二管段;第一管段的远离第二管段的管口与排气口连通,第二管段的远离第一管段的管口与预设连通口连通;第二连接管路的第一管口为大气进口,第二连接管路的第二管口与第一管段和第二管段的连接位置处连接并连通。Furthermore, the exhaust port and the preset connecting port are connected through a first connecting pipeline, and the first connecting pipeline includes a first pipe segment and a second pipe segment that are connected and connected to each other; the pipe opening of the first pipe segment away from the second pipe segment is connected to the exhaust port, and the pipe opening of the second pipe segment away from the first pipe segment is connected to the preset connecting port; the first pipe opening of the second connecting pipeline is an atmospheric inlet, and the second pipe opening of the second connecting pipeline is connected and connected to the connecting position of the first pipe segment and the second pipe segment.
进一步地,负压产生部件为空气压缩机;排气口和预设连通口之间通过第一连接管路连通,除尘机构还包括设置在第一连接管路上的空气过滤器。Furthermore, the negative pressure generating component is an air compressor; the exhaust port and the preset connecting port are connected through a first connecting pipeline, and the dust removal mechanism also includes an air filter arranged on the first connecting pipeline.
进一步地,负压产生部件包括通风腔、通风入口、通风出口以及风机,通风入口和通风出口均与通风腔连通;通风入口形成预设连通口;风机设置在通风入口处或者通风出口处。Furthermore, the negative pressure generating component includes a ventilation cavity, a ventilation inlet, a ventilation outlet and a fan, and the ventilation inlet and the ventilation outlet are both connected to the ventilation cavity; the ventilation inlet forms a preset connecting port; and the fan is arranged at the ventilation inlet or the ventilation outlet.
进一步地,当风机设置在通风出口处时,除尘机构还包括用于通入大气的第二连接管路,第二连接管路可通断地设置;通风入口为两个,两个通风入口分别形成两个预设连通口;两个通风入口中的其中一个通风入口用于与排气口连通,另一个通风入口用于与第二连接管路的一个管口连通。Furthermore, when the fan is arranged at the ventilation outlet, the dust removal mechanism also includes a second connecting pipe for letting in the atmosphere, and the second connecting pipe can be set to be on and off; there are two ventilation inlets, and the two ventilation inlets respectively form two preset connecting ports; one of the two ventilation inlets is used to connect with the exhaust port, and the other ventilation inlet is used to connect with a pipe opening of the second connecting pipe.
进一步地,负压产生部件为发动机的排气管道所包括的文丘里管。Furthermore, the negative pressure generating component is a venturi tube included in the exhaust pipe of the engine.
进一步地,集尘通道包括沿其延伸方向依次设置的第一通道段、第二通道段和第三通道段,第一通道段和第三通道段均为柱形通道段;沿第一通道段至第三通道段的方向,第二通道段的垂直于其延伸方向的截面逐渐减小;和/或预滤部件为惯性分离器。Furthermore, the dust collection channel includes a first channel section, a second channel section and a third channel section arranged in sequence along its extension direction, and the first channel section and the third channel section are both cylindrical channel sections; along the direction from the first channel section to the third channel section, the cross-section of the second channel section perpendicular to its extension direction gradually decreases; and/or the pre-filter component is an inertial separator.
应用本申请的技术方案,除尘机构包括预滤部件、分离装置和负压产生部件;预滤部件包括集尘件,集尘件具有集尘通道和与集尘通道连通的排出端口,以使集尘通道内的带有灰尘的气体通过排出端口排出;分离装置具有分离通道、进气口、排尘口和排气口,进气口、排尘口和排气口均与分离通道连通;进气口与排出端口连通,以使从排出端口排出的带有灰尘的气体通过进气口进入分离通道内;排尘口和排气口相互独立设置;进入分离通道内的带有灰尘的气体在分离通道内被分离成两部分气体,该两部分气体分别为洁净气体部分和带有灰尘的气体部分,洁净气体部分和带有灰尘的气体部分分别从排气口和排尘口排出;负压产 生部件具有预设连通口,预设连通口与排气口连通,以使负压产生部件对分离通道内的气体产生抽吸力,即在负压产生部件的抽吸作用下,使进入分离通道内的带有灰尘的气体沿自进气口至排气口的方向流动。The technical solution of the present application is applied, the dust removal mechanism comprises a pre-filter component, a separation device and a negative pressure generating component; the pre-filter component comprises a dust collecting component, the dust collecting component has a dust collecting channel and an exhaust port connected with the dust collecting channel, so that the gas with dust in the dust collecting channel can be discharged through the exhaust port; the separation device comprises a separation channel, an air inlet, a dust exhaust port and an exhaust port, and the air inlet, the dust exhaust port and the exhaust port are all connected with the separation channel; the air inlet is connected with the exhaust port, so that the dust-carrying gas discharged from the exhaust port enters the separation channel through the air inlet; the dust exhaust port and the exhaust port are independently arranged; the dust-carrying gas entering the separation channel is separated into two parts of gas in the separation channel, and the two parts of gas are respectively a clean gas part and a dust-carrying gas part, and the clean gas part and the dust-carrying gas part are discharged from the exhaust port and the dust exhaust port respectively; the negative pressure generating component The generating component has a preset connecting port, which is connected to the exhaust port, so that the negative pressure generating component can generate a suction force on the gas in the separation channel, that is, under the suction action of the negative pressure generating component, the gas containing dust entering the separation channel flows in the direction from the air inlet to the exhaust port.
具体地,预滤部件为惯性分离器;惯性分离器还包括壳体和过滤件,过滤件设置在壳体内,含尘介质进入惯性分离器内经过过滤件进行过滤,过滤件在进行过滤处理时产生的灰尘落入壳体内的底部;惯性分离器的下部设置有吹扫气体入口,通过吹扫气体入口进入壳体内的吹扫气体用于对壳体底部的灰尘进行吹扫,以将灰尘吹至集尘件内,并通过集尘件排出。现有技术中,在对壳体底部的灰尘进行吹扫时,会有一部分吹扫气体进入过滤件,导致吹扫气体的气量不断减少,即从吹扫气体入口进入壳体内的吹扫气体有流失,导致由吹扫气体入口到集尘件的气量逐渐减少,进而造成部分灰尘不能被吹至集尘件内且通过集尘件被排出,反而使得灰尘逐渐聚集到集尘件处,从而导致吹扫效果不佳。而本申请的除尘机构通过设置负压产生部件,可以对壳体内产生抽吸力,进而避免或减少从吹扫气体入口进入的吹扫气体的流失,使得从吹扫气体入口进入的吹扫气体更多地对壳体底部的灰尘进行吹扫,以保证对壳体底部的灰尘的吹扫气量,进而保证壳体底部的灰尘被吹至集尘件内且通过集尘件被排出;且由于负压产生部件的设置,使得集尘件处的气量较大,更加保证了灰尘可以从集尘件排出;从而保证了吹扫效果,改善了壳体内的灰尘沉积问题。Specifically, the pre-filter component is an inertial separator; the inertial separator also includes a shell and a filter element, the filter element is arranged in the shell, the dust-containing medium enters the inertial separator and is filtered through the filter element, and the dust generated by the filter element during the filtering process falls into the bottom of the shell; the lower part of the inertial separator is provided with a purge gas inlet, and the purge gas entering the shell through the purge gas inlet is used to purge the dust at the bottom of the shell, so as to blow the dust into the dust collecting part and discharge it through the dust collecting part. In the prior art, when the dust at the bottom of the shell is purged, a part of the purge gas will enter the filter element, resulting in a continuous decrease in the amount of the purge gas, that is, the purge gas entering the shell from the purge gas inlet is lost, resulting in a gradual decrease in the amount of gas from the purge gas inlet to the dust collecting part, thereby causing part of the dust to be unable to be blown into the dust collecting part and discharged through the dust collecting part, but instead causing the dust to gradually gather at the dust collecting part, resulting in a poor purging effect. The dust removal mechanism of the present application can generate a suction force in the shell by setting a negative pressure generating component, thereby avoiding or reducing the loss of the purge gas entering from the purge gas inlet, so that the purge gas entering from the purge gas inlet can purge more dust at the bottom of the shell, so as to ensure the purge gas volume of the dust at the bottom of the shell, and then ensure that the dust at the bottom of the shell is blown into the dust collecting part and discharged through the dust collecting part; and due to the setting of the negative pressure generating component, the air volume at the dust collecting part is larger, which further ensures that the dust can be discharged from the dust collecting part; thereby ensuring the purging effect and improving the dust deposition problem in the shell.
另外,由于负压产生部件可以对壳体内产生抽吸力,故可以将壳体内中间部位的灰尘带到底部,避免灰尘在中间部位沉积,从而增强壳体内的灰尘清理效果,改善壳体内的灰尘沉积问题。In addition, since the negative pressure generating component can generate suction force inside the shell, the dust in the middle part of the shell can be brought to the bottom to prevent dust from accumulating in the middle part, thereby enhancing the dust cleaning effect inside the shell and improving the dust deposition problem inside the shell.
