WO2024114027A1 - 一种聚乳酸纤维滤棒卷烟结构及其制备方法 - Google Patents
一种聚乳酸纤维滤棒卷烟结构及其制备方法 Download PDFInfo
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- WO2024114027A1 WO2024114027A1 PCT/CN2023/117667 CN2023117667W WO2024114027A1 WO 2024114027 A1 WO2024114027 A1 WO 2024114027A1 CN 2023117667 W CN2023117667 W CN 2023117667W WO 2024114027 A1 WO2024114027 A1 WO 2024114027A1
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- Prior art keywords
- polylactic acid
- acid fiber
- filter rod
- smoking
- paper
- Prior art date
Links
- 239000004626 polylactic acid Substances 0.000 title claims abstract description 107
- 229920000747 poly(lactic acid) Polymers 0.000 title claims abstract description 106
- 239000000835 fiber Substances 0.000 title claims abstract description 101
- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 47
- 238000002360 preparation method Methods 0.000 title abstract description 9
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 86
- 230000000391 smoking effect Effects 0.000 claims abstract description 56
- 239000000779 smoke Substances 0.000 claims abstract description 49
- 241000208125 Nicotiana Species 0.000 claims abstract description 31
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims abstract description 31
- 239000000126 substance Substances 0.000 claims description 31
- 238000007493 shaping process Methods 0.000 claims description 26
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 claims description 14
- JVTAAEKCZFNVCJ-REOHCLBHSA-N L-lactic acid Chemical compound C[C@H](O)C(O)=O JVTAAEKCZFNVCJ-REOHCLBHSA-N 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 12
- 239000002023 wood Substances 0.000 claims description 9
- 239000002994 raw material Substances 0.000 claims description 8
- 239000011248 coating agent Substances 0.000 claims description 6
- 238000000576 coating method Methods 0.000 claims description 6
- 239000000178 monomer Substances 0.000 claims description 6
- 239000000725 suspension Substances 0.000 claims description 4
- 239000011324 bead Substances 0.000 claims description 3
- 238000001914 filtration Methods 0.000 abstract description 18
- 150000001728 carbonyl compounds Chemical class 0.000 abstract description 2
- 239000003205 fragrance Substances 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 11
- 230000000694 effects Effects 0.000 description 5
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- URAYPUMNDPQOKB-UHFFFAOYSA-N triacetin Chemical compound CC(=O)OCC(OC(C)=O)COC(C)=O URAYPUMNDPQOKB-UHFFFAOYSA-N 0.000 description 4
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 3
- 239000003546 flue gas Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 2
- 240000008042 Zea mays Species 0.000 description 2
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 2
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 2
- 229920006221 acetate fiber Polymers 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 235000005822 corn Nutrition 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 235000013773 glyceryl triacetate Nutrition 0.000 description 2
- 239000001087 glyceryl triacetate Substances 0.000 description 2
- LELOWRISYMNNSU-UHFFFAOYSA-N hydrogen cyanide Chemical compound N#C LELOWRISYMNNSU-UHFFFAOYSA-N 0.000 description 2
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- 239000002861 polymer material Substances 0.000 description 2
- 229960002622 triacetin Drugs 0.000 description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- 235000016068 Berberis vulgaris Nutrition 0.000 description 1
- 241000335053 Beta vulgaris Species 0.000 description 1
- 244000017020 Ipomoea batatas Species 0.000 description 1
- 235000002678 Ipomoea batatas Nutrition 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 244000061456 Solanum tuberosum Species 0.000 description 1
- 235000002595 Solanum tuberosum Nutrition 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 244000098338 Triticum aestivum Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 235000019568 aromas Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004177 carbon cycle Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000007794 irritation Effects 0.000 description 1
- 239000004310 lactic acid Substances 0.000 description 1
- 235000014655 lactic acid Nutrition 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002074 melt spinning Methods 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000010815 organic waste Substances 0.000 description 1
- 230000029553 photosynthesis Effects 0.000 description 1
- 238000010672 photosynthesis Methods 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 235000012015 potatoes Nutrition 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 230000001953 sensory effect Effects 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D1/00—Cigars; Cigarettes
- A24D1/04—Cigars; Cigarettes with mouthpieces or filter-tips
- A24D1/045—Cigars; Cigarettes with mouthpieces or filter-tips with smoke filter means
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/06—Use of materials for tobacco smoke filters
- A24D3/062—Use of materials for tobacco smoke filters characterised by structural features
- A24D3/063—Use of materials for tobacco smoke filters characterised by structural features of the fibers
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/06—Use of materials for tobacco smoke filters
- A24D3/08—Use of materials for tobacco smoke filters of organic materials as carrier or major constituent
- A24D3/10—Use of materials for tobacco smoke filters of organic materials as carrier or major constituent of cellulose or cellulose derivatives
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/18—Mouthpieces for cigars or cigarettes; Manufacture thereof
Definitions
- the invention relates to the technical field of cigarette preparation, and in particular to a polylactic acid fiber filter rod cigarette structure and a preparation method thereof.
