WO2024125640A1 - 一种灌装装置 - Google Patents

一种灌装装置 Download PDF

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Publication number
WO2024125640A1
WO2024125640A1 PCT/CN2023/139200 CN2023139200W WO2024125640A1 WO 2024125640 A1 WO2024125640 A1 WO 2024125640A1 CN 2023139200 W CN2023139200 W CN 2023139200W WO 2024125640 A1 WO2024125640 A1 WO 2024125640A1
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Prior art keywords
section
filling
valve
suction
throttling
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PCT/CN2023/139200
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English (en)
French (fr)
Inventor
王亮
许海文
陈衡山
何船
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楚天科技股份有限公司
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Publication of WO2024125640A1 publication Critical patent/WO2024125640A1/zh

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  • the utility model relates to the technical field of food and medicine packaging machinery and equipment, in particular to a filling device.
  • Blow-fill-seal technology is an aseptic packaging technology.
  • the equipment can usually produce dozens (10 ⁇ 60) products at a time. Due to the large number of filling heads and in order to achieve CIP (cleaning) and SIP (sterilization), the time pressure filling method is usually adopted, that is, under a certain filling pressure, the filling volume is controlled by controlling the opening time of the filling valve.
  • the existing related filling devices such as a filling device with application number CN202222117642.2, have the following deficiencies:
  • the filling section is a vertical straight-through section, and the two ends of the back-suction channel are connected to the filling section at an angle. During the cleaning process, the cleaning liquid is more likely to flow directly down from the filling section, and only a small amount of cleaning liquid can flow into the back-suction channel, resulting in poor cleaning effect on the back-suction channel;
  • the throttle valve and metering valve are located on the upstream seat and downstream seat respectively, which takes up a large space and is inconvenient to process.
  • the technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a filling device with a simple structure and capable of improving the cleaning effect.
  • a filling device comprises a liquid supply mechanism, a back-suction mechanism and a filling channel connected to the liquid supply mechanism, the filling channel comprises a throttling section, a metering section and a filling section connected in sequence,
  • the back-suction mechanism comprises a back-suction channel and a back-suction valve, one end of the back-suction channel is connected to the middle of the filling section, and the other end is provided with an extension section, the bottom end of the filling section is connected to the extension section, the bottom end of the extension section is connected to a liquid outlet, the back-suction valve is provided on the back-suction channel, the throttling section is connected to the liquid supply mechanism, the throttling section is provided with a throttling portion, and the metering section is provided with a metering portion.
  • the back-suction channel is V-shaped, and the back-suction valve is arranged at the sharp corner of the back-suction channel.
  • the throttling part is V-shaped, and a throttling valve is arranged at the sharp corner of the throttling part.
  • a parallel channel is also provided at the sharp corner of the throttling portion.
  • the metering parts are all V-shaped, and metering valves are arranged at the sharp corners of the metering parts.
  • the filling device also includes an upstream seat and a downstream seat that are assembled together, and a side seat that is assembled on one side of the upstream seat and the downstream seat.
  • the throttling section and the metering section are arranged in the upstream seat, and the sharp corners of the throttling section and the metering section are both located at the joint of the upstream seat and the side seat.
  • the filling section, the extension section and the liquid outlet end pass through the downstream seat, and the top end of the filling section extends to the upstream seat.
  • the sharp corners of the back-suction channel are all located at the joint of the downstream seat and the side seat.
  • the throttling valve, the metering valve and the back-suction valve are all installed on the side seat.
  • the throttle valve, metering valve and back-suction valve are all diaphragm valves, and the diaphragms of each valve are clamped at the joints of the upstream seat, the downstream seat and the side seat.