可见,本申请的除尘机构解决了现有技术中对惯性分离器内部的灰尘进行吹扫的方式存在吹扫效果不佳的问题。It can be seen that the dust removal mechanism of the present application solves the problem of poor blowing effect in the prior art method of blowing dust inside the inertial separator.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
构成本申请的一部分的说明书附图用来提供对本申请的进一步理解,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:The drawings constituting part of the present application are used to provide a further understanding of the present application. The illustrative embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
图1示出了根据本申请的除尘机构的结构示意图;其中,一个预滤部件与一个分离单元对应设置,一个负压产生部件与一个分离单元对应设置;FIG1 shows a schematic structural diagram of a dust removal mechanism according to the present application; wherein a pre-filter component is provided corresponding to a separation unit, and a negative pressure generating component is provided corresponding to a separation unit;
图2示出了根据本申请的除尘机构的结构示意图;其中,一个预滤部件与多个分离单元对应设置,一个负压产生部件与多个分离单元对应设置;FIG2 shows a schematic structural diagram of a dust removal mechanism according to the present application; wherein a pre-filter component is provided corresponding to a plurality of separation units, and a negative pressure generating component is provided corresponding to a plurality of separation units;
图3示出了根据本申请的除尘机构的结构示意图;其中,一个预滤部件与一个分离单元对应设置,一个负压产生部件与多个分离单元对应设置;FIG3 shows a schematic structural diagram of a dust removal mechanism according to the present application; wherein a pre-filter component is provided corresponding to a separation unit, and a negative pressure generating component is provided corresponding to a plurality of separation units;
图4示出了根据本申请的除尘机构的分离装置的结构示意图;FIG4 shows a schematic structural diagram of a separation device of a dust removal mechanism according to the present application;
图5示出了根据本申请的除尘机构的分离装置的分离部件的结构示意图; FIG5 is a schematic structural diagram of a separation component of a separation device of a dust removal mechanism according to the present application;
图6示出了根据本申请的除尘机构的结构示意图;其中,负压产生部件为空气压缩机,未设置第二连接管路;FIG6 shows a schematic structural diagram of a dust removal mechanism according to the present application; wherein the negative pressure generating component is an air compressor, and no second connecting pipeline is provided;
图7示出了根据本申请的除尘机构的结构示意图;其中,负压产生部件为空气压缩机,并设置了第二连接管路;FIG7 shows a schematic structural diagram of a dust removal mechanism according to the present application; wherein the negative pressure generating component is an air compressor, and a second connecting pipeline is provided;
图8示出了根据本申请的除尘机构的结构示意图;其中,负压产生部件为舱体通风装置,风机设置在通风入口处,未设置第二连接管路;FIG8 shows a schematic structural diagram of a dust removal mechanism according to the present application; wherein the negative pressure generating component is a cabin ventilation device, a fan is provided at the ventilation inlet, and no second connecting pipeline is provided;
图9示出了根据本申请的除尘机构的结构示意图;其中,负压产生部件为舱体通风装置,风机设置在通风入口处,并设置了第二连接管路;FIG9 shows a schematic structural diagram of a dust removal mechanism according to the present application; wherein the negative pressure generating component is a cabin ventilation device, a fan is provided at a ventilation inlet, and a second connecting pipeline is provided;
图10示出了根据本申请的除尘机构的结构示意图;其中,负压产生部件为舱体通风装置,风机设置在通风出口处,未设置第二连接管路;FIG10 shows a schematic structural diagram of a dust removal mechanism according to the present application; wherein the negative pressure generating component is a cabin ventilation device, the fan is arranged at the ventilation outlet, and no second connecting pipeline is arranged;
图11示出了根据本申请的除尘机构的结构示意图;其中,负压产生部件为舱体通风装置,风机设置在通风出口处,并设置了第二连接管路;FIG11 shows a schematic structural diagram of a dust removal mechanism according to the present application; wherein the negative pressure generating component is a cabin ventilation device, a fan is provided at the ventilation outlet, and a second connecting pipeline is provided;
图12示出了根据本申请的除尘机构的结构示意图;其中,负压产生部件为舱体通风装置,风机设置在通风出口处,设置了两个通风入口处,并设置了第二连接管路;FIG12 shows a schematic structural diagram of a dust removal mechanism according to the present application; wherein the negative pressure generating component is a cabin ventilation device, a fan is provided at a ventilation outlet, two ventilation inlets are provided, and a second connecting pipeline is provided;
图13示出了根据本申请的除尘机构的结构示意图;其中,负压产生部件为活塞发动机的排气管道所包括的文丘里管,未设置第二连接管路;FIG13 shows a schematic structural diagram of a dust removal mechanism according to the present application; wherein the negative pressure generating component is a venturi tube included in the exhaust pipe of the piston engine, and no second connecting pipeline is provided;
图14示出了根据本申请的除尘机构的结构示意图;其中,负压产生部件为活塞发动机的排气管道所包括的文丘里管,并设置了第二连接管路;FIG14 shows a schematic structural diagram of a dust removal mechanism according to the present application; wherein the negative pressure generating component is a venturi tube included in the exhaust pipe of the piston engine, and a second connecting pipeline is provided;
图15示出了根据本申请的除尘机构的结构示意图;其中,负压产生部件为涡轮发动机的排气管道所包括的文丘里管,未设置第二连接管路;FIG15 shows a schematic structural diagram of a dust removal mechanism according to the present application; wherein the negative pressure generating component is a venturi tube included in the exhaust pipe of the turbine engine, and no second connecting pipeline is provided;
图16示出了根据本申请的除尘机构的结构示意图;其中,负压产生部件为涡轮发动机的排气管道所包括的文丘里管,并设置了第二连接管路;FIG16 shows a schematic structural diagram of a dust removal mechanism according to the present application; wherein the negative pressure generating component is a venturi tube included in the exhaust pipe of the turbine engine, and a second connecting pipeline is provided;
图17示出了根据本申请的除尘机构的惯性分离器的结构示意图;FIG17 shows a schematic structural diagram of an inertial separator of a dust removal mechanism according to the present application;
图18示出了根据本申请的除尘机构的预滤部件的集尘件的结构示意图。FIG. 18 shows a schematic structural diagram of a dust collecting component of a pre-filter component of a dust removal mechanism according to the present application.
其中,上述附图包括以下附图标记:
10、惯性分离器;11、集尘件;111、集尘通道;112、排出端口;113、第一通道段;114、
第二通道段;115、第三通道段;116、进气端口;12、过滤件;13、吹扫气体入口;14、壳体;
20、分离装置;201、分离通道;202、进气口;203、排尘口;204、排气口;21、第一
筒体;22、分离部件;221、螺旋叶片;23、第二筒体;231、第一筒段;232、第二筒段;24、排尘空间;
30、负压产生部件;31、空气压缩机;321、通风腔;322、通风入口;323、通风出口;
324、风机;33、文丘里管;330、排气管道;331、涡轮发动机;332、活塞发动机;
41、第一管路;42、第二管路;43、第三管路;44、第四管路;45、第五管路;50、空
气过滤器;61、第一连接管路;611、第一管段;612、第二管段;62、第二连接管路;621、通断阀;
300、灰尘。
The above drawings include the following reference numerals:
10. Inertial separator; 11. Dust collecting part; 111. Dust collecting channel; 112. Exhaust port; 113. First channel section; 114.
second channel section; 115, third channel section; 116, air inlet port; 12, filter element; 13, purge gas inlet; 14, housing;
20. Separation device; 201. Separation channel; 202. Air inlet; 203. Dust outlet; 204. Exhaust outlet; 21. First cylinder; 22. Separation component; 221. Spiral blade; 23. Second cylinder; 231. First cylinder section; 232. Second cylinder section; 24. Dust outlet space;
30. Negative pressure generating component; 31. Air compressor; 321. Ventilation chamber; 322. Ventilation inlet; 323. Ventilation outlet;
324, fan; 33, venturi tube; 330, exhaust pipe; 331, turbine engine; 332, piston engine;
41. first pipeline; 42. second pipeline; 43. third pipeline; 44. fourth pipeline; 45. fifth pipeline; 50. air filter; 61. first connecting pipeline; 611. first pipe section; 612. second pipe section; 62. second connecting pipeline; 621. on-off valve;
300. Dust.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本申请。It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
应该指出,以下详细说明都是例示性的,旨在对本申请提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本申请所属技术领域的普通技术人员通常理解的相同含义。It should be noted that the following detailed descriptions are illustrative and are intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which the present application belongs.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and/or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and/or combinations thereof.