- Polylactic acid is a polymer material made by fermenting starch from renewable plant resources to produce lactic acid, which is then chemically synthesized. It has good recyclability and biodegradability and has the following characteristics: 1. It uses renewable plant resources (corn, wheat, beets, rice, potatoes, sweet potatoes, etc.) and organic waste (corn cobs or roots, stems, leaves, skins, etc. of other crops) as raw materials, getting rid of the dependence on wood and oil resources and meeting the requirements of sustainable development; 2. It can be completely biodegraded and will naturally decompose into water and carbon dioxide after a certain period of time in the natural environment without causing environmental pollution.
- renewable plant resources corn, wheat, beets, rice, potatoes, sweet potatoes, etc.
- organic waste corn cobs or roots, stems, leaves, skins, etc. of other crops
- the generated carbon dioxide is reused through plant photosynthesis, becoming a permanent, closed carbon cycle system, and is a veritable "green material"; 3.
- the energy consumption of producing polylactic acid fiber is lower, and it is a polymer material with relatively low resource and environmental load; 4. It has good processing performance and can be produced by the melt spinning method of general thermoplastic resin.
- polylactic acid fiber has been developed for use in tobacco tows and other fields.
- the filtration effect varies greatly, and the filtration difference of aroma substances in the mainstream smoke of cigarettes is even greater.
- the polylactic acid tow and acetate tow with the same draw resistance and similar single denier and total denier have relatively close indicators for cigarette smoke, it can be found in the actual smoking process that there are still great differences in sensory quality.
- polylactic acid fiber tow has the characteristic of selective filtration compared with acetate fiber tow. In addition to its low filtration property for tobacco flavor, polylactic acid can increase the smoking taste.
- Polylactic acid fiber tow has high filtration property for wood gas in smoke, which affects the smoking taste. However, it has a slightly weaker filtering effect on volatile carbonyls, HCN, monophenols and some other gaseous substances in smoke. Such gaseous substances in smoke will increase the irritation of cigarettes and reduce the smoking taste.
- the object of the present invention is to provide a polylactic acid fiber filter rod cigarette structure, which has a simple configuration and can effectively reduce the suction temperature through the combination of polylactic acid fiber bundles and activated carbon to ensure the suction aroma in the smoke.
- the activated carbon can also effectively make up for the selective filtering characteristics of the polylactic acid fiber bundles and effectively adsorb volatile carbonyl substances, thereby ensuring that the suction taste has a distinct style and characteristics and that the inhaled smoke meets the national standard quality requirements.
- a polylactic acid fiber filter rod cigarette structure comprising a filter rod section and a smoking section, wherein the filter rod section comprises a polylactic acid fiber bundle and a forming paper for coating the polylactic acid fiber bundle, and an activated carbon layer is arranged on the side of the forming paper; the proportion of shredded tobacco in the smoking section is not less than 60%;
- the polylactic acid fiber bundle effectively cools the smoke and has a high filterability for wood gas in the smoke, but the polylactic acid fiber bundle has a low filterability for volatile carbonyl substances in the smoke, and the activated carbon layer effectively adsorbs volatile carbonyl substances, thereby increasing the smoking taste and safety.
- the number of the polylactic acid fiber bundle and the number of the forming paper are at least one.
- the shaping paper includes an inner shaping paper and an outer shaping paper arranged outside the inner shaping paper, and polylactic acid fiber bundles are arranged inside the inner shaping paper and between the inner shaping paper and the outer shaping paper.
- an activated carbon suspension is provided in the polylactic acid fiber bundle.
- flavoring beads are provided in the smoking section.
- the polylactic acid fiber tow is a sheath-core type tow structure.
- the content of L-lactic acid monomer in the raw material for preparing the polylactic acid fiber tow is not less than 90%.
- cigarette paper is arranged outside the smoking segment, and the filter rod segment and the smoking segment are connected by tipping paper.
- the present invention also provides a method for preparing a polylactic acid fiber filter rod cigarette structure, comprising the following steps:
- S4 preparing filter rod segments by wrapping a polylactic acid fiber tow with a forming paper coated with an activated carbon layer on the side;
- step S1 when executing step S1, the proportion of shredded tobacco in the smoking section is obtained;
- a polylactic acid fiber tow of a predetermined length is set according to the tobacco ratio
- an activated carbon layer of a predetermined thickness and concentration is coated on the side of the forming paper according to the proportion of shredded tobacco.