  • the filling section and the liquid outlet are both parallel to the diaphragm, and the distance between the filling section and the diaphragm is closer than the distance between the liquid outlet and the diaphragm.
  • the liquid supply mechanism comprises a main channel and a plurality of branch channels connected with the main channel, and the filling channels are provided with a plurality of channels, which are connected with the branch channels in a one-to-one correspondence.
  • the filling section is connected to the liquid outlet end through the extension section, and there is no direct connection between the filling section and the liquid outlet end, so as to prevent the cleaning liquid in the filling section from flowing directly to the liquid outlet end during the cleaning process.
  • the extension section Under the blocking effect of the extension section, more cleaning liquid can flow into the re-suction channel, thereby improving the cleaning effect of the re-suction channel, thereby improving the overall cleaning effect.
  • FIG. 1 is a schematic diagram of the front structure of the filling device of the present invention.
  • FIG. 2 is a schematic side sectional view of the filling device of the present invention.
  • FIG. 3 is an enlarged view of point A in FIG. 2 .
  • words “a”, “an”, “a kind” and/or “the” do not specifically refer to the singular, but may also include the plural.
  • the words “first”, “second” and similar words used in this disclosure do not indicate any order, quantity or importance, but are only used to distinguish different components.
  • words such as “include” or “comprise” mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects.
  • Words such as “connect” or “connected” and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect.
  • Figures 1 to 3 show an embodiment of the filling device of the utility model, which includes a liquid supply mechanism 1, a back-suction mechanism 5 and a filling channel 2 connected to the liquid supply mechanism 1.
  • the filling channel 2 includes a throttling section 21, a metering section 22 and a filling section 23 connected in sequence.
  • the back-suction mechanism 5 includes a back-suction channel 51 and a back-suction valve 52.
  • One end of the back-suction channel 51 is connected to the middle of the filling section 23, and the other end is provided with an extension section 24.
  • the bottom end of the filling section 23 is connected to the extension section 24, and the bottom end of the extension section 24 is connected to a liquid outlet 25.
  • the back-suction valve 52 is provided on the back-suction channel 51.
  • the throttling section 21 is connected to the liquid supply mechanism 1, the throttling section 21 is provided with a throttling portion 6, and the metering section 22 is provided with a metering portion 7.
  • the back-suction valve 52 is closed and the metering valve 4 is opened. After the filling is completed, the metering valve 4 is closed, and then the back-suction valve 52 is opened to achieve back-suction to prevent dripping from the filling needle. Then, the back-suction valve 52 is closed before or at the same time as the metering valve 4 is opened next time. During cleaning, the metering valve 4 and the back-suction valve 52 are fully opened to increase the flow of the cleaning liquid and improve the cleaning effect of the filling channel 2 and the back-suction channel 51.
  • the metering valve 4 and the back-suction valve 52 are fully opened, and the matching parts of each valve and the filling channel 2 are disinfected and sterilized to improve the sterilization effect.
  • the throttling part 6 is arranged upstream of the metering valve 4. There is a pressure difference when there is throttling.
  • the metering valve 4 is arranged upstream of the back-suction mechanism 5. The pressure is blocked by the metering valve 4 and has no effect on the back-suction.
  • the filling section 23 is connected to the liquid outlet 25 through the extension section 24. There is no direct connection between the filling section 23 and the liquid outlet 25, so as to prevent the cleaning liquid in the filling section 23 from flowing directly to the liquid outlet 25 during the cleaning process. Under the blocking effect of the extension section 24, more cleaning liquid can flow into the re-suction channel 51, thereby improving the cleaning effect of the re-suction channel 51 and thus improving the overall cleaning effect.
