WO2024114124A1 - Robot magnetic charging system - Google Patents

Robot magnetic charging system Download PDF

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Publication number
WO2024114124A1
WO2024114124A1 PCT/CN2023/124280 CN2023124280W WO2024114124A1 WO 2024114124 A1 WO2024114124 A1 WO 2024114124A1 CN 2023124280 W CN2023124280 W CN 2023124280W WO 2024114124 A1 WO2024114124 A1 WO 2024114124A1
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WO
WIPO (PCT)
Prior art keywords
magnetic
robot
power supply
charging
height
Prior art date
Application number
PCT/CN2023/124280
Other languages
French (fr)
Chinese (zh)
Inventor
王学全
孙土春
陈国栋
孙荣孟
Original Assignee
珠海市一微机器人技术有限公司
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Publication of WO2024114124A1 publication Critical patent/WO2024114124A1/en

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J50/00Circuit arrangements or systems for wireless supply or distribution of electric power
    • H02J50/005Mechanical details of housing or structure aiming to accommodate the power transfer means, e.g. mechanical integration of coils, antennas or transducers into emitting or receiving devices
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J50/00Circuit arrangements or systems for wireless supply or distribution of electric power
    • H02J50/90Circuit arrangements or systems for wireless supply or distribution of electric power involving detection or optimisation of position, e.g. alignment
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • H02J7/0042Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries characterised by the mechanical construction
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries

