WO2024126212A1 - Combined device for filtering and dehydrating natural rubber - Google Patents

Combined device for filtering and dehydrating natural rubber Download PDF

Info

Publication number
WO2024126212A1
WO2024126212A1 PCT/EP2023/084558 EP2023084558W WO2024126212A1 WO 2024126212 A1 WO2024126212 A1 WO 2024126212A1 EP 2023084558 W EP2023084558 W EP 2023084558W WO 2024126212 A1 WO2024126212 A1 WO 2024126212A1
Authority
WO
WIPO (PCT)
Prior art keywords
filtration
expansion
natural rubber
orifices
plate
Prior art date
Application number
PCT/EP2023/084558
Other languages
French (fr)
Inventor
Yves Hilbert
Marc NACHTEGAELE
Sébastien GEFFROY
Suriyon KINGPHETRUNGRUANG
Original Assignee
Compagnie Generale Des Etablissements Michelin
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Compagnie Generale Des Etablissements Michelin filed Critical Compagnie Generale Des Etablissements Michelin
Publication of WO2024126212A1 publication Critical patent/WO2024126212A1/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/74Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
    • B29B7/7476Systems, i.e. flow charts or diagrams; Plants
    • B29B7/7495Systems, i.e. flow charts or diagrams; Plants for mixing rubber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/80Component parts, details or accessories; Auxiliary operations
    • B29B7/84Venting or degassing ; Removing liquids, e.g. by evaporating components
    • B29B7/842Removing liquids in liquid form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50Details of extruders
    • B29C48/69Filters or screens for the moulding material
    • B29C48/693Substantially flat filters mounted at the end of an extruder screw perpendicular to the feed axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50Details of extruders
    • B29C48/76Venting, drying means; Degassing means
    • B29C48/761Venting, drying means; Degassing means the vented material being in liquid form
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08CTREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
    • C08C3/00Treatment of coagulated rubber
    • C08C3/02Purification

Definitions

  • the present invention relates to the field of processing natural rubber, in particular in the context of the manufacture of tire components, in particular pneumatic tires.
  • Natural rubber which contains a polyisoprene matrix, is usually collected by tapping the rubber tree, in order to collect the latex in a container which is called a “cup”.
  • the latex is then coagulated, either by so-called “natural” or “spontaneous” coagulation, whereby the latex coagulates directly in the cup to form a coagulum called “cup lump”, either by so-called “artificial” or “induced” coagulation, according to which the latex is coagulated using a chemical agent, such as an acid or a salt.
  • a chemical agent such as an acid or a salt.
  • the natural rubber coagulum thus obtained frequently contains contaminants such as leaves, twigs, pieces of bark, grains of sand and other debris resulting from the collection process, and must therefore be decontaminated.
  • the filtered natural rubber coagulum must then be dried.
  • the processing of natural rubber therefore requires installations which have all the different machines necessary for carrying out the decontamination, drying and packaging operations respectively, which installations therefore have the disadvantage of being particularly cumbersome and energy-intensive.
  • the objects assigned to the invention therefore aim to remedy the aforementioned drawbacks and propose a new device for processing natural rubber which makes it possible to reduce the size and cost of industrial installations, and to save energy. , while maintaining an acceptable yield.
  • the objects assigned to the invention are achieved by means of a device intended to filter and then dehydrate a natural rubber coagulum, said device being characterized in that it comprises:
  • a filtration stage which forms a second stage of the enclosure located axially downstream of the downstream end of the endless screw, in the extension of the sheath, and which comprises on the one hand at least one sieve which defines a filtration mesh, so that said at least one sieve makes it possible to filter the natural rubber coagulum when the endless screw forces the passage of said natural rubber coagulum through said at least one sieve, and on the other hand a first plate called “filtration plate” which has an upstream face forming a seat which supports the at least one sieve against the pressure that the natural rubber coagulum exerts on said sieve, said filtration plate being provided with a first set orifices, called “filtration orifices”, which allow the natural rubber coagulum having passed through the at least one sieve to pass through said filtration plate, said filtration orifices being arranged in such a way that they each have a section of passage which is greater than or equal to a predetermined reference section, which is itself strictly greater than the passage section of the filtration mesh defined by the at least
  • expansion stage which forms a third stage of the enclosure located axially downstream of the filtration stage, in the extension of said filtration stage, and which comprises a second plate, called “expansion plate”, which is provided a second set of orifices, called “relaxation orifices”, which are arranged to receive the natural rubber coagulum from the filtration stage and allow said natural rubber coagulum to pass through said expansion plate and leave the enclosure by undergoing an expansion which causes vaporization of at least part of the water contained in the coagulum of natural rubber, said expansion orifices being for this purpose arranged in such a way that on the one hand said expansion orifices each have a passage section which is strictly less than the reference section of the filtration orifices and strictly greater than the section of passage of the filtration mesh, and that on the other hand said expansion orifices define as a whole a total passage section whose minimum surface area, considered in a plane normal to the main axis, and called “cumulative expansion section” , is strictly less than
  • the invention therefore proposes a device which combines the filtration and dehydration functions in a single, particularly compact device.
  • the device according to the invention is capable, thanks to the endless screw, of providing energy to the natural rubber coagulum upstream of the filtration stage, by raising the pressure and the temperature of said coagulum of natural rubber, then using this energy to accomplish not only the filtration operation, but also the dehydration operation.
  • the device according to the invention makes it possible to provide the natural rubber coagulum with the energy which is necessary for the entire filtration and dehydration process in one go, so that it is the same energy which is advantageously used in a shared way, without unnecessary losses, to successively carry out the two operations, namely the filtration operation, then the drying operation by dehydration, which, until now, required two machines distinct and therefore two separate energy inputs.
  • the device according to the invention therefore has better energy efficiency than known installations.
  • the relatively large passage section of the filtration orifices allows the filtration plate not to cause too significant a pressure loss in the flow of the natural rubber coagulum, after said natural rubber coagulum has passed the sieve and therefore been cleared of most of its impurities, while, further downstream, at the level of the expansion stage, the relative narrowness of the expansion orifices as well as the relative smallness of the cumulative expansion section, which allows the coagulum to natural rubber to cross the expansion plate, create a strong pressure loss which tends on the one hand to retain the natural rubber coagulum, under strong pressure, at the entrance to the expansion plate, which allows said natural rubber coagulum to conserve significant potential energy for the dehydration stage, and on the other hand to promote a rapid and large amplitude pressure drop at the outlet of the expansion plate, and therefore to promote strong adiabatic expansion, particularly effective in vaporizing the water contained in the natural rubber coagulum.
  • the sizing of the filtration orifices and the expansion orifices advantageously provides optimized management, and therefore optimal use, of the energy which is supplied to the natural rubber coagulum by the endless screw, each of the stages filtration then dehydration having, and taking, the quantity of energy which is necessary for the operation which the stage considered must carry out.
  • Figures IA and IB illustrate, in overall perspective views, respectively in an exploded view and in an assembled view, a device according to the invention.
  • Figure 2 is a longitudinal sectional view of the device of Figures IA and IB, in a sectional plane containing the main axis of the enclosure.
  • Figure 3 is an enlarged detail view of Figure 2, showing better the presence of an interface chamber between the filtration plate and the expansion plate.
  • Figures 4A, 4B and 4C illustrate, respectively in a perspective view, in a front view from the upstream in projection in a plane normal to the main axis of the sheath, and in a sectional view, a example of filtration plate used within the device of Figures 1 and 2.
  • Figures 5A, 5B and 5C illustrate, respectively in a perspective view, in a front view from upstream, and in a sectional view, an example of a relaxation plate used within the device of Figures 1 and 2.
  • Figures 6A and 6B illustrate, respectively in a front view from upstream and in a sectional view, a sub-assembly grouping together the filtration plate of Figures 4A, 4B, 4C and the relaxation plate of Figures 5A, 5B, 5C, and within which an interface chamber is provided between the filtration plate and the expansion plate.
  • Figures 7A and 7B illustrate, in a front view from the upstream and a longitudinal sectional view, another subassembly which groups together a filtration plate and a relaxation plate and which is intended for a variant of the device, said subassembly comprising a filtration plate and a relaxation plate which are this time directly attached to each other, without forming an interface chamber, and which are arranged so that the orifices of trigger are aligned with the filtration ports.
  • Figure 8 represents, in a perspective view, a stack of three sieves which can be used in the filtration stage of the device according to the invention, said stack comprising a central sieve which has the finest mesh and which thus defines the filtration mesh, an upstream sieve having a coarser mesh and therefore a more robust structure to resist the torque exerted by the natural rubber coagulum under the effect of the rotation of the endless screw, and a downstream sieve having a mesh of intermediate size between that of the central sieve and that of the upstream sieve, which reinforces the strength of the assembly, and more particularly which reinforces the fine central sieve, with respect to the axial pressure exerted by the natural rubber coagulum.
  • the size of the meshes of the sieves has been represented in an artificially enlarged manner in relation to the overall diameters of said sieves and to the surfaces occupied by said sieves, while remaining in proportion to a sieve to the other.
  • the present invention relates to a device 1 intended to filter and then dehydrate a natural rubber coagulum.
  • said natural rubber coagulum initially presents, when introduced into said device 1, a water content which is greater than or equal to 12% by weight, for example between 12%, even 15%, low value, and 40%, high value.
  • the device 1 according to the invention comprises:
  • the enclosure 2, and more particularly the sheath 4 comprises an admission orifice 2_in, such as a hopper, which makes it possible to introduce the natural rubber coagulum into said sheath 4 for subject said natural rubber coagulum to the action of the endless screw 3.
  • an admission orifice 2_in such as a hopper
  • Said endless screw 3 is driven by a suitable motor, preferably an electric motor.
  • the rotation of the endless screw 3 advantageously makes it possible to work the natural rubber coagulum and thus to increase the pressure and the temperature of said natural rubber coagulum.
  • device 1 can be compared to an extruder.
  • the sheath 4 has a circular passage section whose diameter is preferably between 90 mm and 400 mm, for example equal to 300 mm.
  • the sheath 4, or more generally the enclosure 3, and/or the endless screw 3 may be provided with heating elements, for example heating resistors and/or a heating circuit transporting a heat transfer fluid. These heating elements can contribute, in cooperation with the endless screw 3, to raise the temperature of the natural rubber coagulum and to regulate the temperature of said natural rubber coagulum within the device 1, inside the enclosure 2, and more particularly the sheath 4.
  • the internal wall of the sheath 4 is preferably grooved, over at least a part and preferably over the entire length of the section of the sheath 4 which corresponds to the axial range occupied by the thread of the endless screw 3.
  • Said sheath 4 may thus for example include grooves which form grooves substantially parallel to the main axis Z2.
  • This principle of grooved arrangement of the sheath 4 is known in particular from application WO-2016/162645 already mentioned above. We can therefore usefully refer to the illustrations and sizing formulas presented in said application WO-2016/162645 to define the grooves of the sheath 4 of the present application. This is why said illustrations and formulas are advantageously incorporated by reference into the present application.
  • the sheath 4 may also include kneading fingers (“breaker pins” in English) placed inside the sheath 4, projecting radially relative to the internal wall of said sheath, and which contribute, with the screw without end 3, mixing the natural rubber coagulum.
  • kneading fingers (“breaker pins” in English) placed inside the sheath 4, projecting radially relative to the internal wall of said sheath, and which contribute, with the screw without end 3, mixing the natural rubber coagulum.
  • upstream-downstream direction and therefore the notions of “upstream” and “downstream”, are understood taking into consideration the overall direction of the flow of the natural rubber coagulum through the device 1, along the main axis Z2.
  • passage section of a conduit or an orifice the surface which is open to the flow of a fluid, here open to the passage of the natural rubber coagulum, through said conduit or orifice.
  • Said passage section is defined geometrically as the surface portion which on the one hand belongs to a fictitious cutting plane which is normal to the general direction of flow of the fluid within the conduit or orifice considered, this is that is to say in practice a cutting plane which is normal to the main axis of said conduit or said orifice, and which on the other hand is delimited by the curve, typically a circle, formed by the intersection of said fictitious cutting plane with the internal wall which radially delimits said conduit or said orifice.
  • hydroaulic diameter we mean the equivalent diameter as calculated by the following formula:
  • the hydraulic diameter is equal to the geometric diameter of the circular base; in fact, if the base has a radius R, and therefore a geometric diameter worth 2*R, then the hydraulic diameter Dh circ is worth:
  • the device 1 comprises a filtration stage 10 which forms a second stage of the enclosure 2 located axially downstream of the downstream end of the endless screw 3, in the extension of the sheath 4 .
  • Said filtration stage 10 thus receives the natural rubber coagulum which comes out of the endless screw 3, and which has been brought to the desired temperature and pressure.
  • the filtration stage 10 comprises at least one sieve 11, 12, 13 which defines a filtration mesh Ml 1, so that said at least one sieve 11, 12, 13 makes it possible to filter the natural rubber coagulum when the endless screw 3 forces the passage of said natural rubber coagulum through said at least one sieve 11, 12, 13.
  • Said at least one screen 11, 12, 13 covers the passage section of the enclosure 2, that is to say that the at least one screen 11, 12, 13 extends over the entire section passage of the enclosure 2, considered at the level of the filtration stage 10, and therefore bars said passage section so that, to be able to cross the axial position of said at least one sieve 11, 12, 13 in the direction of upstream-downstream flow, and more generally to be able to exit the sheath 4 and pass through the filtration stage 10, the natural rubber coagulum must necessarily pass through said at least one sieve 11, 12, 13, without being able to bypass it.
  • the filtration stage 10 also comprises a first plate 14, called a “filtration plate” 14, which has an upstream face 14U forming a seat which supports the at least one sieve 11, 12, 13 against of the pressure that the natural rubber coagulum exerts on said at least one sieve 11, 12, 13.
  • the filtration plate 14 is advantageously provided with a first crown 16, preferably a first circular crown 16, which forms part of the wall of the enclosure 2 and which allows the fixing plate 14 to be clamped on the sheath 4 which precedes the filtration stage 10.
  • Said first crown 16 also advantageously allows the centering of the sieves 11, 12, 13 with respect to the filtration plate 14, and more particularly with respect to the main axis Z2.
  • the internal wall 161 of said first ring 16 delimits the passage section of the enclosure 2, here preferably a circular passage section, at the level of the filtration stage 10.
  • the passage section of the enclosure 2 at the level of the filtration stage 10 passage section which corresponds here to the section S 14 occupied by the upstream face 14_U of the plate of filtration, is wider than the passage section of the sheath 4, considered at the end of the endless screw 3.
  • the passage section of the enclosure 2 at the level of the filtration stage 10, and more particularly the passage section delimited by the internal wall 161 of the first crown 16, and therefore the section S 14 occupied by the upstream face 14U of the filtration plate 14, may have a hydraulic diameter Dh_14U, and more particularly a geometric diameter in the preferred case of a circular basic shape, which is strictly greater than the hydraulic diameter, here the geometric diameter, of the sheath 4, for example which is between 1.2 times and 1.4 times the diameter of the sheath 4 considered at the downstream end of the endless screw 3, for example equal to 1.33 times the diameter of the sheath 4 considered at the downstream end of the endless screw.
  • the sieve(s) 11, 12, 13 may be formed by metal grids, for example grids formed by a network of intersecting metal wires which delimit square meshes.
  • wires with a diameter of 0.81 mm define square openings with a side of 3.42 mm;
  • wires with a diameter of 0.91 mm define square openings with a side of 1.63 mm;
  • wires with a diameter of 0.42 mm define square openings with a side of 0.85 mm;
  • wires with a diameter of 0.253 mm define square openings with a side of 0.594 mm;
  • wires with a diameter of 0.253 mm define square openings with a side of 0.382 mm.
  • Said stack may include, as visible in Figure 8:
  • a central sieve 11 which has a first mesh Mi l which is the finest of the stack, for example mesh 20, and which thus defines the filtration mesh,
  • an upstream sieve 12 which has a second coarser mesh M12, for example mesh 6, and therefore a more robust structure capable of resisting the torque exerted on the stack of sieves 11, 12, 13 by the rubber coagulum natural to which the rotation of the endless screw 3 tends to communicate a rotary movement,
  • downstream sieve 13 which has a third mesh Ml 3 of intermediate size between the first mesh Ml 1 of the central sieve 11 and the second mesh M12 of the upstream sieve 12, said downstream sieve 13 reinforcing the strength of the stack, and more particularly reinforcing the central screen 11, with respect to the axial pressure which is exerted by the natural rubber coagulum, under the thrust of the endless screw 3.
  • the filtration plate 14 will preferably be oriented along a plane normal to the main axis Z2.
  • Said filtration plate 14 advantageously covers the entire passage section of the enclosure 3, at the level of the filtration stage 10, in order to provide the downstream face of at least one sieve 11, 12 , 13, and more particularly on the downstream face of the stack of sieves 11, 12, 13, a robust and well distributed support over said passage section.
  • the fixing plate 14 can preferably be made of steel.
  • the endless screw 3 opens directly into the filtration stage 10, which forms a first extension of the sheath 4, so that the coagulum of natural rubber which comes out of the endless screw 3 engages directly into the filtration stage 10, and more particularly directly through the at least one sieve 11, 12, 13 then through the filtration plate 14, without it is necessary to provide an intermediate pump, such as a gear pump, between the endless screw 3 and the filtration stage 10, and more particularly between the endless screw 3, upstream, and the at least a sieve 11, 12, 13 and the filtration plate 14, downstream.
  • the endless screw 3 is in fact sufficient on its own to create the conditions necessary for the flow of the natural rubber coagulum through the filtration stage 10.
  • the filtration plate 14 is provided with a first set of orifices 15, called “filtration orifices » 15, which allow the natural rubber coagulum having passed through at least one sieve 11, 12, 13 to pass through said filtration plate 14, here in the direction of the thickness E14 of said filtration plate 14.
  • the thickness E14 corresponds to the distance which axially separates the downstream face 14D of the filtration plate 14 from the upstream face 14U of said filtration plate 14. Said thickness E14 will thus correspond to the axial length of the filtration orifices 15 .
  • Said filtration orifices 15 are arranged in such a way that they each have a passage section S15 which is greater than or equal to a predetermined reference section S ref, reference section S ref which is itself strictly greater than the passage section SI 1 of the filtration mesh Ml 1 as defined by Tat least one sieve 11, 12, 13.
  • the filtration orifices 15 will each have a passage section SI 5 which is larger than the individual passage section of the meshes of the finest sieve 11, 12, 13 used, which will allow the natural rubber coagulum to having passed the sieve to continue its flow through the thickness E14 of the filtration plate 14 using large filtration orifices 15, and therefore without suffering too great a pressure loss.
  • the filtration plate 14 preferably has a thickness E14 of between 40 mm and 60 mm.