本申请提供了一种除尘机构,请参考图1至图18,除尘机构包括预滤部件、分离装置20和负压产生部件30;预滤部件包括集尘件11,集尘件11具有集尘通道111和与集尘通道111连通的排出端口112,以使集尘通道111内的带有灰尘的气体通过排出端口112排出;分离装置20具有分离通道201、进气口202、排尘口203和排气口204,进气口202、排尘口203和排气口204均与分离通道201连通;进气口202与排出端口112连通,以使从排出端口112排出的带有灰尘的气体通过进气口202进入分离通道201内;排尘口203和排气口204相互独立设置;进入分离通道201内的带有灰尘的气体在分离通道201内被分离成两部分气体,该两部分气体分别为洁净气体部分和带有灰尘的气体部分,洁净气体部分和带有灰尘的气体部分分别从排气口204和排尘口203排出;负压产生部件30具有预设连通口,预设连通口与排气口204连通,以使负压产生部件30对分离通道201内的气体产生抽吸力,即在负压产生部件30的抽吸作用下,使进入分离通道201内的带有灰尘的气体沿自进气口202至排气口204的方向流动。The present application provides a dust removal mechanism, please refer to Figures 1 to 18, the dust removal mechanism includes a pre-filter component, a separation device 20 and a negative pressure generating component 30; the pre-filter component includes a dust collecting component 11, the dust collecting component 11 has a dust collecting channel 111 and an exhaust port 112 connected to the dust collecting channel 111, so that the gas with dust in the dust collecting channel 111 is discharged through the exhaust port 112; the separation device 20 has a separation channel 201, an air inlet 202, a dust exhaust port 203 and an exhaust port 204, the air inlet 202, the dust exhaust port 203 and the exhaust port 204 are all connected to the separation channel 201; the air inlet 202 is connected to the exhaust port 112, so that the gas with dust discharged from the exhaust port 112 enters the vacuum cleaner through the air inlet 202. In the separation channel 201; the dust outlet 203 and the exhaust port 204 are independently arranged; the dust-laden gas entering the separation channel 201 is separated into two parts of gas in the separation channel 201, and the two parts of gas are respectively a clean gas part and a dust-laden gas part, and the clean gas part and the dust-laden gas part are discharged from the exhaust port 204 and the dust outlet 203 respectively; the negative pressure generating component 30 has a preset connecting port, and the preset connecting port is connected with the exhaust port 204, so that the negative pressure generating component 30 generates a suction force on the gas in the separation channel 201, that is, under the suction action of the negative pressure generating component 30, the dust-laden gas entering the separation channel 201 flows in the direction from the air inlet 202 to the exhaust port 204.
具体地,预滤部件为惯性分离器10;惯性分离器又称动量分离器,是利用夹带于气流中的颗粒或液滴的惯性而实现分离的。Specifically, the pre-filter component is an inertial separator 10; the inertial separator is also called a momentum separator, which uses the inertia of particles or droplets entrained in the airflow to achieve separation.
如图17所示,惯性分离器10还包括壳体14和过滤件12,过滤件12设置在壳体14内,含尘介质进入惯性分离器10内经过过滤件12进行过滤,过滤件12在进行过滤处理时产生的灰尘落入壳体14内的底部;惯性分离器10的下部设置有吹扫气体入口13,通过吹扫气体入 口13进入壳体14内的吹扫气体用于对壳体14底部的灰尘进行吹扫,以将灰尘吹至集尘件11内,并通过集尘件11排出。现有技术中,在对壳体14底部的灰尘进行吹扫时,会有一部分吹扫气体进入过滤件12,导致吹扫气体的气量不断减少,即从吹扫气体入口13进入壳体14内的吹扫气体有流失,导致由吹扫气体入口13到集尘件11的气量逐渐减少,进而造成部分灰尘不能被吹至集尘件11内且通过集尘件11被排出,反而使得灰尘逐渐聚集到集尘件11处,从而导致吹扫效果不佳。而本申请的除尘机构通过设置负压产生部件30,可以对壳体14内产生抽吸力,进而避免或减少从吹扫气体入口13进入的吹扫气体的流失,使得从吹扫气体入口13进入的吹扫气体更多地对壳体14底部的灰尘进行吹扫,以保证对壳体14底部的灰尘的吹扫气量,进而保证壳体14底部的灰尘被吹至集尘件11内且通过集尘件11被排出;且由于负压产生部件30的设置,使得集尘件11处的气量较大,更加保证了灰尘可以从集尘件11排出;从而保证了吹扫效果,改善了壳体14内的灰尘沉积问题。As shown in FIG. 17 , the inertial separator 10 further includes a housing 14 and a filter element 12. The filter element 12 is disposed in the housing 14. The dust-containing medium enters the inertial separator 10 and is filtered by the filter element 12. The dust generated by the filter element 12 during the filtering process falls into the bottom of the housing 14. A purge gas inlet 13 is disposed at the lower portion of the inertial separator 10. The purge gas entering the housing 14 through the inlet 13 is used to purge the dust at the bottom of the housing 14, so as to blow the dust into the dust collecting part 11 and discharge it through the dust collecting part 11. In the prior art, when the dust at the bottom of the housing 14 is purged, a part of the purge gas enters the filter 12, resulting in a continuous decrease in the amount of the purge gas, that is, the purge gas entering the housing 14 from the purge gas inlet 13 is lost, resulting in a gradual decrease in the amount of gas from the purge gas inlet 13 to the dust collecting part 11, thereby causing part of the dust to be unable to be blown into the dust collecting part 11 and discharged through the dust collecting part 11, but instead causing the dust to gradually gather at the dust collecting part 11, resulting in a poor purging effect. The dust removal mechanism of the present application can generate a suction force in the shell 14 by setting a negative pressure generating component 30, thereby avoiding or reducing the loss of the purge gas entering from the purge gas inlet 13, so that the purge gas entering from the purge gas inlet 13 can purge more dust at the bottom of the shell 14, so as to ensure the purge gas volume for the dust at the bottom of the shell 14, and further ensure that the dust at the bottom of the shell 14 is blown into the dust collecting part 11 and discharged through the dust collecting part 11; and due to the setting of the negative pressure generating component 30, the air volume at the dust collecting part 11 is larger, which further ensures that the dust can be discharged from the dust collecting part 11; thereby ensuring the purge effect and improving the dust deposition problem in the shell 14.
另外,由于负压产生部件30可以对壳体14内产生抽吸力,故可以将壳体14内中间部位的灰尘带到底部,避免灰尘在中间部位沉积,从而增强壳体14内的灰尘清理效果,改善壳体14内的灰尘沉积问题。In addition, since the negative pressure generating component 30 can generate suction force inside the shell 14, the dust in the middle part of the shell 14 can be brought to the bottom to prevent the dust from accumulating in the middle part, thereby enhancing the dust cleaning effect inside the shell 14 and improving the dust deposition problem inside the shell 14.
可见,本申请的除尘机构解决了现有技术中对惯性分离器内部的灰尘进行吹扫的方式存在吹扫效果不佳的问题。It can be seen that the dust removal mechanism of the present application solves the problem of poor blowing effect in the prior art method of blowing dust inside the inertial separator.
分离装置20用于对进入分离通道201内的带有灰尘的气体进行过滤分离,以避免对负压产生部件30造成严重污染或者增加后续过滤负担。The separation device 20 is used to filter and separate the gas containing dust entering the separation channel 201 to avoid causing serious pollution to the negative pressure generating component 30 or increasing the burden of subsequent filtering.
可选地,过滤件12为过滤管。Optionally, the filter element 12 is a filter tube.
在本实施例中,如图4和图5所示,分离装置20包括第一筒体21、分离部件22和第二筒体23,第一筒体21和第二筒体23均沿竖直方向延伸设置;第一筒体21的上端口形成分离装置20的进气口202,第一筒体21的筒腔形成分离通道201;分离部件22设置在第一筒体21内并位于靠近第一筒体21的上端口的位置处;分离部件22包括一个或多个螺旋叶片221,多个螺旋叶片221绕预设轴线依次设置,分离部件22绕预设轴线可转动地设置;预设轴线与第一筒体21的中心轴线重合或平行;第二筒体23的靠近其上端口的筒体段从第一筒体21的下端口穿设在第一筒体21内,以使第一筒体21和第二筒体23之间形成环形的排尘空间24;第二筒体23与第一筒体21相对固定;第二筒体23的下端口形成排气口204,排尘空间24的下端口形成排尘口203。由于第二筒体23的上端口必然位于第一筒体21内,故第二筒体23的上端口必然与第一筒体21的筒腔连通,进而第二筒体23的下端口与第一筒体21的筒腔连通。In this embodiment, as shown in Figures 4 and 5, the separation device 20 includes a first barrel 21, a separation component 22 and a second barrel 23, and the first barrel 21 and the second barrel 23 are both extended in the vertical direction; the upper port of the first barrel 21 forms an air inlet 202 of the separation device 20, and the barrel cavity of the first barrel 21 forms a separation channel 201; the separation component 22 is arranged in the first barrel 21 and is located near the upper port of the first barrel 21; the separation component 22 includes one or more spiral blades 221, and the plurality of spiral blades 221 are sequentially arranged around a preset axis, and the separation component 22 is rotatably arranged around the preset axis; the preset axis coincides with or is parallel to the central axis of the first barrel 21; the barrel section of the second barrel 23 close to its upper port is inserted into the first barrel 21 from the lower port of the first barrel 21, so that an annular dust exhaust space 24 is formed between the first barrel 21 and the second barrel 23; the second barrel 23 is relatively fixed to the first barrel 21; the lower port of the second barrel 23 forms an exhaust port 204, and the lower port of the dust exhaust space 24 forms a dust exhaust port 203. Since the upper port of the second barrel 23 must be located in the first barrel 21, the upper port of the second barrel 23 must be communicated with the barrel cavity of the first barrel 21, and then the lower port of the second barrel 23 is communicated with the barrel cavity of the first barrel 21.