  • the back-suction channel 51 is V-shaped, and the back-suction valve 52 is disposed at the sharp corner of the back-suction channel 51.
  • the back-suction valve 52 is opened to allow the cleaning liquid to enter the back-suction channel 51 and clean the back-suction channel 51.
  • the throttle portion 6 is V-shaped, and a throttle valve 3 is provided at the sharp corner of the throttle portion 6.
  • the throttle portion 6 is V-shaped, which is convenient for installing the throttle valve 3.
  • a parallel channel 61 is also provided at the sharp corner of the throttling part 6.
  • the throttling valve 3 can be completely closed, and the filling medium flows through the parallel channel 61. In this way, the throttling point does not change during filling, and the filling process is more stable.
  • the metering valve 4, the metering valve 4 and the open back sucking valve 52 are arranged vertically at intervals, and the throttling is at the upper end, so there is no pressure difference, and the risk of dripping is lower.
  • the metering portion 7 is V-shaped, and the metering valve 4 is provided at the sharp corner of the metering portion 7.
  • the metering portion 7 is V-shaped, which is convenient for installing the metering valve 4.
  • the filling device also includes an upstream seat 8 and a downstream seat 9 that are assembled together, and a side seat 91 that is assembled on one side of the upstream seat 8 and the downstream seat 9.
  • the throttling section 21 and the metering section 22 are arranged in the upstream seat 8, and the sharp corners of the throttling portion 6 and the metering portion 7 are all located at the joint of the upstream seat 8 and the side seat 91.
  • the filling section 23, the extension section 24 and the liquid outlet end 25 pass through the downstream seat 9, and the top end of the filling section 23 extends to the upstream seat 8.
  • the sharp corners of the back-suction channel 51 are all located at the joint of the downstream seat 9 and the side seat 91.
  • the throttling valve 3, the metering valve 4 and the back-suction valve 52 are all installed on the side seat 91.
  • the sharp corners of the throttling section 21, the metering part 7 and the back-suction channel 51 are all located at the joint of the downstream seat 9 and the side seat 91.
  • the throttling valve 3, the metering valve 4 and the back-suction valve 52 are all installed on the side seat 91 and are respectively connected with the sharp corners of the throttling section 21, the metering part 7 and the back-suction channel 51.
  • the upstream seat 8 and the downstream seat 9 are arranged up and down.
  • the throttle valve 3 and the metering valve 4 are both located on the upstream seat 8, which can effectively save space and facilitate processing.
  • the top end of the filling section 23 extends into the upstream seat 8, so that its lower part is in the downstream seat 9 and its upper part is in the upstream seat 8, which is convenient for separate processing and docking.
  • the throttle valve 3, the metering valve 4 and the suck-back valve 52 are all diaphragm valves, and the diaphragms 92 of each valve are clamped at the joints of the upstream seat 8, the downstream seat 9 and the side seat 91. In this way, the diaphragms 92 of each valve can be set independently or as a whole.
  • the filling section 23 and the liquid outlet 25 are parallel to the diaphragm 92, and the distance between the filling section 23 and the diaphragm 92 is closer than the distance between the liquid outlet 25 and the diaphragm 92.
  • the bottom end of the extension section 24 is inclined toward the liquid outlet 25, and the distance between the filling section 23 and the diaphragm 92 is less than three times the diameter of the filling section 23, so that the back-suction channel 51 is easier to clean.
  • the liquid supply mechanism 1 includes a main channel 11 and a plurality of branch channels 12 connected to the main channel 11.
  • a plurality of filling channels 2 are provided, which are connected to the branch channels 12 one by one. Filling is performed through a plurality of filling channels 2, thereby improving the filling efficiency.
  • a parallel channel 61 is provided at the sharp corner of the throttling portion 6.
  • the parallel channel 61 is arranged in a V shape and is arranged to be smaller than the filling channel 2 to reduce the flow rate during filling. In this way, when each filling channel 2 is filled, the flow rate of the medium passing through each parallel channel 61 is more uniform, the filling process is more stable, and the fine packaging accuracy is higher.