  • a thickness is both sufficiently large on the one hand to limit the bending of the filtration plate 14, and even more so to prevent the filtration plate 14 from giving in under the axial pressure exerted by the coagulum of natural rubber, and sufficiently fine on the other hand to limit the length of the filtration orifices 15 and thus avoid causing excessive pressure losses in the flow of the natural rubber coagulum, so as not to excessively degrade the flow and therefore the performance of device 1.
  • the hydraulic diameter Dh_15 of the smallest passage section of each of the filtration orifices 15 is greater than or equal to 8 mm, preferably between 10 mm and 14 mm, for example equal to 12 mm.
  • the filtration orifices 15 are formed by cylindrical holes with a circular base.
  • the axes of these cylindrical holes with a circular base are preferably parallel to each other.
  • the axes of said cylindrical holes of circular base are preferably perpendicular to the upstream 14U and downstream 14D faces of the filtration plate 14, and therefore substantially or even exactly parallel to the main axis Z2.
  • the thickness E14 then corresponds to the total length of each filtration orifice 15.
  • the majority, and more preferably all, of the filtration orifices 15 will be identical to each other, that is to say they will have the same shape and identical dimensions from a filtration orifice 15 to the other, more particularly the same diameter Dh_15 and therefore the same passage section S15 from one filtration orifice 15 to the other.
  • the filtration orifices 15 define a total passage section whose minimum surface area, considered in a plane normal to the main axis Z2, which is called “cumulative filtration section” S15_tot.
  • This cumulative filtration section S15_tot corresponds to the sum of the individual passage sections S15 of the filtration orifices 15, and where appropriate to the minimum of said sum if the value of said sum varies as a function of the axial position of the normal plane which we consider, in the axial range occupied by the thickness E14 of the filtration plate 14.
  • said cumulative filtration section S15_tot may represent between 70% and 120%, more preferentially between 100% and 120%, and for example 105%, of the cumulative passage section of the sieve 11, called “section of cumulative sieving » SI l_tot, such that this cumulative sieving section SI l_tot results from the filtration mesh, that is to say here between 70% and 120%, preferably between 100% and 120%, for example 105%, of the cumulative passage section represented by the sum of the individual surfaces of the openings of the sieve 11 having the finest mesh of the stack of three sieves 11, 12, 13.
  • the cumulative filtration section S15_tot represents more than 100% of the cumulative passage section of the finest sieve 11, so that the filtration plate 14 offers the natural rubber coagulum a greater large overall passage opening than the finest sieve 11.
  • the total hollow surface of the filtration plate 14 is greater than the total hollow surface of the finest sieve 11.
  • the filtration orifices 15 will preferably be arranged so that the minimum total passage section that they define together, that is to say the cumulative filtration section S15_tot, preferably represents at least 45%, for example between 50% and 60% of the passage section of the enclosure 2 at the level of the plate.
  • the device 1 also comprises an expansion stage 20 which forms a third stage of the enclosure 2 located axially downstream of the filtration stage 10, in the extension of said filtration stage 10, and which comprises a second plate 24, called “expansion plate” 24, which is provided with a second set of orifices 25, called “orifices relaxation » 25, which are arranged to receive the natural rubber coagulum from the filtration stage 10 and allow said natural rubber coagulum to pass through said expansion plate 25 and to leave the enclosure 2 while undergoing expansion, here more precisely an adiabatic expansion, which causes vaporization of at least part of the water contained in the natural rubber coagulum.
  • expansion stage 20 which forms a third stage of the enclosure 2 located axially downstream of the filtration stage 10, in the extension of said filtration stage 10, and which comprises a second plate 24, called “expansion plate” 24, which is provided with a second set of orifices 25, called “orifices relaxation » 25, which are arranged to receive the natural rubber coagulum from the filtration stage 10 and allow said natural rubber coagulum to
  • the expansion plate 24 is preferably made of steel.
  • the expansion plate 24 preferably has a thickness E24 of between 25 mm and 50 mm. This thickness corresponds to the distance which axially separates the downstream face 24D of the expansion plate 24 from the upstream face 24U of said expansion plate 24, and therefore to the axial length of the expansion orifices 25.
  • Said thickness E24 is chosen sufficient to allow the expansion plate 24 to resist the internal pressure which prevails in the enclosure 2, downstream of the filtration plate 14, at the entrance to the expansion stage 20, here more particularly to the pressure which is exerted against the upstream face 24U of the expansion plate 24 which is exposed to the natural rubber coagulum. More particularly, this thickness E24 allows the expansion plate 24 to resist the axial thrust force exerted on it by said natural rubber coagulum.
  • the expansion stage 20 advantageously forms a second extension of the sheath 4, which communicates directly with the first extension formed by the filtration stage 10.
  • the expansion plate 24 thus forms the downstream end of the enclosure 2 , and therefore the downstream axial limit of the pressurized zone of said enclosure 2, and more generally of the device 1.
  • the expansion plate 24 is preferably provided with a second annular crown 26 which forms part of the wall of the enclosure 2 and which makes it possible to fix the expansion plate 24 to the sheath 4, following the filtration stage 10.
  • the internal wall 261 of said second crown delimits the surface S24 of the upstream face 24U of the expansion plate 24 which is wetted by the natural rubber coagulum coming from the filtration stage 10.
  • the hydraulic diameter Dh_24U of the upstream face 24U of the expansion plate 24, which here corresponds to the geometric diameter of the internal wall 261 of the second crown 26, will preferably be between on the one hand a minimum value which is at least equal to the diameter up to which filtration orifices 15 are actually found on the filtration plate 14, that is to say the diameter of the circle fictitious circumscribed to all the filtration orifices 15, and on the other hand a maximum value which is equal to the hydraulic diameter of the section S 14 occupied by the upstream face 14U of the filtration plate 14.
  • the residual humidity level of the natural rubber obtained after the relaxation operation according to the invention is between 2% and 8% by weight.
  • the number, spatial distribution and dimensions of the expansion orifices 25 are of course chosen so that, compared to the filtration plate 14 which seeks to maximize the flow rate of the natural rubber coagulum and therefore to minimize the pressure losses, the expansion plate 24 on the contrary exerts a retaining function in that said expansion plate 24 has the effect of slowing down the flow of the natural rubber coagulum by imposing a strong pressure loss on it, so that the Natural rubber coagulum retains, at the level of the upstream face 24U of the expansion plate 24, a high pressure, and therefore a significant useful potential energy, which will be used for expansion.
  • the expansion plate 24 therefore advantageously makes it possible to maintain a strong pressure gradient between its upstream face 24U, which is exposed to the high pressure which prevails in the enclosure 2, and its downstream face 24D, which is exposed to a much lower pressure. , typically the ambient atmospheric pressure, and thus subjects the natural rubber coagulum which escapes through the expansion orifices 25 to almost instantaneous expansion and of high amplitude, in fact adiabatic, which causes the vaporization of the water contained in the natural rubber coagulum.
  • the expansion orifices 25 are arranged in such a way that on the one hand said expansion orifices 25 each have a passage section S25 which is i) strictly less than the reference section S ref of the orifices filtration 15 and ii) strictly greater than the passage section SI 1 of the filtration meshMl 1: Sl l ⁇ S25 ⁇ S_ref ⁇ S15, and that on the other hand said expansion orifices 25 define as a whole a total passage section whose minimum surface area, considered in a plane normal to the main axis, and called “cumulative relaxation section” S25_tot, is strictly less than the cumulative filtration section S15_tot: S25_tot ⁇ S15_tot
  • the total hollowed-out surface of the expansion plate 24, which allows the passage of the natural rubber coagulum through the expansion plate 24, in the direction of the thickness E24 of said expansion plate 24, is strictly less than the recessed surface of the filtration plate 14 as provided by the filtration orifices 15, and is composed of expansion orifices 25 smaller than said filtration orifices 15.
  • the hydraulic diameter Dh_25 of the smallest passage section of each of the expansion orifices 25 is preferably less than or equal to 6 mm, preferably between 1 mm and 4 mm.
  • This fineness of the expansion orifices 25 advantageously allows each expansion orifice 25 to create, between the upstream face 24U and the downstream face 24D of the expansion plate 24, and more particularly between the inlet of said expansion orifice 25 , which opens onto the pressurized enclosure 2, and the outlet of said expansion orifice 25, which communicates with the ambient atmosphere, a strong pressure gradient, conducive to effective expansion.
  • the expansion orifices 25 can take any appropriate geometric shape, and for example form cylindrical holes, oblong holes, rectangular slots, etc.
  • the expansion orifices 25 are formed by cylindrical holes with a circular base.
  • the axes of these cylindrical holes with a circular base are preferably parallel to each other.
  • the axes of said cylindrical holes of circular base are preferably perpendicular to the upstream 24U and downstream 24D faces of the expansion plate 24, and therefore substantially or even exactly parallel to the main axis Z2.
  • the majority, and more preferably all, of the expansion orifices 25 will be identical to each other, that is to say they will have the same shape and identical dimensions from an expansion orifice 25 to the other, more particularly the same diameter Dh_25 and therefore the same passage section S25 from one expansion orifice 25 to the other.
  • the filtration orifices 15 are formed by cylindrical holes of circular base whose minimum diameter is equal to or greater than a predetermined reference diameter D ref
  • the expansion orifices 25 are formed by cylindrical holes circular base whose minimum diameter is strictly less than said reference diameter D ref, preferably at least twice less, at least three times less, or even at least five times less, said reference diameter D ref.
  • the expansion orifices 25 are therefore particularly fine in comparison with the filtration orifices 15, for the reasons already detailed above according to which it is necessary for the filtration orifices 15 to interfere as little as possible with the flow of the natural rubber coagulum. while the expansion orifices 25 must slow down and contain this flow while respecting two contradictory constraints, namely on the one hand maintaining a sufficient pressure gradient across the thickness of the expansion plate 24 to obtain effective expansion and on the other hand maintain a satisfactory mass flow of natural rubber through the expansion plate 24.
  • the reference diameter D ref can correspond to the smallest diameter observable among the filtration orifices 15, that is to say the “low threshold” defining a filtration orifice 15.
  • said reference diameter D ref can also define said reference diameter D ref as being the hydraulic diameter of the reference passage section S ref, and therefore the geometric diameter of said reference passage section S ref when said reference passage section S ref is circular.
  • the reference diameter D ref could be chosen between 8 mm and 14 mm, and for example equal to 10 mm or 12 mm.
  • the arrangement proposed by the invention advantageously combines an endless screw 3, a filtration stage 10 and an expansion stage 20 within the same device 1, and more precisely within of the same enclosure 2 which comprises the sheath 4 and the extensions of said sheath 4 which form the respective side walls 161, 261 of the filtration stage 10 and the expansion stage 20, up to the expansion plate 24 .
  • the endless screw 3 is advantageously capable of forcing the natural rubber coagulum to pass successively through the filtration stage 10 then through the expansion stage 20.
  • no additional pump such as a second endless screw, a gear pump or a piston pump, is therefore necessary to force the passage of the natural rubber coagulum from the filtration stage 10 through the expansion stage 20.
  • the device 1 is therefore advantageously devoid of a pump between these two stages of filtration 10 and expansion 20, which makes said device 1 particularly compact and relatively economical in terms of energy consumption.
  • the device 1 is preferably provided with a knife 30, preferably a rotating knife 30, which produces granules ("crumbs", in English) the dehydrated natural rubber coagulum which leaves the enclosure 2 through the expansion orifices 25 of the expansion plate 24.
  • Said knife 30 may include one or more blades which scrape the downstream face 24D of the expansion plate to cut the natural rubber threads which spring from the expansion orifices 25, inflating and expelling their water in the form of vapor .
  • the ratio L 10 20 / Dh lOD enters, in the numerator, the distance L_10_20, called “staging distance” L_10_20, which axially separates the upstream face 24U of the expansion plate 24 from the downstream face 14D of the filtration plate 14, and, in the denominator, the hydraulic outlet diameter Dh lOD of the filtration stage 10, as visible in Figure 6B, is between zero and 10%.
  • Such sizing makes it possible in particular to limit the pressure losses during the flow of the natural rubber coagulum from the filtration stage 10 to the expansion stage 20.
  • the natural rubber coagulum thus has, at the outlet of the filtration stage 10, then when it appears at the entrance to the expansion stage 20, a significant residual energy, and in particular a high residual pressure, which is sufficient to force the passage of said natural rubber coagulum through the expansion orifices 25 and therefore to carry out the expansion operation.
  • Limiting pressure losses also makes it possible to maintain a suitable mass flow rate, and therefore satisfactory industrial efficiency.
  • the hydraulic outlet diameter of the filtration stage Dh lOD corresponds to the diameter of the annular wall of the enclosure 2 considered, and more particularly to the diameter of the radially internal annular wall 261 of the second ring 26 of the expansion plate 24 which forms the second extension of the enclosure 2 following the filtration stage 10, considered in the plane which is normal to the main axis Z2 and tangent to the downstream face 14D of the plate filtration stage 14, that is to say the diameter of the passage section of the enclosure 2 at the outlet of the filtration stage 10.
  • the staging distance L 10 20 corresponds in practice to the distance which axially separates the outlets of the filtration orifices 15 from the inlets of the expansion orifices 25.
  • Said staging distance L 10 20 is advantageously short, or even zero, so as to minimize the aforementioned ratio L 10 20 / Dh lOD, and therefore to minimize losses load during the flow of the natural rubber coagulum from the filtration stage 10 to the expansion stage 20, to maximize the energy available for the expansion operation, and maximize the flow rate of the device 1.
  • the distance L_10_20 which axially separates the upstream face 24U of the expansion plate 24 from the downstream face 14D of the filtration plate 14 is less than or equal to 50 mm, for example between 10 mm and 40 mm, preferably less than or equal to 35 mm, for example between 30 mm and 35 mm, or even less than or equal to 20 mm.
  • the expansion plate 24 is attached to the filtration plate 14, so that the distance L 10 20, called “staging distance” L 10 20, which axially separates the outlet of the filtration orifices 15 of the inlet of the expansion orifices 25 is zero, as illustrated in Figures 7 A and 7B.
  • each filtration orifice 15 communicates only with the expansion orifice(s) 25 on which said filtration orifice 15 actually opens, and therefore only with a part of the total number of expansion orifices 25 provided on the expansion plate 24. More preferably, each filtration orifice 15 thus communicates with a single expansion orifice 25 which is dedicated to said filtration orifice 15.
  • the expansion plate 24 can then comprise a expansion orifice 25, and more preferably a single expansion orifice 25, facing each filtration orifice 15.
  • said expansion orifice 25 is coaxial with said filtration orifice 15.
  • the filtration plate 14 and the expansion plate 24 then have networks of orifices 15, 25, here cylindrical orifices 15, 25 with circular bases, which are superimposable, as is visible in Figure 7A, that is to say that the expansion orifices 25 and the filtration orifices 15 have the same spatial distribution on the passage section of the enclosure 2. In this way, it is possible to axially align each expansion orifice 25 with a and a single filtration orifice 15, and conversely, align each filtration orifice 15 with one and only one expansion orifice 25.
  • the upstream face 24U of the expansion plate 24 is axially distant from the downstream face 14D of the filtration plate 14, by a distance L 10 20 called “staging distance” L 10 20 which is non-zero, so that the filtration plate 15 and the expansion plate 25 define between them an interface chamber 35, as is visible in Figures 3 and 6B.
  • the interface chamber 35 thus places several, and more preferably all, of the filtration orifices 15, located at the inlet of said interface chamber 35, in communication with several, and more preferably with all, of the orifices expansion valve 25, located at the outlet of the interface chamber 35.
  • Said interface chamber 35 thus advantageously allows the flow of natural rubber coagulum which leaves the filtration plate 14 through the filtration orifices 15 to be distributed between the different expansion orifices 25.
  • the expansion plate 24 can then have a number of expansion orifices 25 which differs from the number of filtration orifices 15, and/or a spatial distribution of the expansion orifices 25, considered in a plane normal to the main axis Z2 and tangent to the upstream face 24U of the expansion plate 24, which differs from the spatial distribution of the filtration orifices 15 considered in a plane normal to the main axis Z2 and tangent to the downstream face 14D of the relaxation plate filtration 14.
  • an interface chamber 35 therefore advantageously allows the user to freely define the pairs of plates 14, 24 used within the device 1, in particular depending on the nature of the natural rubber coagulum to be treated. .
  • the dimensioning of the interface chamber 35 will of course respect the criteria given above, in particular concerning the staging distance L 10 20, which corresponds here to the axial length of the interface chamber 35, and the ratio L 10 20 / Dh lOD, where the hydraulic filtration stage outlet diameter Dh lOD corresponds here to the hydraulic inlet diameter Dh_35 of said interface chamber 35, and more preferably to the geometric diameter, here constant, of the chamber interface 35 if we consider that said interface chamber 35 preferably has a right cylindrical shape with a circular base.
  • the interface chamber 35 will therefore induce relatively few pressure losses in the flow of the natural rubber coagulum, and will therefore be compatible with combining the filtration and dehydration functions within the same device. 1.
  • the interface chamber 35 will be passive, that is to say without a pump, because the flow of the natural rubber coagulum inside said chamber d
  • the interface 35 from the downstream face 14D of the filtration plate 14 to the upstream face 24U of the expansion plate 24, will take place under the pressure which will have been imparted by the endless screw 3, upstream of the pressure plate. filtration 14.
  • the expansion plate 24 may include, preferably in its center, at least one prop 36 which comes to bear against the downstream face 14D of the filtration plate 14 in order to define the staging distance L 10 20 and to reinforce the filtration plate 14 against the pressure exerted by the natural rubber coagulum pushed by the endless screw 3.
  • the periphery of the expansion plate 24, here the second crown 26, may also include a rim forming a shoulder 37 which provides a seat for the rim of the filtration plate 14 in order, here again, to fix the distance of staging L 10 20.
  • An exemplary embodiment of device 1 could be as follows:
  • This arrangement could be completed by a stack of three sieves 13, 11 and 12 offering a mesh combination chosen from: 10/20/6, 10/30/6, 10/20/10 and 10/40/6 .
  • the invention also relates as such to a process for treating a natural rubber coagulum.
  • Said method can preferably be implemented by means of a device 1 as described in the above.
  • the natural rubber coagulum to which the process is applied initially has, when introduced into the endless screw 3, a water content which is greater than or equal to 12% by weight, for example included between 12% by weight, or even 15% by weight, low value, and 40% by weight, high value.
  • the natural rubber coagulum is brought to a pressure of between 70 bar and 100 bar and to a temperature of between 110°C and 190°C, and for example between 140°C and 190°C, in steady state, at the entrance to the filtration stage 10, and therefore more particularly at the level of the upstream face 14U of the filtration plate 14.
  • the endless screw 3 of the device 1 according to the invention is therefore sufficient in itself to reach the required pressure, while the fluidity of the natural rubber coagulum, favored by the high temperature, facilitates the successive passage through the filtration stage 10 then the expansion stage 20.
  • the inventors have observed that, at the inlet of the expansion stage 20, and more particularly at the level of the upstream face 24U of the expansion plate 24, the residual pressure reigning in the enclosure 2 was generally lower by the order of 20 bar to 30 bar, or even 40 bar, than the pressure prevailing at the inlet of the filtration stage 10, so that said residual pressure reigning at the level of the upstream face 24U of the plate relaxation 24 could be between 30 bar and 70 bar.
  • the residual temperature at the entrance to the expansion stage 20 could be between 140°C and 190°C.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