- the beneficial effects of the polylactic acid fiber filter rod cigarette structure and the preparation method thereof of the present invention are: simple arrangement, effective reduction of the suction temperature through the combination of the polylactic acid fiber bundle and the activated carbon, ensuring the suction aroma in the smoke, and effective use of the activated carbon to compensate for the selective filtering characteristics of the polylactic acid fiber bundle, and effective adsorption of volatile carbonyl substances, which can ensure that the suction taste has a distinct style and characteristics, and can also ensure that the inhaled smoke meets the national standard quality requirements.
- FIG1 is an overall schematic diagram of an embodiment of a polylactic acid fiber filter rod cigarette structure of the present invention.
- FIG2 is a schematic cross-sectional view of a filter rod segment in one embodiment of a polylactic acid fiber filter rod cigarette structure of the present invention
- FIG3 is a schematic flow diagram of a method for preparing a polylactic acid fiber filter rod cigarette structure according to the present invention
- filter rod segment 11, polylactic acid fiber bundle, 111, activated carbon suspension, 12, forming paper, 121, inner layer forming paper, 122, outer layer forming paper, 13, activated carbon layer, 2, smoking segment.
- a polylactic acid fiber filter rod cigarette structure comprises a filter rod segment 1 and a smoking segment 2, wherein the filter rod segment 1 comprises a polylactic acid fiber tow 11 and a forming paper 12 for covering the polylactic acid fiber tow 11, and an activated carbon layer 13 is arranged on the side of the forming paper 12; the proportion of shredded tobacco in the smoking segment 2 is not less than 60%;
- the polylactic acid fiber bundle 11 When a cigarette with a tobacco ratio of not less than 60% in the smoking section 2 burns to generate smoke, the polylactic acid fiber bundle 11 effectively cools the smoke and has a high filterability for wood gas in the smoke, but the polylactic acid fiber bundle 11 has a low filterability for volatile carbonyl substances in the smoke, and the activated carbon layer 13 effectively adsorbs volatile carbonyl substances, thereby increasing the smoking taste and safety.
- the cigarette structure uses a polylactic acid fiber filter rod to filter the smoke in the smoking section 2, that is, the filtering property of the polylactic acid fiber bundle is mainly utilized.
- the filter tip can only take effect for a very short time during the filtration process, and it is very difficult to achieve ideal selectivity to reduce them; however, the components in smoke mainly include gas phase substances and particulate phase substances, among which the aroma of smoke mainly depends on particulate phase substances such as tar.
- Polylactic acid fiber tow has a low filterability, which can ensure that the aroma components in the smoke are high.
- the other is to filter gaseous substances, which include wood gas, volatile carbonyls, HCN, phenolic substances and some other gaseous substances; these gases will affect the taste of smoking, and the polylactic acid fiber tow has a higher filterability for wood gas, but a lower filterability for volatile carbonyls, HCN, phenolic substances and some other gaseous substances.
- polylactic acid fiber tow and activated carbon were combined in various formula proportions, and the flue gas filtration experiment was carried out. After many experiments, it was found that it can not only effectively reduce the flue gas temperature, but also ensure the full aroma of the flue gas.
- the polylactic acid fiber tow can also be used to filter wood gas, and activated carbon can be used in combination with the polylactic acid fiber tow to effectively adsorb volatile carbonyl compounds, HCN, and monophenolic substances that are poorly filtered by the polylactic acid fiber tow.
- the filter rod segment 1 formed by wrapping the polylactic acid fiber bundle 11 with the forming paper 12 coated with an activated carbon layer on the side can effectively optimize the filtration of the smoke in the smoking segment 2, which can ensure that the smoking taste has a distinct style and characteristics, and can also ensure that the inhaled smoke meets the national standard quality requirements.
- the substances in the smoking section 2 include shredded tobacco and shredded stems.
- the tobacco ratio in the smoking segment 2 and the total mass of the smoking segment it is necessary to obtain the tobacco ratio in the smoking segment 2 and the total mass of the smoking segment; according to the tobacco ratio, set the predetermined length of the polylactic acid fiber bundle; and according to the tobacco ratio, coat the side of the forming paper with a predetermined thickness and concentration of the activated carbon layer; generally speaking, in addition to considering the tobacco ratio of the smoking segment 2, the total mass of the smoking segment must also be considered, and the database is saved in advance. At a certain tobacco ratio and a certain total mass of the smoking segment, the theoretically required polylactic acid fiber bundle length and the thickness of the activated carbon layer concentration are established. During production and preparation, the tobacco ratio and the total mass of the smoking segment can be determined, and then the table (database) can be looked up to start production.
- the polylactic acid fiber filter rod cigarette structure of the present invention has a simple configuration.