Landscapes

  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
  • Basic Packing Technique (AREA)

Abstract

本实用新型公开了一种灌装装置,包括供液机构(1)、回吸机构(5)和与供液机构(1)连通的灌装通道(2),灌装通道(2)包括依次连接的节流段(21)、计量段(22)和灌装段(23),回吸机构(5)包括回吸通道(51)和回吸阀(52),回吸通道(51)的一端与灌装段(23)的中部连接,另一端设有延伸段(24),灌装段(23)的底端与延伸段(24)连通,延伸段(24)的底端连通有出液端(25),回吸阀(52)设于回吸通道(51)上,节流段(21)与供液机构(1)连通,节流段(21)设有节流部(6),计量段(22)设有计量部(7)。本灌装装置具有结构简单以及能够提高清洗效果等优点。

Description

一种灌装装置
相关申请的交叉引用
本申请以申请日为“2022年12月16日”、申请号为“202223544725 .6”、发明创造名称为“一种灌装装置”的中国专利申请为基础,并主张其优先权,该中国专利申请的全文在此引用至本申请中,以作为本申请的一部分。
技术领域
本实用新型涉及食品、药品包装机械设备技术领域,尤其涉及一种灌装装置。
背景技术
吹灌封技术为一种无菌封装技术,该设备通常一次可生产数十支(10~60)产品,由于灌装头数较多,并为了实现CIP(清洗)和SIP(消毒),通常采用的是时间压力法灌装,即在一定的灌装压力下,通过控制灌装阀的开启时间来控制装量。
现有相关灌装装置,如申请号为CN202222117642.2的一种灌装装置,存在以下不足:
1)灌装段为竖直的直通段,回吸通道的两端与灌装段倾斜连接,在清洗过程中,清洗液更容易从灌装段直流而下,很少的清洗液才能流至回吸通道中,造成对回吸通道的清洗效果差;
2)节流阀和计量阀分别位于上游座和下游座上,占用空间大,且加工不方便。
实用新型内容
本实用新型要解决的技术问题是克服现有技术的不足,提供一种结构简单以及能够提高清洗效果的灌装装置。
为解决上述技术问题,本实用新型采用以下技术方案:
一种灌装装置,包括供液机构、回吸机构和与供液机构连通的灌装通道,所述灌装通道包括依次连接的节流段、计量段和灌装段,所述回吸机构包括回吸通道和回吸阀,所述回吸通道的一端与灌装段的中部连接,另一端设有延伸段,所述灌装段的底端与延伸段连通,所述延伸段的底端连通有出液端,所述回吸阀设于回吸通道上,所述节流段与供液机构连通,所述节流段设有节流部,所述计量段设有计量部。
作为上述技术方案的进一步改进:
所述回吸通道呈V字形,所述回吸阀设于回吸通道的尖角处。
所述节流部呈V字形,所述节流部的尖角处设有节流阀。
所述节流部的尖角处还设有并联通道。
所述计量部均呈V字形,所述计量部的尖角处设有计量阀。
所述灌装装置还包括相拼合的上游座和下游座以及拼合于上游座和下游座一侧的侧座,所述节流段和计量段设于上游座中,所述节流部和计量部的尖角处均位于上游座与侧座的拼接处,所述灌装段、延伸段和出液端贯穿于下游座中,且所述灌装段的顶端延伸至上游座中,所述回吸通道的尖角处均位于下游座与侧座的拼接处,所述节流阀、计量阀和回吸阀均安装在侧座上。
所述节流阀、计量阀和回吸阀均为膜片阀,各阀的膜片均夹设于上游座和下游座与侧座的拼接处。
所述灌装段和出液端均与膜片平行,且所述灌装段离膜片的距离比出液端离膜片的距离近。
所述供液机构包括主通道和多个与主通道连通的支通道,所述灌装通道设有多个,与支通道一一对应连通。
与现有技术相比,本实用新型的优点在于:
本实用新型的灌装装置,灌装段通过延伸段与出液端连接,灌装段和出液端没有直通连接,避免在清洗过程灌装段中的清洗液直流至出液端,在延伸段的阻挡作用下,更多的清洗液能流至回吸通道中,提高了对回吸通道的清洗效果差,从而提高了整体清洗效果。
附图说明
图1是本发明灌装装置的主视结构示意图。
图2是本发明灌装装置的侧剖结构示意图。
图3是图2中A处的放大图。
图中各标号表示:
1、供液机构;11、主通道;12、支通道;2、灌装通道;21、节流段;22、计量段;23、灌装段;24、延伸段;25、出液端;3、节流阀;4、计量阀;5、回吸机构;51、回吸通道;52、回吸阀;6、节流部;61、并联通道;7、计量部;8、上游座;9、下游座;91、侧座;92、膜片。
具体实施方式
以下将结合说明书附图和具体实施例对本实用新型做进一步详细说明。
如本实用新型所示,除非上下文明确提示例外情形,“一”、“一 个”、“一种”和/或“该”等词并非特指单数,也可包括复数。本公开中使用的“第一”、“第二” 以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。同样,“包括”或者“包含”等类似的词语意指出现该词前面的元件或者物件涵盖出现在该词后面列举的元件或者物件及其等同,而不排除其他元件或者物件。“连接”或者“相连”等类似的词语并非限定于物理的或者机械的连接,而是可以包括电性的连接,不管是直接的还是间接的。