Definitions

  • the present application relates to the field of robot recharging technology, and in particular to a robot magnetic charging system.
  • the automatic charging solutions for mobile robots mainly include rail-type and non-rail-type.
  • the rail-type solution guides the mobile robot to complete contact charging by setting rails, while the non-rail-type solution mainly uses electromagnets to provide adsorption force to guide the mobile robot to complete contact charging.
  • Chinese patent CN205997008U discloses a contact-type household robot automatic charging device, which adopts a non-rail recharging solution.
  • the contact-type household robot automatic charging device realizes the robot's autonomous return to the charging seat to perform contact charging by means of electromagnet adsorption.
  • the solution limits the height of the iron sheet on the vertical charging pile to be equal to the height of the electromagnet on the robot, so that the positive and negative coils of the electromagnet are aligned with the positive and negative coils on the vertical charging pile when the robot is recharged.
  • This technical solution has the problem that when the robot completes charging and leaves the charging seat, the robot needs to twist left and right to complete the effect of the suction of the electromagnet, which affects the smoothness of the robot leaving the seat.
  • the height of the coil on the charging pile is usually limited to be equal to the height of the coil on the robot.
  • some robots have the problem of tipping forward or backward due to inertia during the return movement due to their mobile structure.
  • Some robots also collide with the charging base during the return movement.
  • the robot uses a contact charging device, there is a height difference between the power supply interface on the charging base and the charging interface on the robot, resulting in a low docking success rate between the two, which affects the robot's recharging success rate.
  • a robot magnetic charging system comprises: a robot and a charging base; a magnetic charging terminal is provided on the robot, and a magnetic power supply terminal is provided on the charging base; there is a height difference between the static height of the magnetic charging terminal and the static height of the magnetic power supply terminal, and the height difference between the static height of the magnetic charging terminal and the static height of the magnetic power supply terminal is less than a preset height difference threshold; wherein, the static height of the magnetic charging terminal refers to the height of the magnetic charging terminal from the ground when the robot is in a static state, and the static height of the magnetic power supply terminal refers to the height of the magnetic power supply terminal of the charging base from the ground when it is not affected by magnetic attraction.
  • the robot includes: a body and moving wheels symmetrically installed on both sides of the body; and a magnetic charging terminal is arranged on the body of the robot.
  • the robot magnetic charging system described in the present application is designed to have a height difference between the static ground height of the magnetic charging terminal on the robot and the static ground height of the magnetic power supply terminal on the charging seat.
  • the height difference between the static ground height of the magnetic charging terminal and the static ground height of the magnetic power supply terminal is still within the range that can achieve the docking of the two.
  • the static height of the magnetic charging end above the ground to be different from the static height of the magnetic power supply end above the ground, the force of the magnetic adsorption force on the robot's movement away from the seat is weakened, so that when the robot completes charging, the resistance of the magnetic adsorption force to the robot leaving the seat becomes smaller, and the robot can break away from the effect of the magnetic adsorption force without swinging left and right.
  • the robot's own gravity can help the robot break away from the effect of the magnetic adsorption force, thereby effectively improving the smoothness of the robot leaving the seat.
  • FIG1 is a schematic diagram of the structure of a robot magnetic charging system according to an embodiment of the present application.
  • FIG. 2 is a schematic diagram of a robot leaning forward according to an embodiment of the present application.
  • FIG3 is a partially enlarged schematic diagram of the magnetic charging terminal and the magnetic power supply terminal described in an embodiment of the present application.
  • FIG. 4 is a schematic structural diagram of a magnetic bracket and an elastic reset component according to an embodiment of the present application.
  • FIG. 5 is a schematic structural diagram of a mounting base according to an embodiment of the present application.
  • the present application aims to solve the problem of low recharging success rate of some robots currently using contact recharging solutions. Specifically, when some robots return to the charging seat, the inertia of the body causes the forward/backward tilt, which causes the height of the magnetic charging end to change from the ground, so that the magnetic charging end and the magnetic power supply end need to be adjusted by the mobile robot for multiple times before they can be successfully docked. The docking success rate is low. In addition, when some robots return to the charging seat, their movement mechanism is to stop moving when the magnetic charging end and the magnetic power supply end are successfully docked.
  • This movement mechanism may cause the magnetic charging end and the magnetic power supply end to have contacted the magnetic part, but because the charging terminal and the power supply terminal have not been properly docked, the robot still keeps moving, causing the magnetic charging end and the magnetic power supply end to separate due to movement after the magnetic part is in contact, greatly reducing the recharging docking success rate.
  • the robot body may tilt forward or backward, which affects the height of the magnetic charging end from the ground, thereby affecting the docking accuracy of the magnetic charging end and the magnetic power supply end, and affecting the recharging success rate of the robot.
  • a first embodiment of the present application provides a robot magnetic charging system, specifically comprising: a robot and a charging stand; the robot is provided with a magnetic charging terminal, and the charging stand is provided with a magnetic power supply terminal, and the robot moves so that the magnetic charging terminal docks with the magnetic power supply terminal on the charging terminal to achieve contact recharging of the robot.
  • the static height above the ground of the magnetic charging terminal on the robot is designed in this application to have a height difference with the static height above the ground of the magnetic power supply terminal on the charging station.
  • the static height above the ground of the magnetic charging terminal refers to the height of the center point of the magnetic charging terminal from the ground when the robot is in a static state
  • the static height above the ground of the magnetic power supply terminal refers to the height of the magnetic power supply terminal of the charging station from the ground when it is not affected by magnetic attraction.
  • the robot's body and moving wheels drive the robot to tilt forward/backward as a whole due to the inertia of movement, causing the height of the magnetic charging end from the ground to change compared to the static height of the magnetic charging end from the ground, so that the height of the magnetic charging end and the magnetic power supply end of the charging base can be exactly docked during the robot's forward/backward tilting; or, during the process of the robot returning to the charging base, the robot collides with the charging base, causing the height of the magnetic charging end from the ground to change compared to the static height of the magnetic charging end from the ground, so that the height of the magnetic charging end and the magnetic power supply end of the charging base can be docked during the collision, effectively improving the robot's recharging and docking success rate.
  • the static height above the ground of the magnetic charging end is equal to the static height above the ground of the magnetic power supply end
  • the height above the ground of the magnetic charging end increases, and the height above the ground of the magnetic charging end is higher than the static height above the ground of the magnetic power supply end.
  • the magnetic charging end is difficult to dock with the magnetic power supply end, and in the process of the robot leaning forward, the magnetic charging end and the magnetic power supply end are prone to collision or docking first and then detaching due to the forward tilt.
  • the present application designs the static height of the magnetic charging terminal on the robot to be different from the static height of the magnetic power supply terminal on the charging seat. Even if the robot topples over due to inertia or collides with the charging seat, the magnetic charging terminal and the magnetic power supply terminal of the charging seat can still be accurately docked. Moreover, based on the height difference between the magnetic charging terminal and the magnetic charging terminal, the force of the magnetic adsorption force on the robot's departure direction is weakened. If the robot wants to control the magnetic charging terminal to detach from the magnetic power supply terminal of the charging seat, the robot does not need to swing left and right because the force of the magnetic adsorption force in the departure direction is weakened. The robot only needs to move forward to smoothly detach from the seat.
  • the robot's own gravity can assist the magnetic charging terminal to detach from the magnetic power supply terminal, thereby improving the robot's detachment smoothness in the non-rail recharging solution.
  • the height difference between the static height above the ground of the magnetic charging terminal and the static height above the ground of the magnetic power supply terminal is limited to be less than a preset height difference threshold; wherein the preset height difference threshold is used to limit the height difference between the height above the ground of the magnetic power supply terminal and the height above the ground of the magnetic charging terminal, so that the magnetic charging terminal and the magnetic power supply terminal can achieve docking based on magnetic attraction within the limited height difference range.
  • This embodiment ensures that the magnetic attraction force between the magnetic charging terminal and the magnetic power supply terminal is sufficient to assist the two in docking within the height difference range by limiting the height difference between the height above the ground of the magnetic charging terminal and the height above the ground of the magnetic power supply terminal to be less than the preset height difference threshold, thereby enabling the magnetic charging terminal of the robot to dock smoothly with the magnetic power supply terminal of the charging base.
  • the setting of the preset height difference threshold is related to the tilt angle of the robot body and the magnitude of the magnetic attraction force between the magnetic charging terminal and the magnetic power supply terminal.
  • the preset height difference threshold is less than the change in the height of the magnetic charging terminal from the ground when the robot is tilted at 40°; it can be understood that when the height of the magnetic charging terminal from the ground increases from 5 cm to 8 cm when the robot is tilted, the preset height difference threshold needs to be set to less than 3 cm to ensure that during the tilting process of the robot, the magnetic charging terminal and the magnetic power supply terminal are at the same height at a certain moment during the increase in the height of the magnetic charging terminal from the ground to achieve docking.
  • the preset height difference threshold needs to be set to less than or equal to 2 cm, so that the magnetic charging terminal and the magnetic power supply terminal can be docked within 2 cm based on the magnetic attraction force.
  • Figure 1 shows a robot magnetic charging system, in which the robot 4 is in a stationary state and the robot 4 does not lean forward. At this time, the stationary height above the ground of the magnetic charging terminal 2 on the robot 4 is lower than the stationary height above the ground of the magnetic power supply terminal 1 on the charging base 3.
  • Figure 3 is a partial enlarged view of a magnetic charging terminal 2 and a magnetic power supply terminal 1 disclosed on the basis of Figure 1. The scenario shown in Figure 3 is that the stationary height above the ground of the magnetic charging terminal 2 is less than the stationary height above the ground of the magnetic power supply terminal 1.
  • the stationary height above the ground of the power supply terminal 11 of the magnetic power supply terminal 1 is higher than the stationary height above the ground of the charging terminal 21 of the magnetic charging terminal 2
  • the height above the ground of the highest point of the second annular magnet 12 of the magnetic power supply terminal 1 is higher than the height above the ground of the highest point of the first annular magnet 22 of the magnetic charging terminal 2.
  • Figure 2 shows a robot magnetic charging system, in which the robot 4 tilts forward, and the ground height of the magnetic charging terminal 2 on the robot 4 increases compared to its static ground height, while the ground height of the magnetic power supply terminal 1 on the charging base 3 remains unchanged compared to its static ground height.
  • the ground height of the magnetic charging terminal 2 continues to increase.
  • the ground height of the magnetic charging terminal 2 on the robot is equal to the ground height of the magnetic power supply terminal 1 on the charging base, and the magnetic charging terminal 2 is docked with the magnetic power supply terminal 1.
  • the charging seat is equipped so that the magnetic power supply end can rotate under the action of magnetic force.
  • a rotatable base is provided on the charging seat, and the magnetic power supply end is provided in the rotatable base. Based on the rotatable characteristics of the rotatable base, when the magnetic power supply end is acted upon by a magnetic external force, the magnetic power supply end drives the rotatable base to rotate.
  • the rotatable base described in the present application can be driven to rotate by the magnetic external force exerted on the magnetic power supply end, and the specific rotation direction can be but is not limited to left turn, right turn, up turn and down turn, etc.
  • the magnetic power supply end is set as a rotatable structure, so that the magnetic force can more effectively assist the docking of the magnetic power supply end and the magnetic charging end, thereby improving the success rate of the robot's recharging docking.
  • the charging base is equipped with a system that can rotate when the magnetic power supply end is acted upon by the magnetic force.
  • the magnetic external force only acts on the magnetic charging end of the mobile robot, and the magnetic force produces an adsorption effect on the mobile robot.
  • the current mobile robot has a large overall weight, and the adsorption effect of the magnetic force on the mobile robot is relatively small.
  • the magnetic power supply end is arranged on a rotatable base of the charging base, so that when the magnetic power supply end is acted upon by the magnetic force, the magnetic power supply end can flexibly rotate with the adsorption of the magnetic force, and the magnetic force can more accurately and effectively assist the docking between the magnetic power supply end and the magnetic charging end, thereby further improving the success rate of the robot's return to the seat.
  • the rotatable base includes: a magnetic bracket and a mounting seat; wherein the magnetic bracket is rotatably assembled on the mounting seat; as shown in FIG4 , a magnetic tube 51 is provided on the magnetic bracket 5, and the magnetic tube 51 is a hollow structure, and the magnetic power supply end 1 is installed in the hollow structure of the magnetic tube 51, and the magnetic power supply end 1 is exposed to the rotatable base through the magnetic tube 51.
  • the present application adopts a magnetic bracket and a mounting seat to form a rotatable base, and the magnetic power supply end is arranged in the magnetic tube of the magnetic bracket.
  • the magnetic bracket can rotate relative to the mounting seat, so that the magnetic power supply end drives the magnet to rotate relative to the mounting seat. Based on the combined structure of the magnetic bracket and the mounting seat, the magnetic power supply end can be more stably assembled in the rotatable base.
  • At least one group of rotating cylinders is provided on the magnetic bracket, and at least one opening is correspondingly provided on the mounting seat.
  • the number of the rotating cylinders is equal to the number of the openings, and each group of rotating cylinders can be relatively rotatably assembled with a corresponding group of openings to achieve rotatable assembly of the magnetic bracket on the mounting seat.
  • This embodiment realizes detachable and rotatable installation between the magnetic bracket and the mounting seat by providing rotating cylinders and openings, so that the magnetic bracket can be smoothly driven to rotate by the magnetic power supply end based on the rotating cylinders.
  • the magnetic bracket 5 is provided with two groups of rotating cylinders, namely, a first rotating cylinder 52 and a second rotating cylinder 53; wherein, the first rotating cylinder 52 is arranged at the top of the magnetic bracket 5, and the second rotating cylinder 53 is arranged at the bottom of the magnetic bracket 5, and the first rotating cylinder 52 and the second rotating cylinder 53 are arranged on the same axis.
  • the mounting seat 6 is provided with two groups of openings, namely, a first opening 61 and a second opening 62; wherein, the first opening 61 is arranged at the top of the mounting seat 6, and the second opening 62 is arranged at the bottom of the mounting seat 6, and the first rotating cylinder 52 and the first opening 61 can be assembled relatively rotatably, and the second rotating cylinder 53 and the second opening 62 can be assembled relatively rotatably.
  • a group of rotating cylinders are respectively arranged at the top and bottom of the magnetic bracket, so that the magnetic bracket can rotate relative to the mounting base based on the two groups of rotating cylinders.
  • the two groups of rotating cylinders jointly limit the stability of the magnetic bracket assembled to the mounting base, so that the magnetic bracket is not easily detached from the mounting base due to the drive of the magnetic power supply end.
  • the rotatable base further includes: an elastic reset component, which is used to limit the rotation angle of the magnetic bracket and control the magnetic bracket to return to the initial position when it is not affected by the magnetic force.
  • the mounting seat is also provided with at least one limit groove, which is used to work together with the elastic reset component to limit the rotation angle of the magnetic bracket.
  • the present application sets an elastic reset component and a limit groove so that the elastic reset component and the limit groove jointly limit the magnetic bracket, so as to prevent the magnetic bracket from being driven to rotate too much by the magnetic force of the magnetic power supply end, causing the magnetic bracket to detach from the mounting seat, and also enables the magnetic bracket to have a reset function, and can be reset and adjusted after each magnetic power supply end is driven by the magnetic force to rotate the magnetic bracket, so as to keep the magnetic bracket restored to the initial position after each recharging of the robot, so as to facilitate the robot to find the seat for the next recharging.
  • the elastic reset component includes at least one double-arm torsion spring, each of which is respectively mounted on a corresponding group of rotating cylinders of the magnetic bracket, and the two rotating arms of each double-arm torsion spring are limited by a corresponding limit groove.
  • the number of the double-arm torsion springs is greater than or equal to the number of upper limit grooves on the mounting seat.
  • Figure 4 shows a technical solution in which an elastic reset component 7 includes a double-arm spring, and the elastic reset component 7 is mounted on the second rotating cylinder 53 at the bottom of the magnetic bracket 5.
  • the elastic reset component 7 limits the rotation angle range of the magnetic bracket 5 and controls the reset of the magnetic bracket 5 based on its own reset characteristics.
  • a group of rotating cylinders can be sleeved with one or more double-arm torsion springs.
  • a limiting groove limits the rotating arms of one or more double-arm torsion springs.
  • the two rotating arms of a double-arm torsion spring are respectively limited by two limiting grooves, such as the left rotating arm of the double-arm torsion spring is limited by the left side wall of the first limiting groove, and at the same time, the right rotating arm of the double-arm torsion spring is limited by the right side wall of the second limiting groove.
  • the elastic reset component is designed as a double-arm torsion spring, and the limiting effect of the limiting groove on the two rotating arms of the double-arm torsion spring is used to limit the rotation angle of the double-arm torsion spring sleeved under the magnetic bracket, thereby realizing the limitation of the rotation angle of the magnetic bracket, and the double-arm torsion spring is sleeved on the rotating cylinder of the magnetic bracket, so that the double-arm torsion spring can limit the magnetic bracket more directly and effectively.
  • a power supply component is provided on the charging seat, as shown in FIG5 , and a wiring opening 64 is provided on the mounting seat 6, and the power supply component is electrically connected to the magnetic power supply end in the magnetic suction tube of the magnetic suction bracket through the wiring opening on the mounting seat 6.
  • the magnetic suction bracket 5 when the magnetic suction bracket 5 is assembled on the mounting seat 6, the magnetic suction tube is docked with the wiring opening, so as to facilitate the electrical connection between the power supply component and the magnetic power supply end in the magnetic suction tube.
  • the magnetic charging end includes a first annular magnet and a charging terminal, and the first annular magnet surrounds and wraps the charging terminal; as shown in Figure 4, the magnetic power supply end 1 includes a power supply terminal 11 and a second annular magnet 12, and the second annular magnet 12 surrounds and wraps the power supply terminal 11, so that the magnetic attraction force generated between the second annular magnet and the first annular magnet drives the magnetic power supply end 1 and the magnetic charging end 2 to dock, so that the charging terminal surrounded by the first annular magnet and the power supply terminal surrounded by the second annular magnet are accurately docked.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Charge And Discharge Circuits For Batteries Or The Like (AREA)