- the combination of polylactic acid fiber bundles and activated carbon can effectively reduce the suction temperature and ensure the suction aroma in the smoke.
- the activated carbon can effectively make up for the selective filtering characteristics of the polylactic acid fiber bundles and effectively adsorb volatile carbonyl substances, which can ensure that the suction taste has a distinct style and characteristics, and can also ensure that the inhaled smoke meets the national standard quality requirements.
- Embodiment 2 is only one embodiment of the present invention.
- the number of the polylactic acid fiber bundle 11 and the forming paper 12 are at least one; a multi-layer structure of the polylactic acid fiber bundle 11 and the forming paper 12 can be set to make the filtering effect better.
- the shaping paper 12 includes an inner shaping paper 121 and an outer shaping paper 122 arranged outside the inner shaping paper, and polylactic acid fiber bundles 11 are arranged inside the inner shaping paper and between the inner shaping paper and the outer shaping paper.
- the activated carbon layer 13 is provided on both the inner and outer sides of the inner layer forming paper 121, and it is preferred that the activated carbon layer 13 is provided only on the inner side of the outer layer forming paper 122.
- cigarette paper is arranged on the outside of the smoking segment 2, and the filter rod segment 1 and the smoking segment 2 are connected by tipping paper; in the case where the tipping paper is arranged on the outside of the shaping paper 12, an activated carbon layer 13 can also be arranged on the outside of the outer shaping paper 122.
- the activated carbon layer 13 is preferably applied to the side of the shaping paper 12 in a coating manner.
- an activated carbon suspension 111 may be provided in the polylactic acid fiber bundle 11 to further adsorb some substances.
- the smoke-generating section 2 is provided with flavoring beads, which further increase the aroma in the smoke of the smoke-generating section 2, and the amount of these aromas filtered by the polylactic acid fiber bundle 11 is small, so that the utilization rate is higher.
- the polylactic acid fiber tow 11 is a sheath-core type tow structure, and the content of L-lactic acid monomer in the raw material for preparing the polylactic acid fiber tow 11 is not less than 90%, ensuring the crystallinity of the polylactic acid fiber and the high thermal stability of the tow size; triacetin can also be added to the polylactic acid raw material, and under the action of triacetin, the tow swells and bonds to obtain a well-bonded sheath-core type structure polylactic acid tow.
- Embodiment 3 as shown in FIG3 , the present invention also provides a method for preparing a polylactic acid fiber filter rod cigarette structure in all the above embodiments, comprising the following steps:
- S4 preparing filter rod segments by wrapping a polylactic acid fiber tow with a forming paper coated with an activated carbon layer on the side;
- step S1 when executing step S1, the proportion of tobacco in the smoking segment and the total mass of the smoking segment are obtained;
- a polylactic acid fiber bundle of a predetermined length is set according to the tobacco shred ratio and the total mass of the smoking section;
- an activated carbon layer of a predetermined thickness and concentration is coated on the side of the forming paper according to the proportion of shredded tobacco and the total mass of the smoking section.
- the present invention discloses a polylactic acid fiber filter rod cigarette structure and a preparation method thereof.
- the structure is simple in configuration.
- the combination of polylactic acid fiber bundles and activated carbon can effectively reduce the suction temperature and ensure the suction aroma in the smoke.
- the activated carbon can effectively make up for the selective filtering characteristics of the polylactic acid fiber bundles and effectively adsorb volatile carbonyl substances, thereby ensuring that the suction taste has a distinct style and characteristics and that the inhaled smoke meets the national standard quality requirements.