带有灰尘的气体进入第一筒体21内后,分离部件22绕预设轴线转动,带有灰尘的气体在分离部件22的螺旋叶片221的作用下,绕第一筒体21的中心轴线螺旋前进;其中,由于灰尘较重,灰尘在其自身重力和惯性作用下,沿靠近第一筒体21的内壁螺旋前进,进入环形的排尘空间24内,再从排尘口203排出;进入环形的排尘空间24内的带有灰尘的气体为上 述提到的带有灰尘的气体部分;洁净气体部分进入第二筒体23内,再从第二筒体23的下端口排出,以此实现对灰尘的分离。图4示出了从排尘口203排出的灰尘300。After the dust-laden gas enters the first cylinder 21, the separation component 22 rotates around the preset axis, and the dust-laden gas, under the action of the spiral blades 221 of the separation component 22, spirally moves forward around the central axis of the first cylinder 21; wherein, since the dust is heavy, the dust, under the action of its own gravity and inertia, spirally moves forward along the inner wall close to the first cylinder 21, enters the annular dust exhaust space 24, and is then discharged from the dust exhaust port 203; the dust-laden gas entering the annular dust exhaust space 24 is the upper The above-mentioned gas part with dust; the clean gas part enters the second cylinder 23, and then is discharged from the lower port of the second cylinder 23, so as to separate the dust. FIG4 shows the dust 300 discharged from the dust discharge port 203.
具体地,第二筒体23包括沿其延伸方向相互连接的第一筒段231和第二筒段232,第一筒段231位于第二筒段232的上方,第一筒段231穿设在第一筒体21内,第一筒段231和第一筒体21之间形成环形的排尘空间24;第二筒段232的下端口即为第二筒体23的下端口,第一筒段231的上端口即为第二筒体23的上端口。Specifically, the second barrel 23 includes a first barrel section 231 and a second barrel section 232 which are connected to each other along its extension direction. The first barrel section 231 is located above the second barrel section 232. The first barrel section 231 is inserted into the first barrel 21, and an annular dust exhaust space 24 is formed between the first barrel section 231 and the first barrel 21; the lower port of the second barrel section 232 is the lower port of the second barrel 23, and the upper port of the first barrel section 231 is the upper port of the second barrel 23.
具体地,第二筒体23的中心轴线与第一筒体21的中心轴线重合或平行。Specifically, the central axis of the second cylinder 23 coincides with or is parallel to the central axis of the first cylinder 21 .
在本实施例中,如图1至图3所示,除尘机构包括分离单元,分离单元包括一个或多个分离装置20。当分离单元包括一个分离装置20时,该分离装置20的进气口202为该分离单元的进气口,该分离装置20的排气口204为该分离单元的排气口。当分离单元包括多个分离装置20时,该分离单元的多个分离装置20依次设置,即该分离单元的多个分离装置20串联设置。针对每个分离单元,多个分离装置20中的相邻两个分离装置20分别为上个分离装置和下个分离装置,按照多个分离装置20的设置顺序,上个分离装置位于下个分离装置的上游;上个分离装置的排气口204与下个分离装置的进气口202连通;多个分离装置20中位于首个顺序的分离装置20的进气口202为该分离单元的进气口,多个分离装置20中位于末尾顺序的分离装置20的排气口204为该分离单元的排气口。In this embodiment, as shown in FIG. 1 to FIG. 3 , the dust removal mechanism includes a separation unit, and the separation unit includes one or more separation devices 20. When the separation unit includes one separation device 20, the air inlet 202 of the separation device 20 is the air inlet of the separation unit, and the exhaust port 204 of the separation device 20 is the exhaust port of the separation unit. When the separation unit includes multiple separation devices 20, the multiple separation devices 20 of the separation unit are arranged in sequence, that is, the multiple separation devices 20 of the separation unit are arranged in series. For each separation unit, two adjacent separation devices 20 in the multiple separation devices 20 are respectively the upper separation device and the lower separation device. According to the arrangement sequence of the multiple separation devices 20, the upper separation device is located upstream of the lower separation device; the exhaust port 204 of the upper separation device is connected to the air inlet 202 of the lower separation device; the air inlet 202 of the first separation device 20 in the multiple separation devices 20 is the air inlet of the separation unit, and the exhaust port 204 of the last separation device 20 in the multiple separation devices 20 is the exhaust port of the separation unit.
具体地,如图1至图3所示,一个预滤部件与至少一个分离单元对应设置,至少一个分离单元中的各个分离单元的进气口均与该预滤部件的排出端口112连通。当预滤部件与多个分离单元对应设置时,多个分离单元并联设置。进一步地,至少一个分离单元中的各个分离单元的进气口与该预滤部件的排出端口112之间通过第二管路42连通。Specifically, as shown in Figures 1 to 3, a pre-filter component is arranged corresponding to at least one separation unit, and the air inlet of each separation unit in the at least one separation unit is connected to the discharge port 112 of the pre-filter component. When the pre-filter component is arranged corresponding to multiple separation units, the multiple separation units are arranged in parallel. Further, the air inlet of each separation unit in the at least one separation unit is connected to the discharge port 112 of the pre-filter component through the second pipeline 42.
当一个预滤部件与一个分离单元对应设置时,第二管路42为一个,该分离单元的进气口与该预滤部件的排出端口112之间通过第二管路42连通;或者,也可以使预滤部件的排出端口112与该分离单元的进气口直接连接并连通,例如,使预滤部件的排出端口112与该分离单元的进气口对接连通。When a pre-filter component is arranged corresponding to a separation unit, there is one second pipeline 42, and the air inlet of the separation unit is connected to the exhaust port 112 of the pre-filter component through the second pipeline 42; alternatively, the exhaust port 112 of the pre-filter component can be directly connected and connected to the air inlet of the separation unit, for example, the exhaust port 112 of the pre-filter component is connected to the air inlet of the separation unit by docking.
当一个预滤部件与多个分离单元对应设置时,第二管路42为多个,多个第二管路42与多个分离单元一一对应地设置,各个分离单元的进气口通过相应的第二管路42与该预滤部件的排出端口112连通。进一步地,除尘机构还包括第四管路44,多个第二管路42均与第四管路44的一个管口连接并连通,第四管路44的另一个管口与该预滤部件的排出端口112连接并连通。When a pre-filter component is provided corresponding to a plurality of separation units, there are a plurality of second pipelines 42, and the plurality of second pipelines 42 are provided one-to-one corresponding to the plurality of separation units, and the air inlet of each separation unit is connected to the discharge port 112 of the pre-filter component through the corresponding second pipeline 42. Further, the dust removal mechanism further includes a fourth pipeline 44, and the plurality of second pipelines 42 are connected and communicated with one pipe opening of the fourth pipeline 44, and the other pipe opening of the fourth pipeline 44 is connected and communicated with the discharge port 112 of the pre-filter component.
具体地,如图1至图3所示,一个负压产生部件30与至少一个分离单元对应设置,至少一个分离单元中的各个分离单元的排气口均与负压产生部件30的预设连通口连通。当负压产生部件30与多个分离单元对应设置时,多个分离单元并联设置。进一步地,至少一个分离单元中的各个分离单元的排气口与负压产生部件30的预设连通口之间通过第三管路43连通。 Specifically, as shown in Figures 1 to 3, a negative pressure generating component 30 is arranged corresponding to at least one separation unit, and the exhaust port of each separation unit in the at least one separation unit is connected to the preset communication port of the negative pressure generating component 30. When the negative pressure generating component 30 is arranged corresponding to multiple separation units, the multiple separation units are arranged in parallel. Further, the exhaust port of each separation unit in the at least one separation unit is connected to the preset communication port of the negative pressure generating component 30 through a third pipeline 43.