Abstract

Disclosed in the present application is a robot magnetic charging system, comprising a robot and a charging base, a magnetic charging end being provided on the robot, a magnetic power supply end being provided on the charging base, there being a height difference between the static height-above-ground of the magnetic charging end and the static height-above-ground of the magnetic power supply end, and the height difference between the static height-above-ground of the magnetic charging end and the static height-above-ground of the magnetic power supply end being smaller than a preset height difference threshold value, wherein the static height-above-ground of the magnetic charging end refers to the height of the magnetic charging end away from the ground when the robot is in a static state, and the static height-above-ground of the magnetic power supply end refers to the height of the magnetic power supply end of the charging base away from the ground when the magnetic power supply end of the charging base is not under action of an external force. The design of the present application of there being a height difference between the static height-above-ground of the magnetic charging end and the static height-above-ground of the magnetic power supply end facilitates docking of the magnetic charging end and the magnetic power supply end, increasing the recharging success rate of robots using a non-contact recharging solution, and simultaneously improving the smoothness of the robot getting away from the base.

Description

一种机器人磁吸充电系统A robot magnetic charging system 技术领域Technical Field
本申请涉及机器人回充技术领域,具体涉及一种机器人磁吸充电系统。The present application relates to the field of robot recharging technology, and in particular to a robot magnetic charging system.
背景技术Background technique
目前移动机器人自动回充的方案主要包括导轨式和非导轨式,导轨式方案通过设置导轨引导移动机器人完成接触式充电,非导轨式方案主要通过电磁铁提供吸附力引导移动机器人完成接触式充电。At present, the automatic charging solutions for mobile robots mainly include rail-type and non-rail-type. The rail-type solution guides the mobile robot to complete contact charging by setting rails, while the non-rail-type solution mainly uses electromagnets to provide adsorption force to guide the mobile robot to complete contact charging.
由于导轨式方案外露的垫片存在安全隐患且为了减小回充座所占用的空间,非导轨式回充方案逐渐成为主流回充方案。中国专利CN205997008U公开了一种接触式家用机器人自动充电装置,采用了非导轨式回充方案,该接触式家用机器人自动充电装置通过电磁铁吸附的方式实现机器人的自主返回充电座执行接触式充电,方案中限制了立式充电桩上铁片的高度与机器人上电磁铁的高度相等,使得机器人回充时电磁铁的正、负极线圈与立式充电桩上的正负极线圈对位。这种技术方案存在机器人完成充电脱离充电座时,需要机器人进行左右扭动才能完成脱离电磁铁的吸力的作用,影响机器人的离座流畅度。Since the exposed gaskets of the rail-type solution pose a safety hazard and in order to reduce the space occupied by the recharging seat, the non-rail recharging solution has gradually become the mainstream recharging solution. Chinese patent CN205997008U discloses a contact-type household robot automatic charging device, which adopts a non-rail recharging solution. The contact-type household robot automatic charging device realizes the robot's autonomous return to the charging seat to perform contact charging by means of electromagnet adsorption. The solution limits the height of the iron sheet on the vertical charging pile to be equal to the height of the electromagnet on the robot, so that the positive and negative coils of the electromagnet are aligned with the positive and negative coils on the vertical charging pile when the robot is recharged. This technical solution has the problem that when the robot completes charging and leaves the charging seat, the robot needs to twist left and right to complete the effect of the suction of the electromagnet, which affects the smoothness of the robot leaving the seat.
目前非导轨式回充方案中通常将充电桩上线圈的高度限定为与机器人上线圈的高度相等,而在实际应用过程中,随着移动机器人移动结构的多样化,部分机器人因移动结构存在回座移动过程中因惯性向前或向后倾倒,还存在部分机器人因回座移动过程中与充电座发生碰撞,导致机器人采用接触式充电装置时充电座上的供电接口与和机器人上的充电接口之间产生高度差因而两者对接成功率较低,影响机器人的回充成功率。At present, in non-rail recharging solutions, the height of the coil on the charging pile is usually limited to be equal to the height of the coil on the robot. However, in actual application, with the diversification of the mobile structure of mobile robots, some robots have the problem of tipping forward or backward due to inertia during the return movement due to their mobile structure. Some robots also collide with the charging base during the return movement. As a result, when the robot uses a contact charging device, there is a height difference between the power supply interface on the charging base and the charging interface on the robot, resulting in a low docking success rate between the two, which affects the robot's recharging success rate.
发明内容Summary of the invention
本申请提供了一种机器人磁吸充电系统,具体技术方案如下:This application provides a robot magnetic charging system, and the specific technical solution is as follows:
一种机器人磁吸充电系统包括:机器人和充电座;机器人上设有磁吸充电端,充电座上设有磁吸供电端,磁吸充电端的静止离地高度与磁吸供电端的静止离地高度存在高度差,且磁吸充电端的静止离地高度与磁吸供电端的静止离地高度的高度差小于预设高度差阈值;其中,磁吸充电端的静止离地高度是指机器人处于静止状态时磁吸充电端距离地面的高度,磁吸供电端的静止离地高度是指充电座的磁吸供电端未受磁吸力作用时距离地面的高度。A robot magnetic charging system comprises: a robot and a charging base; a magnetic charging terminal is provided on the robot, and a magnetic power supply terminal is provided on the charging base; there is a height difference between the static height of the magnetic charging terminal and the static height of the magnetic power supply terminal, and the height difference between the static height of the magnetic charging terminal and the static height of the magnetic power supply terminal is less than a preset height difference threshold; wherein, the static height of the magnetic charging terminal refers to the height of the magnetic charging terminal from the ground when the robot is in a static state, and the static height of the magnetic power supply terminal refers to the height of the magnetic power supply terminal of the charging base from the ground when it is not affected by magnetic attraction.
进一步地,机器人包括:机体和对称安装于机体两侧的移动轮;磁吸充电端设置于机器人的机体上。Furthermore, the robot includes: a body and moving wheels symmetrically installed on both sides of the body; and a magnetic charging terminal is arranged on the body of the robot.
本申请所述的机器人磁吸充电系统,将机器人上磁吸充电端的静止离地高度设计为与充电座上磁吸供电端的静止离地高度存在高度差,部分机器人在返回充电座的过程中因移动惯性导致机体向前/向后倾倒,使得机器人机体上的磁吸充电端的离地高度相较于静止离地高度增加/减少,更有利于存在高度差的磁吸充电端与磁吸供电端的对接;部分机器人在返回充电座的过程中与充电座面板发生碰撞,导致机器人机体上的磁吸充电端的离地高度相较于静止离地高度发生变化,更有利于存在高度差的磁吸充电端与磁吸供电端的对接。同时,通过限定磁吸充电端的静止离地高度与磁吸供电端的静止离地高度的高度差小于预设高度差阈值,保证磁吸充电端和磁吸供电端的高度差仍在能实现两者对接的范围内。通过将磁吸充电端的静止离地高度设计为与磁吸供电端的静止离地高度存在高度差,削弱了磁铁吸附力在机器人离座移动方向上的作用力,使得机器人在完成充电时磁铁吸附力对机器人离座阻力变小,机器人无需进行左右摆动即能脱离磁铁吸附力的作用,而且在磁吸充电端的静止高度小于磁吸供电端的静止高度的情况下机器人的自身重力能够协助机器人脱离磁铁吸附力的作用,有效提高机器人的离座流畅度。The robot magnetic charging system described in the present application is designed to have a height difference between the static ground height of the magnetic charging terminal on the robot and the static ground height of the magnetic power supply terminal on the charging seat. Some robots fall forward/backward due to the inertia of movement in the process of returning to the charging seat, so that the ground height of the magnetic charging terminal on the robot body increases/decreases compared to the static ground height, which is more conducive to the docking of the magnetic charging terminal and the magnetic power supply terminal with a height difference; some robots collide with the charging seat panel in the process of returning to the charging seat, causing the ground height of the magnetic charging terminal on the robot body to change compared to the static ground height, which is more conducive to the docking of the magnetic charging terminal and the magnetic power supply terminal with a height difference. At the same time, by limiting the height difference between the static ground height of the magnetic charging terminal and the static ground height of the magnetic power supply terminal to be less than the preset height difference threshold, it is ensured that the height difference between the magnetic charging terminal and the magnetic power supply terminal is still within the range that can achieve the docking of the two. By designing the static height of the magnetic charging end above the ground to be different from the static height of the magnetic power supply end above the ground, the force of the magnetic adsorption force on the robot's movement away from the seat is weakened, so that when the robot completes charging, the resistance of the magnetic adsorption force to the robot leaving the seat becomes smaller, and the robot can break away from the effect of the magnetic adsorption force without swinging left and right. In addition, when the static height of the magnetic charging end is less than the static height of the magnetic power supply end, the robot's own gravity can help the robot break away from the effect of the magnetic adsorption force, thereby effectively improving the smoothness of the robot leaving the seat.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本申请一种实施例所述机器人磁吸充电系统的结构示意图。FIG1 is a schematic diagram of the structure of a robot magnetic charging system according to an embodiment of the present application.
图2为本申请一种实施例所述机器人前倾的示意图。FIG. 2 is a schematic diagram of a robot leaning forward according to an embodiment of the present application.
图3为本申请一种实施例所述磁吸充电端和磁吸供电端的局部放大示意图。FIG3 is a partially enlarged schematic diagram of the magnetic charging terminal and the magnetic power supply terminal described in an embodiment of the present application.
图4为本申请一种实施例所述磁吸支架及弹性复位部件的结构示意图。FIG. 4 is a schematic structural diagram of a magnetic bracket and an elastic reset component according to an embodiment of the present application.
图5为本申请一种实施例所述安装座的结构示意图。FIG. 5 is a schematic structural diagram of a mounting base according to an embodiment of the present application.
1-磁吸供电端;11-供电端子;12-第二环形磁铁;2-磁吸充电端;21-充电端子;22-第一环形磁铁;3-充电座;4-机器人;5-磁吸支架;51-磁吸管;52-第一转动柱体;53-第二转动柱体;6-安装座;61-第一开孔;62-第二开孔;63-限位槽;64-接线开孔;7-弹性复位部件。1-magnetic power supply end; 11-power supply terminal; 12-second annular magnet; 2-magnetic charging end; 21-charging terminal; 22-first annular magnet; 3-charging base; 4-robot; 5-magnetic bracket; 51-magnetic tube; 52-first rotating cylinder; 53-second rotating cylinder; 6-mounting base; 61-first opening; 62-second opening; 63-limiting groove; 64-wiring opening; 7-elastic reset component.