The present invention relates to a method for treating a natural rubber coagulum during which, by means of a single worm screw (3) which is fitted in a combined filtration and dehydration device (1), the natural rubber coagulum is forced to pass successively through at least one screen (11, 12, 13) belonging to a filtration stage (10), in order to filter said natural rubber coagulum in accordance with the filtration mesh (M11) defined by said at least one screen (11, 1, 13), then through expansion openings (25) provided in an expansion stage (20) which is located downstream of the filtration stage (10), in order to subject the natural rubber coagulum to adiabatic expansion which causes dehydration of said natural rubber coagulum by vaporization of at least part of the water contained in said natural rubber coagulum.

Description

DISPOSITIF COMBINÉ POUR LA FILTRATION ET LA DÉSHYDRATATION DU CAOUTCHOUC NATUREL COMBINED DEVICE FOR FILTRATION AND DEHYDRATION OF NATURAL RUBBER
[0001] La présente invention concerne le domaine du traitement du caoutchouc naturel, en particulier dans le cadre de la fabrication de composant de bandages, notamment de bandages pneumatiques. [0001] The present invention relates to the field of processing natural rubber, in particular in the context of the manufacture of tire components, in particular pneumatic tires.
[0002] Le caoutchouc naturel, qui contient une matrice polyisoprène, est usuellement collecté en opérant une saignée de l’hévéa, afin d’en recueillir le latex dans un récipient qui est appelé « tasse ». [0002] Natural rubber, which contains a polyisoprene matrix, is usually collected by tapping the rubber tree, in order to collect the latex in a container which is called a “cup”.
[0003] Le latex est ensuite coagulé, soit par une coagulation dite « naturelle » ou « spontanée », selon laquelle le latex coagule directement dans la tasse pour former un coagulum dit « fond de tasse » (en anglais « cup lump »), soit par une coagulation dite « artificielle » ou « provoquée », selon laquelle le latex est coagulé à l’aide d’un agent chimique, tel qu’un acide ou un sel. The latex is then coagulated, either by so-called “natural” or “spontaneous” coagulation, whereby the latex coagulates directly in the cup to form a coagulum called “cup lump”, either by so-called “artificial” or “induced” coagulation, according to which the latex is coagulated using a chemical agent, such as an acid or a salt.
[0004] Le coagulum de caoutchouc naturel ainsi obtenu contient fréquemment des contaminants tel que des feuilles, brindilles, morceaux d’écorce, grains de sable et autre débris issus du processus de collecte, et doit donc être décontaminé. [0004] The natural rubber coagulum thus obtained frequently contains contaminants such as leaves, twigs, pieces of bark, grains of sand and other debris resulting from the collection process, and must therefore be decontaminated.
[0005] A cet effet, il est notamment connu, par le document WO-2016/162645, d’utiliser une extrudeuse qui force le passage du coagulum de caoutchouc naturel à travers un filtre qui présente une maille de valeur choisie, adaptée aux contaminants que l’on souhaite éliminer. [0005] For this purpose, it is known in particular, from document WO-2016/162645, to use an extruder which forces the passage of the natural rubber coagulum through a filter which has a mesh of chosen value, adapted to the contaminants that we wish to eliminate.
[0006] Le coagulum de caoutchouc naturel filtré doit ensuite être séché. The filtered natural rubber coagulum must then be dried.
[0007] Le caoutchouc naturel ainsi filtré et séché est alors généralement conditionné par compression sous forme de balles. [0007] The natural rubber thus filtered and dried is then generally packaged by compression in the form of balls.
[0008] Le traitement du caoutchouc naturel fait donc appel à des installations qui disposent de toutes les différentes machines nécessaires à la réalisation des opérations respectivement de décontamination, de séchage et de conditionnement, lesquelles installations présentent par conséquent l’inconvénient d’être particulièrement encombrantes et gourmandes en énergie. [0009] Les objets assignés à l’invention visent par conséquent à remédier aux inconvénients susmentionnés et proposer un nouveau dispositif de traitement du caoutchouc naturel qui permette de réduire l’encombrement et le coût des installations industrielles, et d’économiser de l’énergie, tout en conservant un rendement acceptable. [0008] The processing of natural rubber therefore requires installations which have all the different machines necessary for carrying out the decontamination, drying and packaging operations respectively, which installations therefore have the disadvantage of being particularly cumbersome and energy-intensive. [0009] The objects assigned to the invention therefore aim to remedy the aforementioned drawbacks and propose a new device for processing natural rubber which makes it possible to reduce the size and cost of industrial installations, and to save energy. , while maintaining an acceptable yield.
[0010] Les objets assignés à l’invention sont atteints au moyen d’un dispositif destiné à filtrer puis déshydrater un coagulum de caoutchouc naturel, ledit dispositif étant caractérisé en ce qu’il comprend : [0010] The objects assigned to the invention are achieved by means of a device intended to filter and then dehydrate a natural rubber coagulum, said device being characterized in that it comprises:
- une enceinte qui s’étend le long et autour d’un axe dit « axe principal », - an enclosure which extends along and around an axis called the “main axis”,
- une vis sans fin qui est montée rotative au sein d’un premier étage de l’enceinte formant un fourreau de sorte à pouvoir acheminer le coagulum de caoutchouc naturel de l’amont vers l’aval dudit fourreau, le long de l’axe principal, - an endless screw which is rotatably mounted within a first stage of the enclosure forming a sheath so as to be able to convey the natural rubber coagulum from upstream to downstream of said sheath, along the axis main,
- un étage de filtration qui forme un second étage de l’enceinte situé axial ement en aval de l’extrémité aval de la vis sans fin, dans le prolongement du fourreau, et qui comprend d’une part au moins un tamis qui définit une maille de filtration, de sorte que ledit au moins un tamis permet de filtrer le coagulum de caoutchouc naturel lorsque la vis sans fin force le passage dudit coagulum de caoutchouc naturel à travers ledit au moins un tamis, et d’autre part une première plaque dite « plaque de filtration » qui présente une face amont formant un siège qui soutient l’au moins un tamis à l’encontre de la pression que le coagulum de caoutchouc naturel exerce sur ledit tamis, ladite plaque de filtration étant pourvue d’un premier jeu d’orifices, dits « orifices de filtration », qui permettent au coagulum de caoutchouc naturel ayant traversé l’au moins un tamis de traverser ladite plaque de filtration, lesdits orifices de filtration étant agencés de telle manière qu’ils présentent chacun une section de passage qui est supérieure ou égale à une section de référence prédéterminée, qui est elle-même strictement supérieure à la section de passage de la maille de filtration définie par l’au moins un tamis, et lesdits orifices de filtration définissant dans leur ensemble une section totale de passage dont la superficie minimale, considérée dans un plan normal à l’axe principal, est dite « section de filtration cumulée », - a filtration stage which forms a second stage of the enclosure located axially downstream of the downstream end of the endless screw, in the extension of the sheath, and which comprises on the one hand at least one sieve which defines a filtration mesh, so that said at least one sieve makes it possible to filter the natural rubber coagulum when the endless screw forces the passage of said natural rubber coagulum through said at least one sieve, and on the other hand a first plate called “filtration plate” which has an upstream face forming a seat which supports the at least one sieve against the pressure that the natural rubber coagulum exerts on said sieve, said filtration plate being provided with a first set orifices, called “filtration orifices”, which allow the natural rubber coagulum having passed through the at least one sieve to pass through said filtration plate, said filtration orifices being arranged in such a way that they each have a section of passage which is greater than or equal to a predetermined reference section, which is itself strictly greater than the passage section of the filtration mesh defined by the at least one sieve, and said filtration orifices defining as a whole a section total passage whose minimum surface area, considered in a plane normal to the main axis, is called “cumulative filtration section”,
- un étage de détente qui forme un troisième étage de l’enceinte situé axialement en aval de l’étage de filtration, dans le prolongement dudit étage de filtration, et qui comprend une seconde plaque, dite « plaque de détente », qui est pourvue d’un second jeu d’orifices, dits « orifices de détente », qui sont agencés pour recevoir le coagulum de caoutchouc naturel issu de l’étage de filtration et permettre audit coagulum de caoutchouc naturel de traverser ladite plaque de détente et de sortir de l’enceinte en subissant une détente qui provoque une vaporisation d’au moins une partie de l’eau contenue dans le coagulum de caoutchouc naturel, lesdits orifices de détente étant à cet effet agencés de telle manière que d’une part lesdits orifices de détente présentent chacun une section de passage qui est strictement inférieure à la section de référence des orifices de filtration et strictement supérieure à la section de passage de la maille de filtration, et que d’autre part lesdits orifices de détente définissent dans leur ensemble une section totale de passage dont la superficie minimale, considérée dans un plan normal à l’axe principal, et dite « section de détente cumulée », est strictement inférieure à la section de filtration cumulée, de telle sorte que la vis sans fin est apte à forcer le coagulum de caoutchouc naturel à passer successivement à travers l’étage de filtration puis à travers l’étage de détente. - an expansion stage which forms a third stage of the enclosure located axially downstream of the filtration stage, in the extension of said filtration stage, and which comprises a second plate, called "expansion plate", which is provided a second set of orifices, called “relaxation orifices”, which are arranged to receive the natural rubber coagulum from the filtration stage and allow said natural rubber coagulum to pass through said expansion plate and leave the enclosure by undergoing an expansion which causes vaporization of at least part of the water contained in the coagulum of natural rubber, said expansion orifices being for this purpose arranged in such a way that on the one hand said expansion orifices each have a passage section which is strictly less than the reference section of the filtration orifices and strictly greater than the section of passage of the filtration mesh, and that on the other hand said expansion orifices define as a whole a total passage section whose minimum surface area, considered in a plane normal to the main axis, and called “cumulative expansion section” , is strictly less than the cumulative filtration section, such that the endless screw is able to force the natural rubber coagulum to pass successively through the filtration stage then through the expansion stage.
[0011] Avantageusement, l’invention propose donc un dispositif qui combine les fonctions de filtration et de déshydratation en un seul appareil, particulièrement compact. [0011] Advantageously, the invention therefore proposes a device which combines the filtration and dehydration functions in a single, particularly compact device.
[0012] Avantageusement, le dispositif selon l’invention est capable, grâce à la vis sans fin, d’apporter de l’énergie au coagulum de caoutchouc naturel en amont de l’étage de filtration, en élevant la pression et la température dudit coagulum de caoutchouc naturel, puis d’utiliser cette énergie pour accomplir non seulement l’opération de filtration, mais également l’opération de déshydratation. En d’autres termes, le dispositif selon l’invention permet de réaliser en une fois l’apport au coagulum de caoutchouc naturel de l’énergie qui est nécessaire à l’ensemble du processus de filtration et de déshydratation, si bien que c’est une même énergie qui est avantageusement utilisée de façon partagée, sans déperditions inutiles, pour réaliser successivement les deux opérations, à savoir l’opération de filtration, puis l’opération de séchage par déshydratation, qui, jusqu’à présent, requéraient deux machines distinctes et donc deux apports d’énergie séparés. Le dispositif selon l’invention présente donc une meilleure efficacité énergétique que les installations connues. [0012] Advantageously, the device according to the invention is capable, thanks to the endless screw, of providing energy to the natural rubber coagulum upstream of the filtration stage, by raising the pressure and the temperature of said coagulum of natural rubber, then using this energy to accomplish not only the filtration operation, but also the dehydration operation. In other words, the device according to the invention makes it possible to provide the natural rubber coagulum with the energy which is necessary for the entire filtration and dehydration process in one go, so that it is the same energy which is advantageously used in a shared way, without unnecessary losses, to successively carry out the two operations, namely the filtration operation, then the drying operation by dehydration, which, until now, required two machines distinct and therefore two separate energy inputs. The device according to the invention therefore has better energy efficiency than known installations.
[0013] On notera à ce titre que, au niveau de l’étage de filtration, la section de passage relativement large des orifices de filtration permet à la plaque de filtration de ne pas occasionner de perte de charge trop significative dans l’écoulement du coagulum de caoutchouc naturel, après que ledit coagulum de caoutchouc naturel a franchi le tamis et a donc été débarrassé de la plupart de ses impuretés, tandis que, plus en aval, au niveau de l’étage de détente, la relative étroitesse des orifices de détente ainsi que la relative petitesse de la section de détente cumulée, qui permet au coagulum de caoutchouc naturel de traverser la plaque de détente, créent une forte perte de charge qui tend d’une part à retenir le coagulum de caoutchouc naturel, sous une forte pression, en entrée de la plaque de détente, ce qui permet audit coagulum de caoutchouc naturel de conserver une importante énergie potentielle en vue de l’étape de déshydratation, et d’autre part à favoriser une chute de pression rapide et d’importante amplitude en sortie de la plaque de détente, et donc à favoriser une forte détente adiabatique, particulièrement efficace pour vaporiser l’eau contenue dans le coagulum de caoutchouc naturel. En d’autres termes, le dimensionnement des orifices de filtration et des orifices de détente procure avantageusement une gestion optimisée, et donc une utilisation optimale, de l’énergie qui est fournie au coagulum de caoutchouc naturel par la vis sans fin, chacun des étages de filtration puis de déshydratation disposant de, et prélevant, la quantité d’énergie qui est nécessaire à l’opération que l’étage considéré doit réaliser. [0013] It will be noted in this respect that, at the level of the filtration stage, the relatively large passage section of the filtration orifices allows the filtration plate not to cause too significant a pressure loss in the flow of the natural rubber coagulum, after said natural rubber coagulum has passed the sieve and therefore been cleared of most of its impurities, while, further downstream, at the level of the expansion stage, the relative narrowness of the expansion orifices as well as the relative smallness of the cumulative expansion section, which allows the coagulum to natural rubber to cross the expansion plate, create a strong pressure loss which tends on the one hand to retain the natural rubber coagulum, under strong pressure, at the entrance to the expansion plate, which allows said natural rubber coagulum to conserve significant potential energy for the dehydration stage, and on the other hand to promote a rapid and large amplitude pressure drop at the outlet of the expansion plate, and therefore to promote strong adiabatic expansion, particularly effective in vaporizing the water contained in the natural rubber coagulum. In other words, the sizing of the filtration orifices and the expansion orifices advantageously provides optimized management, and therefore optimal use, of the energy which is supplied to the natural rubber coagulum by the endless screw, each of the stages filtration then dehydration having, and taking, the quantity of energy which is necessary for the operation which the stage considered must carry out.
[0014] D’autres objets, caractéristiques et avantages de l’invention apparaîtront plus en détail à la lecture de la description qui suit, ainsi qu’à l’aide des dessins annexés, fournis à titre purement illustratif et non limitatif, parmi lesquels : [0014] Other objects, characteristics and advantages of the invention will appear in more detail on reading the description which follows, as well as with the aid of the appended drawings, provided for purely illustrative and non-limiting purposes, among which :
[0015] Les figure IA et IB illustrent, selon des vues d’ensemble en perspective, respectivement selon une vue éclatée et selon une vue assemblée, un dispositif selon l’invention. [0015] Figures IA and IB illustrate, in overall perspective views, respectively in an exploded view and in an assembled view, a device according to the invention.
[0016] La figure 2 est une vue en coupe longitudinale du dispositif des figures IA et IB, dans un plan de coupe contenant l’axe principal de l’enceinte. [0016] Figure 2 is a longitudinal sectional view of the device of Figures IA and IB, in a sectional plane containing the main axis of the enclosure.
[0017] La figure 3 est une vue de détail agrandie de la figure 2, faisant mieux apparaître la présence d’une chambre d’interface entre la plaque de filtration et la plaque de détente. [0017] Figure 3 is an enlarged detail view of Figure 2, showing better the presence of an interface chamber between the filtration plate and the expansion plate.
[0018] Les figures 4A, 4B et 4C illustrent, respectivement selon une vue en perspective, selon une vue de face depuis l’amont en projection dans un plan normal à l’axe principal du fourreau, et selon une vue en coupe, un exemple de plaque de filtration utilisée au sein du dispositif des figures 1 et 2. [0019] Les figures 5A, 5B et 5C illustrent, respectivement selon une vue en perspective, selon une vue de face depuis l’amont, et selon une vue en coupe, un exemple de plaque de détente utilisée au sein du dispositif des figures 1 et 2. [0018] Figures 4A, 4B and 4C illustrate, respectively in a perspective view, in a front view from the upstream in projection in a plane normal to the main axis of the sheath, and in a sectional view, a example of filtration plate used within the device of Figures 1 and 2. [0019] Figures 5A, 5B and 5C illustrate, respectively in a perspective view, in a front view from upstream, and in a sectional view, an example of a relaxation plate used within the device of Figures 1 and 2.
[0020] Les figures 6A et 6B illustrent, respectivement selon une vue de face depuis l’amont et selon une vue en coupe, un sous-ensemble regroupant la plaque de filtration des figures 4A, 4B, 4C et la plaque de détente des figures 5A, 5B, 5C, et au sein duquel une chambre d’interface est prévue entre la plaque de filtration et la plaque de détente. [0020] Figures 6A and 6B illustrate, respectively in a front view from upstream and in a sectional view, a sub-assembly grouping together the filtration plate of Figures 4A, 4B, 4C and the relaxation plate of Figures 5A, 5B, 5C, and within which an interface chamber is provided between the filtration plate and the expansion plate.
[0021] Les figures 7A et 7B illustrent, selon une vue de face depuis l’amont et une vue en coupe longitudinale, un autre sous-ensemble qui regroupe une plaque de filtration et une plaque de détente et qui est destiné à une variante du dispositif, ledit sous-ensemble comportant une plaque de filtration et une plaque de détente qui sont cette fois directement accolées l’une à l’autre, sans former de chambre d’interface, et qui sont agencées de manière à ce que les orifices de détente soient alignés avec les orifices de filtration. [0021] Figures 7A and 7B illustrate, in a front view from the upstream and a longitudinal sectional view, another subassembly which groups together a filtration plate and a relaxation plate and which is intended for a variant of the device, said subassembly comprising a filtration plate and a relaxation plate which are this time directly attached to each other, without forming an interface chamber, and which are arranged so that the orifices of trigger are aligned with the filtration ports.
[0022] La figure 8 représente, selon une vue en perspective, un empilement de trois tamis qui est utilisable à l’étage de filtration du dispositif selon l’invention, ledit empilement comprenant un tamis central qui présente la maille la plus fine et qui définit ainsi la maille de filtration, un tamis amont présentant une maille plus grossière et donc une structure plus robuste pour résister au couple de torsion qu’exerce le coagulum de caoutchouc naturel sous l’effet de la rotation de la vis sans fin, et un tamis aval présentant une maille de taille intermédiaire entre celle du tamis central et celle du tamis amont, qui renforce la tenue de l’ensemble, et plus particulièrement qui renforce le tamis central fin, vis-à-vis de la pression axiale exercée par le coagulum de caoutchouc naturel. On notera que, pour une meilleure lisibilité de la figure, la taille des mailles des tamis a été représentée de façon artificiellement agrandie par rapport aux diamètres hors-tout desdits tamis et aux surfaces occupées par lesdits tamis, tout en restant en proportion d’un tamis à l’autre. [0022] Figure 8 represents, in a perspective view, a stack of three sieves which can be used in the filtration stage of the device according to the invention, said stack comprising a central sieve which has the finest mesh and which thus defines the filtration mesh, an upstream sieve having a coarser mesh and therefore a more robust structure to resist the torque exerted by the natural rubber coagulum under the effect of the rotation of the endless screw, and a downstream sieve having a mesh of intermediate size between that of the central sieve and that of the upstream sieve, which reinforces the strength of the assembly, and more particularly which reinforces the fine central sieve, with respect to the axial pressure exerted by the natural rubber coagulum. It will be noted that, for better readability of the figure, the size of the meshes of the sieves has been represented in an artificially enlarged manner in relation to the overall diameters of said sieves and to the surfaces occupied by said sieves, while remaining in proportion to a sieve to the other.