当一个负压产生部件30与一个分离单元对应设置时,第三管路43为一个,该分离单元的排气口与该负压产生部件30的预设连通口之间通过第三管路43连通。When one negative pressure generating component 30 is provided corresponding to one separation unit, there is one third pipeline 43 , and the exhaust port of the separation unit is connected to the preset communication port of the negative pressure generating component 30 through the third pipeline 43 .
当一个负压产生部件30与多个分离单元对应设置时,第三管路43为多个,多个第三管路43与多个分离单元一一对应地设置,各个分离单元的排气口通过相应的第三管路43与该负压产生部件30的预设连通口连通。进一步地,除尘机构还包括第五管路45,多个第三管路43均与第五管路45的一个管口连接并连通,第五管路45的另一个管口与该负压产生部件30的预设连通口连接并连通。When a negative pressure generating component 30 is provided corresponding to a plurality of separation units, there are a plurality of third pipelines 43, and the plurality of third pipelines 43 are provided one-to-one corresponding to the plurality of separation units, and the exhaust port of each separation unit is connected to the preset communication port of the negative pressure generating component 30 through the corresponding third pipeline 43. Further, the dust removal mechanism further includes a fifth pipeline 45, and the plurality of third pipelines 43 are all connected and communicated with one pipe port of the fifth pipeline 45, and the other pipe port of the fifth pipeline 45 is connected and communicated with the preset communication port of the negative pressure generating component 30.
具体地,当分离单元包括多个分离装置20时,在每个分离单元中,上个分离装置的排气口204与下个分离装置的进气口202之间通过第一管路41连通。Specifically, when the separation unit includes a plurality of separation devices 20 , in each separation unit, the exhaust port 204 of the upper separation device is communicated with the intake port 202 of the lower separation device through the first pipeline 41 .
在本实施例中,分离装置20的排气口204和负压产生部件30的预设连通口之间通过第一连接管路61连通。In this embodiment, the exhaust port 204 of the separation device 20 and the preset communication port of the negative pressure generating component 30 are connected through the first connecting pipeline 61 .
具体地,当一个负压产生部件30与一个分离单元对应设置时,第三管路43形成第一连接管路61。当一个负压产生部件30与多个分离单元对应设置时,第五管路45形成第一连接管路61。Specifically, when one negative pressure generating component 30 is provided corresponding to one separation unit, the third pipeline 43 forms the first connection pipeline 61. When one negative pressure generating component 30 is provided corresponding to a plurality of separation units, the fifth pipeline 45 forms the first connection pipeline 61.
在本实施例中,如图7、图9、图11和图12所示,除尘机构还包括用于通入大气的第二连接管路62,第二连接管路62可通断地设置;第二连接管路62的第一管口为大气进口,第二连接管路62的第二管口与负压产生部件30的预设连通口连通。设置第二连接管路62的目的是平衡气量差异。In this embodiment, as shown in Figures 7, 9, 11 and 12, the dust removal mechanism further includes a second connecting pipeline 62 for introducing the atmosphere, and the second connecting pipeline 62 can be set to be on and off; the first pipe opening of the second connecting pipeline 62 is an atmospheric inlet, and the second pipe opening of the second connecting pipeline 62 is connected to the preset connecting port of the negative pressure generating component 30. The purpose of setting the second connecting pipeline 62 is to balance the difference in gas volume.
具体地,第二连接管路62上设置有通断阀621,以通过通断阀621来控制第二连接管路62的通断状态。Specifically, an on-off valve 621 is provided on the second connecting pipeline 62 to control the on-off state of the second connecting pipeline 62 through the on-off valve 621 .
具体地,如图7、图9和图11所示,沿第一连接管路61的延伸方向,第一连接管路61包括相互连接并连通的第一管段611和第二管段612;第一管段611的远离第二管段612的管口与排气口204连通,第二管段612的远离第一管段611的管口与预设连通口连通;第二连接管路62的第二管口与第一管段611和第二管段612的连接位置处连接并连通,即第二连接管路62与第一管段611并联设置。Specifically, as shown in Figures 7, 9 and 11, along the extension direction of the first connecting pipeline 61, the first connecting pipeline 61 includes a first pipe segment 611 and a second pipe segment 612 that are connected and communicated with each other; the pipe opening of the first pipe segment 611 away from the second pipe segment 612 is communicated with the exhaust port 204, and the pipe opening of the second pipe segment 612 away from the first pipe segment 611 is communicated with a preset communication port; the second pipe opening of the second connecting pipeline 62 is connected and communicated with the connecting position of the first pipe segment 611 and the second pipe segment 612, that is, the second connecting pipeline 62 is arranged in parallel with the first pipe segment 611.
在本实施例中,负压产生部件30为多个,各个负压产生部件30均用于与至少一个分离单元对应设置。In this embodiment, there are multiple negative pressure generating components 30, and each negative pressure generating component 30 is used to be arranged corresponding to at least one separation unit.
在本实施例中,负压产生部件30的第一种结构形式为:如图6和图7所示,负压产生部件30为空气压缩机31。In this embodiment, a first structural form of the negative pressure generating component 30 is as shown in FIG. 6 and FIG. 7 , the negative pressure generating component 30 is an air compressor 31 .
具体地,排气口204和预设连通口之间通过第一连接管路61连通,除尘机构还包括设置在第一连接管路61上的空气过滤器50,以对将要进入空气压缩机31内的气体进一步过滤,进而保证进入空气压缩机31内的压缩气体的洁净。进一步地,空气过滤器50设置在第二管段612上。 Specifically, the exhaust port 204 is connected to the preset communication port through a first connecting pipe 61, and the dust removal mechanism further includes an air filter 50 disposed on the first connecting pipe 61 to further filter the gas that will enter the air compressor 31, thereby ensuring the cleanliness of the compressed gas entering the air compressor 31. Furthermore, the air filter 50 is disposed on the second pipe section 612.
在本实施例中,负压产生部件30的第二种结构形式为:如图8至图12所示,负压产生部件30为舱体通风装置,负压产生部件30包括通风腔321、通风入口322、通风出口323以及风机324,通风入口322和通风出口323均与通风腔321连通;通风入口322形成预设连通口;风机324设置在通风入口322处或者通风出口323处。In this embodiment, the second structural form of the negative pressure generating component 30 is: as shown in Figures 8 to 12, the negative pressure generating component 30 is a cabin ventilation device, and the negative pressure generating component 30 includes a ventilation cavity 321, a ventilation inlet 322, a ventilation outlet 323 and a fan 324, and the ventilation inlet 322 and the ventilation outlet 323 are both connected to the ventilation cavity 321; the ventilation inlet 322 forms a preset connecting port; the fan 324 is arranged at the ventilation inlet 322 or the ventilation outlet 323.
需要说明的是,当风机324设置在通风入口322处时,风机324在通风腔321内产生吹动力,以使从通风入口322处进入通风腔321内的气体向通风出口323处流动,此时通风腔321内为正压通风;由于通风腔321内的气体从通风入口322处向通风出口323处流动,故在风机324的作用下,也会对分离通道201内的气体产生抽吸力。当风机324设置在通风出口323处时,风机324在通风腔321内产生抽吸力,以使从通风入口322处进入通风腔321内的气体向通风出口323处流动,此时通风腔321内为负压通风;由于通风腔321内的气体从通风入口322处向通风出口323处流动,故在风机324的作用下,也会对分离通道201内的气体产生抽吸力。It should be noted that when the fan 324 is arranged at the ventilation inlet 322, the fan 324 generates a blowing force in the ventilation cavity 321, so that the gas entering the ventilation cavity 321 from the ventilation inlet 322 flows to the ventilation outlet 323, and at this time, the ventilation cavity 321 is positive pressure ventilation; because the gas in the ventilation cavity 321 flows from the ventilation inlet 322 to the ventilation outlet 323, under the action of the fan 324, a suction force is also generated on the gas in the separation channel 201. When the fan 324 is arranged at the ventilation outlet 323, the fan 324 generates a suction force in the ventilation cavity 321, so that the gas entering the ventilation cavity 321 from the ventilation inlet 322 flows to the ventilation outlet 323, and at this time, the ventilation cavity 321 is negative pressure ventilation; because the gas in the ventilation cavity 321 flows from the ventilation inlet 322 to the ventilation outlet 323, under the action of the fan 324, a suction force is also generated on the gas in the separation channel 201.
具体地,除尘机构还包括设置在通风入口322处的空气过滤器50,以对将要进入通风腔321内的气体进一步过滤;当通风入口322处设置有风机324时,沿通风入口322处的气体流动方向,空气过滤器50位于风机324的上游。Specifically, the dust removal mechanism also includes an air filter 50 arranged at the ventilation inlet 322 to further filter the gas that will enter the ventilation chamber 321; when a fan 324 is provided at the ventilation inlet 322, the air filter 50 is located upstream of the fan 324 along the gas flow direction at the ventilation inlet 322.