实施方式Implementation
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本申请进行描述和说明。应当理解,此处所描述的具体实施例仅仅用于解释本申请,并不用于限定本申请。基于本申请提供的实施例,本领域普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical solutions and advantages of the present application clearer, the present application is described and illustrated below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application. Based on the embodiments provided in the present application, all other embodiments obtained by ordinary technicians in the field without making creative work are within the scope of protection of the present application.
显而易见地,下面描述的附图仅仅是本申请的一些示例或实施例,对于本领域的普通技术人员而言,在不付出创造性劳动的前提下,还可以根据这些附图将本申请应用于其他类似情景。此外,还可以理解的是,虽然这种开发过程中所作出的努力可能是复杂且冗长的,然而对于本申请公开的内容相关的本领域的普通技术人员而言,在本申请揭露的技术内容的基础上进行的一些设计,制造或者生产等变更只是常规的技术手段,不应当理解为本申请公开的内容不充分。Obviously, the drawings described below are only some examples or embodiments of the present application. For ordinary technicians in this field, the present application can also be applied to other similar scenarios based on these drawings without creative work. In addition, it can also be understood that although the efforts made in this development process may be complicated and lengthy, for ordinary technicians in the field related to the content disclosed in this application, some changes in design, manufacturing or production based on the technical content disclosed in this application are just conventional technical means, and should not be understood as insufficient content disclosed in this application.
除非另作定义,本申请所涉及的技术术语或科学术语应当为本申请所属技术领域内具有一般技能的人士所理解的通常意义。本申请所涉及的“一”、“一个”、“一种”、“该”等类似词语并不表示数量限制,可表示单数或复数。本申请所涉及的术语“包括”、“包含”、“具有”以及它们任何变形,意图在于覆盖不排他的包含,例如:包含了一系列步骤或模块的过程、方法、系统、产品或设备没有限定于已列出的步骤或单元,而是可以还包括没有列出的步骤或单元,或可以还包括对于这些过程、方法、产品或设备固有的其它步骤或单元。本申请所涉及的术语“第一”、“第二”、“第三”仅仅是区别类似的对象,不代表针对对象的特定排序。Unless otherwise defined, the technical terms or scientific terms involved in this application should be understood by people with ordinary skills in the technical field to which this application belongs. "One", "one", "a kind of", "the" and other similar words involved in this application do not represent quantitative restrictions and can represent singular or plural. The terms "include", "comprise", "have" and any of their variations involved in this application are intended to cover non-exclusive inclusions, for example: the process, method, system, product or equipment including a series of steps or modules is not limited to the listed steps or units, but may also include steps or units that are not listed, or may also include other steps or units inherent to these processes, methods, products or equipment. The terms "first", "second" and "third" involved in this application are merely to distinguish similar objects and do not represent a specific ordering for objects.
本申请旨在解决目前部分机器人采用接触式回充方案回充成功率低的问题,具体地,部分机器人返回充电座过程中因机体移动惯性发生前倾/后倾导致磁吸充电端的离地高度发生变化,使得磁吸充电端与磁吸供电端需经过移动机器人多次位置调节才能实现对接成功,对接成功率较低,还存在部分机器人在返回充电座过程中其移动机制为当磁吸充电端与磁吸供电端对接成功时停止移动,这种移动机制导致磁吸充电端与磁吸供电端的磁吸部分可能已然接触,却因为其中的充电端子和供电端子尚未正确对接,机器人仍保持移动,导致磁吸充电端与磁吸供电端在磁吸部分接触后又因移动而分离,大幅降低回充对接成功率。这些技术方案中的机器人在移动过程中,因机器人移动结构的不稳定性或者机器人因与充电座发生碰撞会出现机器人机体向前或向后倾倒的情况,对磁吸充电端的离地高度产生影响,从而影响磁吸充电端与磁吸供电端的对接准确度,影响机器人的回充成功率。The present application aims to solve the problem of low recharging success rate of some robots currently using contact recharging solutions. Specifically, when some robots return to the charging seat, the inertia of the body causes the forward/backward tilt, which causes the height of the magnetic charging end to change from the ground, so that the magnetic charging end and the magnetic power supply end need to be adjusted by the mobile robot for multiple times before they can be successfully docked. The docking success rate is low. In addition, when some robots return to the charging seat, their movement mechanism is to stop moving when the magnetic charging end and the magnetic power supply end are successfully docked. This movement mechanism may cause the magnetic charging end and the magnetic power supply end to have contacted the magnetic part, but because the charging terminal and the power supply terminal have not been properly docked, the robot still keeps moving, causing the magnetic charging end and the magnetic power supply end to separate due to movement after the magnetic part is in contact, greatly reducing the recharging docking success rate. During the movement of the robots in these technical solutions, due to the instability of the robot's moving structure or the robot's collision with the charging seat, the robot body may tilt forward or backward, which affects the height of the magnetic charging end from the ground, thereby affecting the docking accuracy of the magnetic charging end and the magnetic power supply end, and affecting the recharging success rate of the robot.
本申请的第一实施例中提供一种机器人磁吸充电系统,具体包括:机器人和充电座;所述机器人上设有磁吸充电端,所述充电座上设有磁吸供电端,所述机器人通过移动使得磁吸充电端与充电端上的磁吸供电端对接,以实现所述机器人的接触式回充。A first embodiment of the present application provides a robot magnetic charging system, specifically comprising: a robot and a charging stand; the robot is provided with a magnetic charging terminal, and the charging stand is provided with a magnetic power supply terminal, and the robot moves so that the magnetic charging terminal docks with the magnetic power supply terminal on the charging terminal to achieve contact recharging of the robot.
基于部分机器人在返回充电座的过程中可能存在机体向前/向后倾倒使得机器人机体上的磁吸充电端的离地高度相较于静止离地高度发生变化的问题,本申请将机器人上磁吸充电端的静止离地高度设计为与充电座上磁吸供电端的静止离地高度存在高度差。需要说明的是,所述磁吸充电端的静止离地高度是指所述机器人处于静止状态时磁吸充电端的中心点距离地面的高度,所述磁吸供电端的静止离地高度是指所述充电座的磁吸供电端未受磁吸力作用时距离地面的高度。Based on the problem that some robots may tip forward/backward when returning to the charging station, causing the height of the magnetic charging terminal on the robot body to change compared to the static height above the ground, the static height above the ground of the magnetic charging terminal on the robot is designed in this application to have a height difference with the static height above the ground of the magnetic power supply terminal on the charging station. It should be noted that the static height above the ground of the magnetic charging terminal refers to the height of the center point of the magnetic charging terminal from the ground when the robot is in a static state, and the static height above the ground of the magnetic power supply terminal refers to the height of the magnetic power supply terminal of the charging station from the ground when it is not affected by magnetic attraction.
具体地,机器人返回充电座的过程中,机器人的机体和移动轮因移动惯性带动机器人整体向前/向后倾倒,导致磁吸充电端距离地面的高度相较于磁吸充电端的静止离地高度发生变化,从而使得机器人向前/向后倾的过程中磁吸充电端与充电座的磁吸供电端所处高度能够恰好对接;或者,机器人返回充电座的过程中,机器人与充电座发生碰撞,导致磁吸充电端距离地面高度相较于磁吸充电端的静止离地高度发生变化,从而使得机器人在碰撞过程中磁吸充电端与充电座的磁吸供电端所处高度能够对接,有效提高机器人的回充对接成功率。相反地,在磁吸充电端的静止离地高度等于磁吸供电端的静止离地高度的技术方案中,机器人停止移动因惯性向前倾时磁吸充电端的离地高度增加后,磁吸充电端的离地高度高于磁吸供电端的静止离地高度,磁吸充电端难以与磁吸供电端对接,且在机器人向前倾的过程中磁吸充电端与磁吸供电端容易发生碰撞或先对接又因前倾脱离对接的情况。Specifically, during the process of the robot returning to the charging base, the robot's body and moving wheels drive the robot to tilt forward/backward as a whole due to the inertia of movement, causing the height of the magnetic charging end from the ground to change compared to the static height of the magnetic charging end from the ground, so that the height of the magnetic charging end and the magnetic power supply end of the charging base can be exactly docked during the robot's forward/backward tilting; or, during the process of the robot returning to the charging base, the robot collides with the charging base, causing the height of the magnetic charging end from the ground to change compared to the static height of the magnetic charging end from the ground, so that the height of the magnetic charging end and the magnetic power supply end of the charging base can be docked during the collision, effectively improving the robot's recharging and docking success rate. On the contrary, in the technical solution in which the static height above the ground of the magnetic charging end is equal to the static height above the ground of the magnetic power supply end, when the robot stops moving and leans forward due to inertia, the height above the ground of the magnetic charging end increases, and the height above the ground of the magnetic charging end is higher than the static height above the ground of the magnetic power supply end. The magnetic charging end is difficult to dock with the magnetic power supply end, and in the process of the robot leaning forward, the magnetic charging end and the magnetic power supply end are prone to collision or docking first and then detaching due to the forward tilt.
本申请将机器人上磁吸充电端的静止离地高度设计为与充电座上磁吸供电端的静止离地高度存在高度差,即使机器人因移动惯性倾倒或与充电座发生碰撞,磁吸充电端与充电座的磁吸供电端仍能够精准对接。而且基于磁吸充电端与磁吸充电端的高度差,导致磁铁吸附力对机器人离座方向上的作用力被削弱,若机器人要控制磁吸充电端与充电座的磁吸供电端脱离对接,因磁铁吸附力在离座方向上作用力被削弱,机器人无需进行左右摆动,仅需机器人向前移动,即能流畅脱座。在磁吸充电端的静止离地高度被设计为小于充电座上磁吸供电端的静止离地高度的情况下,机器人自身重力能够辅助磁吸充电端与磁吸供电端脱离对接,提高非导轨式回充方案中机器人的脱座流畅度。The present application designs the static height of the magnetic charging terminal on the robot to be different from the static height of the magnetic power supply terminal on the charging seat. Even if the robot topples over due to inertia or collides with the charging seat, the magnetic charging terminal and the magnetic power supply terminal of the charging seat can still be accurately docked. Moreover, based on the height difference between the magnetic charging terminal and the magnetic charging terminal, the force of the magnetic adsorption force on the robot's departure direction is weakened. If the robot wants to control the magnetic charging terminal to detach from the magnetic power supply terminal of the charging seat, the robot does not need to swing left and right because the force of the magnetic adsorption force in the departure direction is weakened. The robot only needs to move forward to smoothly detach from the seat. When the static height of the magnetic charging terminal is designed to be less than the static height of the magnetic power supply terminal on the charging seat, the robot's own gravity can assist the magnetic charging terminal to detach from the magnetic power supply terminal, thereby improving the robot's detachment smoothness in the non-rail recharging solution.