- the present invention is not limited to the above specific implementations, and the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made to the above implementations based on the technical essence of the present invention shall be included in the protection scope of the present invention.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Cigarettes, Filters, And Manufacturing Of Filters (AREA)
Abstract
本发明提供一种聚乳酸纤维滤棒卷烟结构及其制备方法，涉及烟支制备技术领域，包括滤棒段和发烟段，滤棒段包括聚乳酸纤维丝束和用于包覆聚乳酸纤维丝束的成形纸，成形纸侧面设置有活性炭层；发烟段中的烟丝比例不低于60%。本发明设置简单，通过聚乳酸纤维丝束和活性炭的配合，有效降低抽吸温度，确保烟气中抽吸香气，且可以有效利用活性炭弥补聚乳酸纤维丝束的选择性过滤特点，对挥发性羰基物进行有效吸附，既可以确保抽吸口感具有鲜明风格特色，又可以确保吸入烟气满足国家标准质量要求。
Description
本发明涉及烟支制备技术领域，尤其是，本发明涉及一种聚乳酸纤维滤棒卷烟结构及其制备方法。
聚乳酸（poly lactic acid，PLA）是由可再生植物资源中的淀粉发酵制取乳酸，而后经化学合成制备成高分子材料，具有良好的循环再生性和生物降解性，具有以下特点：1、以可再生的植物资源（玉米、小麦、甜菜、大米、土豆、山芋等）以及有机废弃物（玉米芯或其它农作物的根、茎、叶、皮等）为原料，摆脱了对木材和石油资源的依赖，符合可持续发展的要求；2、能够完全生物降解，在自然环境中经过一定时间会自然分解为水和二氧化碳，不造成环境污染，产生的二氧化碳通过植物光合作用得到重新利用，成为一个永恒的、封闭的碳循环系统，是名副其实的“绿色材料”；3、与涤纶、锦纶、腈纶三大合成纤维相比，生产聚乳酸纤维的能源消耗较低，是一种相对低资源环境负荷的高分子材料；4、具有良好的加工性能，可采用一般热塑性树脂的熔融纺丝方法生产丝束。
目前，聚乳酸纤维已经被开发出用于烟用丝束等领域，但是由于聚乳酸分子结构及聚合状态、丝束形态差异，过滤作用差异较大，对卷烟主流烟气中致香物质的过滤差异更大，同样吸阻、类似单旦总旦的聚乳酸丝束与醋纤丝束虽然对卷烟烟气的指标较为接近，但在实际的抽吸过程中会发现，感官质量还是很大的差异。
其中聚乳酸纤维丝束相比于醋纤丝束具有选择性过滤的特性，聚乳酸除了对烟丝香味具有较低过滤性可以增加抽吸口感，聚乳酸纤维丝束对于烟气中的木质气这一影响抽吸口感的气体的高过滤性，但是对于烟气中的挥发性羰基物、HCN、单元酚类物质以及一些其它气相物质过滤效果稍弱，烟气中此类气相物质会增加卷烟刺激性，会降低抽吸口感。
由于烟气成分的物理化学性质极其复杂，过滤过程中能发生作用的时间极短，要实现理想的选择性去降低是很困难的；所以导致聚乳酸纤维丝束滤棒难以确保烟支抽吸时的各物质即有鲜明风格特色，又保证符合国家标准的质量要求。
因此为了解决上述问题，设计一种合理高效的聚乳酸纤维滤棒卷烟结构对我们来说是很有必要的。
本发明的目的在于提供一种聚乳酸纤维滤棒卷烟结构，其设置简单，通过聚乳酸纤维丝束和活性炭的配合，有效降低抽吸温度，确保烟气中抽吸香气，且可以有效利用活性炭弥补聚乳酸纤维丝束的选择性过滤特点，对挥发性羰基物进行有效吸附，既可以确保抽吸口感具有鲜明风格特色，又可以确保吸入烟气满足国家标准质量要求。
为达到上述目的，本发明采用如下技术方案得以实现的：
一种聚乳酸纤维滤棒卷烟结构，包括滤棒段和发烟段，所述滤棒段包括聚乳酸纤维丝束和用于包覆所述聚乳酸纤维丝束的成形纸，所述成形纸侧面设置有活性炭层；所述发烟段中的烟丝比例不低于60%；