[0023] La présente invention concerne un dispositif 1 destiné à filtrer puis déshydrater un coagulum de caoutchouc naturel. The present invention relates to a device 1 intended to filter and then dehydrate a natural rubber coagulum.
[0024] Typiquement, ledit coagulum de caoutchouc naturel présente initialement, lorsqu’on l’introduit dans ledit dispositif 1, une teneur en eau qui est supérieure ou égale à 12 % en poids, par exemple comprise entre 12 %, voire 15 %, valeur basse, et 40 %, valeur haute. Typically, said natural rubber coagulum initially presents, when introduced into said device 1, a water content which is greater than or equal to 12% by weight, for example between 12%, even 15%, low value, and 40%, high value.
[0025] Tel que cela est bien visible sur les figures IA, IB et 2, le dispositif 1 selon l’invention comprend : As is clearly visible in Figures IA, IB and 2, the device 1 according to the invention comprises:
- une enceinte 2 qui s’étend le long et autour d’un axe Z2 dit « axe principal » Z2, - an enclosure 2 which extends along and around an axis Z2 called “main axis” Z2,
- une vis sans fin 3 qui est montée rotative au sein d’un premier étage de l’enceinte 2 formant un fourreau 4 de sorte à pouvoir acheminer le coagulum de caoutchouc naturel de l’amont vers l’aval dudit fourreau 4, et plus globalement de l’amont vers l’aval de l’enceinte 2, le long de Taxe principal Z2. - an endless screw 3 which is rotatably mounted within a first stage of the enclosure 2 forming a sheath 4 so as to be able to convey the natural rubber coagulum from upstream to downstream of said sheath 4, and more generally from upstream to downstream of enclosure 2, along the main tax Z2.
[0026] De façon connue en soi, l’enceinte 2, et plus particulièrement le fourreau 4, comprend un orifice d’admission 2_in, telle qu’une trémie, qui permet d’introduire le coagulum de caoutchouc naturel dans ledit fourreau 4 pour soumettre ledit coagulum de caoutchouc naturel à l’action de la vis sans fin 3. [0026] In a manner known per se, the enclosure 2, and more particularly the sheath 4, comprises an admission orifice 2_in, such as a hopper, which makes it possible to introduce the natural rubber coagulum into said sheath 4 for subject said natural rubber coagulum to the action of the endless screw 3.
[0027] Ladite vis sans fin 3 est entraînée par un moteur approprié, de préférence un moteur électrique. Said endless screw 3 is driven by a suitable motor, preferably an electric motor.
[0028] La rotation de la vis sans fin 3 permet avantageusement de travailler le coagulum de caoutchouc naturel et ainsi d’augmenter la pression et la température dudit coagulum de caoutchouc naturel. En ceci, le dispositif 1 est assimilable à une extrudeuse. [0028] The rotation of the endless screw 3 advantageously makes it possible to work the natural rubber coagulum and thus to increase the pressure and the temperature of said natural rubber coagulum. In this, device 1 can be compared to an extruder.
[0029] De préférence, le fourreau 4 contient une seule vis sans fin 3, de sorte que le dispositif 1 forme une extrudeuse mono-vis. Preferably, the sheath 4 contains a single endless screw 3, so that the device 1 forms a single-screw extruder.
[0030] Le fourreau 4 présente une section de passage circulaire dont le diamètre est de préférence compris entre 90 mm et 400 mm, par exemple égal à 300 mm. The sheath 4 has a circular passage section whose diameter is preferably between 90 mm and 400 mm, for example equal to 300 mm.
[0031] Le fourreau 4, ou plus globalement l’enceinte 3, et/ou la vis sans fin 3 pourront être pourvus d’éléments chauffants, par exemple des résistances chauffantes et/ou un circuit de chauffage transportant un fluide caloporteur. Ces éléments chauffants pourront contribuer, en coopération avec la vis sans fin 3, à élever la température du coagulum de caoutchouc naturel et à réguler la température dudit coagulum de caoutchouc naturel au sein du dispositif 1, à l’intérieur de l’enceinte 2, et plus particulièrement du fourreau 4. [0032] Pour favoriser la progression axiale du coagulum de caoutchouc naturel, la paroi interne du fourreau 4 est de préférence rainurée, sur au moins une partie et de préférence sur la totalité de la longueur du tronçon du fourreau 4 qui correspond à la plage axiale occupée par le filetage de la vis sans fin 3. Ledit fourreau 4 pourra ainsi par exemple comporter des rainures qui forment des cannelures sensiblement parallèles à l’axe principal Z2. Ce principe d’agencement rainuré du fourreau 4 est notamment connu de la demande WO-2016/162645 déjà mentionnée plus haut. On pourra donc utilement se référer aux illustrations et aux formules de dimensionnement présentées dans ladite demande WO-2016/162645 pour définir les rainures du fourreau 4 de la présente demande. C’est pourquoi lesdites illustrations et formules sont avantageusement incorporées par référence à la présente demande. The sheath 4, or more generally the enclosure 3, and/or the endless screw 3 may be provided with heating elements, for example heating resistors and/or a heating circuit transporting a heat transfer fluid. These heating elements can contribute, in cooperation with the endless screw 3, to raise the temperature of the natural rubber coagulum and to regulate the temperature of said natural rubber coagulum within the device 1, inside the enclosure 2, and more particularly the sheath 4. [0032] To promote the axial progression of the natural rubber coagulum, the internal wall of the sheath 4 is preferably grooved, over at least a part and preferably over the entire length of the section of the sheath 4 which corresponds to the axial range occupied by the thread of the endless screw 3. Said sheath 4 may thus for example include grooves which form grooves substantially parallel to the main axis Z2. This principle of grooved arrangement of the sheath 4 is known in particular from application WO-2016/162645 already mentioned above. We can therefore usefully refer to the illustrations and sizing formulas presented in said application WO-2016/162645 to define the grooves of the sheath 4 of the present application. This is why said illustrations and formulas are advantageously incorporated by reference into the present application.
[0033] Le fourreau 4 pourra également comporter des doigts de malaxage (« breaker pins » en anglais) placés à l’intérieur du fourreau 4, en saillie radiale par rapport à la paroi interne dudit fourreau, et qui contribuent, avec la vis sans fin 3, au malaxage du coagulum de caoutchouc naturel. The sheath 4 may also include kneading fingers (“breaker pins” in English) placed inside the sheath 4, projecting radially relative to the internal wall of said sheath, and which contribute, with the screw without end 3, mixing the natural rubber coagulum.
[0034] Par commodité de description, on désignera par « axiale » une direction parallèle à l’axe considéré, ici plus particulièrement une direction parallèle à l’axe principal Z2, et par « radiale » une direction perpendiculaire à l’axe considéré, ici plus particulièrement une direction perpendiculaire à l’axe principal Z2. [0034] For convenience of description, we will designate by “axial” a direction parallel to the axis considered, here more particularly a direction parallel to the main axis Z2, and by “radial” a direction perpendicular to the axis considered, here more particularly a direction perpendicular to the main axis Z2.
[0035] Le sens « amont-aval », et donc les notions d’« amont » et d’« aval », s’entendent en considération du sens global de l’écoulement du coagulum de caoutchouc naturel à travers le dispositif 1, le long de l’axe principal Z2. The “upstream-downstream” direction, and therefore the notions of “upstream” and “downstream”, are understood taking into consideration the overall direction of the flow of the natural rubber coagulum through the device 1, along the main axis Z2.
[0036] Par convention usuelle, on désignera par ailleurs par « section de passage » d’un conduit ou d’un orifice la surface qui est ouverte à l’écoulement d’un fluide, ici ouverte au passage du coagulum de caoutchouc naturel, à travers ledit conduit ou orifice. Ladite section de passage est définie géométriquement comme la portion de surface qui d’une part appartient à un plan de coupe fictif qui est normal à la direction générale d’écoulement du fluide au sein du conduit ou de l’orifice considéré, c’est-à-dire en pratique un plan de coupe qui est normal à l’axe principal dudit conduit ou dudit orifice, et qui d’autre part est délimitée par la courbe, typiquement un cercle, formée par l’intersection dudit plan de coupe fictif avec la paroi interne qui délimite radialement ledit conduit ou ledit orifice. [0036] By usual convention, we will also designate by “passage section” of a conduit or an orifice the surface which is open to the flow of a fluid, here open to the passage of the natural rubber coagulum, through said conduit or orifice. Said passage section is defined geometrically as the surface portion which on the one hand belongs to a fictitious cutting plane which is normal to the general direction of flow of the fluid within the conduit or orifice considered, this is that is to say in practice a cutting plane which is normal to the main axis of said conduit or said orifice, and which on the other hand is delimited by the curve, typically a circle, formed by the intersection of said fictitious cutting plane with the internal wall which radially delimits said conduit or said orifice.
[0037] Par ailleurs, on pourra faire référence au « diamètre hydraulique » Dh d’une section de passage considérée, ici plus particulièrement d’une section de passage considérée dans un plan normal à l’axe principal Z2. Par « diamètre hydraulique », on désigne le diamètre équivalent tel que calculé par la formule suivante : [0037] Furthermore, reference could be made to the “hydraulic diameter” Dh of a passage section considered, here more particularly of a passage section considered in a plane normal to the main axis Z2. By “hydraulic diameter”, we mean the equivalent diameter as calculated by the following formula:
Dh = 4 x Aire de la section considérée / périmètre de la section considérée Dh = 4 x Area of the section considered / perimeter of the section considered
[0038] On remarquera que, dans le cas d’une section de passage de base circulaire, le diamètre hydraulique est égal au diamètre géométrique de la base circulaire ; en effet, si la base présente un rayon R, et donc un diamètre géométrique valant 2*R, alors le diamètre hydraulique Dh circ vaut : It will be noted that, in the case of a passage section with a circular base, the hydraulic diameter is equal to the geometric diameter of the circular base; in fact, if the base has a radius R, and therefore a geometric diameter worth 2*R, then the hydraulic diameter Dh circ is worth:
Dh circ = 4 x (Pi*R2) / (2*Pi*R) = (4*Pi*R2) / (2*Pi*R) = 2*R Dh circ = 4 x (Pi*R 2 ) / (2*Pi*R) = (4*Pi*R 2 ) / (2*Pi*R) = 2*R
[0039] Dans le cas d’une section de passage de base carrée dont le côté présente une longueur « a », le diamètre hydraulique Dh square est égal à la longueur du côté : Dh_square = 4 x (a2) / (4a) = a [0039] In the case of a square base passage section whose side has a length “a”, the hydraulic diameter Dh square is equal to the length of the side: Dh_square = 4 x (a 2 ) / (4a) = a
[0040] Selon l’invention, le dispositif 1 comprend un étage de filtration 10 qui forme un second étage de l’enceinte 2 situé axial ement en aval de l’extrémité aval de la vis sans fin 3, dans le prolongement du fourreau 4. [0040] According to the invention, the device 1 comprises a filtration stage 10 which forms a second stage of the enclosure 2 located axially downstream of the downstream end of the endless screw 3, in the extension of the sheath 4 .
[0041] Ledit étage de filtration 10 reçoit ainsi le coagulum de caoutchouc naturel qui sort de la vis sans fin 3, et qui a été porté à la température et à la pression souhaitées. Said filtration stage 10 thus receives the natural rubber coagulum which comes out of the endless screw 3, and which has been brought to the desired temperature and pressure.
[0042] L’étage de filtration 10 comprend au moins un tamis 11, 12, 13 qui définit une maille de filtration Ml 1, de sorte que ledit au moins un tamis 11, 12, 13 permet de filtrer le coagulum de caoutchouc naturel lorsque la vis sans fin 3 force le passage dudit coagulum de caoutchouc naturel à travers ledit au moins un tamis 11, 12, 13. The filtration stage 10 comprises at least one sieve 11, 12, 13 which defines a filtration mesh Ml 1, so that said at least one sieve 11, 12, 13 makes it possible to filter the natural rubber coagulum when the endless screw 3 forces the passage of said natural rubber coagulum through said at least one sieve 11, 12, 13.
[0043] Ledit au moins un tamis 11, 12, 13 couvre la section de passage de l’enceinte 2, c’est-à-dire que l’au moins un tamis 11, 12, 13 s’étend sur toute la section de passage de l’enceinte 2, considérée au niveau de l’étage de filtration 10, et barre donc ladite section de passage de sorte que, pour pouvoir franchir la position axiale dudit au moins un tamis 11, 12, 13 dans le sens d’écoulement amont-aval, et plus globalement pour pouvoir sortir du fourreau 4 et traverser l’étage de filtration 10, le coagulum de caoutchouc naturel doit nécessairement passer à travers ledit au moins un tamis 11, 12, 13, sans pouvoir le contourner. Said at least one screen 11, 12, 13 covers the passage section of the enclosure 2, that is to say that the at least one screen 11, 12, 13 extends over the entire section passage of the enclosure 2, considered at the level of the filtration stage 10, and therefore bars said passage section so that, to be able to cross the axial position of said at least one sieve 11, 12, 13 in the direction of upstream-downstream flow, and more generally to be able to exit the sheath 4 and pass through the filtration stage 10, the natural rubber coagulum must necessarily pass through said at least one sieve 11, 12, 13, without being able to bypass it.
[0044] L’étage de filtration 10 comprend également une première plaque 14, dite « plaque de filtration » 14, qui présente une face amont 14U formant un siège qui soutient l’au moins un tamis 11, 12, 13 à l’encontre de la pression que le coagulum de caoutchouc naturel exerce sur ledit au moins un tamis 11, 12, 13. The filtration stage 10 also comprises a first plate 14, called a “filtration plate” 14, which has an upstream face 14U forming a seat which supports the at least one sieve 11, 12, 13 against of the pressure that the natural rubber coagulum exerts on said at least one sieve 11, 12, 13.
[0045] La plaque de filtration 14 est avantageusement pourvue d’une première couronne 16, de préférence une première couronne 16 circulaire, qui forme une partie de la paroi de l’enceinte 2 et qui permet le bridage de la plaque de fixation 14 sur le fourreau 4 qui précède l’étage de filtration 10. The filtration plate 14 is advantageously provided with a first crown 16, preferably a first circular crown 16, which forms part of the wall of the enclosure 2 and which allows the fixing plate 14 to be clamped on the sheath 4 which precedes the filtration stage 10.
[0046] Ladite première couronne 16 permet également avantageusement le centrage des tamis 11, 12, 13 par rapport à la plaque de filtration 14, et plus particulièrement par rapport à l’axe principal Z2. Said first crown 16 also advantageously allows the centering of the sieves 11, 12, 13 with respect to the filtration plate 14, and more particularly with respect to the main axis Z2.
[0047] La paroi interne 161 de ladite première couronne 16 délimite la section de passage de l’enceinte 2, ici de préférence une section de passage circulaire, au niveau de l’étage de filtration 10. The internal wall 161 of said first ring 16 delimits the passage section of the enclosure 2, here preferably a circular passage section, at the level of the filtration stage 10.
[0048] On notera que, de préférence, la section de passage de l’enceinte 2 au niveau de l’étage de filtration 10, section de passage qui correspond ici à la section S 14 occupée par la face amont 14_U de la plaque de filtration, est plus large que la section de passage du fourreau 4, considérée à l’extrémité de la vis sans fin 3. [0048] It will be noted that, preferably, the passage section of the enclosure 2 at the level of the filtration stage 10, passage section which corresponds here to the section S 14 occupied by the upstream face 14_U of the plate of filtration, is wider than the passage section of the sheath 4, considered at the end of the endless screw 3.
[0049] Ceci permet notamment de répartir le flux de coagulum de caoutchouc naturel à filtrer sur une surface étendue de tamis 11, 12, 13, et ainsi de retarder l’obstruction progressive du tamis 11, 12, 13 par encrassement, et donc de réduire la fréquence de remplacement et de nettoyage du tamis 11, 12, 13. [0049] This makes it possible in particular to distribute the flow of natural rubber coagulum to be filtered over an extended surface of sieves 11, 12, 13, and thus to delay the progressive obstruction of the sieve 11, 12, 13 by clogging, and therefore to reduce the frequency of replacement and cleaning of the sieve 11, 12, 13.
[0050] Pour ce faire, la section de passage de l’enceinte 2 au niveau de l’étage de filtration 10, et plus particulièrement la section de passage délimitée par la paroi interne 161 de la première couronne 16, et donc la section S 14 occupée par la face amont 14U de la plaque de filtration 14, pourra présenter un diamètre hydraulique Dh_14U, et plus particulièrement un diamètre géométrique dans le cas préféré d’une forme de base circulaire, qui est strictement supérieur au diamètre hydraulique, ici au diamètre géométrique, du fourreau 4, par exemple qui est compris entre 1,2 fois et 1,4 fois le diamètre du fourreau 4 considéré à l’extrémité aval de la vis sans fin 3, par exemple égal à 1,33 fois le diamètre du fourreau 4 considéré à l’extrémité aval de la vis sans fin. To do this, the passage section of the enclosure 2 at the level of the filtration stage 10, and more particularly the passage section delimited by the internal wall 161 of the first crown 16, and therefore the section S 14 occupied by the upstream face 14U of the filtration plate 14, may have a hydraulic diameter Dh_14U, and more particularly a geometric diameter in the preferred case of a circular basic shape, which is strictly greater than the hydraulic diameter, here the geometric diameter, of the sheath 4, for example which is between 1.2 times and 1.4 times the diameter of the sheath 4 considered at the downstream end of the endless screw 3, for example equal to 1.33 times the diameter of the sheath 4 considered at the downstream end of the endless screw.
[0051] A titre d’exemple, pour un fourreau 4 dont le diamètre interne est de 300 mm à 305 mm dans le plan qui est normal à l’axe principal Z2 et considéré axialement à l’extrémité de la vis sans fin 3, on pourra prévoir un diamètre Dh_14U de la face amont 14U de la plaque de fixation 14, et donc un diamètre des tamis 11, 12, 13, qui sera égal à 360 mm voire à 400 mm, et plus globalement qui sera compris entre ces deux valeurs. [0051] By way of example, for a sheath 4 whose internal diameter is 300 mm to 305 mm in the plane which is normal to the main axis Z2 and considered axially at the end of the endless screw 3, we can provide a diameter Dh_14U of the upstream face 14U of the fixing plate 14, and therefore a diameter of the sieves 11, 12, 13, which will be equal to 360 mm or even 400 mm, and more generally which will be between these two values.
[0052] De façon connue en soi, et tel que cela est visible sur la figure 8, le ou les tamis 11, 12, 13 pourront être formés par des grilles métalliques, par exemple des grilles formées par un réseau de fils métalliques entrecroisés qui délimitent des mailles carrées. [0052] In a manner known per se, and as visible in Figure 8, the sieve(s) 11, 12, 13 may be formed by metal grids, for example grids formed by a network of intersecting metal wires which delimit square meshes.
[0053] A titre indicatif, on pourra notamment utiliser un ou des tamis 11, 12, 13 présentant l’une ou l’autre des mailles (exprimées en « mesh ») suivantes : [0053] As an indication, we could in particular use one or more sieves 11, 12, 13 having one or the other of the following meshes (expressed in “mesh”):
- mesh 6 : des fils de diamètre 0,81 mm délimitent des ouvertures carrées de 3,42 mm de côté ; - mesh 6: wires with a diameter of 0.81 mm define square openings with a side of 3.42 mm;
- mesh 10 : des fils de diamètre 0,91 mm délimitent des ouvertures carrées de 1,63 mm de côté ; - mesh 10: wires with a diameter of 0.91 mm define square openings with a side of 1.63 mm;
- mesh 20 : des fils de diamètre 0,42 mm délimitent des ouvertures carrées de 0,85 mm de côté ; - mesh 20: wires with a diameter of 0.42 mm define square openings with a side of 0.85 mm;
- mesh 30 : des fils de diamètre 0,253 mm délimitent des ouvertures carrées de 0,594 mm de côté ; - mesh 30: wires with a diameter of 0.253 mm define square openings with a side of 0.594 mm;
- mesh 40 : des fils de diamètre 0,253 mm délimitent des ouvertures carrées de 0,382 mm de côté. - mesh 40: wires with a diameter of 0.253 mm define square openings with a side of 0.382 mm.
[0054] On notera toutefois que, pour favoriser le débit massique du dispositif 1, et donc le rendement dudit dispositif 1, on pourra privilégier, en pratique, une maille de filtration Ml 1 dont l’ouverture est égale ou supérieure à celle d’un mesh 20. [0055] Par commodité de description, on notera SI 1 la section de passage individuelle de chaque ouverture du tamis 11 qui correspond à la maille de filtration Ml 1 définie par ledit tamis 11. [0054] It will be noted, however, that, to promote the mass flow rate of the device 1, and therefore the efficiency of said device 1, we could favor, in practice, a filtration mesh Ml 1 whose opening is equal to or greater than that of a mesh 20. [0055] For convenience of description, we will note SI 1 the individual passage section of each opening of the sieve 11 which corresponds to the filtration mesh Ml 1 defined by said sieve 11.
[0056] De préférence, on mettra en œuvre un empilement axial de plusieurs tamis 11, 12, 13, typiquement de trois tamis 11, 12, 13, de sorte que le coagulum de caoutchouc naturel traverse successivement chacun desdits tamis placés en série. Le tamis présentant la maille la plus fine au sein de cet empilement définira en pratique la maille de filtration mentionnée plus haut. [0056] Preferably, we will implement an axial stack of several sieves 11, 12, 13, typically three sieves 11, 12, 13, so that the natural rubber coagulum successively passes through each of said sieves placed in series. The sieve with the finest mesh within this stack will in practice define the filtration mesh mentioned above.