本申请的第二实施例提供的机器人磁吸充电系统中,磁吸充电端的静止离地高度与磁吸供电端的静止离地高度的高度差被限定为小于预设高度差阈值;其中,所述预设高度差阈值用于限定磁吸供电端的离地高度与磁吸充电端的离地高度之间的高度差,以使得在限定的高度差范围内磁吸充电端和磁吸供电端能够基于磁吸作用实现对接。本实施例通过限定磁吸充电端的离地高度与磁吸供电端的离地高度的高度差小于预设高度差阈值,确保磁吸充电端与磁吸供电端之间的磁吸作用力足够辅助两者在高度差范围内对接,从而使得机器人的磁吸充电端能够顺利与充电座的磁吸供电端对接。In the robot magnetic charging system provided by the second embodiment of the present application, the height difference between the static height above the ground of the magnetic charging terminal and the static height above the ground of the magnetic power supply terminal is limited to be less than a preset height difference threshold; wherein the preset height difference threshold is used to limit the height difference between the height above the ground of the magnetic power supply terminal and the height above the ground of the magnetic charging terminal, so that the magnetic charging terminal and the magnetic power supply terminal can achieve docking based on magnetic attraction within the limited height difference range. This embodiment ensures that the magnetic attraction force between the magnetic charging terminal and the magnetic power supply terminal is sufficient to assist the two in docking within the height difference range by limiting the height difference between the height above the ground of the magnetic charging terminal and the height above the ground of the magnetic power supply terminal to be less than the preset height difference threshold, thereby enabling the magnetic charging terminal of the robot to dock smoothly with the magnetic power supply terminal of the charging base.
在本申请一些实施例中,所述预设高度差阈值的设定与机器人机体的倾斜角度以及磁吸充电端与磁吸供电端之间磁吸力大小相关,例如,当机器人机体的倾斜角度范围在0至40 °之间,则预设高度差阈值小于机器人在倾斜40°时磁吸充电端的离地高度的变化值;可以理解地,当机器人倾斜时磁吸充电端的离地高度由5厘米增加至8厘米,则预设高度差阈值需设定为小于3厘米,以保证机器人倾斜过程中,磁吸充电端的离地高度增加过程中磁吸充电端与磁吸供电端存在某一时刻处于同一高度上实现对接。当磁吸充电端与磁吸供电端之间磁吸力大小能够辅助磁吸充电端与磁吸供电端之间在2厘米范围内辅助对接,则所述预设高度差阈值需设定为小于或等于2厘米,以使得磁吸充电端与磁吸供电端之间能够在2厘米内基于磁吸力辅助对接。In some embodiments of the present application, the setting of the preset height difference threshold is related to the tilt angle of the robot body and the magnitude of the magnetic attraction force between the magnetic charging terminal and the magnetic power supply terminal. For example, when the tilt angle of the robot body ranges from 0 to 40°, the preset height difference threshold is less than the change in the height of the magnetic charging terminal from the ground when the robot is tilted at 40°; it can be understood that when the height of the magnetic charging terminal from the ground increases from 5 cm to 8 cm when the robot is tilted, the preset height difference threshold needs to be set to less than 3 cm to ensure that during the tilting process of the robot, the magnetic charging terminal and the magnetic power supply terminal are at the same height at a certain moment during the increase in the height of the magnetic charging terminal from the ground to achieve docking. When the magnitude of the magnetic attraction force between the magnetic charging terminal and the magnetic power supply terminal can assist the magnetic charging terminal and the magnetic power supply terminal in docking within a range of 2 cm, the preset height difference threshold needs to be set to less than or equal to 2 cm, so that the magnetic charging terminal and the magnetic power supply terminal can be docked within 2 cm based on the magnetic attraction force.
图1示出了一种机器人磁吸充电系统中,机器人4处于静止状态且机器人4未发生前倾,此时机器人4上磁吸充电端2的静止离地高度低于充电座3上磁吸供电端1的静止离地高度,图3是在图1的基础上公开了一种磁吸充电端2和磁吸供电端1的局部放大图,图3示出的场景为磁吸充电端2的静止离地高度小于磁吸供电端1的静止离地高度,由图3可见,在本申请中磁吸供电端1的供电端子11的静止离地高度高于磁吸充电端2的充电端子21的静止离地高度,磁吸供电端1的第二环形磁铁12的最高处的离地高度高于磁吸充电端2的第一环形磁铁22的最高处的离地高度。Figure 1 shows a robot magnetic charging system, in which the robot 4 is in a stationary state and the robot 4 does not lean forward. At this time, the stationary height above the ground of the magnetic charging terminal 2 on the robot 4 is lower than the stationary height above the ground of the magnetic power supply terminal 1 on the charging base 3. Figure 3 is a partial enlarged view of a magnetic charging terminal 2 and a magnetic power supply terminal 1 disclosed on the basis of Figure 1. The scenario shown in Figure 3 is that the stationary height above the ground of the magnetic charging terminal 2 is less than the stationary height above the ground of the magnetic power supply terminal 1. It can be seen from Figure 3 that in the present application, the stationary height above the ground of the power supply terminal 11 of the magnetic power supply terminal 1 is higher than the stationary height above the ground of the charging terminal 21 of the magnetic charging terminal 2, and the height above the ground of the highest point of the second annular magnet 12 of the magnetic power supply terminal 1 is higher than the height above the ground of the highest point of the first annular magnet 22 of the magnetic charging terminal 2.
图2示出了一种机器人磁吸充电系统中,机器人4机体向前倾倒,机器人4上磁吸充电端2的离地高度相较于其静止离地高度增加,而充电座3上磁吸供电端1的离地高度相较于其静止离地高度保持不变,在机器人前倾过程中磁吸充电端2的离地高度不断增加,存在某一时刻,机器人上磁吸充电端2的离地高度等于充电座上磁吸供电端1的离地高度,磁吸充电端2与磁吸供电端1实现对接。Figure 2 shows a robot magnetic charging system, in which the robot 4 tilts forward, and the ground height of the magnetic charging terminal 2 on the robot 4 increases compared to its static ground height, while the ground height of the magnetic power supply terminal 1 on the charging base 3 remains unchanged compared to its static ground height. During the robot's forward tilting process, the ground height of the magnetic charging terminal 2 continues to increase. At a certain moment, the ground height of the magnetic charging terminal 2 on the robot is equal to the ground height of the magnetic power supply terminal 1 on the charging base, and the magnetic charging terminal 2 is docked with the magnetic power supply terminal 1.
本申请的第三实施例提供的机器人磁吸充电系统中,充电座被装配为磁吸供电端能够受磁吸力的作用而转动。具体地,所述充电座上设置有可转动基座,所述磁吸供电端设置于可转动基座内,基于可转动基座可转动的特性,磁吸供电端受磁吸外力作用时,磁吸供电端带动可转动基座转动。具体地,本申请中所述可转动基座能够受磁吸供电端所受磁吸外力带动转动,具体转动方向可以是但不限于左转、右转、上转和下转等。将磁吸供电端设置为可转动结构,使得磁吸力能够更有效的辅助磁吸供电端与磁吸充电端的对接,提高机器人的回充对接成功率。本实施例将充电座装配为能够在磁吸供电端受磁吸力作用时随之转动,相较于现有技术中磁吸头位置固定,磁吸外力仅作用于移动机器人的磁吸充电端,磁吸力对移动机器人产生吸附作用,但是目前移动机器人的整机重量较大,磁吸力对移动机器人的吸附作用效果较小,因此,在磁吸头位置固定的技术方案中磁吸力对移动机器人的磁吸充电端与充电座的磁吸供电端的对接的辅助提升作用不明显,而本申请中将磁吸供电端设置在充电座的可转动基座上,使得磁吸供电端在收到磁吸力的吸附作用时,磁吸供电端能够灵活地随磁吸力的吸附而转动,磁吸力能够更精准更有效的辅助磁吸供电端与磁吸充电端的对接,进一步提高机器人的回座成功率。In the robot magnetic charging system provided in the third embodiment of the present application, the charging seat is equipped so that the magnetic power supply end can rotate under the action of magnetic force. Specifically, a rotatable base is provided on the charging seat, and the magnetic power supply end is provided in the rotatable base. Based on the rotatable characteristics of the rotatable base, when the magnetic power supply end is acted upon by a magnetic external force, the magnetic power supply end drives the rotatable base to rotate. Specifically, the rotatable base described in the present application can be driven to rotate by the magnetic external force exerted on the magnetic power supply end, and the specific rotation direction can be but is not limited to left turn, right turn, up turn and down turn, etc. The magnetic power supply end is set as a rotatable structure, so that the magnetic force can more effectively assist the docking of the magnetic power supply end and the magnetic charging end, thereby improving the success rate of the robot's recharging docking. In this embodiment, the charging base is equipped with a system that can rotate when the magnetic power supply end is acted upon by the magnetic force. Compared with the prior art in which the magnetic head is fixed in position, the magnetic external force only acts on the magnetic charging end of the mobile robot, and the magnetic force produces an adsorption effect on the mobile robot. However, the current mobile robot has a large overall weight, and the adsorption effect of the magnetic force on the mobile robot is relatively small. Therefore, in the technical solution in which the magnetic head is fixed in position, the auxiliary lifting effect of the magnetic force on the docking between the magnetic charging end of the mobile robot and the magnetic power supply end of the charging base is not obvious. In the present application, the magnetic power supply end is arranged on a rotatable base of the charging base, so that when the magnetic power supply end is acted upon by the magnetic force, the magnetic power supply end can flexibly rotate with the adsorption of the magnetic force, and the magnetic force can more accurately and effectively assist the docking between the magnetic power supply end and the magnetic charging end, thereby further improving the success rate of the robot's return to the seat.
本申请的第四实施例提供的机器人磁吸充电系统中,所述可转动基座包括:磁吸支架和安装座;其中,所述磁吸支架可转动地组装于安装座上;如图4所述,所述磁吸支架5上设有磁吸管51,所述磁吸管51为中空结构,所述磁吸供电端1安装在磁吸管51的中空结构内,所述磁吸供电端1透过磁吸管51外露于可转动基座。本申请采用磁吸支架和安装座组合成可转动基座,将磁吸供电端设置在磁吸支架的磁吸管内,磁吸支架可相对于安装座转动,从而实现磁吸供电端带动磁吸之间相对于安装座转动,基于磁吸支架与安装座的组合结构,使得磁吸供电端能够更稳固的装配于可转动基座内。In the robot magnetic charging system provided in the fourth embodiment of the present application, the rotatable base includes: a magnetic bracket and a mounting seat; wherein the magnetic bracket is rotatably assembled on the mounting seat; as shown in FIG4 , a magnetic tube 51 is provided on the magnetic bracket 5, and the magnetic tube 51 is a hollow structure, and the magnetic power supply end 1 is installed in the hollow structure of the magnetic tube 51, and the magnetic power supply end 1 is exposed to the rotatable base through the magnetic tube 51. The present application adopts a magnetic bracket and a mounting seat to form a rotatable base, and the magnetic power supply end is arranged in the magnetic tube of the magnetic bracket. The magnetic bracket can rotate relative to the mounting seat, so that the magnetic power supply end drives the magnet to rotate relative to the mounting seat. Based on the combined structure of the magnetic bracket and the mounting seat, the magnetic power supply end can be more stably assembled in the rotatable base.