使得在所述发烟段中烟丝比例不低于60%的烟支燃烧产生烟气时，所述聚乳酸纤维丝束有效对烟气进行降温并具有对烟气中的木质气的高过滤性，但所述聚乳酸纤维丝束对烟气中挥发性羰基物具有低过滤性，而所述活性炭层有效的对挥发性羰基物进行吸附，增加抽吸口感及安全性。
作为本发明的优选，所述聚乳酸纤维丝束和成形纸的数量均至少为一个。
作为本发明的优选，所述成形纸包括内层成形纸和设置于所述内层成形纸外侧的外层成形纸，所述内层成形纸内侧以及所述内层成形纸与外层成形纸之间均设置有聚乳酸纤维丝束。
作为本发明的优选，所述聚乳酸纤维丝束中设置有活性炭悬浮液。
作为本发明的优选，所述发烟段中设置有加香爆珠。
作为本发明的优选，所述聚乳酸纤维丝束为皮芯型丝束结构。
作为本发明的优选，所述聚乳酸纤维丝束制备原料中的左旋乳酸单体含量不低于90%。
作为本发明的优选，所述发烟段外侧设置有卷烟纸，所述滤棒段和发烟段通过接装纸进行连接。
本发明还提供一种聚乳酸纤维滤棒卷烟结构的制备方法，包括以下步骤：
S1：制备发烟段，使得发烟段中的烟丝比例不低于60%；
S2：制备聚乳酸纤维丝束，且聚乳酸纤维丝束制备原料中的左旋乳酸单体含量不低于90%；
S3：制备成形纸，成形纸裁切之后，在成形纸侧面涂覆活性炭层；
S4：制备滤棒段，使用侧面涂覆有活性炭层的成形纸包覆聚乳酸纤维丝束；
S5：卷烟接装，对滤棒段和发烟段进行接装。
作为本发明的优选，在执行步骤S1时，获取发烟段中的烟丝比例；
在执行步骤S2时，根据烟丝比例，设置预定长度的聚乳酸纤维丝束；
在执行步骤S3时，根据烟丝比例，在成形纸侧面涂覆预定厚度和浓度的活性炭层。
本发明一种聚乳酸纤维滤棒卷烟结构及其制备方法的有益效果在于：设置简单，通过聚乳酸纤维丝束和活性炭的配合，有效降低抽吸温度，确保烟气中抽吸香气，且可以有效利用活性炭弥补聚乳酸纤维丝束的选择性过滤特点，对挥发性羰基物进行有效吸附，既可以确保抽吸口感具有鲜明风格特色，又可以确保吸入烟气满足国家标准质量要求。
图1为本发明一种聚乳酸纤维滤棒卷烟结构的一个实施例的整体示意图；
图2为本发明一种聚乳酸纤维滤棒卷烟结构的一个实施例中的滤棒段的横截面示意图；
图3为本发明一种聚乳酸纤维滤棒卷烟结构的制备方法的流程示意图；
图中：1、滤棒段，11、聚乳酸纤维丝束，111、活性炭悬浮液，12、成形纸，121、内层成形纸，122、外层成形纸，13、活性炭层，2、发烟段。
以下是本发明的具体实施例，对本发明的技术方案作进一步的描述，但本发明并不限于这些实施例。
现在将参照附图来详细描述本发明的各种示例性实施例。应注意到：除非另外具体说明，否则在这些实施例中阐述的模块和步骤的相对布置和步骤不限制本发明的范围。
同时，应当明白，为了便于描述，附图中的流程并不仅仅是单独进行，而是多个步骤相互交叉进行。
在本发明的描述中，需要说明的是，术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，或者是本发明产品使用时惯常摆放的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。此外，术语“第一”、“第二”等仅用于区分描述，而不能理解为指示或暗示相对重要性。
以下对至少一个示例性实施例的描述实际上仅仅是说明性的，决不作为对本发明及其应用或使用的任何限制。
对于相关领域普通技术人员已知的技术、方法及系统可能不作详细讨论，但在适当情况下，技术、方法及系统应当被视为本说明书的一部分。
实施例一：如图1所示，一种聚乳酸纤维滤棒卷烟结构，包括滤棒段1和发烟段2，所述滤棒段1包括聚乳酸纤维丝束11和用于包覆所述聚乳酸纤维丝束11的成形纸12，所述成形纸12侧面设置有活性炭层13；所述发烟段2中的烟丝比例不低于60%；
使得在所述发烟段2中烟丝比例不低于60%的烟支燃烧产生烟气时，所述聚乳酸纤维丝束11有效对烟气进行降温并具有对烟气中的木质气的高过滤性，但所述聚乳酸纤维丝束11对烟气中挥发性羰基物具有低过滤性，而所述活性炭层13有效的对挥发性羰基物进行吸附，增加抽吸口感及安全性。
在本发明中，卷烟结构采用的是聚乳酸纤维滤棒对发烟段2中的烟气进行过滤，也就是主要利用的是聚乳酸纤维丝束的过滤性。
在本发明设计时，考虑采用聚乳酸纤维丝束进行烟气过滤，是希望利用聚乳酸纤维丝束对高温烟气的有效降温的能力，以及聚乳酸纤维丝束相比于醋纤丝束更好的方便烟气中的香气物质通过的特性，可以对烟气进行有效降温并且保证烟气香气，提高抽吸口感。