[0057] Ledit empilement pourra comprendre, tel que cela est visible sur la figure 8 :[0057] Said stack may include, as visible in Figure 8:
- un tamis 11 central qui présente une première maille Mi l qui est la plus fine de l’empilement, par exemple mesh 20, et qui définit ainsi la maille de filtration, - a central sieve 11 which has a first mesh Mi l which is the finest of the stack, for example mesh 20, and which thus defines the filtration mesh,
- un tamis 12 amont qui présente une seconde maille M12 plus grossière, par exemple mesh 6, et donc une structure plus robuste capable de résister au couple de torsion qu’exerce sur l’empilement de tamis 11, 12, 13 le coagulum de caoutchouc naturel auquel la rotation de la vis sans fin 3 tend à communiquer un mouvement rotatif, - an upstream sieve 12 which has a second coarser mesh M12, for example mesh 6, and therefore a more robust structure capable of resisting the torque exerted on the stack of sieves 11, 12, 13 by the rubber coagulum natural to which the rotation of the endless screw 3 tends to communicate a rotary movement,
- et un tamis 13 aval qui présente une troisième maille Ml 3 de taille intermédiaire entre la première maille Ml 1 du tamis central 11 et la seconde maille M12 du tamis amont 12, ledit tamis aval 13 renforçant la tenue de l’empilement, et plus particulièrement renforçant le tamis central 11, vis-à-vis de la pression axiale qui est exercée par le coagulum de caoutchouc naturel, sous la poussée de la vis sans fin 3. - and a downstream sieve 13 which has a third mesh Ml 3 of intermediate size between the first mesh Ml 1 of the central sieve 11 and the second mesh M12 of the upstream sieve 12, said downstream sieve 13 reinforcing the strength of the stack, and more particularly reinforcing the central screen 11, with respect to the axial pressure which is exerted by the natural rubber coagulum, under the thrust of the endless screw 3.
[0058] La plaque de filtration 14 sera de préférence orientée selon un plan normal à l’axe principal Z2. The filtration plate 14 will preferably be oriented along a plane normal to the main axis Z2.
[0059] Ladite plaque de filtration 14 couvre avantageusement toute la section de passage de l’enceinte 3, au niveau de l’étage de filtration 10, afin de d’offrir à la face aval de l’au moins un tamis 11, 12, 13, et plus particulièrement à la face aval de l’empilement de tamis 11, 12, 13, un soutien robuste et bien réparti sur ladite section de passage. [0059] Said filtration plate 14 advantageously covers the entire passage section of the enclosure 3, at the level of the filtration stage 10, in order to provide the downstream face of at least one sieve 11, 12 , 13, and more particularly on the downstream face of the stack of sieves 11, 12, 13, a robust and well distributed support over said passage section.
[0060] La plaque de fixation 14 peut de préférence être réalisée en acier. The fixing plate 14 can preferably be made of steel.
[0061] On notera par ailleurs que la vis sans fin 3 débouche directement dans l’étage de filtration 10, qui forme un premier prolongement du fourreau 4, de sorte que le coagulum de caoutchouc naturel qui sort de la vis sans fin 3 s’engage directement dans l’étage de filtration 10, et plus particulièrement directement à travers l’au moins un tamis 11, 12, 13 puis à travers la plaque de filtration 14, sans qu’il soit nécessaire de prévoir une pompe intermédiaire, telle qu’une pompe à engrenage, entre la vis sans fin 3 et l’étage de filtration 10, et plus particulièrement entre la vis sans fin 3, en amont, et l’au moins un tamis 11, 12, 13 et la plaque de filtration 14, en aval. La vis sans fin 3 est en effet suffisante à elle seule pour créer les conditions nécessaires à l’écoulement du coagulum de caoutchouc naturel à travers l’étage de filtration 10. [0061] It will also be noted that the endless screw 3 opens directly into the filtration stage 10, which forms a first extension of the sheath 4, so that the coagulum of natural rubber which comes out of the endless screw 3 engages directly into the filtration stage 10, and more particularly directly through the at least one sieve 11, 12, 13 then through the filtration plate 14, without it is necessary to provide an intermediate pump, such as a gear pump, between the endless screw 3 and the filtration stage 10, and more particularly between the endless screw 3, upstream, and the at least a sieve 11, 12, 13 and the filtration plate 14, downstream. The endless screw 3 is in fact sufficient on its own to create the conditions necessary for the flow of the natural rubber coagulum through the filtration stage 10.
[0062] Tel que cela est bien visible sur les figures 3, 4A, 4B, 4C, 6A, 6B, 7A et 7B, la plaque de filtration 14 est pourvue d’un premier jeu d’orifices 15, dits « orifices de filtration » 15, qui permettent au coagulum de caoutchouc naturel ayant traversé Tau moins un tamis 11, 12, 13 de traverser ladite plaque de filtration 14, ici dans le sens de l’épaisseur E14 de ladite plaque de filtration 14. [0062] As is clearly visible in Figures 3, 4A, 4B, 4C, 6A, 6B, 7A and 7B, the filtration plate 14 is provided with a first set of orifices 15, called “filtration orifices » 15, which allow the natural rubber coagulum having passed through at least one sieve 11, 12, 13 to pass through said filtration plate 14, here in the direction of the thickness E14 of said filtration plate 14.
[0063] L’épaisseur E14 correspond à la distance qui sépare axialement la face aval 14D de la plaque de filtration 14 de la face amont 14U de ladite plaque de filtration 14. Ladite épaisseur E14 correspondra ainsi à la longueur axiale des orifices de filtration 15. The thickness E14 corresponds to the distance which axially separates the downstream face 14D of the filtration plate 14 from the upstream face 14U of said filtration plate 14. Said thickness E14 will thus correspond to the axial length of the filtration orifices 15 .
[0064] Lesdits orifices de filtration 15 sont agencés de telle manière qu’ils présentent chacun une section de passage S15 qui est supérieure ou égale à une section de référence S ref prédéterminée, section de référence S ref qui est elle-même strictement supérieure à la section de passage SI 1 de la maille de filtration Ml 1 telle que définie par Tau moins un tamis 11, 12, 13. [0064] Said filtration orifices 15 are arranged in such a way that they each have a passage section S15 which is greater than or equal to a predetermined reference section S ref, reference section S ref which is itself strictly greater than the passage section SI 1 of the filtration mesh Ml 1 as defined by Tat least one sieve 11, 12, 13.
[0065] Ainsi, les orifices de filtration 15 présenteront chacun une section de passage SI 5 qui est plus étendue que la section de passage individuelle des mailles du tamis 11, 12, 13 le plus fin utilisé, ce qui permettra au coagulum de caoutchouc naturel ayant franchi le tamis de poursuivre son écoulement à travers l’épaisseur E14 de la plaque de filtration 14 en empruntant des orifices de filtration 15 larges, et donc sans subir de perte de charge trop importante. [0065] Thus, the filtration orifices 15 will each have a passage section SI 5 which is larger than the individual passage section of the meshes of the finest sieve 11, 12, 13 used, which will allow the natural rubber coagulum to having passed the sieve to continue its flow through the thickness E14 of the filtration plate 14 using large filtration orifices 15, and therefore without suffering too great a pressure loss.
[0066] A ce titre, on notera également que la plaque de filtration 14 présente de préférence une épaisseur E14 comprise entre 40 mm et 60 mm. [0067] Une telle épaisseur est à la fois suffisamment importante d’une part pour limiter la flexion de la plaque de filtration 14, et à plus forte raison pour empêcher la plaque de filtration 14 de céder sous la pression axiale exercée par le coagulum de caoutchouc naturel, et suffisamment fine d’autre part pour limiter la longueur des orifices de filtration 15 et ainsi éviter de causer des pertes de charges trop importantes dans l’écoulement du coagulum de caoutchouc naturel, afin de ne pas dégrader excessivement le débit et donc le rendement du dispositif 1. [0066] In this respect, it will also be noted that the filtration plate 14 preferably has a thickness E14 of between 40 mm and 60 mm. [0067] Such a thickness is both sufficiently large on the one hand to limit the bending of the filtration plate 14, and even more so to prevent the filtration plate 14 from giving in under the axial pressure exerted by the coagulum of natural rubber, and sufficiently fine on the other hand to limit the length of the filtration orifices 15 and thus avoid causing excessive pressure losses in the flow of the natural rubber coagulum, so as not to excessively degrade the flow and therefore the performance of device 1.
[0068] De préférence, le diamètre hydraulique Dh_15 de la plus petite section de passage de chacun des orifices de filtration 15 est supérieur ou égal à 8 mm, de préférence compris entre 10 mm et 14 mm, par exemple égal à 12 mm. Preferably, the hydraulic diameter Dh_15 of the smallest passage section of each of the filtration orifices 15 is greater than or equal to 8 mm, preferably between 10 mm and 14 mm, for example equal to 12 mm.
[0069] De préférence, par commodité de réalisation, et tel que cela est visible sur les figures 4A, 4B, 6A et 7A, les orifices de filtration 15 sont formés par des trous cylindriques de base circulaire. Les axes de ces trous cylindriques de base circulaire sont de préférence parallèles entre eux. Les axes desdits trous cylindriques de base circulaire sont de préférence perpendiculaires aux faces amont 14U et aval 14D de la plaque de filtration 14, et donc sensiblement voire exactement parallèles à l’axe principal Z2. L’épaisseur E14 correspond alors à la longueur totale de chaque orifice de filtration 15. Preferably, for convenience of production, and as can be seen in Figures 4A, 4B, 6A and 7A, the filtration orifices 15 are formed by cylindrical holes with a circular base. The axes of these cylindrical holes with a circular base are preferably parallel to each other. The axes of said cylindrical holes of circular base are preferably perpendicular to the upstream 14U and downstream 14D faces of the filtration plate 14, and therefore substantially or even exactly parallel to the main axis Z2. The thickness E14 then corresponds to the total length of each filtration orifice 15.
[0070] De façon particulièrement préférentielle, la majorité, et plus préférentiellement la totalité, des orifices de filtration 15 seront identiques entre eux, c’est-à-dire présenteront une même forme et des dimensions identiques d’un orifice de filtration 15 à l’autre, plus particulièrement un même diamètre Dh_15 et donc une même section de passage S15 d’un orifice de filtration 15 à l’autre. [0070] Particularly preferably, the majority, and more preferably all, of the filtration orifices 15 will be identical to each other, that is to say they will have the same shape and identical dimensions from a filtration orifice 15 to the other, more particularly the same diameter Dh_15 and therefore the same passage section S15 from one filtration orifice 15 to the other.
[0071] Dans leur ensemble, les orifices de filtration 15 définissent une section totale de passage dont la superficie minimale, considérée dans un plan normal à l’axe principal Z2, qui est dite « section de filtration cumulée » S15_tot. [0071] As a whole, the filtration orifices 15 define a total passage section whose minimum surface area, considered in a plane normal to the main axis Z2, which is called “cumulative filtration section” S15_tot.
[0072] Cette section de filtration cumulée S15_tot correspond à la somme des sections de passage S15 individuelles des orifices de filtration 15, et le cas échéant au minimum de ladite somme si la valeur de ladite somme varie en fonction de la position axiale du plan normal que l’on considère, dans la plage axiale occupée par l’épaisseur E14 de la plaque de filtration 14. [0073] En pratique, ladite section de filtration cumulée S15_tot pourra représenter entre 70% et 120%, plus préférentiellement entre 100% et 120%, et par exemple 105%, de la section de passage cumulée du tamis 11, dite « section de tamisage cumulée » SI l_tot, telle que cette section de tamisage cumulée SI l_tot résulte de la maille de filtration, c’est-à-dire ici entre 70% et 120%, préférentiellement entre 100% et 120%, par exemple 105%, de la section de passage cumulée que représente la somme des surfaces individuelles des ouvertures du tamis 11 possédant la maille la plus fine de l’empilement de trois tamis 11, 12, 13. [0072] This cumulative filtration section S15_tot corresponds to the sum of the individual passage sections S15 of the filtration orifices 15, and where appropriate to the minimum of said sum if the value of said sum varies as a function of the axial position of the normal plane which we consider, in the axial range occupied by the thickness E14 of the filtration plate 14. [0073] In practice, said cumulative filtration section S15_tot may represent between 70% and 120%, more preferentially between 100% and 120%, and for example 105%, of the cumulative passage section of the sieve 11, called “section of cumulative sieving » SI l_tot, such that this cumulative sieving section SI l_tot results from the filtration mesh, that is to say here between 70% and 120%, preferably between 100% and 120%, for example 105%, of the cumulative passage section represented by the sum of the individual surfaces of the openings of the sieve 11 having the finest mesh of the stack of three sieves 11, 12, 13.
[0074] De préférence, on fait en sorte que la section de filtration cumulée S15_tot représente plus de 100% de la section de passage cumulée du tamis 11 le plus fin, afin que la plaque de filtration 14 offre au coagulum de caoutchouc naturel une plus grande ouverture globale de passage que le tamis 11 le plus fin. En d’autres termes, la surface évidée totale de la plaque de filtration 14 est plus grande que la surface évidée totale du tamis 11 le plus fin. Ainsi, on évite que la plaque de filtration 14 ne constitue en elle-même, par rapport au tamis 11, un frein supplémentaire significatif à l’écoulement du coagulum de caoutchouc naturel à travers l’étage de filtration 10. Un tel agencement permet donc de préserver au mieux le débit du dispositif 1. [0074] Preferably, we ensure that the cumulative filtration section S15_tot represents more than 100% of the cumulative passage section of the finest sieve 11, so that the filtration plate 14 offers the natural rubber coagulum a greater large overall passage opening than the finest sieve 11. In other words, the total hollow surface of the filtration plate 14 is greater than the total hollow surface of the finest sieve 11. Thus, we prevent the filtration plate 14 from constituting in itself, in relation to the sieve 11, a significant additional brake on the flow of the natural rubber coagulum through the filtration stage 10. Such an arrangement therefore allows to best preserve the flow rate of device 1.
[0075] Par ailleurs, et toujours afin de préserver le débit du dispositif 1 en minimisant les pertes de charge induites par la plaque de filtration 14, on agencera de préférence les orifices de filtration 15 de sorte que la section totale de passage minimale qu’ils définissent ensemble, c’est-à-dire la section de filtration cumulée S15_tot, représente de préférence au moins 45%, par exemple entre 50% et 60% de la section de passage de l’enceinte 2 au niveau de la plaque de filtration 14, c’est-à-dire ici de la section S14 de la face amont 14U de la plaque de fixation, considérée en projection dans un plan normal à l’axe principal Z2, qui reçoit l’au moins un tamis 11, 12, 13 et qui est donc mouillée par le coagulum de caoutchouc naturel. [0075] Furthermore, and always in order to preserve the flow rate of the device 1 by minimizing the pressure losses induced by the filtration plate 14, the filtration orifices 15 will preferably be arranged so that the minimum total passage section that they define together, that is to say the cumulative filtration section S15_tot, preferably represents at least 45%, for example between 50% and 60% of the passage section of the enclosure 2 at the level of the plate. filtration 14, that is to say here of the section S14 of the upstream face 14U of the fixing plate, considered in projection in a plane normal to the main axis Z2, which receives the at least one sieve 11, 12, 13 and which is therefore wetted by the natural rubber coagulum.
[0076] Selon l’invention, le dispositif 1 comprend également un étage de détente 20 qui forme un troisième étage de l’enceinte 2 situé axialement en aval de l’étage de filtration 10, dans le prolongement dudit étage de filtration 10, et qui comprend une seconde plaque 24, dite « plaque de détente » 24, qui est pourvue d’un second jeu d’orifices 25, dits « orifices de détente » 25, qui sont agencés pour recevoir le coagulum de caoutchouc naturel issu de l’étage de filtration 10 et permettre audit coagulum de caoutchouc naturel de traverser ladite plaque de détente 25 et de sortir de l’enceinte 2 en subissant une détente, ici plus précisément une détente adiabatique, qui provoque une vaporisation d’au moins une partie de l’eau contenue dans le coagulum de caoutchouc naturel. [0076] According to the invention, the device 1 also comprises an expansion stage 20 which forms a third stage of the enclosure 2 located axially downstream of the filtration stage 10, in the extension of said filtration stage 10, and which comprises a second plate 24, called "expansion plate" 24, which is provided with a second set of orifices 25, called "orifices relaxation » 25, which are arranged to receive the natural rubber coagulum from the filtration stage 10 and allow said natural rubber coagulum to pass through said expansion plate 25 and to leave the enclosure 2 while undergoing expansion, here more precisely an adiabatic expansion, which causes vaporization of at least part of the water contained in the natural rubber coagulum.
[0077] La plaque de détente 24 est de préférence réalisée en acier. The expansion plate 24 is preferably made of steel.
[0078] La plaque de détente 24 présente de préférence une épaisseur E24 comprise entre 25 mm et 50 mm. Cette épaisseur correspond à la distance qui sépare axialement la face aval 24D de la plaque de détente 24 de la face amont 24U de ladite plaque de détente 24, et donc à la longueur axiale des orifices de détente 25. The expansion plate 24 preferably has a thickness E24 of between 25 mm and 50 mm. This thickness corresponds to the distance which axially separates the downstream face 24D of the expansion plate 24 from the upstream face 24U of said expansion plate 24, and therefore to the axial length of the expansion orifices 25.
[0079] Ladite épaisseur E24 est choisie suffisante pour permettre à la plaque de détente 24 de résister à la pression interne qui règne dans l’enceinte 2, en aval de la plaque de filtration 14, à l’entrée de l’étage de détente 20, ici plus particulièrement à la pression qui s’exerce contre la face amont 24U de la plaque de détente 24 qui est exposée au coagulum de caoutchouc naturel. Plus particulièrement, cette épaisseur E24 permet à la plaque de détente 24 de résister à l’effort de poussée axiale qu’exerce sur elle ledit coagulum de caoutchouc naturel. [0079] Said thickness E24 is chosen sufficient to allow the expansion plate 24 to resist the internal pressure which prevails in the enclosure 2, downstream of the filtration plate 14, at the entrance to the expansion stage 20, here more particularly to the pressure which is exerted against the upstream face 24U of the expansion plate 24 which is exposed to the natural rubber coagulum. More particularly, this thickness E24 allows the expansion plate 24 to resist the axial thrust force exerted on it by said natural rubber coagulum.
[0080] L’étage de détente 20 forme avantageusement un second prolongement du fourreau 4, qui communique directement avec le premier prolongement formé par l’étage de filtration 10. La plaque de détente 24 forme ainsi l’extrémité aval de l’enceinte 2, et donc la limite axiale aval de la zone pressurisée de ladite enceinte 2, et plus globalement du dispositif 1. The expansion stage 20 advantageously forms a second extension of the sheath 4, which communicates directly with the first extension formed by the filtration stage 10. The expansion plate 24 thus forms the downstream end of the enclosure 2 , and therefore the downstream axial limit of the pressurized zone of said enclosure 2, and more generally of the device 1.
[0081] Tout comme la plaque de filtration 14, la plaque de détente 24 est de préférence pourvue d’une seconde couronne 26 annulaire qui forme une partie de la paroi de l’enceinte 2 et qui permet de fixer la plaque de détente 24 au fourreau 4, à la suite de l’étage de filtration 10. La paroi interne 261 de ladite seconde couronne délimite la superficie S24 de la face amont 24U de la plaque de détente 24 qui est mouillée par le coagulum de caoutchouc naturel en provenance de l’étage de filtration 10. [0081] Just like the filtration plate 14, the expansion plate 24 is preferably provided with a second annular crown 26 which forms part of the wall of the enclosure 2 and which makes it possible to fix the expansion plate 24 to the sheath 4, following the filtration stage 10. The internal wall 261 of said second crown delimits the surface S24 of the upstream face 24U of the expansion plate 24 which is wetted by the natural rubber coagulum coming from the filtration stage 10.
[0082] Le diamètre hydraulique Dh_24U de la face amont 24U de la plaque de détente 24, qui correspond ici au diamètre géométrique de la paroi interne 261 de la seconde couronne 26, sera de préférence compris entre d’une part une valeur minimale qui est au moins égale au diamètre jusqu’auquel on trouve effectivement des orifices de filtration 15 sur la plaque de filtration 14, c’est-à-dire au diamètre du cercle fictif circonscrit à l’ensemble des orifices de filtration 15, et d’autre part une valeur maximale qui est égale au diamètre hydraulique de la section S 14 occupée par la face amont 14U de la plaque de filtration 14. [0082] The hydraulic diameter Dh_24U of the upstream face 24U of the expansion plate 24, which here corresponds to the geometric diameter of the internal wall 261 of the second crown 26, will preferably be between on the one hand a minimum value which is at least equal to the diameter up to which filtration orifices 15 are actually found on the filtration plate 14, that is to say the diameter of the circle fictitious circumscribed to all the filtration orifices 15, and on the other hand a maximum value which is equal to the hydraulic diameter of the section S 14 occupied by the upstream face 14U of the filtration plate 14.