具体地,所述磁吸支架上设置有至少一组转动柱体,所述安装座上对应地设置有至少一个开孔。需要说明的是,所述转动柱体的数量与所述开孔的数量相等,每一组转动柱体可相对转动地与对应一组开孔组装,以实现磁吸支架可转动地组装于安装座上。本实施例通过设置转动柱体和开孔实现磁吸支架与安装座之间的可拆卸安装以及可转动安装,使得磁吸支架基于转动柱体能够流畅地被磁吸供电端带动转动。Specifically, at least one group of rotating cylinders is provided on the magnetic bracket, and at least one opening is correspondingly provided on the mounting seat. It should be noted that the number of the rotating cylinders is equal to the number of the openings, and each group of rotating cylinders can be relatively rotatably assembled with a corresponding group of openings to achieve rotatable assembly of the magnetic bracket on the mounting seat. This embodiment realizes detachable and rotatable installation between the magnetic bracket and the mounting seat by providing rotating cylinders and openings, so that the magnetic bracket can be smoothly driven to rotate by the magnetic power supply end based on the rotating cylinders.
本申请的第五实施例提供的机器人磁吸充电系统中,如图4所示,所述磁吸支架5上设有两组转动柱体,分别为第一转动柱体52和第二转动柱体53;其中,所述第一转动柱体52设置于磁吸支架5的顶部,所述第二转动柱体53设置于磁吸支架5的底部,第一转动柱体52和第二转动柱体53设置于同一轴线上。如图5所示,所述安装座6上设有两组开孔,分别为第一开孔61和第二开孔62;其中,所述第一开孔61设置于安装座6顶部,所述第二开孔62设置于安装座6底部,所述第一转动柱体52与所述第一开孔61可相对转动地组装,所述第二转动柱体53与所述第二开孔62可相对转动地组装。本实施例通过在磁吸支架的顶部和底部分别设置一组转动柱体,使得磁吸支架基于两组转动柱体能够相对于安装座转动,两组转动柱体共同限定磁吸支架组装于安装座的稳固性,使得磁吸支架不易于因磁吸供电端的带动而与安装座脱离组装。In the robot magnetic charging system provided in the fifth embodiment of the present application, as shown in FIG4 , the magnetic bracket 5 is provided with two groups of rotating cylinders, namely, a first rotating cylinder 52 and a second rotating cylinder 53; wherein, the first rotating cylinder 52 is arranged at the top of the magnetic bracket 5, and the second rotating cylinder 53 is arranged at the bottom of the magnetic bracket 5, and the first rotating cylinder 52 and the second rotating cylinder 53 are arranged on the same axis. As shown in FIG5 , the mounting seat 6 is provided with two groups of openings, namely, a first opening 61 and a second opening 62; wherein, the first opening 61 is arranged at the top of the mounting seat 6, and the second opening 62 is arranged at the bottom of the mounting seat 6, and the first rotating cylinder 52 and the first opening 61 can be assembled relatively rotatably, and the second rotating cylinder 53 and the second opening 62 can be assembled relatively rotatably. In this embodiment, a group of rotating cylinders are respectively arranged at the top and bottom of the magnetic bracket, so that the magnetic bracket can rotate relative to the mounting base based on the two groups of rotating cylinders. The two groups of rotating cylinders jointly limit the stability of the magnetic bracket assembled to the mounting base, so that the magnetic bracket is not easily detached from the mounting base due to the drive of the magnetic power supply end.
本申请的第六实施例提供的机器人磁吸充电系统中,所述可转动基座还包括:弹性复位部件,用于限制磁吸支架的转动角度并控制磁吸支架在不受磁吸力作用时恢复初始位置。所述安装座上还设置有至少一个限位槽,所述限位槽用于与弹性复位部件共同作用,以限制磁吸支架的转动角度。需要说明的是,所述磁吸支架的初始位置是指磁吸支架在未受磁吸力驱动转动时所处位置;所述磁吸支架的初始位置受弹性复位部件的限位范围以及限位槽所处位置的影响。本申请通过设置弹性复位部件和限位槽,使得弹性复位部件和限位槽对磁吸支架共同进行限位作用,避免磁吸支架被磁吸供电端所受磁吸力带动转动过多角度,导致磁吸支架脱离安装座,同时也使得磁吸支架能够具备复位功能,在每次磁吸供电端受磁吸力带动磁吸支架转动后能够进行复位调节,保持磁吸支架在机器人每次回充后恢复初始位置,便于机器人下次回充寻座。In the robot magnetic charging system provided in the sixth embodiment of the present application, the rotatable base further includes: an elastic reset component, which is used to limit the rotation angle of the magnetic bracket and control the magnetic bracket to return to the initial position when it is not affected by the magnetic force. The mounting seat is also provided with at least one limit groove, which is used to work together with the elastic reset component to limit the rotation angle of the magnetic bracket. It should be noted that the initial position of the magnetic bracket refers to the position of the magnetic bracket when it is not driven to rotate by the magnetic force; the initial position of the magnetic bracket is affected by the limit range of the elastic reset component and the position of the limit groove. The present application sets an elastic reset component and a limit groove so that the elastic reset component and the limit groove jointly limit the magnetic bracket, so as to prevent the magnetic bracket from being driven to rotate too much by the magnetic force of the magnetic power supply end, causing the magnetic bracket to detach from the mounting seat, and also enables the magnetic bracket to have a reset function, and can be reset and adjusted after each magnetic power supply end is driven by the magnetic force to rotate the magnetic bracket, so as to keep the magnetic bracket restored to the initial position after each recharging of the robot, so as to facilitate the robot to find the seat for the next recharging.
本申请的第七实施例提供的机器人磁吸充电系统中,所述弹性复位部件包括至少一个双臂扭簧,每一个双臂扭簧分别套设于磁吸支架的对应一组转动柱体上,每一个双臂扭簧的两条转臂受对应一个限位槽的限位作用。所述双臂扭簧的数量大于或等于安装座上限位槽的数量。如图4所示,图4中示出一种弹性复位部件7包括一个双臂弹簧,弹性复位部件7套设于磁吸支架5的底部的第二转动柱体53的技术方案,该技术方案中弹性复位部件7基于其自身的复位特性限制磁吸支架5的转动角度范围以及控制磁吸支架5复位。In the robot magnetic charging system provided by the seventh embodiment of the present application, the elastic reset component includes at least one double-arm torsion spring, each of which is respectively mounted on a corresponding group of rotating cylinders of the magnetic bracket, and the two rotating arms of each double-arm torsion spring are limited by a corresponding limit groove. The number of the double-arm torsion springs is greater than or equal to the number of upper limit grooves on the mounting seat. As shown in Figure 4, Figure 4 shows a technical solution in which an elastic reset component 7 includes a double-arm spring, and the elastic reset component 7 is mounted on the second rotating cylinder 53 at the bottom of the magnetic bracket 5. In this technical solution, the elastic reset component 7 limits the rotation angle range of the magnetic bracket 5 and controls the reset of the magnetic bracket 5 based on its own reset characteristics.
优选地,在一些实施例中一组转动柱体可套设一个或一个以上的双臂扭簧。在一些实施例中一个限位槽对一个或一个以上的双臂扭簧的转臂起限位作用。在一些实施例中,一个双臂扭簧的两条转臂分别受两个限位槽的限位作用,如,双臂扭簧的左侧转臂受第一限位槽的左侧壁限位,同时,双臂扭簧的右侧转臂受第二限位槽的右侧壁限位。本实施例将弹性复位部件设计为双臂扭簧,通过限位槽对双臂扭簧的两条转臂的限位作用,使得套设于磁吸支架下的双臂扭簧的转动角度受限制,从而实现度磁吸支架转动角度的限制,且将双臂扭簧套设于磁吸支架的转动柱体上,使得双臂扭簧能够更直接有效的对磁吸支架起限位作用。Preferably, in some embodiments, a group of rotating cylinders can be sleeved with one or more double-arm torsion springs. In some embodiments, a limiting groove limits the rotating arms of one or more double-arm torsion springs. In some embodiments, the two rotating arms of a double-arm torsion spring are respectively limited by two limiting grooves, such as the left rotating arm of the double-arm torsion spring is limited by the left side wall of the first limiting groove, and at the same time, the right rotating arm of the double-arm torsion spring is limited by the right side wall of the second limiting groove. In this embodiment, the elastic reset component is designed as a double-arm torsion spring, and the limiting effect of the limiting groove on the two rotating arms of the double-arm torsion spring is used to limit the rotation angle of the double-arm torsion spring sleeved under the magnetic bracket, thereby realizing the limitation of the rotation angle of the magnetic bracket, and the double-arm torsion spring is sleeved on the rotating cylinder of the magnetic bracket, so that the double-arm torsion spring can limit the magnetic bracket more directly and effectively.
本申请的第八实施例提供的机器人磁吸充电系统中,所述充电座上设置有供电组件,如图5所示,所述安装座6上设置有接线开孔64,供电组件通过安装座6上的接线开孔与磁吸支架的磁吸管内的磁吸供电端电连接。在本申请一些实施例中,当磁吸支架5组装于安装座6上时,磁吸管与接线开孔对接,以便于供电组件与磁吸管内的磁吸供电端电连接。In the robot magnetic charging system provided in the eighth embodiment of the present application, a power supply component is provided on the charging seat, as shown in FIG5 , and a wiring opening 64 is provided on the mounting seat 6, and the power supply component is electrically connected to the magnetic power supply end in the magnetic suction tube of the magnetic suction bracket through the wiring opening on the mounting seat 6. In some embodiments of the present application, when the magnetic suction bracket 5 is assembled on the mounting seat 6, the magnetic suction tube is docked with the wiring opening, so as to facilitate the electrical connection between the power supply component and the magnetic power supply end in the magnetic suction tube.
本申请的第九实施例提供的机器人磁吸充电系统中,所述磁吸充电端包括第一环形磁铁和充电端子,第一环形磁铁将充电端子环绕包裹;如图4所示,所述磁吸供电端1包括供电端子11和第二环形磁铁12,第二环形磁铁12将供电端子11环绕包裹,以使得第二环形磁铁与第一环形磁铁之间产生的磁吸力带动磁吸供电端1和磁吸充电端2对接,使得被第一环形磁铁环绕包裹的充电端子与第二环形磁铁环绕包裹的供电端子精准对接。In the robot magnetic charging system provided by the ninth embodiment of the present application, the magnetic charging end includes a first annular magnet and a charging terminal, and the first annular magnet surrounds and wraps the charging terminal; as shown in Figure 4, the magnetic power supply end 1 includes a power supply terminal 11 and a second annular magnet 12, and the second annular magnet 12 surrounds and wraps the power supply terminal 11, so that the magnetic attraction force generated between the second annular magnet and the first annular magnet drives the magnetic power supply end 1 and the magnetic charging end 2 to dock, so that the charging terminal surrounded by the first annular magnet and the power supply terminal surrounded by the second annular magnet are accurately docked.
尽管已经示出和描述了本申请的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本申请的原理和精神的情况下对这些实施例进行多种变化、修改、替换和变型,以上实施例仅为本申请的优选实施例而已,并不用于限定本申请,凡在本申请的精神和原则之内,所作的任何修改、等同替换或改进等,均应包含在本申请的保护范围之内。Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present application. The above embodiments are merely preferred embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent substitutions or improvements made within the spirit and principles of the present application shall be included in the scope of protection of the present application.