由于烟气成分的物理化学性质极其复杂，滤嘴的过滤过程中能发生作用的时间极短，要实现理想的选择性去降低是很困难的；但是烟气中的成分物质主要包括气相物质与粒相物质，其中烟气的香气主要是依附于焦油等粒相物质，聚乳酸纤维丝束具有较低的过滤性，可以保证烟气中的致香成分较高。
另外就是过滤气相物质，气相物质又包括木质气、挥发性羰基物、HCN、单元酚类物质以及一些其它气相物质；这些气体都会影响抽吸口感，聚乳酸纤维丝束选择过滤性中，对木质气具有较高的过滤性，但是对于挥发性羰基物、HCN、单元酚类物质以及一些其它气相物质具有较低的过滤性。
气相物质的去除主要有三种方式来完成，吸附（如加入活性炭的滤嘴）、吸收和化学反应。常温下的永久性气体，如CO、N2都不能被活性炭吸附去除；其他一些气体都会被不同程度地吸附，其中刚好挥发性羰基物、HCN、单元酚类物质等可借助活性炭高度选择地去除。
于是对聚乳酸纤维丝束和活性炭进行各种配方比重下进行配合，对烟气进行过滤实验，多次实验之后发现，既有效降低烟气温度，还能保证烟气香气饱满，还能利用聚乳酸纤维丝束对木质气进行过滤，以及利用活性炭去与聚乳酸纤维丝束配合，对聚乳酸纤维丝束过滤较差的挥发性羰基物、HCN、单元酚类物质等进行有效吸附。
那么，本发明中，利用侧面涂覆有活性炭层的成形纸12包覆聚乳酸纤维丝束11形成的滤棒段1，可以有效对发烟段2中的烟气进行优化过滤，既可以确保抽吸口感具有鲜明风格特色，又可以确保吸入烟气满足国家标准质量要求。
需要注意的是，发烟段2中的物质包括烟丝和梗丝，烟丝含量越高，烟支烟气越优，原因是烟丝燃烧产生烟气中的致香物质越饱满；反之梗丝含量越高，烟支烟气越劣，原因是梗丝燃烧产生的烟气中的木质气多，且香气较少。
那么为了使得本发明的卷烟结构，有效确保抽吸口感具有鲜明风格特色，需要确保发烟段2中的烟丝比例不低于60%，烟气中具有足够的香气通过滤棒段1，且其中的木质气可以有效被滤棒段1过滤。
需要注意的是，在卷烟制备过程中，需要获取发烟段2中的烟丝比例以及发烟段总质量；根据烟丝比例，设置预定长度的聚乳酸纤维丝束；以及根据烟丝比例，在成形纸侧面涂覆预定厚度和浓度的活性炭层；一般来说，发烟段2的烟丝比例需要考虑之外，还要考虑发烟段总质量，并且提前保存数据库，在某一个烟丝比例以及某一个发烟段总质量，建立理论需要的聚乳酸纤维丝束长度以及活性炭层浓度厚度，生产制备时，烟丝比例以及发烟段总质量，再进行查表（数据库）即可进行生产。
本发明一种聚乳酸纤维滤棒卷烟结构，其设置简单，通过聚乳酸纤维丝束和活性炭的配合，有效降低抽吸温度，确保烟气中抽吸香气，且可以有效利用活性炭弥补聚乳酸纤维丝束的选择性过滤特点，对挥发性羰基物进行有效吸附，既可以确保抽吸口感具有鲜明风格特色，又可以确保吸入烟气满足国家标准质量要求。
实施例二，如图1、2所示，仅为本发明的其中一个实施例，在实施例一的基础上，本发明一种聚乳酸纤维滤棒卷烟结构中，所述聚乳酸纤维丝束11和成形纸12的数量均至少为一个；可以设置多层结构的聚乳酸纤维丝束11和成形纸12，使得过滤效果更优。
在本发明的一个实施例中，所述成形纸12包括内层成形纸121和设置于所述内层成形纸外侧的外层成形纸122，所述内层成形纸内侧以及所述内层成形纸与外层成形纸之间均设置有聚乳酸纤维丝束11。
当然，内层成形纸121的内外两侧都设置有活性炭层13，外层成形纸122最好只有内侧设置有活性炭层13。
在本发明的一个实施例中，所述发烟段2外侧设置有卷烟纸，所述滤棒段1和发烟段2通过接装纸进行连接；在具有接装纸设置于成形纸12的外侧的情况下，外层成形纸122外侧也可以设置活性炭层13。
在这里，活性炭层13最好是涂布的方式涂覆于成形纸12的侧面。
另外，为了更好的对聚乳酸纤维丝束11低过滤性的物质进行吸附，还可以在所述聚乳酸纤维丝束11中设置活性炭悬浮液111，进一步对部分物质进行吸附。
还有，所述发烟段2中设置有加香爆珠；进一步增加发烟段2烟气中的香气，且这些香气被聚乳酸纤维丝束11过滤量少，使得其利用率更高。
最后，所述聚乳酸纤维丝束11为皮芯型丝束结构，所述聚乳酸纤维丝束11制备原料中的左旋乳酸单体含量不低于90%，确保聚乳酸纤维的结晶度，丝束尺寸热稳定性高；还可以在聚乳酸原料中添加三乙酸甘油酯，在三乙酸甘油酯的作用下，丝束溶胀且粘结，得到粘结良好的皮芯型结构聚乳酸丝束。