具体地,除尘机构还包括设置在通风入口322处的入口消音部件,以对将要进入通风腔321内的气体进行消音处理;沿通风入口322处的气体流动方向,入口消音部件位于空气过滤器50的下游;当通风入口322处设置有风机324时,沿通风入口322处的气体流动方向,入口消音部件位于风机324的上游。Specifically, the dust removal mechanism also includes an inlet silencing component arranged at the ventilation inlet 322 to silence the gas that will enter the ventilation chamber 321; along the gas flow direction at the ventilation inlet 322, the inlet silencing component is located downstream of the air filter 50; when a fan 324 is provided at the ventilation inlet 322, the inlet silencing component is located upstream of the fan 324 along the gas flow direction at the ventilation inlet 322.
具体地,除尘机构还包括设置在通风出口323处的出口消音部件,以对将要从通风出口323处排出的气体进行消音处理。当通风出口323处设置有风机324时,沿通风出口323处的气体流动方向,出口消音部件位于风机324的下游。Specifically, the dust removal mechanism further includes an outlet silencing component disposed at the ventilation outlet 323 to silence the gas to be discharged from the ventilation outlet 323. When a fan 324 is disposed at the ventilation outlet 323, the outlet silencing component is located downstream of the fan 324 along the gas flow direction at the ventilation outlet 323.
具体地,如图12所示,当风机324设置在通风出口323处时,通风入口322为两个,即负压产生部件30包括两个通风入口322,两个通风入口322分别形成两个预设连通口;两个通风入口322中的其中一个通风入口322用于与排气口204连通,另一个通风入口322用于与第二连接管路62的一个管口连通。Specifically, as shown in Figure 12, when the fan 324 is set at the ventilation outlet 323, there are two ventilation inlets 322, that is, the negative pressure generating component 30 includes two ventilation inlets 322, and the two ventilation inlets 322 respectively form two preset connecting ports; one of the two ventilation inlets 322 is used to connect with the exhaust port 204, and the other ventilation inlet 322 is used to connect with a pipe opening of the second connecting pipe 62.
进一步地,两个通风入口322分别为第一通风入口和第二通风入口,第一通风入口与排气口204连通,即第一通风入口与排气口204之间通过第一连接管路61连通;第二通风入口与第二连接管路62的第二管口连通。可选地,第二通风入口处设置有空气过滤器50。Further, the two ventilation inlets 322 are respectively a first ventilation inlet and a second ventilation inlet, the first ventilation inlet is connected to the exhaust port 204, that is, the first ventilation inlet and the exhaust port 204 are connected through the first connecting pipe 61; the second ventilation inlet is connected to the second pipe opening of the second connecting pipe 62. Optionally, an air filter 50 is provided at the second ventilation inlet.
可选地,风机324为轴流风机。Optionally, the fan 324 is an axial flow fan.
在本实施例中,负压产生部件30的第三种结构形式为:如图13至图16所示,负压产生部件30为发动机的排气管道所包括的文丘里管33。即发动机的排气管道包括文丘里管33,该文丘里管33形成负压产生部件30。 In this embodiment, the third structural form of the negative pressure generating component 30 is as shown in Figures 13 to 16, the negative pressure generating component 30 is a venturi tube 33 included in the exhaust pipe of the engine. That is, the exhaust pipe of the engine includes the venturi tube 33, and the venturi tube 33 forms the negative pressure generating component 30.
需要说明的是,文丘里管是先收缩而后逐渐扩大的管道。具体地,排气管道内设置过流面缩小的结构,发动机排出的气体流经此结构,流速增大,以在高速流动的气体附近产生负压。It should be noted that the venturi tube is a pipe that contracts first and then gradually expands. Specifically, a structure with a reduced flow surface is set in the exhaust pipe, and the gas discharged by the engine flows through this structure, and the flow velocity increases to generate negative pressure near the high-speed flowing gas.
可选地,发动机为活塞发动机332或涡轮发动机331;图13和图14示出了活塞发动机332的排气管道330。Optionally, the engine is a piston engine 332 or a turbine engine 331 ; FIGS. 13 and 14 show an exhaust duct 330 of the piston engine 332 .
在本实施例中,如图18所示,集尘通道111包括沿其延伸方向依次设置的第一通道段113、第二通道段114和第三通道段115,第一通道段113和第三通道段115均为柱形通道段;沿第一通道段113至第三通道段115的方向,第二通道段114的垂直于其延伸方向的截面逐渐减小,故第一通道段113的垂直于其延伸方向的截面必然大于第三通道段115的垂直于其延伸方向的截面。其中,第一通道段113的延伸方向、第二通道段114的延伸方向和第三通道段115的延伸方向均与集尘通道111的延伸方向相同。In this embodiment, as shown in FIG. 18 , the dust collecting channel 111 includes a first channel section 113, a second channel section 114 and a third channel section 115 which are sequentially arranged along the extension direction thereof, and the first channel section 113 and the third channel section 115 are both cylindrical channel sections; along the direction from the first channel section 113 to the third channel section 115, the cross section of the second channel section 114 perpendicular to the extension direction thereof gradually decreases, so the cross section of the first channel section 113 perpendicular to the extension direction thereof must be greater than the cross section of the third channel section 115 perpendicular to the extension direction thereof. Among them, the extension direction of the first channel section 113, the extension direction of the second channel section 114 and the extension direction of the third channel section 115 are all the same as the extension direction of the dust collecting channel 111.
具体地,集尘件11具有与集尘通道111连通的进气端口116,第一通道段113的远离第二通道段114的端口为集尘通道111的进气端口116,第三通道段115的远离第二通道段114的端口为集尘通道111的排出端口112;故集尘件11的进气端口116处的截面必然大于排出端口112处的截面。Specifically, the dust collecting piece 11 has an air inlet port 116 connected to the dust collecting channel 111, the port of the first channel section 113 away from the second channel section 114 is the air inlet port 116 of the dust collecting channel 111, and the port of the third channel section 115 away from the second channel section 114 is the exhaust port 112 of the dust collecting channel 111; therefore, the cross-section at the air inlet port 116 of the dust collecting piece 11 must be larger than the cross-section at the exhaust port 112.
具体地,集尘通道111沿竖直方向延伸设置,集尘通道111的上端口为其进气端口116,集尘通道111的下端口为其排出端口112。Specifically, the dust collecting channel 111 is extended in the vertical direction, the upper end of the dust collecting channel 111 is the air inlet port 116 thereof, and the lower end of the dust collecting channel 111 is the air outlet port 112 thereof.
从以上的描述中,可以看出,本申请上述的实施例实现了如下技术效果:From the above description, it can be seen that the above embodiments of the present application achieve the following technical effects:
在本申请提供的除尘机构中,除尘机构包括预滤部件、分离装置20和负压产生部件30;预滤部件包括集尘件11,集尘件11具有集尘通道111和与集尘通道111连通的排出端口112,以使集尘通道111内的带有灰尘的气体通过排出端口112排出;分离装置20具有分离通道201、进气口202、排尘口203和排气口204,进气口202、排尘口203和排气口204均与分离通道201连通;进气口202与排出端口112连通,以使从排出端口112排出的带有灰尘的气体通过进气口202进入分离通道201内;排尘口203和排气口204相互独立设置;进入分离通道201内的带有灰尘的气体在分离通道201内被分离成两部分气体,该两部分气体分别为洁净气体部分和带有灰尘的气体部分,洁净气体部分和带有灰尘的气体部分分别从排气口204和排尘口203排出;负压产生部件30具有预设连通口,预设连通口与排气口204连通,以使负压产生部件30对分离通道201内的气体产生抽吸力,即在负压产生部件30的抽吸作用下,使进入分离通道201内的带有灰尘的气体沿自进气口202至排气口204的方向流动。In the dust removal mechanism provided in the present application, the dust removal mechanism includes a pre-filter component, a separation device 20 and a negative pressure generating component 30; the pre-filter component includes a dust collecting component 11, and the dust collecting component 11 has a dust collecting channel 111 and an exhaust port 112 connected to the dust collecting channel 111, so that the gas with dust in the dust collecting channel 111 is discharged through the exhaust port 112; the separation device 20 has a separation channel 201, an air inlet 202, a dust exhaust port 203 and an exhaust port 204, and the air inlet 202, the dust exhaust port 203 and the exhaust port 204 are all connected to the separation channel 201; the air inlet 202 is connected to the exhaust port 112, so that the dust-carrying gas discharged from the exhaust port 112 enters the separation channel 2 through the air inlet 202 01; the dust outlet 203 and the exhaust port 204 are independently arranged; the dust-laden gas entering the separation channel 201 is separated into two parts of gas in the separation channel 201, and the two parts of gas are respectively a clean gas part and a dust-laden gas part, and the clean gas part and the dust-laden gas part are discharged from the exhaust port 204 and the dust outlet 203 respectively; the negative pressure generating component 30 has a preset connecting port, and the preset connecting port is connected with the exhaust port 204, so that the negative pressure generating component 30 generates a suction force on the gas in the separation channel 201, that is, under the suction action of the negative pressure generating component 30, the dust-laden gas entering the separation channel 201 flows in the direction from the air inlet 202 to the exhaust port 204.