Claims (10)

  1. 一种机器人磁吸充电系统,其特征在于,机器人磁吸充电系统包括:机器人和充电座;机器人上设有磁吸充电端,充电座上设有磁吸供电端,磁吸充电端的静止离地高度与磁吸供电端的静止离地高度存在高度差,且磁吸充电端的静止离地高度与磁吸供电端的静止离地高度的高度差小于预设高度差阈值;其中,磁吸充电端的静止离地高度是指机器人处于静止状态时磁吸充电端距离地面的高度,磁吸供电端的静止离地高度是指充电座的磁吸供电端未受磁吸力作用时距离地面的高度。A robot magnetic charging system, characterized in that the robot magnetic charging system comprises: a robot and a charging seat; a magnetic charging terminal is provided on the robot, and a magnetic power supply terminal is provided on the charging seat, there is a height difference between the static height of the magnetic charging terminal and the static height of the magnetic power supply terminal, and the height difference between the static height of the magnetic charging terminal and the static height of the magnetic power supply terminal is less than a preset height difference threshold; wherein the static height of the magnetic charging terminal refers to the height of the magnetic charging terminal from the ground when the robot is in a static state, and the static height of the magnetic power supply terminal refers to the height of the magnetic power supply terminal of the charging seat from the ground when it is not affected by magnetic attraction.
  2. 根据权利要求1所述的机器人磁吸充电系统,其特征在于,所述预设高度差阈值用于限定磁吸供电端的离地高度与磁吸充电端的离地高度之间的高度差,以使得在限定的高度差范围内磁吸充电端和磁吸供电端能够基于磁吸作用对接。The robot magnetic charging system according to claim 1 is characterized in that the preset height difference threshold is used to limit the height difference between the height of the magnetic power supply end from the ground and the height of the magnetic charging end from the ground, so that the magnetic charging end and the magnetic power supply end can be docked based on magnetic attraction within the limited height difference range.
  3. 根据权利要求1所述的机器人磁吸充电系统,其特征在于,机器人包括:机体和对称安装于机体两侧的移动轮;磁吸充电端设置于机器人的机体上。The robot magnetic charging system according to claim 1 is characterized in that the robot comprises: a body and moving wheels symmetrically installed on both sides of the body; and the magnetic charging end is arranged on the body of the robot.
  4. 根据权利要求1所述的机器人磁吸充电系统,其特征在于,所述充电座包括可转动基座;磁吸供电端设置于可转动基座内,磁吸供电端受磁吸外力作用时带动可转动基座转动。The robot magnetic charging system according to claim 1 is characterized in that the charging seat includes a rotatable base; the magnetic power supply end is arranged in the rotatable base, and the magnetic power supply end drives the rotatable base to rotate when subjected to the external magnetic force.
  5. 根据权利要求4所述的机器人磁吸充电系统,其特征在于,所述可转动基座包括:磁吸支架和安装座;其中,磁吸支架可转动地组装于安装座上,磁吸支架上设有磁吸管,磁吸供电端安装于磁吸管内,且磁吸供电端透过磁吸管外露于可转动基座。The robot magnetic charging system according to claim 4 is characterized in that the rotatable base comprises: a magnetic bracket and a mounting base; wherein the magnetic bracket is rotatably assembled on the mounting base, a magnetic tube is provided on the magnetic bracket, the magnetic power supply end is installed in the magnetic tube, and the magnetic power supply end is exposed to the rotatable base through the magnetic tube.
  6. 根据权利要求5所述的机器人磁吸充电系统,其特征在于,磁吸支架上设有至少一组转动柱体,安装座上对应设有至少一个开孔,每一组转动柱体可相对转动地与对应一组开孔组装实现磁吸支架可转动地与安装座组装;其中,转动柱体的数量与开孔的数量相等。The robot magnetic charging system according to claim 5 is characterized in that at least one group of rotating cylinders is provided on the magnetic bracket, and at least one opening is correspondingly provided on the mounting seat, and each group of rotating cylinders can be relatively rotatably assembled with a corresponding group of openings to realize the rotatable assembly of the magnetic bracket with the mounting seat; wherein the number of rotating cylinders is equal to the number of openings.
  7. 根据权利要求6所述的机器人磁吸充电系统,其特征在于,磁吸支架的顶部和底部分别设有第一转动柱体和第二转动柱体,安装座的顶部和底部分别设有第一开孔和第二开孔,第一转动柱体和第二转动柱体可相对转动地组装于第一开孔和第二开孔上实现所述磁吸支架可转动地与安装座组装。The robot magnetic charging system according to claim 6 is characterized in that the top and bottom of the magnetic bracket are respectively provided with a first rotating cylinder and a second rotating cylinder, the top and bottom of the mounting base are respectively provided with a first opening and a second opening, and the first rotating cylinder and the second rotating cylinder can be relatively rotatably assembled on the first opening and the second opening to realize the rotatable assembly of the magnetic bracket with the mounting base.
  8. 根据权利要求6所述的机器人磁吸充电系统,其特征在于,所述可转动基座还包括:弹性复位部件,安装座上设有至少一个限位槽,弹性复位部件受限于限位槽的限位作用使得磁吸供电端不受磁吸外力作用时磁吸支架恢复至初始位置。The robot magnetic charging system according to claim 6 is characterized in that the rotatable base also includes: an elastic reset component, and at least one limiting groove is provided on the mounting seat. The elastic reset component is limited by the limiting effect of the limiting groove so that the magnetic bracket returns to its initial position when the magnetic power supply end is not affected by external magnetic force.
  9. 根据权利要求8所述的机器人磁吸充电系统,其特征在于,所述弹性复位部件包括:至少一个双臂扭簧;每一个双臂扭簧分别套设于磁吸支架的一组转动柱体上,每一个双臂扭簧的两条转臂受对应一个限位槽的限位作用。The robot magnetic charging system according to claim 8 is characterized in that the elastic reset component includes: at least one double-arm torsion spring; each double-arm torsion spring is respectively mounted on a group of rotating cylinders of the magnetic bracket, and the two rotating arms of each double-arm torsion spring are limited by a corresponding limiting groove.
  10. 根据权利要求1所述的机器人磁吸充电系统,其特征在于,所述磁吸充电端包括第一环形磁铁和充电端子,第一环形磁铁将充电端子环绕包裹;所述磁吸供电端包括第二环形磁铁和供电端子,第二环形磁铁将供电端子环绕包裹。The robot magnetic charging system according to claim 1 is characterized in that the magnetic charging end includes a first annular magnet and a charging terminal, and the first annular magnet surrounds the charging terminal; the magnetic power supply end includes a second annular magnet and a power supply terminal, and the second annular magnet surrounds the power supply terminal.
PCT/CN2023/124280 2022-12-01 2023-10-12 Robot magnetic charging system WO2024114124A1 (en)