[0083] En reprenant l’exemple mentionné plus haut, selon lequel, de préférence suite à un fourreau 4 de diamètre compris entre 300 mm et 305 mm, on trouve une plaque de filtration dont le diamètre hydraulique Dh_14U vaut 360 mm, au sein de laquelle les orifices de filtration 15 se répartissent dans un cercle fictif de diamètre 340 mm, afin que les orifices de filtration 15 radialement les plus distants de l’axe principal Z2 restent en léger retrait radial de la paroi interne 161 de la première couronne 16, comme cela est notamment visible sur la figure 6A, alors le diamètre hydraulique Dh_24U de la face amont 24U de la plaque de détente 24 pourra être compris entre 340 mm (cercle circonscrit fictif) et 360 mm (Dh_14U), par exemple égal à 350 mm. [0083] Returning to the example mentioned above, according to which, preferably following a sheath 4 with a diameter of between 300 mm and 305 mm, we find a filtration plate whose hydraulic diameter Dh_14U is 360 mm, within in which the filtration orifices 15 are distributed in a fictitious circle of diameter 340 mm, so that the filtration orifices 15 radially most distant from the main axis Z2 remain slightly radially set back from the internal wall 161 of the first crown 16, as is particularly visible in Figure 6A, then the hydraulic diameter Dh_24U of the upstream face 24U of the expansion plate 24 could be between 340 mm (fictitious circumscribed circle) and 360 mm (Dh_14U), for example equal to 350 mm .
[0084] A titre indicatif, on observe que le taux d’humidité résiduel du caoutchouc naturel obtenu après l’opération de détente selon l’invention est compris entre 2 % et 8 % en poids. [0084] As an indication, we observe that the residual humidity level of the natural rubber obtained after the relaxation operation according to the invention is between 2% and 8% by weight.
[0085] Le nombre, la répartition spatiale et les dimensions des orifices de détente 25 sont bien entendus choisis de manière à ce que, comparativement à la plaque de filtration 14 qui cherche à maximiser le débit du coagulum de caoutchouc naturel et donc à minimiser les pertes de charge, la plaque de détente 24 exerce au contraire une fonction de retenue en ceci que ladite plaque de détente 24 a pour effet de freiner l’écoulement du coagulum de caoutchouc naturel en lui imposant une forte perte de charge, si bien que le coagulum de caoutchouc naturel conserve, au niveau de la face amont 24U de la plaque de détente 24, une pression élevée, et donc une importante énergie potentielle utile, qui sera mise à profit pour la détente. La plaque de détente 24 permet donc avantageusement de maintenir un fort gradient de pression entre sa face amont 24U, qui est exposée à la pression élevée qui règne dans l’enceinte 2, et sa face aval 24D, qui est exposée à une pression bien moindre, typiquement la pression atmosphérique ambiante, et soumet ainsi le coagulum de caoutchouc naturel qui s’échappe à travers les orifices de détente 25 à une détente quasi -instantanée et de forte amplitude, de fait adiabatique, qui provoque la vaporisation de l’eau contenue dans le coagulum de caoutchouc naturel. [0085] The number, spatial distribution and dimensions of the expansion orifices 25 are of course chosen so that, compared to the filtration plate 14 which seeks to maximize the flow rate of the natural rubber coagulum and therefore to minimize the pressure losses, the expansion plate 24 on the contrary exerts a retaining function in that said expansion plate 24 has the effect of slowing down the flow of the natural rubber coagulum by imposing a strong pressure loss on it, so that the Natural rubber coagulum retains, at the level of the upstream face 24U of the expansion plate 24, a high pressure, and therefore a significant useful potential energy, which will be used for expansion. The expansion plate 24 therefore advantageously makes it possible to maintain a strong pressure gradient between its upstream face 24U, which is exposed to the high pressure which prevails in the enclosure 2, and its downstream face 24D, which is exposed to a much lower pressure. , typically the ambient atmospheric pressure, and thus subjects the natural rubber coagulum which escapes through the expansion orifices 25 to almost instantaneous expansion and of high amplitude, in fact adiabatic, which causes the vaporization of the water contained in the natural rubber coagulum.
[0086] A cet effet, les orifices de détente 25 sont agencés de telle manière que d’une part lesdits orifices de détente 25 présentent chacun une section de passage S25 qui est i) strictement inférieure à la section de référence S ref des orifices de filtration 15 et ii) strictement supérieure à la section de passage SI 1 de la maille de filtrationMl 1 : Sl l < S25 < S_ref < S15, et que d’autre part lesdits orifices de détente 25 définissent dans leur ensemble une section totale de passage dont la superficie minimale, considérée dans un plan normal à l’axe principal, et dite « section de détente cumulée » S25_tot, est strictement inférieure à la section de filtration cumulée S15_tot : S25_tot < S15_tot [0086] For this purpose, the expansion orifices 25 are arranged in such a way that on the one hand said expansion orifices 25 each have a passage section S25 which is i) strictly less than the reference section S ref of the orifices filtration 15 and ii) strictly greater than the passage section SI 1 of the filtration meshMl 1: Sl l < S25 < S_ref < S15, and that on the other hand said expansion orifices 25 define as a whole a total passage section whose minimum surface area, considered in a plane normal to the main axis, and called “cumulative relaxation section” S25_tot, is strictly less than the cumulative filtration section S15_tot: S25_tot < S15_tot
[0087] Ainsi, la surface évidée totale de la plaque de détente 24, qui permet le passage du coagulum de caoutchouc naturel à travers la plaque de détente 24, dans le sens de l’épaisseur E24 de ladite plaque de détente 24, est strictement inférieure à la surface évidée de la plaque de filtration 14 telle que procurée par les orifices de filtration 15, et est composée d’orifices de détente 25 plus petits que lesdits orifices de filtration 15. [0087] Thus, the total hollowed-out surface of the expansion plate 24, which allows the passage of the natural rubber coagulum through the expansion plate 24, in the direction of the thickness E24 of said expansion plate 24, is strictly less than the recessed surface of the filtration plate 14 as provided by the filtration orifices 15, and is composed of expansion orifices 25 smaller than said filtration orifices 15.
[0088] A titre indicatif, le diamètre hydraulique Dh_25 de la plus petite section de passage de chacun des orifices de détente 25 est préférentiellement inférieur ou égal à 6 mm, de préférence compris entre 1 mm et 4 mm. [0088] As an indication, the hydraulic diameter Dh_25 of the smallest passage section of each of the expansion orifices 25 is preferably less than or equal to 6 mm, preferably between 1 mm and 4 mm.
[0089] Cette finesse des orifices de détente 25 permet avantageusement à chaque orifice de détente 25 de créer, entre la face amont 24U et la face aval 24D de la plaque de détente 24, et plus particulièrement entre l’entrée dudit orifice de détente 25, qui s’ouvre sur l’enceinte 2 pressurisée, et la sortie dudit orifice de détente 25, qui communique avec l’atmosphère ambiante, un fort gradient de pression, propice à une détente efficace. [0089] This fineness of the expansion orifices 25 advantageously allows each expansion orifice 25 to create, between the upstream face 24U and the downstream face 24D of the expansion plate 24, and more particularly between the inlet of said expansion orifice 25 , which opens onto the pressurized enclosure 2, and the outlet of said expansion orifice 25, which communicates with the ambient atmosphere, a strong pressure gradient, conducive to effective expansion.
[0090] Les orifices de détente 25 peuvent prendre toute forme géométrique appropriée, et par exemple former des trous cylindriques, des trous oblongs, des fentes rectangulaires, etc. De préférence, par commodité de réalisation, les orifices de détente 25 sont formés par des trous cylindriques de base circulaire. Les axes de ces trous cylindriques de base circulaire sont de préférence parallèles entre eux. Les axes desdits trous cylindriques de base circulaire sont de préférence perpendiculaires aux faces amont 24U et aval 24D de la plaque de détente 24, et donc sensiblement voire exactement parallèles à l’axe principal Z2. The expansion orifices 25 can take any appropriate geometric shape, and for example form cylindrical holes, oblong holes, rectangular slots, etc. Preferably, for convenience of construction, the expansion orifices 25 are formed by cylindrical holes with a circular base. The axes of these cylindrical holes with a circular base are preferably parallel to each other. The axes of said cylindrical holes of circular base are preferably perpendicular to the upstream 24U and downstream 24D faces of the expansion plate 24, and therefore substantially or even exactly parallel to the main axis Z2.
[0091] De façon particulièrement préférentielle, la majorité, et plus préférentiellement la totalité, des orifices de détente 25 seront identiques entre eux, c’est-à-dire présenteront une même forme et des dimensions identiques d’un orifice de détente 25 à l’autre, plus particulièrement un même diamètre Dh_25 et donc une même section de passage S25 d’un orifice de détente 25 à l’autre. [0091] Particularly preferably, the majority, and more preferably all, of the expansion orifices 25 will be identical to each other, that is to say they will have the same shape and identical dimensions from an expansion orifice 25 to the other, more particularly the same diameter Dh_25 and therefore the same passage section S25 from one expansion orifice 25 to the other.
[0092] De façon préférentielle, les orifices de filtration 15 sont formés par des trous cylindriques de base circulaire dont le diamètre minimal est égal ou supérieur à un diamètre de référence D ref prédéterminé, et les orifices de détente 25 sont formés par des trous cylindriques de base circulaire dont le diamètre minimal est strictement inférieur audit diamètre de référence D ref, de préférence au moins deux fois inférieur, au moins trois fois inférieur, voire au moins cinq fois inférieur, audit diamètre de référence D ref. [0092] Preferably, the filtration orifices 15 are formed by cylindrical holes of circular base whose minimum diameter is equal to or greater than a predetermined reference diameter D ref, and the expansion orifices 25 are formed by cylindrical holes circular base whose minimum diameter is strictly less than said reference diameter D ref, preferably at least twice less, at least three times less, or even at least five times less, said reference diameter D ref.
[0093] Les orifices de détente 25 sont donc particulièrement fins en comparaison des orifices de filtration 15, pour les raisons déjà détaillées plus haut selon lesquelles il est nécessaire que les orifices de filtration 15 gênent le moins possible l’écoulement du coagulum de caoutchouc naturel tandis que les orifices de détente 25 doivent freiner et contenir cet écoulement en respectant deux contraintes antinomiques, à savoir d’une part maintenir un gradient de pression suffisant à travers l’épaisseur de la plaque de détente 24 pour obtenir une détente efficace et d’autre part conserver un débit massique satisfaisant du caoutchouc naturel à travers la plaque de détente 24. [0093] The expansion orifices 25 are therefore particularly fine in comparison with the filtration orifices 15, for the reasons already detailed above according to which it is necessary for the filtration orifices 15 to interfere as little as possible with the flow of the natural rubber coagulum. while the expansion orifices 25 must slow down and contain this flow while respecting two contradictory constraints, namely on the one hand maintaining a sufficient pressure gradient across the thickness of the expansion plate 24 to obtain effective expansion and on the other hand maintain a satisfactory mass flow of natural rubber through the expansion plate 24.
[0094] Par convention, le diamètre de référence D ref peut correspondre au plus petit diamètre observable parmi les orifices de filtration 15, c’est-à-dire au « seuil bas » définissant un orifice de filtration 15. En outre, on pourra également définir ledit diamètre de référence D ref comme étant le diamètre hydraulique de la section de passage de référence S ref, et donc le diamètre géométrique de ladite section de passage de référence S ref lorsque ladite section de passage de référence S ref est circulaire. [0094] By convention, the reference diameter D ref can correspond to the smallest diameter observable among the filtration orifices 15, that is to say the “low threshold” defining a filtration orifice 15. In addition, we can also define said reference diameter D ref as being the hydraulic diameter of the reference passage section S ref, and therefore the geometric diameter of said reference passage section S ref when said reference passage section S ref is circular.
[0095] A titre indicatif, le diamètre de référence D ref pourra être choisi entre 8 mm et 14 mm, et par exemple égal à 10 mm ou 12 mm. [0096] En tout état de cause, l’agencement proposé par l’invention combine avantageusement une vis sans fin 3, un étage de filtration 10 et un étage de détente 20 au sein d’un même dispositif 1, et plus précisément au sein d’une même enceinte 2 qui comprend le fourreau 4 et les prolongements dudit fourreau 4 qui forment les parois latérales 161, 261 respectives de l’étage de filtration 10 et de l’étage de détente 20, jusqu’à la plaque de détente 24. [0095] As an indication, the reference diameter D ref could be chosen between 8 mm and 14 mm, and for example equal to 10 mm or 12 mm. [0096] In any case, the arrangement proposed by the invention advantageously combines an endless screw 3, a filtration stage 10 and an expansion stage 20 within the same device 1, and more precisely within of the same enclosure 2 which comprises the sheath 4 and the extensions of said sheath 4 which form the respective side walls 161, 261 of the filtration stage 10 and the expansion stage 20, up to the expansion plate 24 .
[0097] Grâce à l’agencement proposé par l’invention, la vis sans fin 3 est avantageusement apte à forcer le coagulum de caoutchouc naturel à passer successivement à travers l’étage de filtration 10 puis à travers l’étage de détente 20. [0097] Thanks to the arrangement proposed by the invention, the endless screw 3 is advantageously capable of forcing the natural rubber coagulum to pass successively through the filtration stage 10 then through the expansion stage 20.
[0098] Avantageusement, aucune pompe supplémentaire, telle qu’une deuxième vis sans fin, une pompe à engrenage ou une pompe à piston, n’est donc nécessaire pour forcer le passage du coagulum de caoutchouc naturel issu de l’étage de filtration 10 à travers l’étage de détente 20. Le dispositif 1 est donc avantageusement dépourvu de pompe entre ces deux étages de filtration 10 et de détente 20, ce qui rend ledit dispositif 1 particulièrement compact et relativement sobre en matière de consommation énergétique. [0098] Advantageously, no additional pump, such as a second endless screw, a gear pump or a piston pump, is therefore necessary to force the passage of the natural rubber coagulum from the filtration stage 10 through the expansion stage 20. The device 1 is therefore advantageously devoid of a pump between these two stages of filtration 10 and expansion 20, which makes said device 1 particularly compact and relatively economical in terms of energy consumption.
[0099] Par ailleurs, tel que cela est visible sur les figures 1 A, 2 et 3, le dispositif 1 est de préférence pourvu d’un couteau 30, de préférence un couteau 30 rotatif, qui débite en granulés (« crumbs », en anglais) le coagulum de caoutchouc naturel déshydraté qui sort de l’enceinte 2 à travers les orifices de détente 25 de la plaque de détente 24. [0099] Furthermore, as is visible in Figures 1A, 2 and 3, the device 1 is preferably provided with a knife 30, preferably a rotating knife 30, which produces granules ("crumbs", in English) the dehydrated natural rubber coagulum which leaves the enclosure 2 through the expansion orifices 25 of the expansion plate 24.
[00100] Ledit couteau 30 peut comporter une ou plusieurs lames qui viennent racler la face aval 24D de la plaque de détente pour découper les filets de caoutchouc naturel qui jaillissent des orifices de détente 25, en gonflant et en expulsant leur eau sous forme de vapeur. [00100] Said knife 30 may include one or more blades which scrape the downstream face 24D of the expansion plate to cut the natural rubber threads which spring from the expansion orifices 25, inflating and expelling their water in the form of vapor .
[00101] De préférence, le rapport L 10 20 / Dh lOD entre, au numérateur, la distance L_10_20, dite « distance d’étagement » L_10_20, qui sépare axialement la face amont 24U de la plaque de détente 24 de la face aval 14D de la plaque de filtration 14, et, au dénominateur, le diamètre hydraulique Dh lOD de sortie de l’étage de filtration 10, tel que visible sur la figure 6B, est compris entre zéro et 10%. On rappelle que le diamètre hydraulique Dh d’une section est le diamètre équivalent tel que calculé par la formule : Dh = 4 x Aire de la section considérée / périmètre de la section considérée dans laquelle la section considérée correspond ici, pour le calcul du diamètre hydraulique de sortie de l’étage de filtration Dh lOD, à la section du passage de l’enceinte 2 considérée dans un plan qui est normal à l’axe principal Z2 et tangent à la face aval 14D de la plaque de filtration 14. [00101] Preferably, the ratio L 10 20 / Dh lOD enters, in the numerator, the distance L_10_20, called “staging distance” L_10_20, which axially separates the upstream face 24U of the expansion plate 24 from the downstream face 14D of the filtration plate 14, and, in the denominator, the hydraulic outlet diameter Dh lOD of the filtration stage 10, as visible in Figure 6B, is between zero and 10%. We recall that the hydraulic diameter Dh of a section is the equivalent diameter as calculated by the formula: Dh = 4 x Area of the section considered / perimeter of the section considered in which the section considered corresponds here, for the calculation of the diameter hydraulic outlet of the filtration stage Dh lOD, at the section of the passage of the enclosure 2 considered in a plane which is normal to the main axis Z2 and tangent to the downstream face 14D of the filtration plate 14.
[00102] Un tel dimensionnement, c’est-à-dire ici un tel ratio longueur/diamètre, permet notamment de limiter les pertes de charge lors de l’écoulement du coagulum de caoutchouc naturel de l’étage de filtration 10 à l’étage de détente 20. Le coagulum de caoutchouc naturel dispose ainsi, en sortie de l’étage de filtration 10, puis lorsqu’il se présente à l’entrée de l’étage de détente 20, d’une importante énergie résiduelle, et notamment d’une pression résiduelle élevée, qui suffit pour forcer le passage dudit coagulum de caoutchouc naturel à travers les orifices de détente 25 et donc pour réaliser l’opération de détente. La limitation des pertes de charge permet en outre de conserver un débit massique convenable, et donc un rendement industriel satisfaisant. [00102] Such sizing, that is to say here such a length/diameter ratio, makes it possible in particular to limit the pressure losses during the flow of the natural rubber coagulum from the filtration stage 10 to the expansion stage 20. The natural rubber coagulum thus has, at the outlet of the filtration stage 10, then when it appears at the entrance to the expansion stage 20, a significant residual energy, and in particular a high residual pressure, which is sufficient to force the passage of said natural rubber coagulum through the expansion orifices 25 and therefore to carry out the expansion operation. Limiting pressure losses also makes it possible to maintain a suitable mass flow rate, and therefore satisfactory industrial efficiency.
[00103] En pratique, le diamètre hydraulique de sortie de l’étage de filtration Dh lOD correspond au diamètre de la paroi annulaire de l’enceinte 2 considérée, et plus particulièrement au diamètre de la paroi annulaire radialement interne 261 de la seconde couronne 26 de la plaque de détente 24 qui forme le second prolongement de l’enceinte 2 à la suite de l’étage de filtration 10, considéré dans le plan qui est normal à l’axe principal Z2 et tangent à la face aval 14D de la plaque de filtration 14, c’est-à-dire au diamètre de la section de passage de l’enceinte 2 en sortie de l’étage de filtration 10. [00103] In practice, the hydraulic outlet diameter of the filtration stage Dh lOD corresponds to the diameter of the annular wall of the enclosure 2 considered, and more particularly to the diameter of the radially internal annular wall 261 of the second ring 26 of the expansion plate 24 which forms the second extension of the enclosure 2 following the filtration stage 10, considered in the plane which is normal to the main axis Z2 and tangent to the downstream face 14D of the plate filtration stage 14, that is to say the diameter of the passage section of the enclosure 2 at the outlet of the filtration stage 10.
[00104] Lorsque, de façon préférentielle, la section de passage de l’enceinte 2 reste constante de la face aval 14D de la plaque de filtration 14 jusqu’à la face amont 24U de la plaque de détente 24, alors le diamètre hydraulique de sortie de l’étage de filtration Dh lOD, ici le diamètre géométrique de sortie de l’étage de filtration 10 dans une configuration d’enceinte cylindrique de base circulaire, est égal au diamètre hydraulique Dh_24U, ici le diamètre géométrique, de la plaque de détente 24. [00104] When, preferably, the passage section of the enclosure 2 remains constant from the downstream face 14D of the filtration plate 14 to the upstream face 24U of the expansion plate 24, then the hydraulic diameter of outlet of the filtration stage Dh lOD, here the geometric outlet diameter of the filtration stage 10 in a cylindrical enclosure configuration with a circular base, is equal to the hydraulic diameter Dh_24U, here the geometric diameter, of the plate of relaxation 24.
[00105] La distance d’étagement L 10 20 correspond quant à elle en pratique à la distance qui sépare axial ement les sorties des orifices de filtration 15 des entrées des orifices de détente 25. [00105] The staging distance L 10 20 corresponds in practice to the distance which axially separates the outlets of the filtration orifices 15 from the inlets of the expansion orifices 25.
[00106] Ladite distance d’étagement L 10 20 est avantageusement courte, voire nulle, de sorte à minimiser le rapport L 10 20 / Dh lOD susmentionné, et donc à minimiser les pertes de charge lors de l’écoulement du coagulum de caoutchouc naturel de l’étage de filtration 10 à l’étage de détente 20, pour maximiser l’énergie disponible pour l’opération de détente, et maximiser le débit du dispositif 1. [00106] Said staging distance L 10 20 is advantageously short, or even zero, so as to minimize the aforementioned ratio L 10 20 / Dh lOD, and therefore to minimize losses load during the flow of the natural rubber coagulum from the filtration stage 10 to the expansion stage 20, to maximize the energy available for the expansion operation, and maximize the flow rate of the device 1.