实施例三，如图3所示，本发明还提供上述所有实施例中的一种聚乳酸纤维滤棒卷烟结构的制备方法，包括以下步骤：
S1：制备发烟段，使得发烟段中的烟丝比例不低于60%；
S2：制备聚乳酸纤维丝束，且聚乳酸纤维丝束制备原料中的左旋乳酸单体含量不低于90%；
S3：制备成形纸，成形纸裁切之后，在成形纸侧面涂覆活性炭层；
S4：制备滤棒段，使用侧面涂覆有活性炭层的成形纸包覆聚乳酸纤维丝束；
S5：卷烟接装，对滤棒段和发烟段进行接装。
需要注意的是，在执行步骤S1时，获取发烟段中的烟丝比例以及发烟段总质量；
在执行步骤S2时，根据烟丝比例以及发烟段总质量，设置预定长度的聚乳酸纤维丝束；
在执行步骤S3时，根据烟丝比例以及发烟段总质量，在成形纸侧面涂覆预定厚度和浓度的活性炭层。
本发明一种聚乳酸纤维滤棒卷烟结构及其制备方法，其设置简单，通过聚乳酸纤维丝束和活性炭的配合，有效降低抽吸温度，确保烟气中抽吸香气，且可以有效利用活性炭弥补聚乳酸纤维丝束的选择性过滤特点，对挥发性羰基物进行有效吸附，既可以确保抽吸口感具有鲜明风格特色，又可以确保吸入烟气满足国家标准质量要求。
本发明不局限于上述具体的实施方式，本发明可以有各种更改和变化。凡是依据本发明的技术实质对以上实施方式所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围。
Claims (10)
- 一种聚乳酸纤维滤棒卷烟结构，其特征在于：包括滤棒段（1）和发烟段（2），所述滤棒段（1）包括聚乳酸纤维丝束（11）和用于包覆所述聚乳酸纤维丝束（11）的成形纸（12），所述成形纸（12）侧面设置有活性炭层（13）；所述发烟段（2）中的烟丝比例不低于60%；使得在所述发烟段（2）中烟丝比例不低于60%的烟支燃烧产生烟气时，所述聚乳酸纤维丝束（11）有效对烟气进行降温并具有对烟气中的木质气的高过滤性，但所述聚乳酸纤维丝束（11）对烟气中挥发性羰基物具有低过滤性，而所述活性炭层（13）有效的对挥发性羰基物进行吸附，增加抽吸口感及安全性。
- 根据权利要求1所述的一种聚乳酸纤维滤棒卷烟结构，其特征在于：所述聚乳酸纤维丝束（11）和成形纸（12）的数量均至少为一个。
- 根据权利要求2所述的一种聚乳酸纤维滤棒卷烟结构，其特征在于：所述成形纸（12）包括内层成形纸（121）和设置于所述内层成形纸外侧的外层成形纸（122），所述内层成形纸内侧以及所述内层成形纸与外层成形纸之间均设置有聚乳酸纤维丝束（11）。
- 根据权利要求1所述的一种聚乳酸纤维滤棒卷烟结构，其特征在于：所述聚乳酸纤维丝束（11）中设置有活性炭悬浮液（111）。
- 根据权利要求1所述的一种聚乳酸纤维滤棒卷烟结构，其特征在于：所述发烟段（2）中设置有加香爆珠。
- 根据权利要求1所述的一种聚乳酸纤维滤棒卷烟结构，其特征在于：所述聚乳酸纤维丝束（11）为皮芯型丝束结构。
- 根据权利要求1所述的一种聚乳酸纤维滤棒卷烟结构，其特征在于：所述聚乳酸纤维丝束（11）制备原料中的左旋乳酸单体含量不低于90%。
- 根据权利要求1所述的一种聚乳酸纤维滤棒卷烟结构，其特征在于：所述发烟段（2）外侧设置有卷烟纸，所述滤棒段（1）和发烟段（2）通过接装纸进行连接。
- 根据权利要求1～8任意一项所述的一种聚乳酸纤维滤棒卷烟结构的制备方法，其特征在于，包括以下步骤：S1：制备发烟段，使得发烟段中的烟丝比例不低于60%；S2：制备聚乳酸纤维丝束，且聚乳酸纤维丝束制备原料中的左旋乳酸单体含量不低于90%；S3：制备成形纸，成形纸裁切之后，在成形纸侧面涂覆活性炭层；S4：制备滤棒段，使用侧面涂覆有活性炭层的成形纸包覆聚乳酸纤维丝束；S5：卷烟接装，对滤棒段和发烟段进行接装。
- 根据权利要求9所述的一种聚乳酸纤维滤棒卷烟结构的制备方法，其特征在于：在执行步骤S1时，获取发烟段中的烟丝比例；在执行步骤S2时，根据烟丝比例，设置预定长度的聚乳酸纤维丝束；在执行步骤S3时，根据烟丝比例，在成形纸侧面涂覆预定厚度和浓度的活性炭层。
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