具体地,预滤部件为惯性分离器10;惯性分离器10还包括壳体14和过滤件12,过滤件12设置在壳体14内,含尘介质进入惯性分离器10内经过过滤件12进行过滤,过滤件12在进行过滤处理时产生的灰尘落入壳体14内的底部;惯性分离器10的下部设置有吹扫气体入口13,通过吹扫气体入口13进入壳体14内的吹扫气体用于对壳体14底部的灰尘进行吹扫,以将灰尘吹至集尘件11内,并通过集尘件11排出。现有技术中,在对壳体14底部的灰尘进行吹扫时,会有一部分吹扫气体进入过滤件12,导致吹扫气体的气量不断减少,即从吹扫气 体入口13进入壳体14内的吹扫气体有流失,导致由吹扫气体入口13到集尘件11的气量逐渐减少,进而造成部分灰尘不能被吹至集尘件11内且通过集尘件11被排出,反而使得灰尘逐渐聚集到集尘件11处,从而导致吹扫效果不佳。而本申请的除尘机构通过设置负压产生部件30,可以对壳体14内产生抽吸力,进而避免或减少从吹扫气体入口13进入的吹扫气体的流失,使得从吹扫气体入口13进入的吹扫气体更多地对壳体14底部的灰尘进行吹扫,以保证对壳体14底部的灰尘的吹扫气量,进而保证壳体14底部的灰尘被吹至集尘件11内且通过集尘件11被排出;且由于负压产生部件30的设置,使得集尘件11处的气量较大,更加保证了灰尘可以从集尘件11排出;从而保证了吹扫效果,改善了壳体14内的灰尘沉积问题。Specifically, the pre-filter component is an inertial separator 10; the inertial separator 10 also includes a shell 14 and a filter element 12, the filter element 12 is arranged in the shell 14, the dust-containing medium enters the inertial separator 10 and is filtered through the filter element 12, and the dust generated by the filter element 12 during the filtering process falls into the bottom of the shell 14; a purge gas inlet 13 is provided at the lower part of the inertial separator 10, and the purge gas entering the shell 14 through the purge gas inlet 13 is used to purge the dust at the bottom of the shell 14, so as to blow the dust into the dust collecting element 11 and discharge it through the dust collecting element 11. In the prior art, when the dust at the bottom of the shell 14 is purged, a part of the purge gas will enter the filter element 12, resulting in a continuous decrease in the amount of the purge gas, that is, from the purge gas. The purge gas entering the shell 14 through the body inlet 13 is lost, resulting in a gradual reduction in the amount of gas from the purge gas inlet 13 to the dust collecting part 11, which in turn causes part of the dust to be unable to be blown into the dust collecting part 11 and discharged through the dust collecting part 11, but instead causes the dust to gradually gather at the dust collecting part 11, resulting in a poor purge effect. The dust removal mechanism of the present application can generate a suction force in the shell 14 by setting a negative pressure generating component 30, thereby avoiding or reducing the loss of the purge gas entering from the purge gas inlet 13, so that the purge gas entering from the purge gas inlet 13 can purge more dust at the bottom of the shell 14, so as to ensure the purge gas volume for the dust at the bottom of the shell 14, and then ensure that the dust at the bottom of the shell 14 is blown into the dust collecting part 11 and discharged through the dust collecting part 11; and due to the setting of the negative pressure generating component 30, the amount of gas at the dust collecting part 11 is large, which further ensures that the dust can be discharged from the dust collecting part 11; thereby ensuring the purge effect and improving the dust deposition problem in the shell 14.
另外,由于负压产生部件30可以对壳体14内产生抽吸力,故可以将壳体14内中间部位的灰尘带到底部,避免灰尘在中间部位沉积,从而增强壳体14内的灰尘清理效果,改善壳体14内的灰尘沉积问题。In addition, since the negative pressure generating component 30 can generate suction force inside the shell 14, the dust in the middle part of the shell 14 can be brought to the bottom to prevent the dust from accumulating in the middle part, thereby enhancing the dust cleaning effect inside the shell 14 and improving the dust deposition problem inside the shell 14.
可见,本申请的除尘机构解决了现有技术中对惯性分离器内部的灰尘进行吹扫的方式存在吹扫效果不佳的问题。It can be seen that the dust removal mechanism of the present application solves the problem of poor blowing effect in the prior art method of blowing dust inside the inertial separator.
需要说明的是,本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本申请的实施方式例如能够以除了在这里图示或描述的那些以外的顺序实施。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein, for example. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
为了便于描述,在这里可以使用空间相对术语,如“在……之上”、“在……上方”、“在……上表面”、“上面的”等,用来描述如在图中所示的一个器件或特征与其他器件或特征的空间位置关系。应当理解的是,空间相对术语旨在包含除了器件在图中所描述的方位之外的在使用或操作中的不同方位。例如,如果附图中的器件被倒置,则描述为“在其他器件或构造上方”或“在其他器件或构造之上”的器件之后将被定位为“在其他器件或构造下方”或“在其他器件或构造之下”。因而,示例性术语“在……上方”可以包括“在……上方”和“在……下方”两种方位。该器件也可以其他不同方式定位(旋转90度或处于其他方位),并且对这里所使用的空间相对描述作出相应解释。For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。 The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims (10)

  1. 一种除尘机构,其特征在于,包括:A dust removal mechanism, characterized by comprising:
    预滤部件,所述预滤部件包括集尘件(11),所述集尘件(11)具有集尘通道(111)和与所述集尘通道(111)连通的排出端口(112);A pre-filter component, the pre-filter component comprising a dust collecting component (11), the dust collecting component (11) having a dust collecting channel (111) and a discharge port (112) communicating with the dust collecting channel (111);
    分离装置(20),所述分离装置(20)具有分离通道(201)、进气口(202)、排尘口(203)和排气口(204),所述进气口(202)、所述排尘口(203)和所述排气口(204)均与所述分离通道(201)连通;所述进气口(202)与所述排出端口(112)连通;所述排尘口(203)和所述排气口(204)相互独立设置;带有灰尘的气体在所述分离通道(201)内被分离成两部分气体,所述两部分气体分别为洁净气体部分和带有灰尘的气体部分,所述洁净气体部分和所述带有灰尘的气体部分分别从所述排气口(204)和所述排尘口(203)排出;A separation device (20), the separation device (20) comprising a separation channel (201), an air inlet (202), a dust exhaust port (203) and an exhaust port (204); the air inlet (202), the dust exhaust port (203) and the exhaust port (204) are all in communication with the separation channel (201); the air inlet (202) is in communication with the exhaust port (112); the dust exhaust port (203) and the exhaust port (204) are independently arranged; the gas containing dust is separated into two gas portions in the separation channel (201), the two gas portions being a clean gas portion and a dust containing gas portion, the clean gas portion and the dust containing gas portion being discharged from the exhaust port (204) and the dust exhaust port (203) respectively;
    负压产生部件(30),所述负压产生部件(30)具有预设连通口,所述预设连通口与所述排气口(204)连通,以在所述负压产生部件(30)的作用下,使所述分离通道(201)内的气体沿自所述进气口(202)至所述排气口(204)的方向流动。A negative pressure generating component (30), wherein the negative pressure generating component (30) has a preset communication port, wherein the preset communication port is connected to the exhaust port (204), so that under the action of the negative pressure generating component (30), the gas in the separation channel (201) flows in a direction from the air inlet (202) to the exhaust port (204).
  2. 根据权利要求1所述的除尘机构,其特征在于,所述分离装置(20)包括:The dust removal mechanism according to claim 1, characterized in that the separation device (20) comprises:
    沿竖直方向延伸设置的第一筒体(21),所述第一筒体(21)的上端口形成所述进气口(202);a first cylinder (21) extending in a vertical direction, wherein an upper end of the first cylinder (21) forms the air inlet (202);
    分离部件(22),所述分离部件(22)设置在所述第一筒体(21)内并位于靠近所述第一筒体(21)的上端口的位置处;所述分离部件(22)包括一个或多个螺旋叶片(221),多个所述螺旋叶片(221)绕预设轴线依次设置,所述分离部件(22)绕所述预设轴线可转动地设置;所述预设轴线与所述第一筒体(21)的中心轴线重合或平行;a separation component (22), the separation component (22) being arranged in the first cylinder (21) and being located near an upper port of the first cylinder (21); the separation component (22) comprising one or more spiral blades (221), the plurality of spiral blades (221) being arranged in sequence around a preset axis, the separation component (22) being rotatably arranged around the preset axis; the preset axis being coincident with or parallel to a central axis of the first cylinder (21);
    沿竖直方向延伸设置的第二筒体(23),所述第二筒体(23)的靠近其上端口的筒体段从所述第一筒体(21)的下端口穿设在所述第一筒体(21)内,以使所述第一筒体(21)和所述第二筒体(23)之间形成环形的排尘空间(24);所述第二筒体(23)与所述第一筒体(21)相对固定;所述第二筒体(23)的下端口形成所述排气口(204),所述排尘空间(24)的下端口形成所述排尘口(203)。A second cylinder (23) is extended in a vertical direction, and a cylinder section of the second cylinder (23) close to its upper port is passed through the lower port of the first cylinder (21) into the first cylinder (21), so that an annular dust exhaust space (24) is formed between the first cylinder (21) and the second cylinder (23); the second cylinder (23) is relatively fixed to the first cylinder (21); the lower port of the second cylinder (23) forms the exhaust port (204), and the lower port of the dust exhaust space (24) forms the dust exhaust port (203).