图1至图3示出了本实用新型灌装装置的一种实施例,本灌装装置包括供液机构1、回吸机构5和与供液机构1连通的灌装通道2,灌装通道2包括依次连接的节流段21、计量段22和灌装段23,回吸机构5包括回吸通道51和回吸阀52,回吸通道51的一端与灌装段23的中部连接,另一端设有延伸段24,灌装段23的底端与延伸段24连通,延伸段24的底端连通有出液端25,回吸阀52设于回吸通道51上,节流段21与供液机构1连通,节流段21设有节流部6,计量段22设有计量部7。
灌装时,回吸阀52关闭,计量阀4打开,灌装完成后,关闭计量阀4,然后打开回吸阀52,实现回吸,防止灌针挂滴,然后在下次打开计量阀4之前或同时先关闭回吸阀52。清洗时,计量阀4、回吸阀52均完全打开,以加大清洗液的流量,提高对灌装通道2和回吸通道51的清洗效果。灭菌时,计量阀4、回吸阀52均完全打开,各阀与灌装通道2的配合部均被消毒灭菌,提高灭菌效果。节流部6设于计量阀4的上游,有节流存在压差,计量阀4设于回吸机构5的上游,压力通过计量阀4阻断,不对回吸产生影响。
本灌装装置,灌装段23通过延伸段24与出液端25连接,灌装段23和出液端25没有直通连接,避免在清洗过程灌装段23中的清洗液直流至出液端25,在延伸段24的阻挡作用下,更多的清洗液能流至回吸通道51中,提高了对回吸通道51的清洗效果差,从而提高了整体清洗效果。
本实施例中,回吸通道51呈V字形,回吸阀52设于回吸通道51的尖角处。清洗时,打开回吸阀52,使清洗液能够进入回吸通道51,清洗干净回吸通道51。
本实施例中,节流部6呈V字形,节流部6的尖角处设有节流阀3。节流部6呈V字形设置,便于装设节流阀3。
本实施例中,节流部6的尖角处还设有并联通道61。灌装时,可将节流阀3完全关闭,灌装介质通过并联通道61流动。这样,节流点在灌装时不变动,灌装过程更稳定。并且,计量阀4、计量阀4和开回吸阀52竖向间隔布置,节流在上端,没有压差影响,滴液风险更低。
本实施例中,计量部7均呈V字形,计量部7的尖角处设有计量阀4。计量部7呈V字形设置,便于装设计量阀4。
本实施例中,如图2所示,灌装装置还包括相拼合的上游座8和下游座9以及拼合于上游座8和下游座9一侧的侧座91,节流段21和计量段22设于上游座8中,节流部6和计量部7的尖角处均位于上游座8与侧座91的拼接处,灌装段23、延伸段24和出液端25贯穿于下游座9中,且灌装段23的顶端延伸至上游座8中,回吸通道51的尖角处均位于下游座9与侧座91的拼接处,节流阀3、计量阀4和回吸阀52均安装在侧座91上。
节流段21、计量部7和回吸通道51的尖角处均位于下游座9与侧座91的拼接处,节流阀3、计量阀4和回吸阀52均安装在侧座91上,并分别与节流段21、计量部7和回吸通道51的尖角处配合连接,这样,在安装时,只需要先将节流阀3、计量阀4和回吸阀52安装在侧座91上,再将侧座91与上游座8和下游座9拼合即可。具体地,上游座8和下游座9上下设置。
节流阀3与计量阀4都位于上游座8上,可有效节省空间,便于加工。并且,灌装段23的顶端延伸至上游座8中,使其下部分在下游座9中,上部分在上游座8中,这样,便于分开加工及对接。
本实施例中,节流阀3、计量阀4和回吸阀52均为膜片阀,各阀的膜片92均夹设于上游座8和下游座9与侧座91的拼接处。这样,各阀的膜片92可以独立设置,也可以整体设置。
本实施例中,灌装段23和出液端25均与膜片92平行,且灌装段23离膜片92的距离比出液端25离膜片92的距离近。延伸段24的底端向出液端25方向倾斜设置,灌装段23离膜片92的距离小于灌装段23直径的三倍,得回吸通道51更易清洗。
本实施例中,供液机构1包括主通道11和多个与主通道11连通的支通道12,灌装通道2设有多个,与支通道12一一对应连通。通过多个灌装通道2进行灌装,提高灌装效率。
节流部6的尖角处设有并联通道61。并联通道61呈V字形设置,且并联通道61设置成比灌装通道2小,以减少在灌装时的流量。这样,各灌装通道2灌装时,通过各并联通道61的介质流量更加均匀,灌装过程更稳定,精装精度更高。
虽然本实用新型已以较佳实施例揭示如上,然而并非用以限定本实用新型。任何熟悉本领域的技术人员,在不脱离本实用新型技术方案范围的情况下,都可利用上述揭示的技术内容对本实用新型技术方案做出许多可能的变动和修饰,或修改为等同变化的等效实施例。因此,凡是未脱离本实用新型技术方案的内容,依据本实用新型技术实质对以上实施例所做的任何简单修改、等同变化及修饰,均应落在本实用新型技术方案保护的范围内。。