[00107] De préférence, la distance L_10_20, dite « distance d’étagement » L_10_20, qui sépare axial ement la face amont 24U de la plaque de détente 24 de la face aval 14D de la plaque de filtration 14 est inférieure ou égale à 50 mm, par exemple comprise entre 10 mm et 40 mm, de préférence inférieure ou égale à 35 mm, par exemple comprise entre 30 mm et 35 mm, voire inférieure ou égale à 20 mm. [00107] Preferably, the distance L_10_20, called “staging distance” L_10_20, which axially separates the upstream face 24U of the expansion plate 24 from the downstream face 14D of the filtration plate 14 is less than or equal to 50 mm, for example between 10 mm and 40 mm, preferably less than or equal to 35 mm, for example between 30 mm and 35 mm, or even less than or equal to 20 mm.
[00108] Ces valeurs couvrent en effet en pratique la plupart des situations d’utilisation de l’invention, et notamment des situations d’utilisation qui font appel à des enceintes 2 dont la section de passage présente typiquement, au niveau de la face aval 14D de la plaque de filtration 14, un diamètre hydraulique de sortie Dh lOD, et plus particulièrement un diamètre géométrique de sortie dans le cas préféré d’une enceinte de section circulaire, qui est compris entre 300 mm et 400 mm, plus particulièrement entre 340 mm et 360 mm pour correspondre aux valeurs de diamètre Dh_24U de la plaque de détente 24 mentionnées plus haut. [00108] These values in fact cover in practice most situations of use of the invention, and in particular situations of use which call upon enclosures 2 whose passage section typically presents, at the level of the downstream face 14D of the filtration plate 14, a hydraulic outlet diameter Dh lOD, and more particularly a geometric outlet diameter in the preferred case of an enclosure of circular section, which is between 300 mm and 400 mm, more particularly between 340 mm and 360 mm to correspond to the diameter values Dh_24U of the expansion plate 24 mentioned above.
[00109] Selon une première configuration possible, la plaque de détente 24 est accolée à la plaque de filtration 14, de sorte que la distance L 10 20, dite « distance d’étagement » L 10 20, qui sépare axial ement la sortie des orifices de filtration 15 de l’entrée des orifices de détente 25 est nulle, tel que cela est illustré sur les figures 7 A et 7B. [00109] According to a first possible configuration, the expansion plate 24 is attached to the filtration plate 14, so that the distance L 10 20, called “staging distance” L 10 20, which axially separates the outlet of the filtration orifices 15 of the inlet of the expansion orifices 25 is zero, as illustrated in Figures 7 A and 7B.
[00110] Selon cette première configuration, la face amont 24U de la plaque de détente 24 et la face aval 14D de la plaque de filtration 14 sont jointives, de sorte que chaque orifice de filtration 15 communique seulement avec le ou les orifices de détente 25 sur lequel ou lesquels s’ouvre effectivement ledit orifice de filtration 15, et donc seulement avec une partie du nombre total d’orifices de détente 25 prévus sur la plaque de détente 24. Plus préférentiellement, chaque orifice de filtration 15 communique ainsi avec un seul orifice de détente 25 qui est dédié audit orifice de filtration 15. [00110] According to this first configuration, the upstream face 24U of the expansion plate 24 and the downstream face 14D of the filtration plate 14 are contiguous, so that each filtration orifice 15 communicates only with the expansion orifice(s) 25 on which said filtration orifice 15 actually opens, and therefore only with a part of the total number of expansion orifices 25 provided on the expansion plate 24. More preferably, each filtration orifice 15 thus communicates with a single expansion orifice 25 which is dedicated to said filtration orifice 15.
[00111] De préférence, la plaque de détente 24 peut alors comprendre un orifice de détente 25, et plus préférentiellement un unique orifice de détente 25, en vis-à-vis de chaque orifice de filtration 15. De préférence ledit orifice de détente 25 est coaxial audit orifice de filtration 15. [00112] La plaque de filtration 14 et la plaque de détente 24 présentent alors des réseaux d’orifices 15, 25, ici des orifices 15, 25 cylindriques de bases circulaires, qui sont superposables, tel que cela est visible sur la figure 7A, c’est-à-dire que les orifices de détente 25 et les orifices de filtration 15 possèdent la même répartition spatiale sur la section de passage de l’enceinte 2. De la sorte, on peut aligner axialement chaque orifice de détente 25 avec un et un seul orifice de filtration 15, et réciproquement, aligner chaque orifice de filtration 15 avec un et un seul orifice de détente 25. [00111] Preferably, the expansion plate 24 can then comprise a expansion orifice 25, and more preferably a single expansion orifice 25, facing each filtration orifice 15. Preferably said expansion orifice 25 is coaxial with said filtration orifice 15. [00112] The filtration plate 14 and the expansion plate 24 then have networks of orifices 15, 25, here cylindrical orifices 15, 25 with circular bases, which are superimposable, as is visible in Figure 7A, that is to say that the expansion orifices 25 and the filtration orifices 15 have the same spatial distribution on the passage section of the enclosure 2. In this way, it is possible to axially align each expansion orifice 25 with a and a single filtration orifice 15, and conversely, align each filtration orifice 15 with one and only one expansion orifice 25.
[00113] Selon une seconde configuration possible, la face amont 24U de la plaque de détente 24 est axialement distante de la face aval 14D de la plaque de filtration 14, d’une distance L 10 20 dite « distance d’étagement » L 10 20 qui est non nulle, de sorte que la plaque de filtration 15 et la plaque de détente 25 définissent entre elles une chambre d’interface 35, tel que cela est visible sur les figures 3 et 6B. [00113] According to a second possible configuration, the upstream face 24U of the expansion plate 24 is axially distant from the downstream face 14D of the filtration plate 14, by a distance L 10 20 called “staging distance” L 10 20 which is non-zero, so that the filtration plate 15 and the expansion plate 25 define between them an interface chamber 35, as is visible in Figures 3 and 6B.
[00114] La chambre d’interface 35 met ainsi en communication plusieurs, et plus préférentiellement la totalité, des orifices de filtration 15, situés en entrée de ladite chambre d’interface 35, avec plusieurs, et plus préférentiellement avec la totalité, des orifices de détente 25, situés en sortie de la chambre d’interface 35. [00114] The interface chamber 35 thus places several, and more preferably all, of the filtration orifices 15, located at the inlet of said interface chamber 35, in communication with several, and more preferably with all, of the orifices expansion valve 25, located at the outlet of the interface chamber 35.
[00115] Ladite chambre d’interface 35 autorise ainsi avantageusement le flux de coagulum de caoutchouc naturel qui sort de la plaque de filtration 14 par les orifices de filtration 15 à se répartir entre les différents orifices de détente 25. [00115] Said interface chamber 35 thus advantageously allows the flow of natural rubber coagulum which leaves the filtration plate 14 through the filtration orifices 15 to be distributed between the different expansion orifices 25.
[00116] Avantageusement, la plaque de détente 24 peut alors présenter un nombre des orifices de détente 25 qui diffère du nombre des orifices de filtration 15, et/ou une répartition spatiale des orifices de détente 25, considérée dans un plan normal à l’axe principal Z2 et tangent à la face amont 24U de la plaque de détente 24, qui diffère de la répartition spatiale des orifices de filtration 15 considérée dans un plan normal à l’axe principal Z2 et tangent à la face aval 14D de la plaque de filtration 14. [00116] Advantageously, the expansion plate 24 can then have a number of expansion orifices 25 which differs from the number of filtration orifices 15, and/or a spatial distribution of the expansion orifices 25, considered in a plane normal to the main axis Z2 and tangent to the upstream face 24U of the expansion plate 24, which differs from the spatial distribution of the filtration orifices 15 considered in a plane normal to the main axis Z2 and tangent to the downstream face 14D of the relaxation plate filtration 14.
[00117] Ainsi, on peut associer une plaque de détente 24 librement choisie à une plaque de filtration 14 librement choisie, et remplacer facilement une plaque de détente 24 présentant un premier agencement d’orifices de détente 25 par une autre plaque de détente 24 présentant un second agencement des orifices de détente 25 différent du premier agencement, et/ou remplacer une plaque de filtration 14 présentant un premier agencement d’orifices de filtration 15 par une autre plaque de filtration 14 présentant un second agencement des orifices de filtration 15 différent du premier agencement d’orifices de filtration 15. [00117] Thus, it is possible to associate a freely chosen expansion plate 24 with a freely chosen filtration plate 14, and easily replace an expansion plate 24 having a first arrangement of expansion orifices 25 with another expansion plate 24 having a second arrangement of expansion orifices 25 different from the first arrangement, and/or replace a filtration plate 14 having a first arrangement of expansion orifices filtration 15 by another filtration plate 14 having a second arrangement of filtration orifices 15 different from the first arrangement of filtration orifices 15.
[00118] La présence d’une chambre d’interface 35 permet donc avantageusement à l’utilisateur de définir librement les paires de plaques 14, 24 utilisées au sein du dispositif 1, notamment en fonction de la nature du coagulum de caoutchouc naturel à traiter. [00118] The presence of an interface chamber 35 therefore advantageously allows the user to freely define the pairs of plates 14, 24 used within the device 1, in particular depending on the nature of the natural rubber coagulum to be treated. .
[00119] Le dimensionnement de la chambre d’interface 35 respectera bien entendu les critères donnés plus haut, notamment concernant la distance d’étagement L 10 20, qui correspond ici à la longueur axiale de la chambre d’interface 35, et le rapport L 10 20 / Dh lOD, où le diamètre hydraulique de sortie d’étage de filtration Dh lOD correspond ici au diamètre hydraulique d’entrée Dh_35 de ladite chambre d’interface 35, et plus préférentiellement au diamètre géométrique, ici constant, de la chambre d’interface 35 si l’on considère que ladite chambre d’interface 35 présente de préférence une forme cylindrique droite de base circulaire. [00119] The dimensioning of the interface chamber 35 will of course respect the criteria given above, in particular concerning the staging distance L 10 20, which corresponds here to the axial length of the interface chamber 35, and the ratio L 10 20 / Dh lOD, where the hydraulic filtration stage outlet diameter Dh lOD corresponds here to the hydraulic inlet diameter Dh_35 of said interface chamber 35, and more preferably to the geometric diameter, here constant, of the chamber interface 35 if we consider that said interface chamber 35 preferably has a right cylindrical shape with a circular base.
[00120] La chambre d’interface 35 induira donc relativement peu de pertes de charge dans l’écoulement du coagulum de caoutchouc naturel, et sera donc compatible avec le fait de combiner les fonctions de filtration et de déshydratation au sein d’un même dispositif 1. [00120] The interface chamber 35 will therefore induce relatively few pressure losses in the flow of the natural rubber coagulum, and will therefore be compatible with combining the filtration and dehydration functions within the same device. 1.
[00121] Avantageusement, et en particulier grâce au dimensionnement susmentionné, la chambre d’interface 35 sera passive, c’est-à-dire dépourvue de pompe, car l’écoulement du coagulum de caoutchouc naturel à l’intérieur de ladite chambre d’interface 35, de la face aval 14D de la plaque de filtration 14 à la face amont 24U de la plaque de détente 24, s’effectuera sous la pression qui aura été conférée par la vis sans fin 3, en amont de la plaque de filtration 14. [00121] Advantageously, and in particular thanks to the aforementioned dimensioning, the interface chamber 35 will be passive, that is to say without a pump, because the flow of the natural rubber coagulum inside said chamber d The interface 35, from the downstream face 14D of the filtration plate 14 to the upstream face 24U of the expansion plate 24, will take place under the pressure which will have been imparted by the endless screw 3, upstream of the pressure plate. filtration 14.
[00122] Tel que cela est notamment visible sur les figures 3 et 6B, la plaque de détente 24 pourra comporter, de préférence en son centre, au moins un étai 36 qui vient prendre appui contre la face aval 14D de la plaque de filtration 14 afin de définir la distance d’étagement L 10 20 et de renforcer la plaque de filtration 14 à l’encontre de la pression exercée par le coagulum de caoutchouc naturel poussé par la vis sans fin 3. [00123] Le pourtour de la plaque de détente 24, ici la seconde couronne 26, pourra également comprendre un rebord formant un épaulement 37 qui offre une assise au rebord de la plaque de filtration 14 afin, ici encore, de fixer la distance d’étagement L 10 20. [00122] As is particularly visible in Figures 3 and 6B, the expansion plate 24 may include, preferably in its center, at least one prop 36 which comes to bear against the downstream face 14D of the filtration plate 14 in order to define the staging distance L 10 20 and to reinforce the filtration plate 14 against the pressure exerted by the natural rubber coagulum pushed by the endless screw 3. [00123] The periphery of the expansion plate 24, here the second crown 26, may also include a rim forming a shoulder 37 which provides a seat for the rim of the filtration plate 14 in order, here again, to fix the distance of staging L 10 20.
[00124] Un exemple de réalisation du dispositif 1 pourra être le suivant : [00124] An exemplary embodiment of device 1 could be as follows:
- plaque de filtration 14 possédant un diamètre hydraulique Dh_14U = 360 mm et une épaisseur E14 = 40 mm et présentant 466 orifices de filtration 15 cylindriques offrant une section de passage individuelle d’un diamètre Dh_15 = 12 mm, générant ainsi une section de filtration cumulée S15_tot = 52 703 mm2 ; - filtration plate 14 having a hydraulic diameter Dh_14U = 360 mm and a thickness E14 = 40 mm and having 466 cylindrical filtration orifices 15 offering an individual passage section with a diameter Dh_15 = 12 mm, thus generating a cumulative filtration section S15_tot = 52,703 mm 2 ;
- plaque de détente 24 de diamètre hydraulique Dh_24U = 350 mm, d’épaisseur E24 = 30 mm et présentant 114 orifices de détente cylindriques de base circulaire offrant une section de passage individuelle d’un diamètre Dh_25 = 5 mm, générant ainsi une section de détente cumulée S25_tot = 2 238 mm2 ; - expansion plate 24 of hydraulic diameter Dh_24U = 350 mm, thickness E24 = 30 mm and having 114 cylindrical expansion orifices of circular base offering an individual passage section of a diameter Dh_25 = 5 mm, thus generating a section of cumulative relaxation S25_tot = 2,238 mm 2 ;
- distance d’étagement L 10 20 = 10 mm, pour un diamètre de chambre d’interface Dh_35= 350 mm. - staging distance L 10 20 = 10 mm, for an interface chamber diameter Dh_35= 350 mm.
[00125] Cet agencement pourra être complété par un empilement de trois tamis 13, 11 et 12 offrant une combinaison de mesh choisie parmi : 10/20/6, 10/30/6, 10/20/10 et 10/40/6. [00125] This arrangement could be completed by a stack of three sieves 13, 11 and 12 offering a mesh combination chosen from: 10/20/6, 10/30/6, 10/20/10 and 10/40/6 .
[00126] Bien entendu, l’invention concerne également en tant que tel un procédé de traitement d’un coagulum de caoutchouc naturel. [00126] Of course, the invention also relates as such to a process for treating a natural rubber coagulum.
[00127] Ledit procédé peut de préférence être mis en œuvre au moyen d’un dispositif 1 tel que décrit dans ce qui précède. [00127] Said method can preferably be implemented by means of a device 1 as described in the above.
[00128] Au cours du procédé selon l’invention, au moyen d’une même vis sans fin 3, on force le coagulum de caoutchouc naturel à passer successivement à travers au moins un tamis[00128] During the process according to the invention, by means of the same endless screw 3, the natural rubber coagulum is forced to pass successively through at least one sieve
11, 12, 13 appartenant à un étage de filtration 10, afin de filtrer ledit coagulum de caoutchouc naturel conformément à la maille de filtration Mi l définie par ledit au moins un tamis 11,11, 12, 13 belonging to a filtration stage 10, in order to filter said natural rubber coagulum in accordance with the filtration mesh Mi l defined by said at least one sieve 11,
12, 13, puis à travers des orifices de détente 25, prévus dans un étage de détente 20 qui est situé en aval de l’étage de filtration 10, pour faire subir au coagulum de caoutchouc naturel une détente qui provoque une déshydratation dudit coagulum de caoutchouc naturel par vaporisation d’au moins une partie de l’eau contenue dans ledit coagulum de caoutchouc naturel. [00129] De préférence, le coagulum de caoutchouc naturel auquel on applique le procédé présente initialement, lorsqu’on l’introduit dans la vis sans fin 3, une teneur en eau qui est supérieure ou égale à 12% en poids, par exemple comprise entre 12 % en poids, voire 15% en poids, valeur basse, et 40% en poids, valeur haute. 12, 13, then through expansion orifices 25, provided in an expansion stage 20 which is located downstream of the filtration stage 10, to subject the natural rubber coagulum to an expansion which causes dehydration of said rubber coagulum. natural rubber by vaporization of at least part of the water contained in said natural rubber coagulum. [00129] Preferably, the natural rubber coagulum to which the process is applied initially has, when introduced into the endless screw 3, a water content which is greater than or equal to 12% by weight, for example included between 12% by weight, or even 15% by weight, low value, and 40% by weight, high value.
[00130] Le procédé permet donc de traiter directement un latex coagulé, et le cas échéant lavé. [00130] The process therefore makes it possible to directly treat a coagulated latex, and if necessary washed.
[00131] De préférence, selon le procédé conforme à l’invention, on porte le coagulum de caoutchouc naturel à une pression comprise entre 70 bar et 100 bar et à une température comprise entre 110°C et 190°C, et par exemple entre 140°C et 190°C, en régime établi, à l’entrée de l’étage de filtration 10, et donc plus particulièrement au niveau de la face amont 14U de la plaque de filtration 14. [00131] Preferably, according to the process according to the invention, the natural rubber coagulum is brought to a pressure of between 70 bar and 100 bar and to a temperature of between 110°C and 190°C, and for example between 140°C and 190°C, in steady state, at the entrance to the filtration stage 10, and therefore more particularly at the level of the upstream face 14U of the filtration plate 14.
[00132] On travaille ainsi à une température qui est supérieure aux plages de températures usuellement mises en œuvre dans les machines de filtration connues utilisant des pompes à engrenage, à savoir 100°C à 110°C, ce qui permet avantageusement de diminuer la viscosité du coagulum de caoutchouc naturel, et autorise donc une filtration à une pression plus basse que celle utilisée dans lesdites machines connues utilisant des pompes à engrenage, qui est de l’ordre de 250 bar à 300 bar. [00132] We thus work at a temperature which is higher than the temperature ranges usually used in known filtration machines using gear pumps, namely 100°C to 110°C, which advantageously makes it possible to reduce the viscosity natural rubber coagulum, and therefore allows filtration at a lower pressure than that used in said known machines using gear pumps, which is of the order of 250 bar to 300 bar.
[00133] La vis sans fin 3 du dispositif 1 selon l’invention est donc suffisante à elle seule pour atteindre la pression requise, tandis que la fluidité du coagulum de caoutchouc naturel, favorisée par la température élevée, facilite le passage successif à travers l’étage de filtration 10 puis l’étage de détente 20. [00133] The endless screw 3 of the device 1 according to the invention is therefore sufficient in itself to reach the required pressure, while the fluidity of the natural rubber coagulum, favored by the high temperature, facilitates the successive passage through the filtration stage 10 then the expansion stage 20.
[00134] A titre indicatif, les inventeurs ont observé que, à l’entrée de l’étage de détente 20, et plus particulièrement au niveau de la face amont 24U de la plaque de détente 24, la pression résiduelle régnant dans l’enceinte 2 était généralement inférieure de l’ordre de 20 bar à 30 bar, voire 40 bar, à la pression régnant en entrée de l’étage de filtration 10, de sorte que ladite pression résiduelle régnant au niveau de la face amont 24U de la plaque de détente 24 pouvait être comprise entre 30 bar et 70 bar. La température résiduelle à l’entrée de l’étage de détente 20 pouvait quant à elle être comprise entre 140°C et 190°C. [00135] Bien entendu, l’invention n’est nullement limitée aux seules variantes de réalisation décrites dans ce qui précède, l’homme du métier étant notamment à même d’isoler ou de combiner librement entre elles l’une ou l’autre des caractéristiques susmentionnées, ou de leur substituer des équivalents. [00134] As an indication, the inventors have observed that, at the inlet of the expansion stage 20, and more particularly at the level of the upstream face 24U of the expansion plate 24, the residual pressure reigning in the enclosure 2 was generally lower by the order of 20 bar to 30 bar, or even 40 bar, than the pressure prevailing at the inlet of the filtration stage 10, so that said residual pressure reigning at the level of the upstream face 24U of the plate relaxation 24 could be between 30 bar and 70 bar. The residual temperature at the entrance to the expansion stage 20 could be between 140°C and 190°C. [00135] Of course, the invention is in no way limited to the only alternative embodiments described in the above, the person skilled in the art being in particular able to isolate or freely combine one or the other with each other. of the aforementioned characteristics, or to substitute equivalents for them.