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Publication number Priority date Publication date Assignee Title
CN116094183A (en) * 2022-12-01 2023-05-09 珠海市一微机器人技术有限公司 Robot magnetic attraction charging system

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KR20200046724A (en) * 2018-10-25 2020-05-07 현대자동차주식회사 Robot for charging electric vehicle and Method for controlling the same
CN114442641A (en) * 2022-03-04 2022-05-06 珠海市一微机器人技术有限公司 Intelligent spherical robot
CN114792912A (en) * 2022-05-31 2022-07-26 珠海市一微机器人技术有限公司 Charging seat, robot and robot system
CN116094183A (en) * 2022-12-01 2023-05-09 珠海市一微机器人技术有限公司 Robot magnetic attraction charging system

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Publication number Priority date Publication date Assignee Title
CN104953057A (en) * 2014-03-24 2015-09-30 丰田自动车株式会社 Battery charger
KR20200046724A (en) * 2018-10-25 2020-05-07 현대자동차주식회사 Robot for charging electric vehicle and Method for controlling the same
CN114442641A (en) * 2022-03-04 2022-05-06 珠海市一微机器人技术有限公司 Intelligent spherical robot
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CN116094183A (en) * 2022-12-01 2023-05-09 珠海市一微机器人技术有限公司 Robot magnetic attraction charging system

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