Claims (9)

  1.  一种灌装装置,其特征在于:包括供液机构(1)、回吸机构(5)和与供液机构(1)连通的灌装通道(2),所述灌装通道(2)包括依次连接的节流段(21)、计量段(22)和灌装段(23),所述回吸机构(5)包括回吸通道(51)和回吸阀(52),所述回吸通道(51)的一端与灌装段(23)的中部连接,另一端设有延伸段(24),所述灌装段(23)的底端与延伸段(24)连通,所述延伸段(24)的底端连通有出液端(25),所述回吸阀(52)设于回吸通道(51)上,所述节流段(21)与供液机构(1)连通,所述节流段(21)设有节流部(6),所述计量段(22)设有计量部(7)。
  2. 根据权利要求1所述的灌装装置,其特征在于:所述回吸通道(51)呈V字形,所述回吸阀(52)设于回吸通道(51)的尖角处。
  3.  根据权利要求2所述的灌装装置,其特征在于:所述节流部(6)呈V字形,所述节流部(6)的尖角处设有节流阀(3)。
  4.  根据权利要求3所述的灌装装置,其特征在于:所述节流部(6)的尖角处还设有并联通道(61)。
  5.  根据权利要求3所述的灌装装置,其特征在于:所述计量部(7)均呈V字形,所述计量部(7)的尖角处设有计量阀(4)。
  6.  根据权利要求5所述的灌装装置,其特征在于:所述灌装装置还包括相拼合的上游座(8)和下游座(9)以及拼合于上游座(8)和下游座(9)一侧的侧座(91),所述节流段(21)和计量段(22)设于上游座(8)中,所述节流部(6)和计量部(7)的尖角处均位于上游座(8)与侧座(91)的拼接处,所述灌装段(23)、延伸段(24)和出液端(25)贯穿于下游座(9)中,且所述灌装段(23)的顶端延伸至上游座(8)中,所述回吸通道(51)的尖角处均位于下游座(9)与侧座(91)的拼接处,所述节流阀(3)、计量阀(4)和回吸阀(52)均安装在侧座(91)上。
  7.  根据权利要求6所述的灌装装置,其特征在于:所述节流阀(3)、计量阀(4)和回吸阀(52)均为膜片阀,各阀的膜片(92)均夹设于上游座(8)和下游座(9)与侧座(91)的拼接处。
  8.  根据权利要求7所述的灌装装置,其特征在于:所述灌装段(23)和出液端(25)均与膜片(92)平行,且所述灌装段(23)离膜片(92)的距离比出液端(25)离膜片(92)的距离近。
  9.  根据权利要求1至8中任一项所述的灌装装置,其特征在于:所述供液机构(1)包括主通道(11)和多个与主通道(11)连通的支通道(12),所述灌装通道(2)设有多个,与支通道(12)一一对应连通。
PCT/CN2023/139200 2022-12-16 2023-12-15 一种灌装装置 WO2024125640A1 (zh)

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