Claims

REVENDICATIONS
1. Dispositif (1) destiné à filtrer puis déshydrater un coagulum de caoutchouc naturel, ledit dispositif étant caractérisé en ce qu’il comprend : 1. Device (1) intended to filter and then dehydrate a natural rubber coagulum, said device being characterized in that it comprises:
- une enceinte (2) qui s’étend le long et autour d’un axe dit « axe principal » (Z2), - an enclosure (2) which extends along and around an axis called the “main axis” (Z2),
- une vis sans fin (3) qui est montée rotative au sein d’un premier étage de l’enceinte (2) formant un fourreau (4) de sorte à pouvoir acheminer le coagulum de caoutchouc naturel de l’amont vers l’aval dudit fourreau (4), le long de l’axe principal (Z2), - an endless screw (3) which is rotatably mounted within a first stage of the enclosure (2) forming a sheath (4) so as to be able to convey the natural rubber coagulum from upstream to downstream of said sheath (4), along the main axis (Z2),
- un étage de filtration (10) qui forme un second étage de l’enceinte (2) situé axial ement en aval de l’extrémité aval de la vis sans fin (3), dans le prolongement du fourreau (4), et qui comprend d’une part au moins un tamis (11, 12, 13) qui définit une maille de filtration (Mi l), de sorte que ledit au moins un tamis (11, 12, 13) permet de filtrer le coagulum de caoutchouc naturel lorsque la vis sans fin (3) force le passage dudit coagulum de caoutchouc naturel à travers ledit au moins un tamis (11, 12, 13), et d’autre part une première plaque (14), dite « plaque de filtration » (14), qui présente une face amont (14U) formant un siège qui soutient l’au moins un tamis (11, 12, 13) à l’encontre de la pression que le coagulum de caoutchouc naturel exerce sur ledit tamis, ladite plaque de filtration (14) étant pourvue d’un premier jeu d’orifices (15), dits « orifices de filtration » (15), qui permettent au coagulum de caoutchouc naturel ayant traversé l’au moins un tamis (11, 12, 13) de traverser ladite plaque de filtration (14), lesdits orifices de filtration (15) étant agencés de telle manière qu’ils présentent chacun une section de passage (S 15) qui est supérieure ou égale à une section de référence (S ref) prédéterminée, qui est elle-même strictement supérieure à la section de passage (SU) de la maille de filtration (Mi l) définie par l’au moins un tamis (11, 12, 13), et lesdits orifices de filtration (15) définissant dans leur ensemble une section totale de passage dont la superficie minimale, considérée dans un plan normal à l’axe principal (Z2), est dite « section de filtration cumulée » (S 15_tot), - a filtration stage (10) which forms a second stage of the enclosure (2) located axially downstream of the downstream end of the endless screw (3), in the extension of the sheath (4), and which comprises on the one hand at least one sieve (11, 12, 13) which defines a filtration mesh (Mi l), so that said at least one sieve (11, 12, 13) makes it possible to filter the natural rubber coagulum when the endless screw (3) forces the passage of said natural rubber coagulum through said at least one sieve (11, 12, 13), and on the other hand a first plate (14), called “filtration plate” ( 14), which has an upstream face (14U) forming a seat which supports the at least one sieve (11, 12, 13) against the pressure that the natural rubber coagulum exerts on said sieve, said plate of filtration (14) being provided with a first set of orifices (15), called “filtration orifices” (15), which allow the natural rubber coagulum having passed through the at least one sieve (11, 12, 13) to pass through said filtration plate (14), said filtration orifices (15) being arranged in such a way that they each have a passage section (S 15) which is greater than or equal to a predetermined reference section (S ref) , which is itself strictly greater than the passage section (SU) of the filtration mesh (Mi l) defined by the at least one sieve (11, 12, 13), and said filtration orifices (15) defining as a whole a total passage section whose minimum surface area, considered in a plane normal to the main axis (Z2), is called “cumulative filtration section” (S 15_tot),
- un étage de détente (20) qui forme un troisième étage de l’enceinte (2) situé axial ement en aval de l’étage de filtration (10), dans le prolongement dudit étage de filtration (10), et qui comprend une seconde plaque (24), dite « plaque de détente » (24), qui est pourvue d’un second jeu d’orifices (25), dits « orifices de détente » (25), qui sont agencés pour recevoir le coagulum de caoutchouc naturel issu de l’étage de filtration (10) et permettre audit coagulum de caoutchouc naturel de traverser ladite plaque de détente (24) et de sortir de l’enceinte (2) en subissant une détente qui provoque une vaporisation d’au moins une partie de l’eau contenue dans le coagulum de caoutchouc naturel, lesdits orifices de détente (25) étant à cet effet agencés de telle manière que d’une part lesdits orifices de détente présentent chacun une section de passage (S25) qui est strictement inférieure à la section de référence (S ref) des orifices de filtration (15) et strictement supérieure à la section de passage de la maille de filtration (SU), et que d’autre part lesdits orifices de détente (25) définissent dans leur ensemble une section totale de passage dont la superficie minimale, considérée dans un plan normal à l’axe principal, et dite « section de détente cumulée » (S25_tot), est strictement inférieure à la section de filtration cumulée (S15_tot), de telle sorte que la vis sans fin (3) est apte à forcer le coagulum de caoutchouc naturel à passer successivement à travers l’étage de filtration (10) puis à travers l’étage de détente (20). - an expansion stage (20) which forms a third stage of the enclosure (2) located axially downstream of the filtration stage (10), in the extension of said filtration stage (10), and which comprises a second plate (24), called "relaxation plate" (24), which is provided with a second set of orifices (25), called "relaxation orifices" (25), which are arranged to receive the rubber coagulum natural from the filtration stage (10) and allow said coagulum of natural rubber to pass through said expansion plate (24) and to exit the enclosure (2) undergoing an expansion which causes vaporization of at least part of the water contained in the natural rubber coagulum, said orifices expansion valve (25) being for this purpose arranged in such a way that on the one hand said expansion orifices each have a passage section (S25) which is strictly less than the reference section (S ref) of the filtration orifices (15) ) and strictly greater than the passage section of the filtration mesh (SU), and that on the other hand said relaxation orifices (25) define as a whole a total passage section whose minimum surface area, considered in a normal plane to the main axis, and called “cumulative relaxation section” (S25_tot), is strictly lower than the cumulative filtration section (S15_tot), such that the endless screw (3) is able to force the rubber coagulum natural to pass successively through the filtration stage (10) then through the expansion stage (20).
2. Dispositif selon la revendication 1 caractérisé en ce que le rapport entre, au numérateur, la distance (L 10 20), dite « distance d’étagement » (L 10 20) qui sépare axialement la face amont (24U) de la plaque de détente de la face aval (14D) de la plaque de filtration, et, au dénominateur, le diamètre hydraulique de sortie de l’étage de filtration (Dh lOD), est compris entre zéro et 10%, où le diamètre hydraulique est le diamètre équivalent tel que calculé par la formule : 2. Device according to claim 1 characterized in that the ratio between, in the numerator, the distance (L 10 20), called “staging distance” (L 10 20) which axially separates the upstream face (24U) of the plate relaxation of the downstream face (14D) of the filtration plate, and, in the denominator, the hydraulic outlet diameter of the filtration stage (Dh lOD), is between zero and 10%, where the hydraulic diameter is the equivalent diameter as calculated by the formula:
Dh = 4 x Aire de la section considérée / périmètre de la section considérée dans laquelle la section considérée correspond ici, pour le calcul du diamètre hydraulique de sortie de l’étage de filtration (Dh lOD), à la section de passage de l’enceinte (2) considérée dans un plan qui est normal à l’axe principal et tangent à la face aval (14D) de la plaque de filtration (14). Dh = 4 x Area of the section considered / perimeter of the section considered in which the section considered corresponds here, for the calculation of the hydraulic outlet diameter of the filtration stage (Dh lOD), to the passage section of the enclosure (2) considered in a plane which is normal to the main axis and tangent to the downstream face (14D) of the filtration plate (14).
3. Dispositif selon la revendication 1 ou 2 caractérisé en ce que la distance (L 10 20), dite « distance d’étagement » (L 10 20) qui sépare axialement la face amont (24U) de la plaque de détente (24) de la face aval (14D) de la plaque de filtration (14) est inférieure ou égale à 50 mm, de préférence inférieure ou égale à 35 mm, voire inférieure ou égale à 20 mm. 3. Device according to claim 1 or 2 characterized in that the distance (L 10 20), called “staging distance” (L 10 20) which axially separates the upstream face (24U) from the expansion plate (24) of the downstream face (14D) of the filtration plate (14) is less than or equal to 50 mm, preferably less than or equal to 35 mm, or even less than or equal to 20 mm.
4. Dispositif selon l’une des revendications précédentes caractérisé en ce que les orifices de filtration (15) sont formés par des trous cylindriques de base circulaire dont le diamètre minimal est égal ou supérieur à un diamètre de référence (D ref) prédéterminé, et en ce que les orifices de détente (25) sont formés par des trous cylindriques de base circulaire dont le diamètre minimal est strictement inférieur audit diamètre de référence (D ref), de préférence au moins deux fois inférieur, au moins trois fois inférieur, voire au moins cinq fois inférieur, audit diamètre de référence (D ref). 4. Device according to one of the preceding claims characterized in that the filtration orifices (15) are formed by cylindrical holes of circular base whose minimum diameter is equal to or greater than a predetermined reference diameter (D ref), and in that the expansion orifices (25) are formed by cylindrical holes of circular base whose minimum diameter is strictly less than said reference diameter (D ref), preferably at least twice less, at least three times less, or even at least five times lower, said reference diameter (D ref).
5. Dispositif selon l’une des revendications précédentes caractérisé en ce que la plaque de détente (24) est accolée à la plaque de filtration (14), de sorte que la distance (L 10 20), dite « distance d’étagement » (L 10 20), qui sépare axialement la sortie des orifices de filtration (15) de l’entrée des orifices de détente (25) est nulle. 5. Device according to one of the preceding claims characterized in that the expansion plate (24) is attached to the filtration plate (14), so that the distance (L 10 20), called “staging distance” (L 10 20), which axially separates the outlet of the filtration orifices (15) from the inlet of the expansion orifices (25) is zero.
6. Dispositif selon les revendications 4 et 5 caractérisé en ce que la plaque de détente (24) comprend un orifice de détente (25) en vis-à-vis de chaque orifice de filtration (15), de préférence coaxial audit orifice de filtration (15). 6. Device according to claims 4 and 5 characterized in that the expansion plate (24) comprises a relaxation orifice (25) facing each filtration orifice (15), preferably coaxial with said filtration orifice (15).
7. Dispositif selon l’une des revendications 1 à 4 caractérisé en ce que la face amont (24U) de la plaque de détente (24) est axialement distante de la face aval (14D) de la plaque de filtration (14), d’une distance (L_10_20) dite « distance d’étagement » (L_10_20) qui est non nulle, de sorte que la plaque de filtration (14) et la plaque de détente (24) définissent entre elles une chambre d’interface (35). 7. Device according to one of claims 1 to 4 characterized in that the upstream face (24U) of the expansion plate (24) is axially distant from the downstream face (14D) of the filtration plate (14), d a distance (L_10_20) called “staging distance” (L_10_20) which is non-zero, so that the filtration plate (14) and the expansion plate (24) define between them an interface chamber (35) .
8. Dispositif selon la revendication 7 caractérisé en ce que la plaque de détente (24) présente un nombre des orifices de détente (25) qui diffère du nombre des orifices de filtration (15), et/ou une répartition spatiale des orifices de détente (25), considérée dans un plan normal à l’axe principal (Z2) et tangent à la face amont (24U) de la plaque de détente (24), qui diffère de la répartition spatiale des orifices de filtration (15) considérée dans un plan normal à l’axe principal (Z2) et tangent à la face aval (14D) de la plaque de filtration (14). 8. Device according to claim 7 characterized in that the expansion plate (24) has a number of expansion orifices (25) which differs from the number of filtration orifices (15), and/or a spatial distribution of the expansion orifices (25), considered in a plane normal to the main axis (Z2) and tangent to the upstream face (24U) of the expansion plate (24), which differs from the spatial distribution of the filtration orifices (15) considered in a plane normal to the main axis (Z2) and tangent to the downstream face (14D) of the filtration plate (14).
9. Dispositif selon l’une des revendications précédentes caractérisé en ce que le diamètre hydraulique (Dh_25) de la plus petite section de passage de chacun des orifices de détente (25) est inférieur ou égal à 6 mm, de préférence compris entre 1 mm et 4 mm. 9. Device according to one of the preceding claims characterized in that the hydraulic diameter (Dh_25) of the smallest passage section of each of the expansion orifices (25) is less than or equal to 6 mm, preferably between 1 mm and 4mm.
10. Dispositif selon l’une des revendications précédentes caractérisé en ce que le diamètre hydraulique (Dh_15) de la plus petite section de passage de chacun des orifices de filtration (15) est supérieur ou égal à 8 mm, de préférence compris entre 10 mm et 14 mm, par exemple égal à 12 mm. 10. Device according to one of the preceding claims characterized in that the hydraulic diameter (Dh_15) of the smallest passage section of each of the filtration orifices (15) is greater than or equal to 8 mm, preferably between 10 mm and 14 mm, for example equal to 12 mm.
11. Dispositif selon l’une des revendications précédentes caractérisé en ce qu’il est pourvu d’un couteau (30), de préférence un couteau rotatif, qui débite en granulés le coagulum de caoutchouc naturel déshydraté qui sort de l’enceinte (2) à travers les orifices de détente (25) de la plaque de détente (24). 11. Device according to one of the preceding claims characterized in that it is provided with a knife (30), preferably a rotating knife, which cuts into granules the dehydrated natural rubber coagulum which leaves the enclosure (2 ) through the expansion holes (25) of the expansion plate (24).
12. Procédé de traitement d’un coagulum de caoutchouc naturel au cours duquel, au moyen d’une même vis sans fin (3), on force le coagulum de caoutchouc naturel à passer successivement à travers au moins un tamis (11, 12, 13) appartenant à un étage de filtration (10), afin de filtrer ledit coagulum de caoutchouc naturel conformément à la maille de filtration (Ml 1) définie par ledit au moins un tamis (11, 1, 13), puis à travers des orifices de détente (25), prévus dans un étage de détente (20) qui est situé en aval de l’étage de filtration (10), pour faire subir au coagulum de caoutchouc naturel une détente qui provoque une déshydratation dudit coagulum de caoutchouc naturel par vaporisation d’au moins une partie de l’eau contenue dans ledit coagulum de caoutchouc naturel. 12. Process for treating a natural rubber coagulum during which, by means of the same endless screw (3), the natural rubber coagulum is forced to pass successively through at least one sieve (11, 12, 13) belonging to a filtration stage (10), in order to filter said natural rubber coagulum in accordance with the filtration mesh (Ml 1) defined by said at least one sieve (11, 1, 13), then through orifices expansion stage (25), provided in an expansion stage (20) which is located downstream of the filtration stage (10), to subject the natural rubber coagulum to an expansion which causes dehydration of said natural rubber coagulum by vaporization of at least part of the water contained in said natural rubber coagulum.
13. Procédé selon la revendication 12 caractérisé en ce que le coagulum de caoutchouc naturel auquel on applique le procédé présente initialement, lorsqu’on l’introduit dans la vis sans fin (3), une teneur en eau qui est supérieure ou égale à 12% en poids, par exemple comprise entre 12 % et 40% en poids. 13. Method according to claim 12 characterized in that the natural rubber coagulum to which the process is applied initially has, when introduced into the endless screw (3), a water content which is greater than or equal to 12 % by weight, for example between 12% and 40% by weight.
14. Procédé selon la revendication 12 ou la revendication 13 caractérisé en ce que l’on porte le coagulum de caoutchouc naturel à une pression comprise entre 70 bar et 100 bar et à une température comprise entre 110°C et 190°C, par exemple entre 140°C et 190°C, à l’entrée de l’étage de filtration (10). 14. Method according to claim 12 or claim 13 characterized in that the natural rubber coagulum is brought to a pressure of between 70 bar and 100 bar and to a temperature of between 110°C and 190°C, for example between 140°C and 190°C, at the entrance to the filtration stage (10).
PCT/EP2023/084558 2022-12-14 2023-12-06 Combined device for filtering and dehydrating natural rubber WO2024126212A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR2213329A FR3143606A1 (en) 2022-12-14 2022-12-14 COMBINED DEVICE FOR FILTRATION AND DEHYDRATION OF NATURAL RUBBER
FRFR2213329 2022-12-14

Publications (1)

Publication Number Publication Date
WO2024126212A1 true WO2024126212A1 (en) 2024-06-20

Family

ID=85222296

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2023/084558 WO2024126212A1 (en) 2022-12-14 2023-12-06 Combined device for filtering and dehydrating natural rubber

Country Status (2)

Country Link
FR (1) FR3143606A1 (en)
WO (1) WO2024126212A1 (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016162645A2 (en) 2015-04-10 2016-10-13 Compagnie Generale Des Etablissements Michelin Removal of contaminants from wet natural rubber
WO2018224773A1 (en) * 2017-06-07 2018-12-13 Compagnie Generale Des Etablissements Michelin Method for decontaminating natural rubber by high-pressure filtration of a wet coagulum of natural rubber
US11319429B2 (en) * 2016-12-27 2022-05-03 Toyo Tire Corporation Masterbatch manufacturing method and tire manufacturing method

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016162645A2 (en) 2015-04-10 2016-10-13 Compagnie Generale Des Etablissements Michelin Removal of contaminants from wet natural rubber
US11319429B2 (en) * 2016-12-27 2022-05-03 Toyo Tire Corporation Masterbatch manufacturing method and tire manufacturing method
WO2018224773A1 (en) * 2017-06-07 2018-12-13 Compagnie Generale Des Etablissements Michelin Method for decontaminating natural rubber by high-pressure filtration of a wet coagulum of natural rubber

Also Published As

Publication number Publication date
FR3143606A1 (en) 2024-06-21

Similar Documents

Publication Publication Date Title
EP0404647B1 (en) Apparatus of liquid degassing
EP3485975B1 (en) Grinding device allowing a high grinding rate and varying the size distribution of the ground particles
FR2618694A1 (en) DESAERATOR FOR PARTICULATE MATERIALS
CN101052448A (en) Method of extracting a component from processed material and a device used for the method
FR3067351A1 (en) METHOD FOR DECONTAMINATING NATURAL RUBBER BY HIGH PRESSURE FILTRATION OF A WET COAGULUM OF NATURAL RUBBER
US20210214330A1 (en) Equipment and method for continuously processing plant material
FR2462981A1 (en) METHOD AND APPARATUS FOR FORMATION OF WOOD FIBERS
FR2507924A1 (en) MASS OF TREATED RICE GRAINS, AND METHOD AND APPARATUS FOR MANUFACTURING SAME
FR3091987A1 (en) condiment mill
WO2024126212A1 (en) Combined device for filtering and dehydrating natural rubber
FR2970422A1 (en) NEW GEOMETRY OF FILTRATION ELEMENTS
WO2010100377A1 (en) Machine for granulating a compact material, in particular a compact wood-based material
EP0104966A2 (en) Centrifuge with energy recuperation
EP3145626B1 (en) Tangential filter with a supporting element including a set of channels
EP0353154B1 (en) Apparatus for removing spent pellets from tube bundle cleaning installations
FR3102072A1 (en) Method and device for separating trichomes from hemp
FR2955029A1 (en) PROCESS FOR PROCESSING PRODUCTS IN THE FORM OF DIVIDED SOLIDS FOR THEIR THERMAL DEBACTERIZATION, AND INSTALLATION FOR CARRYING OUT SAID METHOD
WO2006120346A1 (en) Method for treating a corn grain mixture and device for carrying out said method
EP0629738A1 (en) Rotor for hydrodynamic pressure cleaning of paper pulp and apparatus using the rotor
WO2021250251A1 (en) Device for solid/liquid extraction by radial ultrasonic irradiation, and associated extraction method
WO2023198518A1 (en) Method for decontaminating natural rubber by filtration of a wet coagulum of natural rubber
CA1307443C (en) Process and apparatus for separating liquid and solid fractions, particularly
FR3068626A1 (en) APPARATUS AND METHOD FOR FRACTIONING OILY SEEDS
FR2891994A1 (en) Plant treatment device for agro-food industry, has volume with grid for filtering plant debris and comprising slope and opening for flow of recuperated liquid and slurry though respective filtering element and extraction unit
EP2070674B1 (en) Method and installation for separating composite products made from metal and elastomer

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 23818485

Country of ref document: EP

Kind code of ref document: A1