  3. 根据权利要求1所述的除尘机构,其特征在于,所述除尘机构包括分离单元,所述分离单元包括一个或多个所述分离装置(20);当所述分离单元包括一个所述分离装置(20)时,所述分离装置(20)的进气口(202)为所述分离单元的进气口,所述分离装置(20)的排气口(204)为所述分离单元的排气口;当所述分离单元包括多个所述分离装置(20)时,多个所述分离装置(20)依次设置;相邻两个所述分离装置(20)分别为上个分离装置和下个分离装置,所述上个分离装置的排气口(204)与所述下个分离装置的进气口(202)连通;多个所述分离装置(20)中位于首个顺序的分离装置(20)的进气口(202)为所述分离单元的进气口,多个所述分离装置(20)中位于末尾顺序的分离装置(20)的排气口(204)为所述分离单元的排气口; The dust removal mechanism according to claim 1 is characterized in that the dust removal mechanism comprises a separation unit, and the separation unit comprises one or more separation devices (20); when the separation unit comprises one separation device (20), the air inlet (202) of the separation device (20) is the air inlet of the separation unit, and the exhaust port (204) of the separation device (20) is the exhaust port of the separation unit; when the separation unit comprises a plurality of separation devices (20), the plurality of separation devices (20) are arranged in sequence; two adjacent separation devices (20) are respectively the upper separation device and the lower separation device, and the exhaust port (204) of the upper separation device is connected to the air inlet (202) of the lower separation device; the air inlet (202) of the first separation device (20) in the plurality of separation devices (20) is the air inlet of the separation unit, and the exhaust port (204) of the last separation device (20) in the plurality of separation devices (20) is the exhaust port of the separation unit;
    一个所述预滤部件与至少一个所述分离单元对应设置,至少一个所述分离单元中的各个所述分离单元的进气口均与所述预滤部件的排出端口(112)连通;和/或One of the pre-filter components is arranged corresponding to at least one of the separation units, and the air inlet of each of the at least one separation unit is connected to the discharge port (112) of the pre-filter component; and/or
    一个所述负压产生部件(30)与至少一个所述分离单元对应设置,至少一个所述分离单元中的各个所述分离单元的排气口均与所述负压产生部件(30)的预设连通口连通。One of the negative pressure generating components (30) is arranged corresponding to at least one of the separation units, and the exhaust ports of each of the at least one separation unit are connected to the preset communication port of the negative pressure generating component (30).
  4. 根据权利要求1所述的除尘机构,其特征在于,所述除尘机构还包括用于通入大气的第二连接管路(62),所述第二连接管路(62)可通断地设置;所述第二连接管路(62)的一个管口与所述负压产生部件(30)的预设连通口连通。The dust removal mechanism according to claim 1 is characterized in that the dust removal mechanism also includes a second connecting pipeline (62) for introducing the atmosphere, and the second connecting pipeline (62) can be set to be on and off; a pipe opening of the second connecting pipeline (62) is connected to a preset connecting port of the negative pressure generating component (30).
  5. 根据权利要求4所述的除尘机构,其特征在于,所述排气口(204)和所述预设连通口之间通过第一连接管路(61)连通,所述第一连接管路(61)包括相互连接并连通的第一管段(611)和第二管段(612);所述第一管段(611)的远离所述第二管段(612)的管口与所述排气口(204)连通,所述第二管段(612)的远离所述第一管段(611)的管口与所述预设连通口连通;所述第二连接管路(62)的第一管口为大气进口,所述第二连接管路(62)的第二管口与所述第一管段(611)和所述第二管段(612)的连接位置处连接并连通。The dust removal mechanism according to claim 4 is characterized in that the exhaust port (204) and the preset connecting port are connected via a first connecting pipeline (61), and the first connecting pipeline (61) comprises a first pipe section (611) and a second pipe section (612) which are connected and connected to each other; the pipe opening of the first pipe section (611) away from the second pipe section (612) is connected to the exhaust port (204), and the pipe opening of the second pipe section (612) away from the first pipe section (611) is connected to the preset connecting port; the first pipe opening of the second connecting pipeline (62) is an atmospheric inlet, and the second pipe opening of the second connecting pipeline (62) is connected and connected to the connecting position of the first pipe section (611) and the second pipe section (612).
  6. 根据权利要求1所述的除尘机构,其特征在于,所述负压产生部件(30)为空气压缩机(31);所述排气口(204)和所述预设连通口之间通过第一连接管路(61)连通,所述除尘机构还包括设置在所述第一连接管路(61)上的空气过滤器(50)。The dust removal mechanism according to claim 1 is characterized in that the negative pressure generating component (30) is an air compressor (31); the exhaust port (204) and the preset connecting port are connected via a first connecting pipe (61), and the dust removal mechanism also includes an air filter (50) arranged on the first connecting pipe (61).
  7. 根据权利要求1所述的除尘机构,其特征在于,所述负压产生部件(30)包括通风腔(321)、通风入口(322)、通风出口(323)以及风机(324),所述通风入口(322)和所述通风出口(323)均与所述通风腔(321)连通;所述通风入口(322)形成所述预设连通口;所述风机(324)设置在所述通风入口(322)处或者所述通风出口(323)处。The dust removal mechanism according to claim 1 is characterized in that the negative pressure generating component (30) includes a ventilation chamber (321), a ventilation inlet (322), a ventilation outlet (323) and a fan (324), the ventilation inlet (322) and the ventilation outlet (323) are both connected to the ventilation chamber (321); the ventilation inlet (322) forms the preset connecting port; and the fan (324) is arranged at the ventilation inlet (322) or the ventilation outlet (323).
  8. 根据权利要求7所述的除尘机构,其特征在于,当所述风机(324)设置在所述通风出口(323)处时,所述除尘机构还包括用于通入大气的第二连接管路(62),所述第二连接管路(62)可通断地设置;所述通风入口(322)为两个,两个所述通风入口(322)分别形成两个预设连通口;两个所述通风入口(322)中的其中一个所述通风入口(322)用于与所述排气口(204)连通,另一个所述通风入口(322)用于与所述第二连接管路(62)的一个管口连通。The dust removal mechanism according to claim 7 is characterized in that, when the fan (324) is arranged at the ventilation outlet (323), the dust removal mechanism also includes a second connecting pipe (62) for introducing the atmosphere, and the second connecting pipe (62) can be set to be on and off; there are two ventilation inlets (322), and the two ventilation inlets (322) respectively form two preset connecting ports; one of the two ventilation inlets (322) is used to communicate with the exhaust port (204), and the other ventilation inlet (322) is used to communicate with a pipe opening of the second connecting pipe (62).
  9. 根据权利要求1所述的除尘机构,其特征在于,所述负压产生部件(30)为发动机的排气管道所包括的文丘里管(33)。The dust removal mechanism according to claim 1 is characterized in that the negative pressure generating component (30) is a Venturi tube (33) included in the exhaust duct of the engine.
  10. 根据权利要求1所述的除尘机构,其特征在于,The dust removal mechanism according to claim 1 is characterized in that:
    所述集尘通道(111)包括沿其延伸方向依次设置的第一通道段(113)、第二通道段(114)和第三通道段(115),所述第一通道段(113)和所述第三通道段(115)均为柱形通道段;沿所述第一通道段(113)至所述第三通道段(115)的方向,所述第二通道段(114)的垂直于其延伸方向的截面逐渐减小;和/或The dust collecting channel (111) comprises a first channel section (113), a second channel section (114) and a third channel section (115) which are sequentially arranged along the extension direction thereof, wherein the first channel section (113) and the third channel section (115) are both columnar channel sections; along the direction from the first channel section (113) to the third channel section (115), the cross section of the second channel section (114) perpendicular to the extension direction thereof gradually decreases; and/or
    所述预滤部件为惯性分离器(10)。 The pre-filter component is an inertial separator (10).
PCT/CN2023/140711 2022-12-21 2023-12-21 Dust removal mechanism WO2024131902A1 (en)

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